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. 2023 Feb 9;9(2):e13558. doi: 10.1016/j.heliyon.2023.e13558

Table 2.

Range/magnitude of a process parameter, tensile strength and hardness of different bulk composites manufactured using powder metallurgy.

Sr. No. Composite Process parameter and their range or magnitude Tensile Strength (MPa) Hardness Reference
1 Al–Si/SiCP + Al–Si–Cu–Mg Al–Si/SiCP Powder: 25%
Alumix 231 Powder: 75%
Mixing Speed: 45 rpm
Mixing Time: 24 h
Hot Pressing: 3 × 10−6 Torr
Heating rate: 10 °C/min
Pressure: 70 MPa
229 [139]
2 Copper + 20% SiC Sintering Temperature: 950 °C
Sintering Time: 3 Hours
Sinter-Forged Temperature: 750–850 °C
Sinter-Forged Time: 2–6 Hours
Sinter-Forging Stress: 50–100 MPa
140 HV [142]
3 Copper + 40% SiC Sintering Temperature: 1000 °C
Sintering Time: 3 Hours
Sinter-Forged Temperature: 800–900 °C
Sinter-Forged Time: 3–7 Hours
Sinter-Forging Stress: 75–175 MPa
181 HV [142]
4 Copper + 60% SiC Sintering Temperature: 1050 °C
Sintering Time: 3 Hours
Sinter-Forged Temperature: 850–950 °C
Sinter-Forged Time: 4–8 Hours
Sinter-Forging Stress: 175–250 MPa
253 HV [142]
5 Cu (Sn) – TiC + Diamond Ball Milling time: 03 Hours
Sintering Temperature: 1000 °C
Holding Time: 15 min
Vacuum Pressure: 20 MPa
[162]
6 Copper + TiC + Graphite Sintering Temperature: 700–850 °C
Holding Time: 5–20 min
Ramp Rate: 12 °C/min
98 HV (5% Graphite) [163]
7 Ni plated Fe + 10% Al2O3 Pressure: 300 Bar Sintering Temperature: 1000–1400 °C
Sintering Time: 01 h
115 HB [164]
8 Al 2024 + 5% SiC Ball Milling was performed
Ball to Powder ratio: 10:1
Rotational Speed: 300 rpm
Milling Time: 15 min
Hot Pressing Pressure and Temperature: 150 MPa and 500 °C
Soaking Time: 45 min
88.65 BHN [154]
9 Titanium + TiC Applied Pressure: 225 MPa
Vacuum of: 5 × 103 Pa
Sintering Temperature: 1350 °C
Sintering Time: 04 Hours
37 HRC [165]
10 ZrO2 + NiCr Ball milling for 24 h with ethanol as solvent
Forming Pressure: 80–150 MPa
Cold Isostatic Pressure: 250–350 MPa
Sintering Temperature: 1400 °C
Sintering Time: 3 Hours
[134]
11 AZ 31 + 20% ZrB2 Particles Size:
Mg – 180 μm, Al – 90 μm, Zn – 50 μm and ZrB2 - < 10 μm
Ball milling for 3 Hours at 120 rpm
Cold Compact Load: 3150 kN
Sintering temperature: 420 °C
Sintering Time: 3 Hours
After Sintering compact was sprayed with dry graphite lubricant at 360 °C for 1 h
95 HB [138]
12 Al 2124 + 40% SiC Powder Blended for: 1.5 Hours
Die Vibration for: 0.75 to 2 Hours
Cold Compact Pressure: 300 MPa
Compact Heating Temperature: 500 °C
Pressing Pressure: 1.5 GPa
163 HV [155]
13 Al2O3 + 40% ZrO2 Ball Milling Time: 8 Hours
Rotational Speed of ball mill: 250 rpm
Green compact Pressure: 100 MPa
Sintering temperature: 1600 °C, 1650 °C and 1700 °C
Sintering Time: 2 Hours
14.37 GPa (1700 °C) [141]
14 Al 6061 + 30% Sip Preheating of Powders at 150 °C for 24 h
Mixing of Powder for 24 Hours at 500 rpm
Green compact Pressure: 400 MPa
Sintering Temperature: 660, 680, 700 and 720 °C
Sintering Time: 2 Hours
110.2 HB (680 °C) [153]
15 Al 6061 + 50% Sip Preheating of Powders at 150 °C for 24 h
Mixing of Powder for 24 Hours at 500 rpm
Green compact Pressure: 400 MPa
Sintering Temperature: 660, 680, 700 and 720 °C
Sintering Time: 2 Hours
145.8 HB (700 °C) [153]
16 AlSi7Mg + 2% TiB2 K2TiF6 and KBF4 salts used for generation of TiB2 using in-situ method
Compacting pressure: 165 MPa
Compacting time: 60 s
Sintering temperature: 560 °C
Sintering Time: 2 Hours
Heating condition: under vacuum of 10−3 MPa
344 MPa [166]
17 AA7075–0.5 wt% Y2O3 Ball milling of powder for 0.25 Hours
Tungsten Carbide ball of 10 mm diameter was used for ball milling
Rotational speed: 400 rpm
Compacting Pressure: 400 MPa
Sintering temperature: 430 °C
Sintering Time: 30 min
211.14 MPa 106.91 HB [167]