Abstract
Three-dimensional (3D) printing technologies have been increasingly utilized in medicine over the past several years and can greatly facilitate surgical planning thereby improving patient outcomes. Although still much less utilized compared to computed tomography (CT), magnetic resonance imaging (MRI) is gaining traction in medical 3D printing. The purpose of this study was two-fold: 1) to determine the prevalence in the existing literature of using MRI to create 3D printed anatomic models for surgical planning and 2) to provide image acquisition recommendations for appropriate clinical scenarios where MRI is the most suitable imaging modality. The workflow for creating 3D printed anatomic models from medical imaging data is complex and involves image segmentation of the regions of interest and conversion of that data into 3D surface meshes, which are compatible with printing technologies. CT is most commonly used to create 3D printed anatomic models due to the high image quality and relative ease of performing image segmentation from CT data. As compared to CT datasets, 3D printing using MRI data offers advantages since it provides exquisite soft tissue contrast needed for accurate organ segmentation and it does not expose patients to unnecessary ionizing radiation. MRI, however, often requires complicated imaging techniques and time-consuming postprocessing procedures to generate high-resolution 3D anatomic models needed for 3D printing. Despite these challenges, 3D modeling and printing from MRI data holds great clinical promises thanks to emerging innovations in both advanced MRI imaging and postprocessing techniques.
In medicine, three-dimensional (3D) printing, also known as additive manufacturing or rapid prototyping, represents the fabrication of physical objects from volumetric medical imaging data, with the intent of positively impacting patient care. 3D printing patient-specific anatomical data extend the current capabilities of conventional 3D visualization by allowing radiologists, surgeons, and other physicians to physically hold patient-specific models in their hands and use visuo-haptic inputs to better understand both complex anatomical structures as well as the condition being treated. Recent advances of 3D printing have allowed 3D printing in medicine to gain tremendous momentum and increased utilization of 3D printing demonstrates promising results in preoperative surgical planning.1–6 In addition, by allowing for improved understanding of anatomy, enabling precontouring of implants, and providing real-time guidance in the operating room (OR), 3D printed anatomic models and guides can reduce OR costs secondary to shortening procedure times and possibly improve patient outcomes.7–11
3D printing technology was introduced in the 1980s, and it encompasses various processes intended to generate a physical 3D model from a digital file.12,13 Clinical applications of 3D printing began with computed tomography (CT) images, with the first digitally manufactured 3D model ever produced from CT imaging created in the early 1980s using a milling process.14 The use of milling to produce prostheses continued through the 1980s and 1990s with the majority of applications being in craniomaxillofacial surgery.15,16 In the 1990s, people started to use stereolithography (SLA) to fabricate patient-specific 3D anatomy from CT data, with the advantage of SLA as compared to traditional milling techniques being that the SLA technique does not require a cutting tool.17 Around that time, there was also a discussion of combining magnetic resonance imaging (MRI) with CT data to get the soft tissue data from MRI and boney reconstructions from CT.18
The workflow for creating 3D printed anatomic models from medical imaging data is complex and involves image segmentation of the anatomic regions of interest and conversion of that data into 3D surface meshes, which are compatible with printing technologies. Figure 1 shows a typical workflow for 3D printing from MRI data.
As compared to CT datasets, 3D printing using MRI data offers a few advantages because it provides exquisite soft tissue contrast needed for accurate organ segmentation and it does not expose patients to unnecessary ionizing radiation. MRI datasets, however, are more complex than CT because MRI has a multitude of sequences with acquisition and image-contrast parameters that are challenging to standardize. Consequently, automated image segmentation in MRI often does not work, global threshold masks are not very useful and suitable thresholds for organs with similar signal intensities are often not found. Furthermore, edge detection and region growing techniques often do not work due to the similar signal intensities found in neighboring structures. Accordingly, the segmentation of MRI datasets has become a complex task for clinicians. Manual segmentation must often be performed, but manual segmentation is tedious, time-consuming, and operator dependent. Another challenge is the long printing and design time, typically 3–5 days.19 The average image post-processing for multipart renal mass models has been reported to be 7 hours each with a printing time of 10 hours.1 Despite the challenges in 3D segmentation and modeling from MRI data, 3D modeling and printing from MRI data holds clinically important promises if these challenges can be overcome.
Recent innovations and reduced cost have made 3D printing technologies accessible to many hospitals; and over the last several years there been an increase in hospitals utilizing 3D printing at the point of care.20 However, although many hospitals are currently utilizing 3D printed anatomic models for clinical care, it is unknown how widespread the use of MRI is as the source data for these models. The purpose of this literature review was 1) to determine the prevalence in the existing literature of using MRI to create 3D printed anatomic models for surgical planning and 2) to provide image acquisition recommendations for appropriate clinical scenarios where MRI is the most suitable imaging modality.
Methods
The authors first conducted a systematic literature review to determine the utilization of MRI for the creation of 3D printed models for surgical planning. In order to identify current publications demonstrating the use of MRI data to create 3D printed anatomic models for surgical planning purposes, a detailed electronic search of Ovid-Medline (PubMed) was conducted. The initial search was performed in June 2020. Search terms included the following:
“3D printing” AND “magnetic resonance imaging” AND “planning”
“3D printing” AND “MRI” AND “planning”
“additive manufacturing” AND “magnetic resonance imaging” AND “planning”
“additive manufacturing” AND “MRI” AND “planning”
“rapid prototyping” AND “magnetic resonance imaging” AND “planning”
“rapid prototyping” AND “MRI” AND “planning”
Only studies in English were reviewed. All animal studies, review papers, editorials, technical notes, and studies only using CT imaging for 3D model generation were excluded. Two of the authors independently reviewed the publications. Data were evaluated to determine what clinical indication 3D printing was being used for, how MRI was utilized to create 3D printed anatomic models, and how these 3D printed models were being utilized for surgical planning.
