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. 2023 Aug 12;15(16):3388. doi: 10.3390/polym15163388

A Visco-Hyperelastic Constitutive Model to Characterize the Stress-Softening Behavior of Ethylene Propylene Diene Monomer Rubber

Xiu Liu 1,*, Chen Liu 2, Dingxiang Zhu 1, Jianguo Lin 3,*
Editors: Beata Podkościelna, Andrzej Puszka
PMCID: PMC10458811  PMID: 37631445

Abstract

Uniaxial and biaxial cyclic tensile tests and stress relaxation tests were performed on the ethylene propylene diene monomer (EPDM) material to investigate its stress-softening effect. The experimental results reveal that the EPDM material presents a significant Mullins effect during the cyclic stretching processes. Furthermore, it is found that the deformation of the EPDM material does not return to zero simultaneously with the stress, due to the viscoelasticity of the EPDM material. Therefore, this study combines pseudo-elasticity theory and viscoelastic theory to propose a visco-hyperelastic constitutive model. The proposed model is used to fit and analyze the uniaxial and biaxial cyclic test results of EPDM and a comparison is conducted with the corresponding hyper-elastic constitutive model. The results show that the proposed model is in good agreement with the experimental data and superior to the hyper-elastic constitutive model, especially when it comes to the stress-softening unloading process. This work is conducive to accurately characterizing the stress-softening behavior of rubber-like materials at large deformation and can provide some theoretical guidance for their widespread application in industry.

Keywords: stress-softening effect, visco-hyperelastic constitutive model, biaxial stretching, pseudo-elastic model, stress relaxation

1. Introduction

Rubber materials are extensively used in fields such as aerospace, shock absorption and sealing, and flexible electronic devices due to their excellent elasticity, flexibility, wear resistance, and electric insulation [1]. As a type of polymer material, they also have viscoelasticity, so the strength and fatigue life of rubber components decreases with increasing temperature and frequency [2]. Ethylene propylene diene monomer (EPDM) rubber contains saturated hydrocarbons in its main chain and is chemically stable with good thermal insulation, aging resistance, wear resistance, and resistance to chemical media, etc. It plays an important role in various engineering fields, such as tunnel waterproofing [3], electromagnetic shielding [4], thermal insulation [5], etc. Consequently, it is of terrific practical significance to study the complex behavior of EPDM rubber due to its great potential for advancement.

The Mullins effect refers to a stress softening phenomenon where the loading curve is frequently higher than the unloading curve and the loading-unloading stress–strain curve of rubber material forms a hysteresis loop [6]. The Mullins effect has been studied for more than seventy years, but it is still regarded as a main challenge in the study of the complex mechanical behavior of rubber-like materials. In order to better understand the stress softening caused by the Mullins effect, Julie et al. [7] summarized several physical explanations, ranging from chain breakage at the interface between the rubber and the filler to the sliding of molecules and the formation of more complex composite structures.

In recent years, there have been many investigations into the phenomenon of stress softening. For example, Nicolas et al. [8] studied the thermomechanical coupling of rubber Mullins damage and demonstrated that Mullins damage is essentially related to the activation of the dissipative cavitation mechanism. Li et al. [9] investigated the specific rules of the Mullins effect in rubber nanocomposites. Morovati et al. [10] explored fatigue-induced stress-softening in cross-linked multi-network elastomers, which is expected to offer insights into the complexity of constitutive behavior in multi-network elastomers. Bahrololoumi et al. [11] developed a new micro-mechanical model to predict the non-linear behavior of rubber-like materials such as the idealized Mullins effect and permanent set during hydrolytic aging.

