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. 2023 Jul 14;15(14):3047. doi: 10.3390/polym15143047

Enhancement of the Functional Performance of Cotton and Polyester Fabrics upon Treatment with Polymeric Materials Having Different Functional Groups in the Presence of Different Metal Nanoparticles

Eman Abd El-Aziz 1, Menna Zayed 1, Amina L Mohamed 2, Ahmed G Hassabo 2,*
Editor: Jeong In Han
PMCID: PMC10385963  PMID: 37514435

Abstract

This work examined the functional properties of three different treated fabrics, cotton, polyester, and cotton/polyester, with different polymeric materials (polyvinyl alcohol (PVA), carboxymethyl cellulose (CMC), or chitosan) in the presence and absence of two synthesized metal nanoparticles to impart and enhance fabric properties. Both metal nanoparticles (silver nanoparticle (AgNPs) and Zinc oxide nanoparticles (ZnONPs)) were synthesized using Psidium guajava Leaves and characterized using different techniques. The different treated fabrics were dyed with Reactive Dye (Syozol red k-3BS) and evaluated for their color strength, fastness properties, ultraviolet protection, antimicrobial activity, and mechanical properties. Results showed that treatment with polyvinyl alcohol (PVA), carboxymethyl cellulose (CMC), or chitosan enhances the functionality of all fabrics, with improved color strength, UV protection, and antimicrobial properties. Additionally, mechanical properties were slightly increased due to the creation of a thin film on the fabric surface. All dyed treated fabrics showed good ultraviolet protection and antimicrobial properties. The K/S of all treated textiles including nanoparticles and polymers was marginally greater than that of the treated materials without polymers. The UPF values demonstrate that the three investigated polymers and both metal nanoparticles enhance the fabrics’ ability to block UV radiation and shield people’s skin from its damaging effects. All treated textiles had UPF values that are higher than those of untreated textiles. Further research demonstrates that ZnONP-treated textiles exhibited greater UPF values than AgNP-treated textiles when the polymer component was present. Antibacterial examination demonstrated that treated materials had robust microbial resistance. This resistance is diminished by washing, but still prevents bacterial growth more effectively than untreated textiles.

Keywords: cotton fabric, Psidium guajava leave extract, antibacterial, antioxidant, ultraviolet protection

1. Introduction

Currently, unique textile aids that provide high-performance textile functional finishes with exceptional high color intensity and antimicrobial activity are being developed using scientific advancements. The safety of auxiliaries is a topic that consumers are becoming more aware of and concerned about [1]. The textile industry today offers a variety of commercial auxiliary products with antibacterial qualities under various brand names on the market. The majority of these auxiliary components are constructed from man-made substances such as phenols, quaternary ammonium salts, organosilicons, and fatty acid derivatives [2,3].

Despite their tremendous effectiveness, synthetic substances are detrimental to human health. As a result, natural or safe auxiliaries are viewed as an alternative to synthetic ones for functionalizing textile materials [4,5].

Chitosan is a polysaccharide with anticancer properties, nontoxicity, biodegradability, and biocompatibility [6]. Chitosan was first used as a dye-deepening agent for textiles. With a few modifications, it may also be used for salt-free dyeing [7,8,9]. Chitosan causes a homogenous coating film to develop on the surface of the fiber, enhancing the fiber’s surface characteristics and reducing the repulsion between the fabric and the dyes, considerably increasing the dye absorption rate [10]. Chitosan acts as a mordant (see Scheme 1). It has an amine group (NH2) which quickly becomes quaternized (becomes positively charged) and therefore can attract (ionic–ionic interaction) the sulfate groups of reactive dyes (cotton dyes) and thus enhance the color shades and fixation and exhaustion of the dying process.

Scheme 1.

Scheme 1

A possible mechanism for the reaction between chitosan and reactive dye.

Carboxymethylcellulose (CMC) is often used as a water-binder and thickening ingredient in many different sectors, including liquid soaps, building materials, pharmaceutical formulations, and personal care items [11,12,13].

Multifunctional textiles have grown significantly over the past several years as a result of the growing awareness of safety and hygiene. Fabrics with nanoparticle (NP) coatings, particularly those with antibacterial capabilities, are in higher demand.

One of the most active fields of study is nanotechnology. Based on their unique qualities, such as size, distribution, and shape, nanoparticles differ from bulk forms of the same substance in terms of their physical characteristics. A nanoparticle (also known as a nanopowder, nanocluster, or nanocrystal) is a minuscule particle with at least one dimension less than 100 nm [14].

Numerous methods, including chemical reduction, microwave, and green route techniques, can be used to create silver and zinc nanoparticles [15]. However, there are several issues with using chemical approaches. As a result, the Green Route Technique of Nanoparticle Synthesis has received a lot of attention as a substitute method for creating nanoparticles due to its affordability and usage of less dangerous chemical ingredients. Due to the utilization of active phyto-compounds as a reducing and capping agent, the green biosynthesis of metal nanoparticles is a promising area of nanotechnology [16].

Depending on their UPF evaluation, UV-protective shields are divided into several categories based on international standards (excellent: above 40; very good: between 25–39; and good: between 15–24) [17,18,19,20]. UPF protection shields for 15 times the exposure duration, or 150 min, after 10 min of sustained exposure to UV sun radiation [21]. UPF ratings of 40 or 50 (40+) or higher are regarded as protective.

The purpose of the present work is to improve the dyeability of cotton, polyester, and their blended fabrics, and use fewer chemicals in the dyeing process through pre-treatment by using different polymers, like Carboxymethylcellulose (CMC), polyvinyl alcohol (PVA), or chitosan, via a surface modification to enhance the color strength, dye fixation, ultra-protection factor (UPF), and antimicrobial effect of dyed fabrics in the presence and absence of synthesized AgNPs and ZnONPs.