Next, the appropriate use guidelines for medical 3D printing published by the Radiological Society of North America (RSNA) 3D Printing Special Interest Group (SIG) were searched for clinical situations where 3D printing was deemed usually appropriate (scores of 7–9), with data and experience showing an advantage of 3D printed anatomic models as compared to conventional medical imaging.21–23
Finally, for each major clinical indication, currently available MRI acquisition parameters and considerations for novel MRI sequences are described in order to help ensure that all pertinent anatomic structures are well visualized in any 3D printed anatomic models derived from MRI data.
Results and Discussion
Our initial electronic search identified 220 articles with 133 articles remaining after duplicates were removed (Fig. 2). Of these 133 articles, four were excluded based on non-English language literature, leaving 129 which were assessed for eligibility. Out of these 129, 51 articles were excluded because they utilized CT data to construct 3D printed models, 30 review papers were excluded, 3 non-human studies were excluded, 3 technical notes were excluded, and one study was excluded since the 3D printed models were utilized for training. In total, 40 articles met the search term guidelines and were ultimately reviewed (Table 1).1,19,24–60
TABLE 1.
First Author | Title | Publication Year | DOI | Anatomic Category |
---|---|---|---|---|
Vloeberghs M | Soft tissue rapid prototyping in neurosurgery | 1998 | 10.1002/(SICI)1097–0150(1998) 3:4<202::AID-IGS11>3.0.CO;2-F | Neurosurgery |
Markert M | A beating heart model 3D printed from specific patient data | 2007 | 10.1109/IEMBS.2007.4353332 | Cardiovascular Surgery |
Sodian R | Stereolithographic models for surgical planning in congenital heart surgery | 2007 | 10.1016/j.athoracsur.2006.12.004 | Cardiovascular Surgery |
Hung SS | Clinical application of rapid prototype model in pediatric proximal femoral corrective osteotomy | 2008 | 10.3928/01477447–20080101-19 | Orthopedic Surgery |
Jacobs S | 3D-Imaging of cardiac structures using 3D heart models for planning in heart surgery: a preliminary study | 2008 | 10.1510/icvts.2007.156588 | Cardiovascular Surgery |
Bellanova L | Surgical guides (patient-specific instruments) for pediatric tibial bone sarcoma resection and allograft reconstruction | 2013 | 10.1155/2013/787653 | Orthopedic Surgery |
Spottiswoode BS | Preoperative three-dimensional model creation of magnetic resonance brain images as a tool to assist neurosurgical planning | 2013 | 10.1159/000345264 | Neurosurgery |
Zein NN | Three-dimensional print of a liver for preoperative planning in living donor liver transplantation | 2013 | 10.1002/lt.23729 | Liver Surgery |
Naftulin JS | Streamlined, Inexpensive 3D Printing of the Brain and Skull | 2015 | 10.1371/journal.pone.0136198 | Neurosurgery |
Valverde I | Three-dimensional patient-specific cardiac model for surgical planning in Nikaidoh procedure | 2015 | 10.1017/S1047951114000742 | Cardiovascular Surgery |
Valverde I | 3D printed models for planning endovascular stenting in transverse aortic arch hypoplasia | 2015 | 10.1002/ccd.25810 | Cardiovascular Surgery |
Al Jabbari O | Use of three-dimensional models to assist in the resection of malignant cardiac tumors | 2016 | 10.1111/jocs.12812 | Cardiovascular Surgery |
Farooqi KM | Application of Virtual Three-Dimensional Models for Simultaneous Visualization of Intracardiac Anatomic Relationships in Double Outlet Right Ventricle | 2016 | 10.1007/s00246–015-1244-z | Cardiovascular Surgery |
Farooqi KM | Use of a Three Dimensional Printed Cardiac Model to Assess Suitability for Biventricular Repair | 2016 | 10.1177/2150135115610285 | Cardiovascular Surgery |
Krauel L | Use of 3D Prototypes for Complex Oncological Cases | 2016 | 10.1007/s00268–015-3295-y | Complex Neuroblastoma |
Bhatla P | Utility and Scope of Rapid Prototyping in Patients with Complex Muscular Ventricular Septal Defects or Double-Outlet Right Ventricle: Does it Alter Management Decisions? | 2017 | 10.1007/s00246–016-1489–1 | Cardiovascular |
Furdova A | Early experiences of planning stereotactic radiosurgery using 3D printed models of eyes with uveal melanomas | 2017 | 10.2147/OPTH.S123640 | Neurosurgery |
Gargiulo P | New directions in 3D medical modeling: 3D-printing anatomy and functions in neurosurgical planning | 2017 | 10.1155/2017/1439643 | Neurosurgery |
Kappanayil M | Three-dimensional-printed cardiac prototypes aid surgical decision-making and preoperative planning in selected cases of complex congenital heart diseases: Early experience and proof of concept in a resource-limited environment | 2017 | 10.4103/apc.APC_149_16 | Cardiovascular Surgery |
Madurska MJ | Development of a patient-specific 3D-printed liver model for preoperative planning | 2014 | 10.1177/1553350616689414 | Liver Surgery |