For the complex Mullins effect, it is evident that no existing model can accurately and efficiently capture all the characteristic stress responses of an elastomer’s stress softening, rate and temperature dependence, strong nonlinearity, etc., in a thermodynamically consistent and numerically robust manner. As a result, many models only consider the idealized stress-softening phenomenon without taking into account additional impacts, such as permanent set [12,13]. Numerous hyper-elastic constitutive models have been proposed by researchers in an effort to describe the mechanical behavior of stress softening. These models can be broadly divided into two categories: The first group is based on micro statistical mechanics and assumes that the material is made up of randomly distributed molecular chains. This type of model includes the Kuhn–Grun three-chain model, the Flory four-chain model, and the Arruda–Boyce eight-chain model [14], etc. The second category is the phenomenological model, which applies the method of continuum mechanics and assumes that the elastic potential is made up of invariants constructed by the elongation ratio or the deformation tension. These models, such as the Mooney–Rivlin model [15], the Ogden model [16], and the Yeoh model [17], identify the various parameters in the elastic potential based on experimental data. In order to explain the Mullins effect, Ogden et al. [18] proposed a simple phenomenological model, the pseudo-elasticity theory model, which is simpler than the stress-softening model proposed by Mullins, to more precisely describe the mechanical behavior of stress softening. This model is based on the hyper-elastic constitutive models mentioned above. In addition to the traditional hyper-elastic constitutive models, some new hyper-elastic constitutive models have also been developed recently. For example, Yao et al. [19] proposed a constitutive model to explain the cyclic response of hyper-elastic NiTi shape memory alloy, and Nguyen et al. [20] put forward an analytical model for the addition and removal cycles of hyper-elastic memory alloy beam. To model the hyper-elastic fracture and fatigue behavior of memory alloys, Simoes et al. [21] offered a native model; Viet et al. [22] presented a new hyper-elastic cyclic model for the behavior of large refractive index hyper-elastic shape memory alloy coil springs.

Although the aforementioned hyper-elastic models have been well established, they are still not good enough to describe the stress-softening effect of rubber-like materials. Particularly, the loading–unloading curve depicted by these models always forms a closed loop, which is inconsistent with the facts. This is because in addition to dramatic hyper-elastic deformation, rubber-like materials also show complex viscoelastic deformation that prevents the hysteresis loop of stress softening from opening. As a consequence, viscoelasticity must be considered in order to fully describe the mechanical behavior of stress softening. There are two types of viscoelasticity: linear and non-linear. The former is generally described by the Maxwell model, Kelvin model and three-parameter solid model, etc. However, the mechanical properties of rubber materials present more complicated nonlinearity, which is challenging to explain with straightforward linear viscoelastic models.

Some nonlinear viscoelastic models have been proposed by researchers, such as BKZ theory [23], the Christensen equation [24], and generalized line integral theory [25]. In addition to the classical nonlinear visco-elastic constitutive models, some new nonlinear viscoelastic constitutive models have also been proposed recently, such as the free volume-based nonlinear viscoelastic model for polyurea over a wide range of strain rates and temperatures [26], the nonlinear viscoelastic model of mucociliary clearance [27], the nonlinear viscoelastic model of adhesive failure for polyacrylate pressure-sensitive adhesives [28], and the nonlinear uniaxial stress-strain constitutive model for viscoelastic membrane materials [29]. In view of the above problems, researchers developed a kind of constitutive model that could reflect both the hyper-elasticity and the viscoelasticity of rubber materials, namely, the visco-hyperelastic constitutive model. For example, Huang et al. [30] developed a visco-hyperelastic constitutive model of a porous structural material, poly-siloxane silica, at large strain rates, and Tan et al. [31] developed a transverse isotropic visco-hyperelastic constitutive model for short-fiber reinforced EPDM rubber. Although there are currently numerous constitutive models for rubber materials, most of the existing models are hyper-elastic models, which are usually only used to describe the super elasticity of the rubber-like material and do not involve its viscoelasticity. The existing visco-elastic models mainly focus on the uniaxial mechanical behavior in the loading stage.

It is challenging to develop an accurate and comprehensive constitutive model of the EPDM rubber under finite deformation because the EPDM rubber has obvious nonlinear properties and is affected by environmental factors such as loading rates, loading histories and external temperature. In addition, although the real rubber components are usually in complex stress states, previous research has mostly concentrated on the unidirectional stress state, but less on the bidirectional or tri-directional stress state. Therefore, it is of great scientific interest to study the visco-hyperelastic mechanical behavior of EPDM rubber under the biaxial stress state. Numerous techniques have been developed for the study of the biaxial stress state. The most popular are uniaxial compression in place of the biaxial tensile testing method [32], the bulge tensile testing method [33], the pressure vessel biaxial tensile testing method [34], and the cross-shaped specimen biaxial tensile testing method [35]. The last method will be employed for the biaxial stretching tests in this work, due to its advantages of widespread applications, efficient test control, and straightforward equipment design.