2. Experimental

2.1. Materials

For this study, Ghazel El-Mahala for Textile Industry Co., (El-Mahala, Egypt) provided all used fabric as follows: (a) bleached scoured cotton fabric (100%, 220 g/m2), (b) polyester fabric (100%; 160 g/m2), and (c) cotton/polyester fabric (50/50 blending ratio; 190 g/m2).

Reactive Dye (Syozol red k-3BS) was supplied by the local market in Egypt (see Scheme 2). Psidium guajava Leaves (Psidium guajava L.) were bought in Egypt at the neighborhood market. Fluka supplied citric acid, sodium hypophosphite (SHP), sodium carbonate, and acetic acid. El Nasr Pharmaceutical Chemicals Company supplied the zinc acetate. BioChemica GmbH Co., (Sauerlach, Germany), carboxymethyl cellulose (CMC, DS (0.78) at 30% of NaOH concentration) was purchased from Carl Roth GmbH Co., (Karlsruhe, Germany), polyvinyl alcohol (PVA, molecular weight 1,250,000 g/mole and degree of polymerization 1700–1800) was bought from Alpha Chemika, and chitosan low molecular weight (100,000–300,000) from ACROS Co. All of the chemicals and reagents were utilized as obtained without purification.

Scheme 2.

Scheme 2

Chemical structure of Reactive Dye (Syozol red K– 3BS).

2.2. Methods

2.2.1. Preparation of Psidium guajava Leaves (Psidium guajava L.) Extract

Psidium guajava leaves (Psidium guajava L.) extract was prepared as described in our previous work [22]. Natural Psidium guajava fresh leaves were properly cleaned and rinsed with tap water to eliminate any dust or other debris. Psidium guajava L. was chopped into little pieces after being thoroughly cleaned. Psidium guajava L. was extracted using water as a solvent to produce the extraction solution. After being heated to 100 °C for 60 min with 100 g of Psidium guajava L. in 1000 mL of distilled water, the extract was vacuum-filtered using Whatman filter paper No. 1. Following that, the extraction was kept at 4 °C. The filtrate was not further purified before usage.

2.2.2. Synthesis of Silver Nanoparticles (AgNPs) Using Psidium guajava L. Extract

Silver nanoparticles (AgNPs) were synthesized as described in our previous work [23]. Aqueous AgNO3 (90 mL; 0.02 M) was treated with 10 mL of Psidium guajava L. extract for 10 min at 80 °C. To monitor the ideal conditions for the creation of silver nanoparticles (AgNPs), the pH medium was adjusted to 10. The solution’s initial color change from yellow to dark brown indicated that AgNPs were beginning to develop in the solution’s combination.

2.2.3. Synthesis of Zinc Oxide Nanoparticles (ZnONPs) Using Psidium guajava L. Extract

Zinc oxide nanoparticles (ZnONPs) were synthesized from zinc acetate as precursors and reduced in the presence of Psidium guajava L. extract in water as a capping agent at pH 10 as the reported method by Zayed et al. [24] The pH of the medium was adjusted to 10 using sodium carbonate (10%) before adding 70 mL of the Psidium guajava L. extract in water (as a capping agent). The temperature of the solution was then increased to 70 °C, and 1 N zinc acetate in 30 mL of distilled water was gradually added while stirring the Psidium guajava L. extract solution for 30 min. The solution was then maintained at this temperature while being stirred for 90 min. The resulting powder was made up of Zn(OH)2 and Zn(CO3)2, or combinations between them such as Zn5(OH)6(CO3)2 [24], and was filtered and dried for 24 h at 90 °C. The formation of ZnONPs at the calcination stage is crucial.

2.2.4. Fabric Treatment

The cotton, polyester, and cotton/polyester textiles were divided into 20 × 20 cm squares before being washed with a non-ionic detergent and air-dried. To cross-link the polymer to the fabric, a solution of 10 g/L citric acid and 5 g/L sodium hypophosphite was applied to the fabric for five minutes at 50 °C. The excess solution was wiped off, and the fabric was then air-dried. Afterwards, the fabric was immersed in polymer treatment solutions ((PVA (3%), CMC (3%) and chitosan (3%)) in the presence and absence of metal nanoparticles (AgNPs or ZnONPs).

The following steps were used to prepare an AgNPs or ZnONPs emulsion for fabric treatments in distilled water to a concentration of 10% in the presence of various polymeric ingredients (PVA, CMC, and chitosan): 100 mL of distilled water were stirred while 3 g of polymeric material was dissolved in it. For a proper dispersion of the nanoparticle inside the polymer network, 1 g of calcinated ZnONPs or 10 mL of AgNPs were introduced at 80 °C while being vigorously stirred. To ensure a perfectly homogeneous dispersion, the solution was then homogenized (in the case of utilizing ZnONPs) for 3 min at 20,000 rpm.

The finished emulsion was applied to fabrics (cotton and cotton/polyester) for 10 min, after which it was squeezed with a 100% wet pickup and dried for 5 min at 100 °C, then cured for 3 min at 140 °C. The treated fabrics were utilized for further analysis.

2.2.5. Dyeing of Treated Fabrics

Dyeing of the fabric samples was performed using a reactive dye. Dyeing parameters were subjected to (i) pH 6 (pH was adjusted using acetic acid or sodium carbonate), (ii) temperature (70 °C), and (iii) time (30 min). Finally, the dyed fabrics were rinsed with tap water and dried in an air oven at 100 °C for 5 min and cured at 140 °C for 5 min [25,26,27,28].

2.3. Analysis and Measurements

2.3.1. Color Strength (K/S)

Hunter Lab Ultra Scan PRO was used to assess the color strength (K/S) of untreated, treated, and dyed textiles. (Ultra-Scan PRO by Hunter Lab) (Reston, VA, USA, 2007). By using the Kubelka–Munk equation, the relative color strength (K/S) of textiles was measured and evaluated as follows [29,30,31]:

K/S=1R22R1Ro22Ro (1)

where Ro is the reflectance of the white (uncolored) sample, R is the reflectance of the colored sample, S is the scattering coefficient, K is the absorption coefficient, and S is the reflectance.

