Table 2.
Range/magnitude of a process parameter, tensile strength and hardness of different bulk composites manufactured using powder metallurgy.
| Sr. No. | Composite | Process parameter and their range or magnitude | Tensile Strength (MPa) | Hardness | Reference |
|---|---|---|---|---|---|
| 1 | Al–Si/SiCP + Al–Si–Cu–Mg | Al–Si/SiCP Powder: 25% Alumix 231 Powder: 75% Mixing Speed: 45 rpm Mixing Time: 24 h Hot Pressing: 3 × 10−6 Torr Heating rate: 10 °C/min Pressure: 70 MPa |
229 | – | [139] |
| 2 | Copper + 20% SiC | Sintering Temperature: 950 °C Sintering Time: 3 Hours Sinter-Forged Temperature: 750–850 °C Sinter-Forged Time: 2–6 Hours Sinter-Forging Stress: 50–100 MPa |
– | 140 HV | [142] |
| 3 | Copper + 40% SiC | Sintering Temperature: 1000 °C Sintering Time: 3 Hours Sinter-Forged Temperature: 800–900 °C Sinter-Forged Time: 3–7 Hours Sinter-Forging Stress: 75–175 MPa |
– | 181 HV | [142] |
| 4 | Copper + 60% SiC | Sintering Temperature: 1050 °C Sintering Time: 3 Hours Sinter-Forged Temperature: 850–950 °C Sinter-Forged Time: 4–8 Hours Sinter-Forging Stress: 175–250 MPa |
– | 253 HV | [142] |
| 5 | Cu (Sn) – TiC + Diamond | Ball Milling time: 03 Hours Sintering Temperature: 1000 °C Holding Time: 15 min Vacuum Pressure: 20 MPa |
– | – | [162] |
| 6 | Copper + TiC + Graphite | Sintering Temperature: 700–850 °C Holding Time: 5–20 min Ramp Rate: 12 °C/min |
– | 98 HV (5% Graphite) | [163] |
| 7 | Ni plated Fe + 10% Al2O3 | Pressure: 300 Bar Sintering Temperature: 1000–1400 °C Sintering Time: 01 h |
– | 115 HB | [164] |
| 8 | Al 2024 + 5% SiC | Ball Milling was performed Ball to Powder ratio: 10:1 Rotational Speed: 300 rpm Milling Time: 15 min Hot Pressing Pressure and Temperature: 150 MPa and 500 °C Soaking Time: 45 min |
– | 88.65 BHN | [154] |
| 9 | Titanium + TiC | Applied Pressure: 225 MPa Vacuum of: 5 × 103 Pa Sintering Temperature: 1350 °C Sintering Time: 04 Hours |
– | 37 HRC | [165] |
| 10 | ZrO2 + NiCr | Ball milling for 24 h with ethanol as solvent Forming Pressure: 80–150 MPa Cold Isostatic Pressure: 250–350 MPa Sintering Temperature: 1400 °C Sintering Time: 3 Hours |
– | – | [134] |
| 11 | AZ 31 + 20% ZrB2 | Particles Size: Mg – 180 μm, Al – 90 μm, Zn – 50 μm and ZrB2 - < 10 μm Ball milling for 3 Hours at 120 rpm Cold Compact Load: 3150 kN Sintering temperature: 420 °C Sintering Time: 3 Hours After Sintering compact was sprayed with dry graphite lubricant at 360 °C for 1 h |
– | 95 HB | [138] |
| 12 | Al 2124 + 40% SiC | Powder Blended for: 1.5 Hours Die Vibration for: 0.75 to 2 Hours Cold Compact Pressure: 300 MPa Compact Heating Temperature: 500 °C Pressing Pressure: 1.5 GPa |
– | 163 HV | [155] |
| 13 | Al2O3 + 40% ZrO2 | Ball Milling Time: 8 Hours Rotational Speed of ball mill: 250 rpm Green compact Pressure: 100 MPa Sintering temperature: 1600 °C, 1650 °C and 1700 °C Sintering Time: 2 Hours |
– | 14.37 GPa (1700 °C) | [141] |
| 14 | Al 6061 + 30% Sip | Preheating of Powders at 150 °C for 24 h Mixing of Powder for 24 Hours at 500 rpm Green compact Pressure: 400 MPa Sintering Temperature: 660, 680, 700 and 720 °C Sintering Time: 2 Hours |
– | 110.2 HB (680 °C) | [153] |
| 15 | Al 6061 + 50% Sip | Preheating of Powders at 150 °C for 24 h Mixing of Powder for 24 Hours at 500 rpm Green compact Pressure: 400 MPa Sintering Temperature: 660, 680, 700 and 720 °C Sintering Time: 2 Hours |
– | 145.8 HB (700 °C) | [153] |
| 16 | AlSi7Mg + 2% TiB2 | K2TiF6 and KBF4 salts used for generation of TiB2 using in-situ method Compacting pressure: 165 MPa Compacting time: 60 s Sintering temperature: 560 °C Sintering Time: 2 Hours Heating condition: under vacuum of 10−3 MPa |
344 MPa | – | [166] |
| 17 | AA7075–0.5 wt% Y2O3 | Ball milling of powder for 0.25 Hours Tungsten Carbide ball of 10 mm diameter was used for ball milling Rotational speed: 400 rpm Compacting Pressure: 400 MPa Sintering temperature: 430 °C Sintering Time: 30 min |
211.14 MPa | 106.91 HB | [167] |