Oshiro Y | Three-dimensional liver surgery simulation: Computer-assisted surgical planning with three-dimensional simulation software and three-dimensional printing | 2017 | 10.1089/ten.TEA.2016.0528 | Liver Surgery |
Sayed Aluwee SA | Evaluation of pre-surgical models for uterine surgery by use of three-dimensional printing and mold casting | 2017 | 10.1007/s12194–017-0397–2 | Women’s Health |
Valverde I | Three-dimensional printed models for surgical planning of complex congenital heart defects: An international multicentre study | 2017 | 10.1093/ejcts/ezx208 | Cardiovascular Surgery |
Wake N | 3D printed renal cancer models derived from MRI data: Application in pre-surgical planning | 2017 | 10.1007/s00261–016-1022–2 | Urologic Surgery |
Coelho G | Multimaterial 3D printing preoperative planning for frontoethmoidal meningoencephalocele surgery | 2018 | 10.1007/s00381–017-3616–6 | Neurosurgery |
Lin J | Using three-dimensional printing to create individualized cranial nerve models for skull base tumor surgery | 2018 | 10.1016/j.wneu.2018.07.236 | Neurosurgery |
Olejnik P | First printed 3D heart model based on cardiac magnetic resonance imaging data in Slovakia | 2018 | 10.4149/BLL_2018_142 | Cardiovascular Surgery |
Porpiglia F | Development and validation of 3D printed virtual models for robot-assisted radical prostatectomy and partial nephrectomy: Urologists’ and patients’ perception | 2018 | 10.1007/s00345–017-2126–1 | Urologic Surgery |
Punyaratabandhu T | Using 3D models in orthopedic oncology: Presenting personalized advantages in surgical planning and intraoperative outcomes | 2018 | 10.1186/s41205–018-0035–6 | Orthopedic Surgery |
Sahnan K | Innovation in the imaging perianal fistula: A step towards personalised medicine | 2018 | 10.1177/1756284818775060 | Perianal Fistula |
Sanchez-Sanchez | Three-dimensional printed model and virtual reconstruction: An extra tool for pediatric solid tumors surgery | 2018 | 10.1055/s-0038–1672165 | Complex Neuroblastoma |
Siallagan D | Virtual surgical planning, flow simulation, and 3-dimensional electrospinning of patient-specific grafts to optimize Fontan hemodynamics | 2018 | 10.1016/j.jtcvs.2017.11.068 | Cardiovascular Surgery |
Wake N | Three-dimensional printing and augmented reality: Enhanced precision for robotic assisted partial nephrectomy | 2018 | 10.1016/j.urology.2017.12.038 | Urologic Surgery |
Chen K | Preoperative breast volume evaluation of one-stage immediate breast reconstruction using three-dimensional surface imaging and a printed mold | 2019 | 10.1097/JCMA.0000000000000155 | Women’s Health |
Laan RC | MRI-driven design of customised 3D printed gynaecological brachytherapy applicators with curved needle channels | 2019 | 10.1186/s41205–019-0047-x | Women’s Health |
Rutkowski DR | Mri-based cancer lesion analysis with 3d printed patient specific prostate cutting guides | 2019 | N/A | Urologic Surgery |
Wake N | Patient-specific 3D printed and augmented reality kidney and prostate cancer models: impact on patient education | 2019 | 10.1186/s41205–019-0041–3 | Urologic Surgery |
Javan R | Using 3D-printed mesh-like brain cortex with deep structures for planning intracranial EEG electrode placement | 2020 | 10.1007/s10278–019-00275–3 | Neurosurgery |
Lador R | Use of 3-dimensional printing technology in complex spine surgeries | 2020 | 10.1016/j.wneu.2019.09.002 | Neurosurgery |
Ye X | A three-dimensional color-printed system allowing complete modeling of arteriovenous malformations for surgical simulations | 2020 | 10.1016/j.jocn.2020.04.123 | Neurosurgery |
The literature collected was mostly produced in the last six years, with eight articles prior to 2015, three in both 2015 and 2016, nine in both 2017 and 2018, five in 2019, and three in 2020.1,19,32–60 The two most prominent specialties in the literature review were cardiovascular and neurosurgery with 14 studies focusing on cardiovascular models25,26,28,33–38,41,44,47,52,61 and 10 focusing on neurosurgical models.24,30,32,39,40,45,46,58–60 The remaining papers included orthopedic surgery,27,29,49 liver surgery,31,42,43 complex neuroblastoma cases,37,51 a case of perianal fistula,50 urologic surgery;1,48,51,53,56,57 and women’s health including uterine surgery,19 breast reconstruction,51 and brachytherapy for gynecological cancer.53
In regard to the appropriate use guidelines for medical 3D printing published by the RSNA 3D Printing SIG, the publications with clinical situations where 3D printing was deemed usually appropriate which utilized MRI to generate 3D printed models are included in Table 2.21–23 The major clinical scenarios are described below with MRI sequence information from the published papers found in our search (if available) as well as recommendations based on expert opinion.
TABLE 2.