2.3.2. The UV Protection Factor (UPF)

The Australian/New Zealand standard (AS/NZS 4366-1996) was used to calculate the UV protection factor (UPF) for samples of treated and untreated fabrics [32]. A Cary Varian 300 UV–Vis spectrophotometer was used to measure the amount of ultraviolet transmission through the material [33].

2.3.3. Mechanical Properties of the Treated Fabric

According to ASTM Test Method D1682-59T, tensile strength and elongation at break tests were performed using a tensile strength apparatus type FMCW 500 (Veb Thuringer Industrie Werk Rauenstein 11/2612 Germany) at 25 °C and 65 percent relative humidity. [34] The AATCC Test Method 66–2014 was used to test the dry crease recovery angle (CRA). [35] Using the Surface Roughness Measuring Instrument SE 1700 and ASTM Test Method D 7127–13, the fabric’s roughness was measured. [36] The ASTM test method D 1388-14e1 cantilever apparatus was used to measure stiffness. [37]

2.3.4. Antibacterial Activity

According to the AATCC Test Technique, the antibacterial activity of treated textiles was quantitatively evaluated. The AATCC 100-2012 (bacterial reduction method) [38] procedure was applied to the Gram-positive bacteria (Staphylococcus aureus (ATCC 29213)), the Gram-negative bacteria (Escherichia coli (ATCC 25922)), and fungi (Candida Albicans (ATCC 10231)).

2.3.5. Durability

We washed the treated cotton fabric for 10 min at 40 °C and then dried it for three minutes at 100 °C to be able to assess the treatment’s durability and the attributes it gave the cloth (for each washing cycle). The evaluated qualities were then analyzed once more following several washing cycles.

2.3.6. Statistical Analysis

Three replications of each parameter were used to analyze them, and a one-way analysis of variance (ANOVA) was used to determine each parameter’s mean. Duncan’s multiple range test was used to indicate differences between samples at a 5% level (p 0.05).

3. Results and Discussion

3.1. Characterization of Psidium guajava L. Extract and Synthesized Nanometals

According to a variety of studies, the presence of a hydroxyl group in the molecular structure of phenolics makes them more soluble in polar solvents. Non-polar solvents have not proven as effective as polar solvents, such as ethanol and water, in the extraction process. The hydroxyl phenolic group and a polar solvent can easily interact through hydrogen bonding.

The identification of the Psidium guajava Leaf Extracts revealed that they are a rich source of a phenolic chemical that may be the primary factor in the bio-reduction of metal ions (M+) to metal nanoparticles (M0), as previously described. Due to their capacity to donate electrons, the phenolic compounds isolated from Psidium guajava leaves aid in the reduction of Ag+ and stability of Ag+ to AgNPs [22]. The possible suggested mechanism for the reduction of Ag+ by the phenolic acid compound is presented in Scheme 3 [22].

Scheme 3.

Scheme 3

A possible suggested mechanism for the reduction of Ag+ by phenolic acid compound [30].

When metal ion solution (M+) is added to the extracted solution, the metal ions are adsorbed onto the phenolic compounds due to the electrostatic interaction between M+ ions and negatively charged alcoholate and/or carboxylate groups. This is because these phenolic compounds have hydroxyl or carboxyl groups in their chemical structure. These attraction forces encourage the creation of metal nuclei and regulate their growth while reducing the mobility of M+ [39,40].

The findings are consistent with our earlier research and have been validated. Figure 1 shows the UV–Vis spectra of silver nanoparticles that were made using Psidium guajava L. extract as a reducing and stabilizing agent. The colloidal solution of silver nanoparticles exhibits the distinctive peak for AgNPs in the UV–Vis spectrum at a peak absorption of 460 nm. After 10 min at 100 °C, the color changed from the original yellow to dark brown, indicating the formation of silver nanoparticles (AgNPs). Figure 1 displays the generated AgNPs and the particle size of the water-based Psidium guajava L. extract. Figure 1 displays TEM images of produced AgNPs and an extract of Psidium guajava L. in water. The TEM pictures indicate an excellent dispersion in a spherical shape. Small, spherical nanoparticles that are 5 nm in size are aggregated, according to TEM images.

Figure 1.

Figure 1

UV spectra for Psidium guajava L. extract in water and synthesized AgNPs [21]. (a) UV spectra, (b) particle size, (c) TGA, (d) XRD, (e) TEM image of Psidium guajava L., (f) TEM image of AgNPs, and (g) TEM image of ZnONPs.

As mentioned in our earlier study, guava leaves were finally employed in the production of ZnONPs at pH 12 [24]. Figure 1 shows the measured particle size of synthetic ZnO nanoparticles made with Psidium guajava L. extract. Figure 1 depicts the particle size of ZnONPs produced using Psidium guajava L. The produced ZnONPs had fewer particles. This lowering might be explained by the deposited impact of Psidium components on the ZnONPs surface.

The production of ZnONPs occurred at pH 12. Thermogravimetric studies (TGA) were used to investigate the coordinated ZnONPs for the breakdown of reduced zinc oxide with Psidium guajava L. Figure 1 shows water loss and capping agent breakdown at around 290 and 310 °C in the initial stage of the thermal degradation profile. However, between 310 and 320 °C, the breakdown stage came to an end. This phase also increased the weight reduction percentage from 20 to 58 percent.

A final phase terminating at 600 °C delivered a final weight reduction percent improvement of 15 to 30%. In conclusion, zinc compounds may be broken down with a favorable weight loss ratio at temperatures between 0 and 400 °C.

In their most basic form, ZnONPs are periodic structures in a 3D space. Atoms in the sample must scatter X-rays. In essence, diffractions in various directions that are typical for these atoms are produced by the dispersion of X-rays from arranged atoms. The attained peaks’ D-spacing values help identify minerals since each element has a unique set of non-overlapping D-spacings. To do this, d-spacings can be compared with common reference patterns.