This research attempts to develop a visco-hyperelastic constitutive model and applies it to characterize the uniaxial and biaxial stress-softening behavior of EPDM rubber, which has great potential in pillar industries of national production. The proposed model is constructed by combining a hyper-elastic element and a viscoelastic element. Then, the model parameters of the proposed model were determined according to uniaxial and equal biaxial stress relaxation tests and cyclic tensile tests of EPDM rubber. Finally, the proposed visco-hyperelastic constitutive model was compared with the corresponding hyper-elastic model to verify the effectiveness of the model in this research. Compared with the existing models, the visco-hyperelastic constitutive model proposed in the current study takes into account the nonlinear viscoelasticity and super elasticity of the rubber-like material. It can accurately characterize the stress-softening behavior of rubber-like materials during loading and unloading processes. Moreover, the proposed model extends the uniaxial stress state to the biaxial stress state, which is more closely related to the actual stress state of rubber-like materials in practical engineering. The proposed model in this work is crucial for the accurate description of the material’s stress-softening mechanical behavior, especially under the complex stress states, which can provide effective support for characterizing the mechanic behaviors of rubber-like materials at large deformations and provide certain theoretical guidance for the design and application of rubber-like materials.

2. Construction of Visco-Hyperelastic Constitutive Model

In this work, a visco-hyperelastic constitutive model is constructed, which consists of a hyper-elastic unit and a visco-elastic unit in parallel, as shown in Figure 1.

Figure 1.

Figure 1

The parallel visco-hyperelastic constitutive model.

The visco-hyperelastic constitutive model can be expressed as [36]:

σ=σe+σv (1)

where σ is the total stress, σe is the time-independent nonlinear hyper-elastic stress, and σv  is the time-dependent nonlinear viscoelastic stress.

2.1. Hyper-Elastic Constitutive Model

Hyper-elastic constitutive models of the rubber material can be broadly classified into two main categories based on the statistical properties of molecular chains [37]: phenomenological models and network models. The key to establishing the phenomenological models is to construct a reasonable strain energy function W, which is expressed as a function of deformation tensor invariant Ii(i=1,2,3), such as the Mooney–Rivlin model and the Yeoh model, or as a function of the elongation ratio λi(i=1,2,3), such as the Ogden model and the Valanis–Landel model. The Neo-Hooke model is a Gaussian chain network model, while the James–Guth three-chain model, the Flory four-chain model, the full-chain network model and the Arruda–Boyce eight-chain model are non-Gaussian chain network models. In this work, the Yeoh constitutive model and the Ogden constitutive model, commonly used to describe large deformation behavior, are used as the hyper-elastic unit principal structure models.

In the description of rubber materials in the present constitutive model, rubber materials are considered as isotropic incompressible materials, and the principal stretching ratios of uniaxial and equal biaxial tension λi(i=1,2,3) are [37]:

ST: λ1=λ,λ2=λ3=λ1/2ET:λ1=λ2=λ,λ3=1/λ2 (2)

where ST and ET denote uniaxial stretching and equal biaxial stretching, respectively.

2.1.1. The Yeoh Hyper-Elastic Constitutive Model

The strain energy function of the Yeoh model can be expressed as [17]:

WYeoh=i=13Ci0I13i (3)

where I1=λ12+λ22+λ32 is the first deformation tensor invariant. Substituting Equation (2) into Equation (3), the strain energy functions of the Yeoh model of rubber in both uniaxial and equal biaxial deformation modes can be obtained:

ST:WST=i=13Ci0λ2+2λ13iET:WET=i=13Ci02λ2+λ43i (4)

According to the nominal stress P=W/λ, the nominal stress–stretch ratio relationship of the Yeoh hyper-elastic constitutive model in uniaxial and equal biaxial cases can be derived:

ST:PST=i=132iCi0(λ2+2λ13)i1(λλ2)ET:PET=i=132iCi0(2λ2+λ43)i1(λλ5) (5)

where Ci0 is the material parameter.

2.1.2. The Ogden Hyper-Elastic Constitutive Model

The strain energy function of the Ogden model is expressed as [16]:

WOgden=i=1N2μiαi2λ1αi+λ2αi+λ3αi3 (6)

where μi and αi are arbitrary constants. The number of summation terms can be adjusted to fit the test data accurately, so the Ogden model is more flexible. For isotropic incompressible materials, the Ogden model can be taken as N=3 in the main loading path.

