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. 2023 Feb 24;13(7):2877–2896. doi: 10.1016/j.apsb.2023.02.014

Table 1.

Summary on the materials of microfluidic devices.

Material Application Fabrication technology Advantage Disadvantage
Silicon Point-of-care diagnostics Organ-on-chip devices Photolithography
Wet and dry etching
Electron beam lithography
Availability, chemical compatibility, thermostability, ease of fabrication, design flexibility, semiconducting properties, possibility of surface modifications Opacity, relatively high cost
Glass Chemical reactions
Synthesis of emulsions Polymeric nanoparticles
Optical detection
Chemically inert, thermostable, electrically insulating, rigid, biologically compatible, allowing easy surface functionalization, higher resolution, thermal and chemical stability Expensive and complex fabrication
Polydimethylsiloxane (PDMS) Organ-on-a-chip
Multi-channels
Array of a special pattern
High-throughput models
Soft photolithography Cheap, easy to mold, good for prototyping, presenting optical transparency, gas permeability, biocompatibility, low autofluorescence, natural hydrophobicity, high elasticity. Non-specific molecule adsorption, absorption of less hydrophobic molecules, incompatibility with many solvents, reagents, release of uncrosslinked small PDMS molecules, high cost.
Polymethylmethacrylate (PMMA) Organ-on-a-chip
Micro-physiological systems
Embossing
Injection Molding
Laser ablation
Better solvent compatibility, no small-molecule absorption, optically transparent, good mechanical properties, allowing surface modification Poor thermal performance, poor resistance to chemical corrosion, complex processing
Perfluorinated polymers Cell cultures
High-precision assays
Super-clean tools
Valve and pump fabrications
Synthesis devices
Soft lithography Thermo-processability, chemical inertness, compatibility with organic solvents, excellent antifouling properties Lack of easy micropatterning and satisfactory elasticity
Cyclo-olefin polymers and copolymers (COPs/COCs) Synthesis devices in which aggressive solvents are employed Embossing Optical transparency, enhanced chemical resistance, low water absorptivity, good electrical insulating properties, long-term stability of surface treatments, low level of impurities Poor flexibility and lowly biocompatible
Epoxy resins Organ-on-a-chip 3D printing Enhanced stability at high temperatures, chemical resistance, transparency, very high resolution with small features. High cost, poor flexibility, oxygen permeability
Paper Rapid point-of-care diagnostic testing and medical screening Wax patterning
Alkyl ketene dimer printing
Flexographic printing
Shaping/cutting
Simplicity, accessibility, significant low costs, high porosity, high physical absorption, ease of manipulation and sterilization, potential for chemical or biological modifications, similarity to the native ECM, bio-affinity, biocompatibility, light weights, the ability to operate without supporting equipment, direct and in situ operation Poor mechanical strength in a wet state, thickness requirements for achieving transparency