For the produced ZnONPs under examination, the X-ray graphs in Figure 1 show the same high intensity and width sequence. It demonstrates that synthesized ZnONPs using Psidium guajava L. extract had d-Spacing values at 2 Theta positions (2θ; 32.09–32.21, 34.73–34.81, 36.53–36.69, 47.87–48.07, and 56.99–57.03) that coincided with the findings of numerous researchers in the literature in terms of values 2.7, 2.5, 2.5, 1.8, and 1.6, respectively.

Figure 1 displays TEM images of the produced ZnONPs and Psidium guajava L. extract on pH 12. The TEM pictures reveal a decent dispersion of spheres. According to the TEM examination, the particles of Psidium guajava L. have tiny scatter diameters of 80 nm. ZnONPs were also formed in nanoform when Psidium guajava L. extracts were present. Figure 1 illustrates how TEM images reveal that, throughout the production process, thin, spherical nanoparticles measuring 5 nm are aggregates of tiny clusters.

3.2. Characterization of Functionalized Fabrics

Metal Content (%) and the Ultraviolet Protection Factor (UPF)

The flash atomic absorption technique has been used to quantitatively quantify the total metal percent per 1 g treated textiles using synthesized metal nanoparticles with/without polymers. The findings demonstrate that the capacity of metal nanoparticles to bind to the negative charge in the polymers caused the greater binding efficiency to be recorded to treated textiles in the presence of each polymer over the pretreated fabric with citric acid and sodium hypophosphite. According to statistics, chitosan significantly increases the amount of metal absorbed into treated textiles with metal nanoparticles compared to fabrics treated with metal nanoparticles and other polymers (PVA or CMC). This is the result of charge repulsion between metals and the negatively charged molecules of polymers.

As polymers and metal nanoparticles increase this feature, further research on the treated fabric should measure the Ultraviolet protection factor to ascertain how well the treated fabric can block out ultraviolet waves.

As a result, Table 1 contains the UPF values of untreated and treated textiles with synthesized metal nanoparticles in the presence or absence of various polymer compounds. The UPF values show that all treated textiles have UPF values that are greater than those of untreated fabrics, proving that the three examined polymers and both metal nanoparticles improve the fabrics’ capacity to block UV radiation and protect people’s skin from its damaging effects. Further findings show that textiles treated with ZnONPs in the presence of the polymer compound had higher UPF values than fabrics treated with AgNPs.

Table 1.

Metals content (%), color intensity (K/S), and Ultraviolet protection factor (UPF) for treated fabrics with/without polymers.

Fabric Polymer Conc.
(10 g/L)
MNPs
(10%)
Metal Content
(%/g Fabric)
K/S UPF after Dyeing
Before Washing After Washing
Cotton Blank 0 6.23 ± 0.18 0.2 ± 0.01 0.2 ± 0.01
PVA Without 0 7.21 ± 0.217 3.3 ± 0.173 2.1 ± 0.11
AgNPs 0.11 ± 0.006 7.65 ± 0.381 28.23 ± 1.478 22.13 ± 1.159
ZnONPs 0.24 ± 0.013 7.42 ± 0.18 54.23 ± 2.839 45.32 ± 2.373
Chitosan Without 0 7.95 ± 0.354 5.42 ± 0.284 4.11 ± 0.215
AgNPs 0.31 ± 0.016 8.35 ± 0.308 41.31 ± 2.163 43.21 ± 2.262
ZnONPs 0.44 ± 0.023 8.31 ± 0.163 59.2 ± 3.1 45.3 ± 2.372
CMC Without 0 7.58 ± 3.145 3.25 ± 0.17 2.13 ± 0.112
AgNPs 0.24 ± 0.013 7.78 ± 3.024 38.11 ± 1.995 36.53 ± 1.913
ZnONPs 0.23 ± 0.012 7.98 ± 0.649 52.1 ± 2.728 44.31 ± 2.32
Polyester Blank 0 1.21 ± 0.593 0.1 ± 0.005 0.1 ± 0.005
PVA Without 0 1.99 ± 0.688 2.54 ± 0.133 1.62 ± 0.085
AgNPs 0.07 ± 0.004 2.8 ± 0.853 10.23 ± 0.536 8.21 ± 0.43
ZnONPs 0.15 ± 0.008 3.44 ± 0.781 32.14 ± 1.683 27.41 ± 1.435
Chitosan Without 0 4.47 ± 1.331 4.17 ± 0.218 3.16 ± 0.165
AgNPs 0.26 ± 0.014 5.53 ± 1.377 25.31 ± 1.325 22.63 ± 1.185
ZnONPs 0.37 ± 0.02 6.38 ± 0.56 12.42 ± 0.65 9.63 ± 0.504
CMC Without 0 3.23 ± 0.602 2.51 ± 0.131 1.64 ± 0.086
AgNPs 0.23 ± 0.012 3.76 ± 0.299 22.75 ± 1.191 20.68 ± 1.083
ZnONPs 0.22 ± 0.012 4.59 ± 0.295 8.31 ± 0.435 5.42 ± 0.284
Cotton/Polyester Blank 0 5.23 ± 0.352 0.17 ± 0.009 0.17 ± 0.009
PVA Without 0 4.6 ± 0.426 3.27 ± 0.171 2.08 ± 0.109
AgNPs 0.1 ± 0.005 5.22 ± 0.617 21.54 ± 1.128 16.99 ± 0.89
ZnONPs 0.22 ± 0.012 5.43 ± 0.468 48.37 ± 2.533 40.73 ± 2.133
Chitosan Without 0 6.21 ± 0.836 5.37 ± 0.281 4.07 ± 0.213
AgNPs 0.32 ± 0.017 6.94 ± 0.841 37.31 ± 1.954 36.87 ± 1.931
ZnONPs 0.46 ± 0.024 7.34 ± 0.361 40.11 ± 2.1 30.76 ± 1.611
CMC Without 0 5.4 ± 0.416 3.22 ± 0.169 2.11 ± 0.11
AgNPs 0.26 ± 0.014 5.77 ± 0.416 34.08 ± 1.784 32.04 ± 1.678
ZnONPs 0.25 ± 0.013 6.28 ± 0.255 33.83 ± 1.771 27.85 ± 1.458

According to the research, treated textiles should have UPF levels for UV protection of at least 40 to 50 or higher [20]. As a result, even after washing, all treated textiles associated with various formulations have good UV protection.

