Table 3.
Pulping Technology | Conditions (Agricultural Residues and Pulping Conditions) | Specific Features (Removal of Lignin, and Other Parameters) | Environmental Impact * |
---|---|---|---|
Thermo-mechanical process | Used for all agricultural residues | Softening of biomass by steam followed by fibrilization | +++ |
The whole wood fiber manufacturing process | Agricultural residues can be used for this process by using different mechanical means after steaming | Conversion of biomass tissue into the fibrous state without chemical action | ++ |
Semi-chemical pulping process | Wheat straw, rice straw, corn stalks, cotton stalks | High yield of pulp with significant removal of lignin and hemicellulose | +++ |
Chemical pulping | Suitable for agricultural residues | Efficient delignification, the minimum requirement of fibrillization | ++++ |
Sulfite process | The acid sulfite process is not suitable for pulping agricultural wastes | Using a buffered acid solution of calcium bisulfite or magnesium bisulfite. Conversion of lignin into soluble lignosulfonate acid and consequently lignosulfonates production |
++++ |
Soda and modifications (e.g., soda-anthroquinone) | Silica is easily dissolved in an alkaline medium. Recommended for agricultural residues. | NaOH solution reacts with the free –OH groups in the lignin molecules and converts it into sodium ligninate (alcoholate) |
++ |
Kraft process | Suitable for woody biomass. It produces stronger pulp than most other chemical and mechanical processes. | NaOH is replaced by Na2S enhancing the delignification | ++++ |
Organosolv | Delignify bagasse, cotton stalks and wheat straw. | Using a broad range of organic solvents | ++++ |
Bio-pulping | Use of microorganisms or enzymes in the pulping process | Enzymes from wood degrading fungi for selective degradation of lignin, low temperature and atmospheric pressure but requires long processing time | + |
* +: environmentally friendly approach, ++: low impact, +++: medium impact, ++++: severe impact.