Scenario | Rating |
---|---|
Congenital heart disease | |
Double outlet right ventricle | 9 |
Double outlet left ventricle | 9 |
Truncus arteriosis | 9 |
Partial anomalous pulmonary venous connection | 8 |
Total anomalous pulmonary venous connection | 8 |
Congenitally corrected transposition of the great arteries | 7 |
Double inlet left ventricle | 7 |
Double inlet right ventricle | 7 |
Tetralogy of fallot, with major aortopulmonary collateral arteries | 7 |
Transposition of the great arteries | 7 |
Unbalanced AV canal | 7 |
Vascular | |
Vascular malformations, interventional considerations, slings | 8 |
Design of patient-specific aortic stents | 7 |
Adult cardiac | |
Left atrial appendage occlusion | 9 |
Hypertrophic cardiomyopathy | 9 |
Transcatheter aortic valve replacement | 9 |
Transcatheter mitral valve replacement | 9 |
Coronary artery disease and myocardial infarction | 7 |
Cardiac transplant | 7 |
Cardiac tumors | 7 |
Left ventricular assist device | 7 |
Pulmonary valve repair/replacement | 7 |
Postinfarct ventricular septal defect | 7 |
Surgical mitral valve replacement | 7 |
Tricuspid valve repair/replacement | 7 |
Genitourinary | |
Renal cancer | 9 |
Prostate cancer | 8 |
Pediatric retroperitoneal genitourinary tumors | 7 |
Urolithiasis, surgical management | 7 |
Hepatobiliary | |
Intrahepatic masses, surgical management | 8 |
Musculoskeletal | |
Acetabular fracture (complex) | 8 |
Bone/soft tissue neoplasm, with joint and neurovascular involvement | 8 |
Fracture malunion | 7 |
Scoliosis, secondary to congenital vertebral anomaly | 7 |
Craniomaxillofacial | |
Congenital malformations of skull and facial bones (complex) | 9 |
Dentofacial anomalies including malocclusion (complex) | 9 |
Malignant neoplasms, bone (complex) | 9 |
Temporomandibular joint disorders (complex) | 9 |
Benign neoplasms, bone (complex) | 8 |
Ear malformations (complex) | 8 |
Facial fractures (complex) | 8 |
Malignant neoplasms, soft tissue (complex) | 8 |
Mandibular fractures (complex) | 8 |
Other diseases of jaw (complex) | 8 |
Cleft lip and palate (complex) | 7 |
Dentofacial anomalies including malocclusion (simple) | 7 |
Malignant neoplasms, bone (simple) | 7 |
Osteochondroplasias (complex) | 7 |
Skull fractures (complex) | 7 |
Cardiovascular Surgery
The cardiovascular system has complex structure and geometry, which can be better visualized and understood with 3D modeling. The literature search performed here identified 14 studies (35%) that utilized MRI to create cardiac models (Table 3).25,26,28,33–38,41,44,47,52,61 Out of these 14 studies, the majority, 10 of the 14 (71.43%) focused on congenital heart disease (CHD).26,33,34,36,38,41,44,47,52,61 CHD includes various types of defects: aortic stenosis, atrial septal defects, coarctation of the aorta, Ebstein anomaly, patent ductus arteriosus, patent foramen ovale, truncus arteriosus, double outlet right ventricle, transposition of the great arteries, and ventricular septal defects. Since these defects may be complex and difficult to interpret, 3D-printed models may enable better visualization and analysis of the complex cardiac anatomy, optimize surgical planning and reduce surgical times, ultimately resulting in improved patient outcomes.62
TABLE 3.
Authors | Title | Publication Year | n | Case Types | Processing Software | Printing Technology |
---|---|---|---|---|---|---|
Markert et al | A beating heart model 3D printed from specific patient data | 2007 | 1 | 1: Left abnormal subclavian artery connected to the right descending aorta | MeVisLab-Environment (MeVis Research, Bremen, Germany) | Binder Jetting |
Sodian et al | Stereolithographic models for surgical planning in congenital heart surgery | 2007 | 2 | 1: Left abnormal subclavian artey and right descending aorta; 2: Subpulmonary VSD | - | Binder Jetting |
Jacobs et al | 3D-Imaging of cardiac structures using 3D heart models for planning in heart surgery: a preliminary study | 2008 | 3 | 1: Malignant Tumor; 2 and 3: Ventricular aneurysms | Mimics 9.0 (Materialise, Leuven, Belgium) | Binder Jetting |
Valverde et al | Three-dimensional patient-specific cardiac model for surgical planning in Nikaidoh procedure | 2015 | 1 | 1: Tansposition of the grat arteries, VSD, and pulmonary stenosis | AYRA (Ikiria, Spain) | Material Extrusion |
Valverde et al | 3D printed models for planning endovascular stenting in transverse aortic arch hypoplasia | 2015 | 1 | 1: Hypoplastic aortic arch | AYRA (Ikiria, Spain) | Material Extrusion |
Al Jabbari et al | Use of three-dimensional models to assist in the resection of malignant cardiac tumors | 2016 | 2 | 1: Left atrium osteosarcoma. 2: Encapsulated mass in right atrium extending into the inferior vena cava | Mimics Innovation Suite (Materialise, Leuven, Belgium) | Material Extrusion |
Farooqi et al | Application of virtual three-dimensional models for simultaneous visualization of intracardiac anatomic relationships in double outlet right ventricle | 2016 | 6 | 1–6: DORV | Mimics and 3-matic (Materialise, Leuven, Belgium), Meshlab | N/A |
Farooqi et al | Use of a three dimensional printed cardiac model to assess suitability for biventricular repair | 2016 | 1 | 1: DORV | N/A | Material Jetting |
Krauel et al | Use of 3D prototypes for complex surgical oncologic cases | 2016 | 3 | 1: Right mediastinal mass with invasion of superior vena cava and right atrium, 2–3: Noncardiac cases | VRMed DICOM Platform (ViRVIG research, UPC University, Girona, Spain) | Binder Jetting |
Bhatla et al | Utility and scope of rapid prototyping in patients with complex muscular ventricular septal defects or double-outlet right ventricle: Does it alter management decisions? | 2017 | 6 | 1–3: Complex muscular VSD; 4–6: DORV | Mimics Innovation Suite (Materialise, Leuven, Belgium) | Material Jetting |
Kappanayil et al | Three-dimensional printed cardiac prototypes aid surgical decision-making and preoperative planning in selected cases of complex congenital heart diseases: Early experience and proof of concept in a resource-limited environment | 2017 | 5 | 1–2: DORV, 3–4: Criss-cross atrioventricular connections, 5: transposition of the great arteries with pulmonary atresia | Mimics Innovation Suite (Materialise, Leuven, Belgium) | Powder bed fusion, material jetting, binder jetting, vat photopolymerization |