The coating’s washing endurance was demonstrated after ten washing cycles, and it was discovered that a sizable proportion of the polymers and nanometals used in the coating were still present. This highlighted the potential application of these components in protective apparel.

By adding the metal nanoparticles to the polymer formulation, a significant increase in the K/S and UPF values was observed (p < 0.05).

3.3. Characterization of Dyed Fabrics

3.3.1. Color Performance and Fastness Properties

To evaluate the efficiency of polymer and metal nanoparticles treatment on the dyed textiles, the K/S of the treated fabrics using synthesized metal nanoparticles with/without polymers was measured and recorded in Table 2. The data show the following common features: (a) the K/S of all fibers treated with nanoparticles is generally higher than that of untreated fibers. (b) The K/S of all fibers treated with nanoparticles in the presence of polymers (PVA, CMC, or chitosan) is slightly higher than that of treated fabrics without polymers.

Table 2.

Color intensity (K/S) and fastness properties for treated dyed fabrics with/without polymers.

Fabric Polym+B1:M21r Conc. (10 g/L) MNPs (10%) K/S Fastness Properties
Washing Rubbing Perspiration Light
Acidic Alkaline
Alt. St Dry wet Alt. St. Alt. St.
Cotton Blank 6.23 4 4 4 4 4 4 4 4 5
PVA without 7.21 4–5 4 4–5 4–5 4–5 4–5 4–5 4 7
AgNPs 7.65 4 4 4 4–5 4–5 4–5 4–5 4–5 6–7
ZnONPs 7.42 4 4 4 4 4 4 4 4 7
Chitosan without 7.95 4 4 4 4–5 4–5 4–5 4–5 4–5 6
AgNPs 8.35 4 4–5 4–5 4–5 4–5 4–5 4–5 4–5 7
ZnONPs 8.31 4 4 4 4 4 4 4 4 7
CMC without 7.58 4 4–5 4–5 4–5 4 4–5 4–5 4–5 6
AgNPs 7.78 4 4–5 4–5 4–5 4 4 4–6 4 6–7
ZnONPs 7.98 4 4 4 4 4 4 4 4 6
Polyester Blank 1.21 2–3 2 2–3 2 2 2 2 2 3
PVA without 1.99 4 4 4 4 4 4 4 4 5
AgNPs 2.8 4–5 4 4–5 4–5 3–4 3–4 4–5 4 5
ZnONPs 3.44 4 3–4 3–4 4–5 4 4–5 3–4 3–4 5
Chitosan without 4.47 4 4–5 3–4 3–4 4 4–5 3–4 3–4 5
AgNPs 5.53 4 4–5 4–5 4–5 4 4–5 4–5 4–5 5–6
ZnONPs 6.38 4 4 4 4 4 4 4 4 5–6
CMC without 3.23 4 4–5 3–4 3–4 4 4–5 3–4 3–4 5
AgNPs 3.76 4–5 4 3–4 3–4 4–5 4 4–5 4 6
ZnONPs 4.59 4 4 4 3–4 3–4 3–4 3–4 4 6
Cotton/Polyester Blank 5.23 3–4 3–4 3–4 3–4 3–4 3–4 3–4 3–4 5
PVA without 4.6 4–5 4 4–5 4–5 4 4–5 4–5 4–5 6
AgNPs 5.22 4–5 4 4–5 4–5 4 4–5 4–5 4–5 6–7
ZnONPs 5.43 4 4 4 4 4 4 4 4 6–7
Chitosan without 6.21 4–5 4–5 4–5 4–5 4–5 4–5 4–5 4–5 5
AgNPs 6.94 4 4–5 4–5 4 4–5 4 4–5 4 6–7
ZnONPs 7.34 4 4 4 4 4 4 4 4 6–7
CMC without 5.4 4 4 4 4 4 4 4 4 6
AgNPs 5.77 4 4 4 4–5 4 4–5 4–5 4 6–7
ZnONPs 6.28 4 4 4 4 4 4 4 4 6–7

The color fastness of the dyed fabrics was evaluated and is reported in Table 2. The washing fastness rating of the treated dyed fabric was excellent for both fading and staining with ratings ranging from 4 to 5, while those of untreated fabrics ranged from moderate to good for staining and for fading (2–4). All the dyed treated fabrics presented very good rubbing fastness (rating 4–5), indicating good diffusion and penetration of the dye into fiber substrates. Nevertheless, the good light and perspiration fastness of all dyed fabrics was noticed.

3.3.2. Antimicrobial Properties

The main goal of the antimicrobial uses of biomaterials and metal nanoparticles is to reduce the effects of biofouling and bacterial colonization with the added benefit of eliminating the need for medications that could lead to bacterial resistance. Due to improvements against surgical complications and healthcare-associated infections, which are primarily categorized into physical or mechanical, electrostatic, and chemical divisions, these metal nanoparticles’ inherent anti-microbial and anti-fouling properties have been establishing pillars of success in the biomedical domain. Skin abnormalities, especially skin injury, have an urgent need for application-based usage of polymeric and metal nanoparticles. Skin, which is prone to infections, aids bacterial infections in spreading harm, while also focusing on internal organs and the tissues around them. The content of unsaturated fatty acids in the cell membrane changes as a result of NPs coming into contact with bacterial cells, changing the fluidity of the membrane. When bacteria are exposed to NPs, they modify the content of unsaturated fatty acids, which modifies the fluidity of the membrane and prevents NPs from entering the cell.

Microbial growth rises with increased moisture and textile washing and peaks at neutral pH (7–8) [41]. All bacteria, except for phototropic species, can grow well in darkness. They are UV-sensitive, and exposure to light can cause pigment to form and result in colorful fabric stains [42].

