Table 1.
Summary on the materials of microfluidic devices.
| Material | Application | Fabrication technology | Advantage | Disadvantage |
|---|---|---|---|---|
| Silicon | Point-of-care diagnostics Organ-on-chip devices | Photolithography Wet and dry etching Electron beam lithography |
Availability, chemical compatibility, thermostability, ease of fabrication, design flexibility, semiconducting properties, possibility of surface modifications | Opacity, relatively high cost |
| Glass | Chemical reactions Synthesis of emulsions Polymeric nanoparticles Optical detection |
Chemically inert, thermostable, electrically insulating, rigid, biologically compatible, allowing easy surface functionalization, higher resolution, thermal and chemical stability | Expensive and complex fabrication | |
| Polydimethylsiloxane (PDMS) | Organ-on-a-chip Multi-channels Array of a special pattern High-throughput models |
Soft photolithography | Cheap, easy to mold, good for prototyping, presenting optical transparency, gas permeability, biocompatibility, low autofluorescence, natural hydrophobicity, high elasticity. | Non-specific molecule adsorption, absorption of less hydrophobic molecules, incompatibility with many solvents, reagents, release of uncrosslinked small PDMS molecules, high cost. |
| Polymethylmethacrylate (PMMA) | Organ-on-a-chip Micro-physiological systems |
Embossing Injection Molding Laser ablation |
Better solvent compatibility, no small-molecule absorption, optically transparent, good mechanical properties, allowing surface modification | Poor thermal performance, poor resistance to chemical corrosion, complex processing |
| Perfluorinated polymers | Cell cultures High-precision assays Super-clean tools Valve and pump fabrications Synthesis devices |
Soft lithography | Thermo-processability, chemical inertness, compatibility with organic solvents, excellent antifouling properties | Lack of easy micropatterning and satisfactory elasticity |
| Cyclo-olefin polymers and copolymers (COPs/COCs) | Synthesis devices in which aggressive solvents are employed | Embossing | Optical transparency, enhanced chemical resistance, low water absorptivity, good electrical insulating properties, long-term stability of surface treatments, low level of impurities | Poor flexibility and lowly biocompatible |
| Epoxy resins | Organ-on-a-chip | 3D printing | Enhanced stability at high temperatures, chemical resistance, transparency, very high resolution with small features. | High cost, poor flexibility, oxygen permeability |
| Paper | Rapid point-of-care diagnostic testing and medical screening | Wax patterning Alkyl ketene dimer printing Flexographic printing Shaping/cutting |
Simplicity, accessibility, significant low costs, high porosity, high physical absorption, ease of manipulation and sterilization, potential for chemical or biological modifications, similarity to the native ECM, bio-affinity, biocompatibility, light weights, the ability to operate without supporting equipment, direct and in situ operation | Poor mechanical strength in a wet state, thickness requirements for achieving transparency |