Valverde et al | Three-dimensional printed models for surgical planning of complex congenital heart defects: an international multicentre study | 2017 | 40 | 1–19: DORV, 20–25: Complex transposition of the great arteries, 26–29: univentricular heart, 30–34: large VSD, 35–37: criss-cross heart, 38: left ventricular outflow tract obstruction, 39: heterotaxy syndrome, 40 discordant atrioventricular and ventriculo-arterial connections | ITK snap (Upenn and UNC), Meshmixer (Autodesk Inc, San Rafael, CA) | Material Extrusion |
Olejnik et al | First printed 3D heart model based on cardiac magnetic resonance imaging data in Slovakia | 2018 | 1 | 1: Tetralogy of Fallot | 3D Slicer 4.3 (https://www.slicer.org/) | Material Extrusion |
Siallagan et al | Virtual surgical planning, flow simulation, and 3-dimensional electrospinning of patient-specific grafts to optimize Fontan hemodynamics | 2018 | 2 | 1–2: Fontan circulation | Mimics Innovation Suite (Materialise, Leuven, Belgium) | Material Jetting |
Planning for congenital heart surgery using 3D printed models derived from cardiac MRI data has proven to be helpful in many ways, such as decreasing mortality, lowering the chances of finding unexpected results in vivo,47 allowing surgeons to address challenges prior to surgery,41 and enabling surgeons to make improved decisions regarding the surgical plan pre-operatively.38,44 Specifically, 3D printed models of complex cardiovascular pathology and intracardiac lesions can enable surgeons to overcome the shortcomings of conventional planning by allowing improved identification and dimensional analysis of anatomic structures.26,28,33,34,36,37 Taking planning one step further, 3D printed models of the native Fontan geometry have also been created to validate simulation results and tissue engineer patient-specific vascular grafts to improve the quality of the surgery.52
For pediatric patients, MRI is preferred over CT since MRI does not utilize ionizing radiation. Commonly available MRI techniques applicable for the 3D printing of CHD models include noncontrast 3D steady-state free precession (SSFP) imaging and non electrocardiogram (ECG)-gated or ECG-gated contrast-enhanced 3D fast low-angle shot (FLASH) angiography with or without respiratory navigation.63 These sequences are applicable for adult cardiovascular patients, although CT is generally the modality of choice due to higher spatial resolution and much less motion blurring compared to MR images. Unlike modern cardiac CT where images are always acquired axially with fast 3D acquisition, MRI acquisitions are advantageous since 2D images can be generated along any orientation with high temporal resolution. However, high-resolution 3D cardiac MRI is time consuming and images are susceptible to motion artifacts. Recent technological developments in both MR imaging and image reconstruction have allowed much higher spatiotemporal resolution to be obtained, potentially making their clinical application in 3D printing a much more competitive alternative to CT. For example, novel 3D free-breathing, self-navigated sequences can provide excellent image quality as compared to routine MR sequences, therefore may be better suited for the creation of 3D models (Fig. 3).64 With more of these new fast motion-insensitive MRI image protocols becoming clinically available, we anticipate MRI will soon gain wider cardiovascular applications in 3D printing.
Neurosurgery
In neurosurgery, intricate and minute anatomical structures are usually encountered, thus it is imperative that surgeons and interventionalists have a comprehensive understanding of the pathology so that normal brain tissue and proper brain function are both preserved. Herein, of the 40 articles, 10 (25%) highlighted neurosurgical applications (Table 4).24,30,32,39,40,45,46,58–60 The majority of the reports were single cases or small cohort studies with less than 10 patients, with models being used to enhance anatomic understanding and to help refine the surgical procedure.24,30,39,40,45,46,58–60 The oldest study found in this search, dating back to 1998, utilized MRI data to create a single 3D model of the human ventricular system.24 A T2-weighted sequence was selected for the 3D modeling due to the high contrast between brain matter and fluid. Such models could be used for pre-operative planning to help the surgeon decide on the optimal surgical approach and could provide real-time intra-operative guidance.
TABLE 4.
Authors | Title | Publication Year | n | Case Types | Processing Software | Printing Technology |
---|---|---|---|---|---|---|
Vloeberghs et al | Soft tissue rapid prototyping in neurosurgery | 1998 | 1 | 1: ventricular system model | Materialise (Leuven, Belgium) | Material Extrusion |
Spottiswoode et al | Preoperative three-dimensional model creation of magnetic resonance brain images as a tool to assist neurosurgical planning | 2013 | 2 | 1–2: lesion in the proximity of the motor cortex | FSL (FMRIB, Oxford, UK) and MeVisLab v.2.2 (MeVis Medical Solutions AG, Bremen, Germany) | Binder Jetting |
Naftulin et al | Streamlined, inexpensive 3D printing of the brain and skull | 2015 | 7 | 7 skulls with 19 hemispheres and over 30 brain regions | ITK-snap (UPENN and UNC) and Blender (https://www.blender.org/) | Material Extrusion |
Furdova et al | Early experiences of planning stereotactic radiosurgery using 3D printed models of eyes with uveal melanomas | 2017 | 150 | 1–150: Uveal melanoma (139 choroidal melanoma, 11 ciliary body melanoma) | 3D slicer (https://www.slicer.org/) | Material Extrusion |
Gargiulo et al | New directions in 3D medical modeling: 3D-printing anatomy and functions in neurosurgical planning | 2017 | 1 | 1: Low-grade glioma located on the frontal lobe | StealthViz (Medtronic, Minneapolis, MN) NordicBrainEx (NordicNeuroLab, Bergen, Norway), Mimics (Materialise, Leuven, Belgium) | Material Jetting |
Coelho et al | Multimaterial 3D printing preoperative planning for frontoethmoidal meningoencephalocele surgery | 2018 | 1 | 1: Frontoethmoidal encephalocele, nasofrontal subtype with the straigh gyrus as the content of the herniated sac | Mimics (Materialise, Leuven, Belgium) | Material Jetting |
Lin et al | Using three-dimensional printing to create individualized cranial nerve models for skull base tumor surgery | 2018 | 2 | 1–2: sellar region tumor, 3: acoustic neuroma | Mimics Research Version 17.0 (Materialise, Leuven, Belgium) | Material Jetting |