Microorganisms have a cell wall that is only partially permeable to the integrity of the cellular substance. Cell damage and cell membrane rupture are the results of bactericidal agents. Bactericidal substances can stop bacteria from growing by blocking the formation of cell walls, cytoplasmic membrane permeability, physical and chemical protein and nucleic acids, enzyme activity, and protein and nucleic acid synthesis, among other effects.

Furthermore, in both dry and moist environments, metal ions can kill bacteria by strangling them. [43] The protein is bound to both the internal and external bacterial membranes by the extremely physiologically active silver and zinc ions, which prevents respiration and cell division. Products made of silver and zinc are resistant to bacteria, but they do not work against other species or fungus, mold, or mildew.

Treatment substrates were submitted for evaluation of their antimicrobial activity using the reduction method (as a quantitative method) against Escherichia coli (E. Coli; ATCC 25922), Staphylococcus aureus (S. Aureus; ATCC 29213), and Candida albicans (C. Albicans; ATCC 10231), a fungus. The results are shown in Table 3.

Table 3.

Microbial reduction % for antibacterial activity of dyed fabrics treated with different polymers in the presence and absence of nano metals.

Fabric Polymer Conc. (10 g/L) MNPs (10%) Microbial Reduction %
E. coli (ATCC 25922) S. aureus (ATCC 29213) C. albicans (ATCC 10231)
Before Washing After Washing Before Washing After Washing Before Washing After Washing
Cotton Blank 0 0 0 0 0 0
PVA Without 41.13 ± 1.779 38.11 ± 1.649 50.99 ± 2.206 42.04 ± 1.819 33.18 ± 1.435 30.64 ± 1.325
AgNPs 74.86 ± 3.238 65.54 ± 2.835 87.7 ± 3.794 72.31 ± 3.128 57.07 ± 2.469 52.69 ± 2.279
ZnONPs 80.06 ± 3.463 72.19 ± 3.123 96.6 ± 4.179 79.64 ± 3.445 62.86 ± 2.719 58.04 ± 2.511
Chitosan Without 55.73 ± 2.411 50.94 ± 2.204 62.24 ± 2.693 55.82 ± 2.415 47.95 ± 2.074 45.79 ± 1.981
AgNPs 90.28 ± 3.906 82.52 ± 3.57 100.83 ± 4.362 90.42 ± 3.912 77.67 ± 3.36 74.17 ± 3.209
ZnONPs 93.64 ± 4.051 85.6 ± 3.703 104.59 ± 4.525 93.79 ± 4.057 80.57 ± 3.485 76.94 ± 3.328
CMC Without 50.6 ± 2.189 46.09 ± 1.994 57.71 ± 2.497 50.75 ± 2.195 42.81 ± 1.852 40.6 ± 1.756
AgNPs 71.86 ± 3.109 65.45 ± 2.831 81.95 ± 3.545 72.06 ± 3.117 60.8 ± 2.63 57.65 ± 2.494
ZnONPs 73.6 ± 3.184 67.04 ± 2.9 83.93 ± 3.631 73.81 ± 3.193 62.27 ± 2.694 59.05 ± 2.555
Polyester Blank 0 0 0 0 0 0
PVA Without 50.99 ± 2.206 46.17 ± 1.997 57.52 ± 2.488 51.02 ± 2.207 43.39 ± 1.877 41.27 ± 1.785
AgNPs 72.41 ± 3.132 65.56 ± 2.836 81.68 ± 3.533 72.44 ± 3.134 61.61 ± 2.665 58.6 ± 2.535
ZnONPs 81.4 ± 3.521 73.71 ± 3.189 91.83 ± 3.973 81.44 ± 3.523 69.26 ± 2.996 65.88 ± 2.85
Chitosan Without 70.52 ± 3.051 64.09 ± 2.773 74.51 ± 3.223 71.72 ± 3.103 69.45 ± 3.004 68.84 ± 2.978
AgNPs 86.03 ± 3.722 78.19 ± 3.382 90.9 ± 3.932 87.49 ± 3.785 84.73 ± 3.665 83.98 ± 3.633
ZnONPs 89.45 ± 3.87 81.29 ± 3.517 94.51 ± 4.089 90.97 ± 3.935 88.09 ± 3.811 87.31 ± 3.777
CMC Without 60.75 ± 2.628 55.13 ± 2.385 66.02 ± 2.856 61.37 ± 2.655 56.42 ± 2.441 55.05 ± 2.381
AgNPs 74.12 ± 3.206 67.26 ± 2.91 80.54 ± 3.484 74.87 ± 3.239 68.83 ± 2.978 67.17 ± 2.906
ZnONPs 77.06 ± 3.334 69.93 ± 3.025 83.73 ± 3.622 77.84 ± 3.367 71.56 ± 3.096 69.83 ± 3.021
Cotton/Polyester Blank 0 0 0 0 0 0
PVA Without 46.06 ± 1.993 42.14 ± 1.823 54.26 ± 2.347 46.53 ± 2.013 38.28 ± 1.656 35.95 ± 1.555
AgNPs 56.2 ± 2.431 51.41 ± 2.224 66.19 ± 2.863 56.76 ± 2.455 46.71 ± 2.021 43.86 ± 1.897
ZnONPs 58.42 ± 2.527 53.45 ± 2.312 68.82 ± 2.977 59.02 ± 2.553 48.56 ± 2.101 45.6 ± 1.973
Chitosan Without 63.12 ± 2.731 57.52 ± 2.488 68.38 ± 2.958 63.77 ± 2.759 58.7 ± 2.539 57.31 ± 2.479
AgNPs 77.01 ± 3.331 70.17 ± 3.036 83.42 ± 3.609 77.8 ± 3.366 71.61 ± 3.098 69.92 ± 3.025
ZnONPs 80.06 ± 3.463 72.95 ± 3.156 86.73 ± 3.752 80.88 ± 3.499 74.45 ± 3.221 72.69 ± 3.145
CMC Without 55.68 ± 2.409 50.61 ± 2.189 61.86 ± 2.676 56.06 ± 2.425 49.62 ± 2.147 47.83 ± 2.069
AgNPs 67.93 ± 2.939 61.75 ± 2.671 75.47 ± 3.265 68.39 ± 2.959 60.53 ± 2.619 58.35 ± 2.524
ZnONPs 70.62 ± 3.055 64.2 ± 2.777 78.47 ± 3.395 71.1 ± 3.076 62.93 ± 2.722 60.66 ± 2.624

Additionally, treated textiles are more effective against Gram-positive bacteria than Gram-negative bacteria, which is explained by the fact that the two strains of bacteria under study have different cell wall structures.

