Table 12.
Vibration FD methods used in belt conveyor idlers via ML models.
| Authors | Detection Methods | Accuracy | Main Findings | Advantages | Disadvantages |
|---|---|---|---|---|---|
| Li et al. [4] | WPD and SVM techniques | 100% | The results of an experiment performed on a belt conveyor in a coal mine demonstrate that the proposed system can find faulty idlers with limited sensors. | An SVM classifier can correctly identify normal conditions and several faulty conditions. | The computation time of the classification results in a delay in the detection of faults. |
| Muralidharana et al. [58] | Statistical features and decision tree algorithm |
99.52%. | The results of this study may not be generalizable to all cases. Nevertheless, the methodology employed will serve as a guide for future research in this area. | Simple to understand and interpret for feature selection and classification. | The decision tree provides more information about the classification of faults. It can result in trees that are overly complex and are not able to generalize the data well. |
| Ravikumar et al. [46] | Statistical features and Artificial neural network and naïve Bayes (NB) algorithm |
ANN: 90% NB: 95% |
Results from artificial intelligence and NB demonstrate the accuracy of the NB performs better than the ANN algorithm in predicting self-aligning conveyor roller failures and assessing their lifetime. | NB performs better due to its simplicity and assumption of feature independence. | Since the number of faults collected is limited, the proposed method cannot be generalized. |
| Bortnowski et al. [44] | LSTM Autoencoder model | 90% | The use of the autoencoder facilitated the automation of damage detection, which is invaluable when assessing the operation of long-distance conveyor routes. | The proposed method was able to detect the location of potential roller damage based on the change in the average peak frequency over time and spectral autocorrelation. |
Low-frequency signals related to the specific operating conditions were regarded as potential sources of damage when they were simply sources of signal interference. |
| Roos and Heyns [23] | Wavelet package decomposition and artificial intelligence |
100% | The use of SVMs for vibration monitoring in-belt systems for conveyor idler bearings is strongly recommended, together with WPDs for preprocessing the signals from the bearings. | SVM can identify bearings that are in the early stages of failure, even with added payloads, compared to ANN. |
|
| Ravikumar et al. [45] | Statistical features and k-star algorithm | 91.7% | It is found that statistical features and K-star algorithms are effective tools for detecting faults in self-aligning troughing rollers on bulk material handling belt conveyors. | Since k star is an entropy-based algorithm, it can handle a wide range of complex data sets better than ANN. | A new instance of a class is assigned by comparing the closest existing instance with the new one using a distance metric, which is inefficient in terms of memory usage. |
| Ravikumar et al. [48] | Statistical features and random forest algorithm | 90.2% | Random forest results summarize the accuracy of the algorithm in terms of predicting self-aligning conveyor roller failures as well as assessing the lifetime of the conveyor rollers. | The accuracy of Random Forest is generally high. | Random forests can be computationally intensive depending on the data collected. |
| Ravikumar et al. [47] | Statistical Features and Support Vector Machine | 98.08% | According to SVM results, the algorithm accurately predicted self-aligning conveyor roller failures and assessed conveyor roller life expectancy. | An advantage of the SVM Algorithm is that it can handle multiclassification tasks. | It can be difficult to select the appropriate Kernel functions. |
| Wijaya et al. [60] | Wavelet transform and artificial neural network |
99% | By adopting the proposed fault detection scheme, fault identification and classification can be accomplished accurately and unaffected by changes in operating modes, such as conveyor belt speed. | Three idler conditions tested using ANN provided more than 99% classification accuracy even with varying belt speeds. | Due to the limited number of faults and the inability to simulate the effect of loading on the conveyor frequency signatures, the proposed method was untrustworthy. |
| Wijaya et al. [12] | A high-frequency energy and envelope spectrum and IForest method are used to determine fault location | 90% | According to the study, faulty idlers significantly increased high-frequency energy with a bearing fault detected through envelope analysis. | Most anomalous data points were detected with a 90% reduction in analysis time. | The disadvantage of this method is that data were directly divided into half rather than randomly determining where to split the data. |