Javan et al | Using 3D-printed mesh-like brain cortex with deep structures for planning intracranial EEG electrode placement | 2020 | 1 | 1: Normal brain model (multi-material for EEG placement) | Mimics 21.0 and 3-matic 13.0 (Materialise NV, Leuven, Belgium) | Material Extrusion, Powder Bed Fusion, |
Lador et al | Use of 3-dimensional printing technology in complex spine surgeries | 2020 | 7 | 1–7: Complex spine oncological cases | GrabCAD (Stratasys, Rehovot, Israel)* | N/A |
Ye et al | A three-dimensional color-printed system allowing complete modeling of arteriovenous malformations for surgical simulations | 2020 | 5 | 1–5 Brain AVMs | Mimics (Materialise, Leuven, Belgium) | Material Jetting |
In regard to 3D anatomic modeling for neurosurgical applications, T1-weighted 3D magnetization-prepared rapid acquisition with gradient echo (MP-RAGE) sequences, which provide excellent contrast between gray and white matter, have been utilized and are recommended.30,32,40 T1-weighted 3D fast spoiled gradient echo (FSPGR) and 3D time-of-flight MRI sequences may also be used.46,58 Additionally, quantitative sequences such as diffusion tensor imaging (DTI) or diffusion spectrum imaging (DSI) for fiber tract extrapolation,40,46,65,66 functional MRI,30 and contrast-enhanced MRI58–60 may be utilized to incorporate more details into 3D models and further facilitate surgical planning (Fig. 4).66
For neurosurgical applications, recent imaging technological developments, particularly parallel imaging and compressed sensing, have made high-resolution 3D imaging in everyday clinical practice much more feasible.67–69 Parallel imaging and compressed sensing are particularly advantageous in 3D MRI since much higher combined acceleration factors can be achieved along both phase encode directions in 3D acquisitions without introducing excessive artifacts and noise. Isotropic spatial resolution with a voxel size of 1.0 mm3 using 3D T1-weighted MP-RAGE at 3Tesla can be obtained in less than 3 minutes with parallel imaging and compressed sensing.69 In addition, high-resolution 3D fluid attenuated inversion recovery (FLAIR) and 3D T2-weighted sequences (eg, CUBE for GE, Sampling Perfection with Application optimized Contrasts using different flip angle Evolution [SPACE] for Siemens, and Volume Isotropic Turbo spin echo Acquisition [VISTA] for Philips) can be readily acquired within clinically acceptable scan duration (<4 minutes each)69 and they will gain growing popularity in neurosurgical planning. Moreover, 3D susceptibility-weighted imaging (SWI) is replacing 2D MRI sequences to visualize venous structures and iron, as well as to detect micro-hemorrhages.70,71 Traditionally, clinical diffusion-weighted images (DWI) are acquired using single-shot echo planar imaging (EPI) sequences, but these images suffer from poor spatial resolution, spatial distortion, and susceptibility artifacts, not fit for modeling for 3D printing. Recent single-shot turbo spin-echo (TSE) and multishot EPI DWI sequences have enabled higher spatial resolution diffusion imaging with much less distortion.72–74 There is also a trend to use radial k-space acquisition to reduce motion sensitivity, making high-resolution 3D imaging clinically more reliable.75 As these novel sequences are more widely utilized, more neurosurgical applications for 3D printing using MRI data are expected.
Liver Surgery
For liver surgeries including hepatectomy, liver transplant, and tumor resection procedures, hybrid CT and MRI approaches have been used to distinguish between hepatic arteries, portal veins, bile duct, and tumor in the hepatic hilum.31,42,43 3D printed liver models have been shown to facilitate surgery by providing an enhanced understanding of the spatial relationships between vascular and biliary structures and demonstrated identical anatomic and geometrical landmarks in the 3D printed and native livers.31
Similar to cardiovascular surgery, MRI is a preferable imaging modality for pediatric liver surgical planning due to ionizing radiation concerns for infants and children. To allow high-resolution 2D or 3D MR imaging of the abdomen, respiratory motion control such as breath-hold, respiratory triggering, respiratory gating, and respiratory navigation is generally needed. Fat suppression is also desirable to improve contrast of lesions and to reduce potential contaminating artifacts. Dixon’s method-based sequences (i.e. mDixon for Philips, IDEAL for GE, Dixon for Siemens) have gained wide-spread clinical use. In this technique, multiple echoes with different echo times (TEs) are acquired in each repetition time (TR), which allows water-only, fat-only, in-phase, and out-of-phase water/fat contrast image sets to be reconstructed during postprocessing.76 A fast 3D breath-hold Dixon’s method-based sequence can also be used in liver MRI for precontrast and postcontrast imaging for tumor or vascular evaluation (Fig. 5).77 New clinically available MR sequences using radial k-space acquisition78 with less motion sensitivity can also be combined with Dixon’s method to enhance diagnosis reliability or image contrast.79 These advanced sequences are becoming more widely available on clinical scanners; therefore, it is anticipated that these emerging fast MR sequences with high spatial resolution and less motion blurring will gain more applications for 3D printing in clinical practice, particularly for liver imaging limited by patient motion.
Urologic Surgery
The search conducted here yielded six collected articles related to urologic surgery which focused on models for renal and prostate cancer.1,48,51,53,56,57 3D printed renal cancer models have been shown to facilitate surgical planning for robotic assisted partial nephrectomy1,53,80,81 and Wilms Tumor resection planning.51 MRI acquisitions used to create 3D printed renal cancer models have included 1.5 Tesla imaging with a 3D postcontrast fat suppressed gradient echo T1-weighted sequence with a spatial resolution of and a breath-hold ranging from 13 seconds to 20 seconds.1,82 Arterial, venous, and collecting phase images are utilized for the appropriate visualization of the arterial, venous, and collecting systems, respectively. Although our search did not generate any reports of 3D printed renal cancer models created with MRI sequences based on the 3D Dixon method, as discussed in the “Liver Surgery” section, it is likely these sequences can provide equal or better outcome in kidney imaging, as shown in Fig. 5.