The polyphenolic chemicals’ suppression of microbial RNA and DNA can be compatible with their antibacterial effect. It is also possible to depolarize the cytoplasmic membrane of microbes. These substances also have antifungal properties because they prevent ergosterol, the primary element of fungi’s cell membrane, from functioning.

The antibacterial activity of both untreated and treated fabric substrates against Escherichia coli, Staphylococcus aureus, and Candida albicans was assessed in the presence and absence of metal nanoparticles using the counting procedure before and after 10 washing cycles. The proportion of antibacterial decrease in each fabric is shown in Table 3. In untreated samples, there is no suppression of the decline %. The administered samples exhibited antimicrobial tolerance.

The antimicrobial findings for treated fabrics showed that, compared to Gram-positive bacteria, Gram-negative bacteria showed less sensitivity to fabrics treated with chitosan than with the other two polymers (PVA and CMC), whereas fungal strains showed a significant susceptibility. This was mainly related to changes in the makeup of each cell wall. Gram-positive bacteria have a single cell membrane that is surrounded by a thick, porous cell wall that allows certain bioactive components to pass through it. Preferably, Gram-negative bacteria have three different layers that protect certain bioactive components [44,45,46].

In the coating process, there is an effective contact between both metal nanoparticles and the bacteria cells. Chitosan is a polymer made of amino and hydroxyl groups that effectively distributes and stabilizes metal nanoparticles in solutions and on fabric surfaces, reducing the ability of germs to adhere to individual fabric surfaces. The percentage of decrease in bacteria for treated textiles exhibits the same behavior when tested against bacteria and fungi.

Most strategies (e.g., nanoparticle coating) to achieve antibacterial activity in fabric or cellulose-based fibers explicitly show the application of techniques (for example, nanoencapsulation). In contrast, without any physical or chemical treatment before the fabric surface, the loosely entrapped antibacterial agents generally start losing significant antibacterial properties after subsequent washing.

The number of bacteria on treated clothes after various washing cycles was examined. Up to 10 washing cycles, the amount of microbial resistance decreased, and every additional increase in washing cycles caused a modest drop in the number of bacteria on treated materials. These findings proved that treated materials have strong microbial resistance, which is diminished by washing, but still inhibits bacterial growth more than untreated fabrics. This is additional proof that these treated textiles would produce well in the medical industry.

As shown in Table 3, the control fabric lacked antibacterial activity, but when each polymer and various nanoparticles were added to the textiles, the antibacterial activity against the specified bacteria dramatically enhanced (p 0.05).

3.3.3. Mechanical Properties

Before and after polymer treatment in the presence and absence of metal nanoparticles, the treated textiles’ tensile strength, break elongation, air permeability, roughness, and crease recovery angle were monitored. The results of the analyses are shown in Table 4.

Table 4.

Physical and mechanical properties of treated dyed fabrics with/without polymers.

Fabric Polymer Conc. (10 g/L) MNPs (10%) Physical and Mechanical Properties
Tensile Strength (N/mm2) Elongation at a Break (%) Bending Length (cm) Crease Recovery Angle (Warp + Weft) (°) Surface Roughness
Cotton Blank 11.05 ± 0.478 6.4 ± 0.277 3.5 ± 0.151 185.9 ± 8.042 15.21 ± 0.658
PVA Without 12.43 ± 0.538 7.2 ± 0.311 3.9 ± 0.169 209.14 ± 9.047 13.31 ± 0.576
AgNPs 11.73 ± 0.507 6.8 ± 0.294 3.7 ± 0.16 197.4 ± 8.54 13.81 ± 0.597
ZnONPs 11.74 ± 0.508 6.8 ± 0.294 3.7 ± 0.16 197.48 ± 8.543 14.11 ± 0.61
Chitosan Without 13.54 ± 0.586 7.8 ± 0.337 4.3 ± 0.186 227.73 ± 9.852 18.63 ± 0.806
AgNPs 12.48 ± 0.54 7.2 ± 0.311 4 ± 0.173 210.01 ± 9.085 12.15 ± 0.526
ZnONPs 12.59 ± 0.545 7.3 ± 0.316 4 ± 0.173 211.74 ± 9.16 14.97 ± 0.648
CMC Without 12.98 ± 0.562 7.5 ± 0.324 4.1 ± 0.177 218.43 ± 9.449 15.97 ± 0.691
AgNPs 13.3 ± 0.575 7.7 ± 0.333 4.2 ± 0.182 223.75 ± 9.679 13.29 ± 0.575
ZnONPs 12.96 ± 0.561 7.5 ± 0.324 4.1 ± 0.177 217.97 ± 9.429 14.74 ± 0.638
Polyester Blank 21 ± 0.908 10.3 ± 0.446 4.4 ± 0.19 204.6 ± 8.851 18.3 ± 0.792
PVA Without 23.63 ± 1.022 11.6 ± 0.502 5 ± 0.216 230.18 ± 9.958 20.59 ± 0.891
AgNPs 22.3 ± 0.965 10.9 ± 0.472 4.7 ± 0.203 217.26 ± 9.399 16.14 ± 0.698
ZnONPs 22.31 ± 0.965 10.9 ± 0.472 4.7 ± 0.203 217.34 ± 9.402 18.34 ± 0.793
Chitosan Without 25.73 ± 1.113 12.6 ± 0.545 5.4 ± 0.234 250.64 ± 10.843 22.42 ± 0.97
AgNPs 23.72 ± 1.026 11.6 ± 0.502 5 ± 0.216 231.13 ± 9.999 15.99 ± 0.692
ZnONPs 23.92 ± 1.035 11.7 ± 0.506 5 ± 0.216 233.04 ± 10.081 18.92 ± 0.818
CMC Without 24.68 ± 1.068 12.1 ± 0.523 5.2 ± 0.225 240.41 ± 10.4 21.5 ± 0.93
AgNPs 25.28 ± 1.094 12.4 ± 0.536 5.3 ± 0.229 246.26 ± 10.653 16.66 ± 0.721
ZnONPs 24.62 ± 1.065 12.1 ± 0.523 5.2 ± 0.225 239.9 ± 10.378 19.03 ± 0.823
Cotton/Polyester Blank 23.2 ± 1.004 13.3 ± 0.575 3.7 ± 0.16 200 ± 8.652 15.5 ± 0.671
PVA Without 26.1 ± 1.129 15 ± 0.649 4.2 ± 0.182 225 ± 9.734 17.44 ± 0.754
AgNPs 24.64 ± 1.066 14.1 ± 0.61 3.9 ± 0.169 212.38 ± 9.188 13.67 ± 0.591
ZnONPs 24.65 ± 1.066 14.1 ± 0.61 3.9 ± 0.169 212.46 ± 9.191 15.54 ± 0.672
Chitosan Without 28.42 ± 1.229 16.3 ± 0.705 4.5 ± 0.195 245 ± 10.599 18.99 ± 0.822
AgNPs 26.21 ± 1.134 15 ± 0.649 4.2 ± 0.182 225.93 ± 9.774 13.54 ± 0.586
ZnONPs 26.42 ± 1.143 15.1 ± 0.653 4.2 ± 0.182 227.8 ± 9.855 16.02 ± 0.693
CMC Without 27.26 ± 1.179 15.6 ± 0.675 4.3 ± 0.186 235 ± 10.166 18.21 ± 0.788
AgNPs 27.92 ± 1.208 16 ± 0.692 4.5 ± 0.195 240.72 ± 10.414 14.11 ± 0.61
ZnONPs 27.2 ± 1.177 15.6 ± 0.675 4.3 ± 0.186 234.51 ± 10.145 16.11 ± 0.697

