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. 2023 Feb 14;13(2):228. doi: 10.3390/membranes13020228

Table 3.

Comparative account of different pulping technologies applied to the various agro-residues. Adapted from [81].

Pulping Technology Conditions (Agricultural Residues and Pulping Conditions) Specific Features (Removal of Lignin, and Other Parameters) Environmental Impact *
Thermo-mechanical process Used for all agricultural residues Softening of biomass by steam followed by fibrilization +++
The whole wood fiber manufacturing process Agricultural residues can be used for this process by using different mechanical means after steaming Conversion of biomass tissue into the fibrous state without chemical action ++
Semi-chemical pulping process Wheat straw, rice straw, corn stalks, cotton stalks High yield of pulp with significant removal of lignin and hemicellulose +++
Chemical pulping Suitable for agricultural residues Efficient delignification, the minimum requirement of fibrillization ++++
Sulfite process The acid sulfite process is not suitable for pulping agricultural wastes Using a buffered acid solution of calcium bisulfite or magnesium bisulfite.
Conversion of lignin into soluble lignosulfonate acid and consequently lignosulfonates production
++++
Soda and modifications (e.g., soda-anthroquinone) Silica is easily dissolved in an alkaline medium. Recommended for agricultural residues. NaOH solution reacts with the free –OH groups in the lignin molecules and converts it into sodium ligninate
(alcoholate)
++
Kraft process Suitable for woody biomass. It produces stronger pulp than most other chemical and mechanical processes. NaOH is replaced by Na2S enhancing the delignification ++++
Organosolv Delignify bagasse, cotton stalks and wheat straw. Using a broad range of organic solvents ++++
Bio-pulping Use of microorganisms or enzymes in the pulping process Enzymes from wood degrading fungi for selective degradation of lignin, low temperature and atmospheric pressure but requires long processing time +

* +: environmentally friendly approach, ++: low impact, +++: medium impact, ++++: severe impact.