For urologic applications, presurgical 3D printed prostate cancer models derived from MRI data can also be helpful for presurgical planning.48,82 MR image acquisition can include a 3D volumetric T2-weighted imaging sequence with a spatial resolution of at 3 T; and these T2-weighted anatomic images can be co-registered with DWI or 3D dynamic contrast-enhanced (DCE) images for better lesion characterization.82 Axial 3D T2-weighted MRI with an imaging slice thickness of 2.5 mm has also been utilized to create patient-specific 3D printed prostate cutting guides; and these have been used to successfully section the prostate for slice-by-slice comparison with histopathological findings.56
Figure 6 shows representative 3D printed kidney and prostate cancer models derived from MRI data. 3D printing can be especially helpful in understanding the abnormal anatomy and spatial relationships of pertinent anatomical structures in these cases and can help facilitate organ sparing surgery.1,53,82
Orthopedic Surgery
In orthopedic surgery, CT is utilized more often than MRI due to the fact that CT uses X-rays which leads to high contrast between bone and lean tissues. Furthermore, many automated image postprocessing algorithms are already available clinically to segment anatomical regions of interest such as bone based on the Hounsfield unit scale.21 Despite this, MRI, which is superior at visualizing soft tissue structures, may be used to examine bones, joints, and soft tissues including cartilage, muscles, and tendons for injuries or the presence of structural abnormalities or other conditions. This review yielded three articles which utilized MRI to create 3D-printed anatomic models for surgical planning for orthopedic procedures.27,29,49 In two out the three papers, MRI played a supporting role compared to CT.29,49 In the other article, only MR images were used with better model results desired.27
For the combined approach, Punyaratabandhu et al described the creation of models for presurgical planning on extra-compartmental bone tumors with a hybrid CT and MRI approach, since CT is superior at segmenting bones and MRI is better at highlighting soft tissue structures. They found that the models helped to guide the orthopedic surgeon to create personalized pre-operative plans and perform physical simulations, leading to decreased blood loss, operative times, and surgical incision lengths.49 Next, Bellanova et al utilized a combined CT and MRI approach for surgical planning in four pediatric tibial bone sarcoma resection cases.29 A multimodal registration algorithm was used to fuse the CT, MRI, and tumor volume which was manually delineated from an MRI series in which the tumor boundaries were well visualized. After preoperative planning, a surgical guide that was fitted to a unique position on the tibia was manufactured using 3D printing. A second instrument was manufactured to adjust the bone allograft to fit the resection gap accurately. The authors found that accurate preoperative localization of the tumor provided allowed resection with adequate but minimal safe margins, and the patient-specific surgical guides improved the accuracy of the resection during the surgery, thus preventing unnecessary resection and preserving, when needed, articular cartilage in young patients.29 Hung et al used only MRI data and detailed the creation of a 3D printed model for a 5-year-old boy with progressive limping and shortening of the left lower limb following septic arthritis of the ipsilateral joint with the sequelae of avascular necrosis of the femoral head and lateral subluxation of the joint.27 Due to the patient’s young age, MRI was performed in order to limit radiation and a 3D printed model was constructed for pediatric proximal femoral corrective osteotomy. In comparison to CT, the boney boundary on MRI was less defined, so to overcome this challenge, the contour was manually outlined by a technician. Although the MRI model was not as smooth as CT-derived models, it was understood that the model was still beneficial for the surgeons without exposing the patient to radiation.27
MRI has traditionally been limited in orthopedic surgery, since MRI is inherently disadvantaged in imaging cortical bone, which has a low proton density and a very low T2 value, leading to dark signal on traditional MRI images. As described above, MRI is often obtained pre-operatively in addition to CT, in order to properly visualize soft tissues along with the bones (Fig. 7). If it was possible to adequately visualize the bone using MRI, then the need for CT could be eliminated, preventing a patient from being exposed to ionizing radiation and reducing costs, ultimately making it highly valuable for any orthopedic or craniomaxillofacial surgeries.83,84 In addition, this could be beneficial for radiation oncology applications where CT has been traditionally used as the primary imaging modality for clinical treatment planning, in combination with MRI for soft tissue delineation. Herein, the patient treatment workflow can be greatly improved if only MRI is needed.