The information in Table 4 makes it evident that the treated textiles’ physico-mechanical characteristics were a top priority. Following treatment, as surface roughness, tensile strength, and elongation at break decrease, the bending length and crease recovery angle (CRA) rises considerably. This shows that the polymers under research were thoroughly absorbed into the microstructure of the textiles, and as a result, a thin film developed on the fabric surface and was determined to be in charge of these modifications.

It was also important to underline the importance of pre-crosslinking fabric using citric acid catalyzed by sodium hypophosphite (SHP) as the dominating agent in determining the effectiveness of the aforementioned qualities. During this pre-treatment, covalent crosslinking links between nearby cellulose chains would be formed, giving the structure stiffness. The fabrics will begin to disintegrate chemically as a result of the interaction with citric acid.

The coated film, on the other hand, can fill in holes on the surface of textiles with less roughness. The significant increase in the crease recovery angle was probably caused by the development of a dense network in the fabric’s structure, which was tightly connected by covalent chemical bonds between the cellulose chain and the polymer components with carboxyl or hydroxyl groups.

4. Conclusions

During this work, three different fabrics, namely cotton, polyester, and cotton/polyester, were treated with three polymeric materials with different functional groups (PVA (OH group), CMC (COOH group), and chitosan (NH2 group) in the presence and absence of two synthesized metal nanoparticles (AgNPs and ZnONPs), and the the treated fabrics were then dyed and evaluated for their additional functional properties. Both metal nanoparticles (AgNPs and ZnONPs) were synthesized using Psidium guajava Leaves and characterized using different techniques, and the results provide the synthesis of both metal nanoparticles with smaller sizes and spherical- and rod-shaped AgNPs and ZnONPs, respectively.

Different treated fabrics were dyed with Reactive Dye (Syozol red k-3BS) and then evaluated for their color strength, fastness properties, ultraviolet protection, antimicrobial activity, and mechanical properties. From all different analysis techniques, it is clear that treatment with all polymeric materials (PVA, CMC, or chitosan) enhances the functionality of all fabrics. Color strength, ultraviolet protection, and antimicrobial properties were improved and provide excellent value compared to untreated fabrics. In addition, mechanical properties were slightly increased upon treatment as a result of creating a thin film on the fabric surface which enhanced the tensile strength and other mechanical properties. Furthermore, all dyed treated fabrics showed good ultraviolet protection and antimicrobial properties.

Acknowledgments

The authors are grateful to the Faculty of Applied Arts, Benha University. Furthermore, the authors are grateful to the Central Labs Services (CLS) and Centre of Excellence for Innovative Textiles Technology (CEITT) in Textile Research and Technology Institute (TRTI), National Research Centre (NRC) for the facilities provided.

Author Contributions

Conceptualization: A.G.H., A.L.M. and E.A.E.-A.; methodology: E.A.E.-A. and M.Z.; software: A.G.H.; validation: A.L.M. and E.A.E.-A.; formal analysis: A.G.H.; investigation: A.G.H.; resources: E.A.E.-A. and M.Z.; writing—original draft preparation: A.G.H.; writing—review and editing: A.G.H., A.L.M., E.A.E.-A. and M.Z.; visualization: A.G.H.; supervision: A.G.H., A.L.M. and E.A.E.-A. All authors have read and agreed to the published version of the manuscript.

Data Availability Statement

All required data is in the text and there is no other data missed.

Conflicts of Interest

The authors declare that there is no conflict of interest.

Author Declarations

The authors declare that the data supporting the findings of this study are available in the article.

Funding Statement

This research received no external funding.

Footnotes

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Data Availability Statement

All required data is in the text and there is no other data missed.


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