The development of MRI sequences which better delineate bone has been a topic of great interest over the last decade. “Black Bone” MRI techniques that do not enhance soft tissues but rather enhance the zones of separation between bones and soft tissues, could be used to differentiate bone from lean tissues. However, this MR technique assumes cortical bone has low signal while all other non-bone within the area contribute to MR signal and is thus susceptible to artifacts arising from air and tissue interfaces. Another major direction of MRI is the application of ultra-short TE (UTE) or zero-TE (ZTE) sequences, emerging imaging techniques that are becoming more clinical available to provide “positive” contrast between bone and lean tissues.85,86 In both techniques, radial k-space lines are acquired starting from the k-space center to the peripheral areas, leading to effective TE of close to zero (generally less than 100 μsec), much less than the T2 of cortical bone (0.28 msec–0.38 msec).87,88 To enhance contrast between the short T2 components (eg, cortical bone) and the long T2 tissues (eg, muscles, typically with higher signal than cortical bone), various soft tissue suppression techniques have been developed.89 UTE/ZTE MRI are gaining more clinical applications in diagnostic imaging such as in bone-related conditions.90,91 Therefore, “synthetic CT” images, reconstructed from UTE/ZTE MRI images to simulate CT images, have been heavily studied recently.92,93 Additionally, “synthetic CT” images can be used in hybrid PET/MRI scanners to generate surrogate bone density maps for PET attenuation correction.94,95 The clinical applications of UTE/ZTE MRI are steadily growing. However, to the best of our knowledge, there are few 3D printing studies or reports based on images obtained from UTE/ZTE MRI sequences.96,97 We believe that 3D printing and UTE/ZTE MRI have great potential to grow synergistically. For example, a recent study created a 3D-printed phantom mimicking cortical bone to evaluate UTE MRI techniques and we expect more developments such as this in the future.98
Other Considerations and Future Perspectives
There has been a significant increase of the use of 3D printing from MRI data over the past 5 years. However, at this time, image acquisition is generally obtained based on established clinical protocols and is not optimized for 3D printing purposes. If a clinician requests a 3D printed model prior to the image acquisition, dedicated MR protocols can be tailored for 3D printing to include the highest possible spatial resolution, spatial fidelity, signal-to-noise ratio (SNR), and contrast-to-noise ratio (CNR) in the region of interest.21 In order to facilitate the widespread utilization of 3D printing in medicine, it is necessary to establish the global optimization of 3D printing compatible protocols for all patients. Standard diagnostic MR sequences that are also compatible with 3D printing will not only improve patient diagnosis but also will enhance surgical planning and clinical care in a more efficient and cost-effective workflow. Fortunately, we are seeing a trend of more high-resolution 3D MRI protocols being accepted by radiologists in their everyday practice particularly in neurological and musculoskeletal applications, thanks to the recent technological development in rapid MR imaging. Looking ahead, time resolved or motion insensitive radial-based MR data acquisition, UTE/ZTE MRI, more advanced iterative or deep-learning based image reconstruction techniques will become more clinical available, and will gain widespread adoption for many clinical applications, particularly in high-resolution 3D or 4D imaging, which will allow 3D printed models to be readily created if needed.99,100
Although the craniomaxillofacial (CMF) specialty was one of the earliest fields to adopt the use of 3D models derived from medical imaging data101,102 and the usage of CT data over MRI data to create CMF models for presurgical planning is an accepted practice,103 our search did not find any articles utilizing MRI for surgical planning of CMF procedures. With the introduction of novel black bone and UTE/ZTE MRI sequences, the use of MRI could become more prevalent in these case types.96
Similarly, 3D printing for surgical planning has been used in conjoined twins separation since the 1990s,104 and although our search did come up with one article that mentioned 3D printing for conjoined twins separation, this article did not actually utilize 3D printing for their own cases but instead just mentioned the use of 3D printing at other institutions for these case types.105 For conjoined twins separation, combining CT with MRI and utilizing novel MRI sequences as well as incorporating quantitative information such as that from diffusion MRI into the 3D models may provide even extra value for clinicians.40,66
In regard to 3D printing technologies commonly used in hospitals, the major types include material extrusion, material jetting, binder jetting, vat photopolymerization, and polymer powder bed fusion (HP Jet Fusion, HP Inc, Palo Alto, CA). Materials currently used to create medical models with these technologies are generally rigid plastics and powders, although a combination of rigid and flexible materials may be printed using material jetting or multiextruder material extrusion technologies. Single component models such as bones can be created easily with material extrusion or vat photopolymerization technologies. For these, over-curing in certain regions or dual-extrusion printing may also allow for dual colored models highlighting certain anatomic regions of interest. Full color printing may be achieved using material jetting, binder jetting, or powder bed fusion. For medical models, color may be necessary to differentiate different structures in anatomic models, which depict multiple pertinent anatomic structures such as a kidney with a lesion, artery, vein, and collecting system. 3D printed anatomic models that are used for simulations should closely mimic human tissue properties, so for these, material jetting with different combinations of rigid and flexible materials is most suitable. 3D-printed molds could also be created and filled with suitable anthropomorphic materials.
Most of the commonly available 3D printing materials are not visible with MRI since these materials must be rich in hydrogen. At this time, new 3D printing materials are being developed and their MRI properties are being evaluated.106 3D printed models with MRI-visible properties and known geometries would be extremely useful for quality assurance testing to evaluate the ability of MRI systems to safely produce accurate imaging. Furthermore, patient-specific models that incorporate MRI-visible 3D printed materials could have great impact on surgical planning and guiding MRI-guided percutaneous procedures in the future.107
Over the past 5 years, many hospitals throughout the United States have brought 3D printing in-house; however, oftentimes this is driven by self-funding or grant support and costs still remain a major concern for this technology.20 On July 1, 2019 four Category III Current Procedure Terminology (CPT) codes for 3D printed anatomic models and guides were released.108 Category III CPT codes were established in 2001 and they are used for data collection for emerging technologies that are not yet mature and do not yet meet the criteria for Category I CPT codes, which are for established medical services that have met the requirements of widespread clinical use and have documented efficacy. In order to demonstrate the widespread use of 3D printing in medicine, in conjunction with the release of the Category III CPT codes, the RSNA and the American College of Radiology (ACR) have established a registry for 3D printing.109 The data collected through this registry will include information about the source imaging, the model construct and effort, 3D printing techniques and effort, as well as the clinical impact of the models; and data will be used to support an application for full reimbursement for 3D printing anatomic models and guides at the point of care. Based on these efforts, it is expected that 3D printed anatomic models and guides will be deemed clinically necessary for certain complicated procedures and these will become part of common medical and surgical practice. In addition, personalized 3D-printed implants, bioregenerative materials, and living bioprinted tissues and organs are expected to further transform medicine over the next several decades.
Conclusions
3D printing based on MRI data can greatly facilitate surgical planning and thereby improves patient outcomes. Current challenges and opportunities include the need to optimize MRI acquisition protocols, improve image segmentation accuracy, reduce image processing time, reduce 3D printing time, reduce cost, and expand the currently limiting insurance reimbursement. Further demonstration of added value is needed for widespread clinical adoption of 3D printing in medicine.
Footnotes
Evidence Level: 2
Technical Efficatcy: 5
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