Substituting Equation (2) into Equation (6), the strain energy functions of the Ogden model of rubber in both uniaxial and equal biaxial deformation models can be obtained:

ST:WST=i=132μiαi2λαi+2λαi23ET:WET=i=132μiαi22λαi+λ2αi3 (7)

In the same way, according to the nominal stress P=W/λ, the nominal stress–stretch ratio relationship of the Ogden hyper-elastic constitutive model for uniaxial and equal biaxial cases can be derived:

ST: PST=i=132μiαiλαi1λ12αi1 ET: PET=i=132μiαiλαi1λ2αi1 (8)

2.2. Pseudo-Elastic Model

Ogden et al. [18] proposed a simple phenomenological model to explain the Mullins effect based on the incompressible isotropic elastic theory. In the model, the strain energy function is modified by introducing damage parameters, so that the strain energy function is different from the strain energy function on the main loading path from the original state. On this account, this model is described as a pseudo-elastic model whose main loading-unloading cycle involves energy dissipation. The damage function calculates the ability to dissipate, which solely depends on the damage parameters and the starting point of unloading on the main loading path. The model combines the usual form of the strain energy function with two particular forms of modifiable material constants to highlight the qualitative characteristics of the Mullins effect under simple tension and pure shear circumstances. Additionally, the model created by this theory can be used for multi-axial stress-strain states in addition to uniaxial tests. One of the function expressions that can derive the continuous damage parameter η is:

η=111rerf[1m(WmW(λ1,λ2))]LoadUnload (9)

where Wm is the strain energy corresponding to the maximum stretch ratio on the loading path; erf() is the error function; Wλ1,λ2 is the strain energy function used to describe the original loading path within a specified range; and parameter r is a measure of the damage degree relative to the initial state. The larger the value of the parameter r, the less likely the continuous damage function η will deviate from the unity, and the less damage will occur. Parameter m controls the dependence of damage on the degree of deformation. For smaller values of m, small strains cause significant damage and the material response in the small strain region will not be significantly affected by further loading; for larger values of m, small strains cause relatively little damage, but the material response will change significantly in the small strain region after subsequent loading.

Pseudo-Elastic Model for Uniaxial and Equal Biaxial Cases

For the stress-softening effect of rubber, it is necessary to introduce the continuous damage parameter η to the hyper-elastic material constitutive model.

In the case of ST, the principal stress and principal stretch ratio are:

σ1=σ,σ2=σ3=0λ1=λ,λ2=λ2=λ1/2 (10)

In the case of ET, the principal stress and principal stretch ratio are:

σ1=σ2=σ,σ3=0λ1=λ2=λ,λ3=λ2 (11)

Substituting Equations (10) and (11) into Equation (9) yields the expression of the corresponding continuous damage function as:

ST: ηST=111rerf1mWmWλ,λ1/2LoadUnloadET: ηET=111rerf1mWmWλ,λLoadUnload (12)

Although the Mullins effect is a distinctive stress-softening property of rubber-like materials, it is frequently overlooked by the hyper-elastic constitutive model of these materials. To account for the Mullins effect in rubber-like materials, a pseudo-elastic constitutive model considering the damage effect can be written as [18]:

σe=η(λ1,λ2)×P(λ1,λ2) (13)

where σe is the time-independent nonlinear hyper-elastic stress, ηλ1,λ2 is the continuous damage function of the pseudo-elastic model, and Pλ1,λ2 is the constitutive model of the hyper-elastic part. Then, the Yeoh pseudo-elastic constitutive model for uniaxial and equal biaxial cases can be obtained by substituting Equations (4), (5) and (12) into Equation (13).

In the case of ST, we can obtain:

σeST=i=132iCi0(λ2+2λ13)i1(λλ2)Load11rerf1mWmi=13Ci0λ2+2λ13i×Unloadi=132iCi0(λ2+2λ13)i1(λλ2) (14)

In the case of ET, we can obtain:

σeET=i=132iCi0(2λ2+λ43)i1(λλ5)Load11rerf1mWmi=13Ci02λ2+λ43i×Unloadi=132iCi0(2λ2+λ43)i1(λλ5) (15)

Similarly, the Ogden pseudo-elastic constitutive model for uniaxial and equal biaxial cases can be obtained by substituting Equations (7), (8) and (12) into Equation (13).

In the case of ST, we can obtain:

σeST=i=132μiαiλαi1λ12αi1Load11rerf1mWmi=132μi(αi)2λαi+2λ12αi3×Unloadi=132μiαiλαi1λ12αi1 (16)

In the case of ET, we can obtain:

σeET=i=132μiαiλαi1λ2αi1Load11rerf1mWmi=132μi(αi)22λαi+λ2αi3×Unloadi=132μiαiλαi1λ2αi1 (17)

2.3. Constitutive Model of Viscoelastic Unit

In this work, in order to discuss the nonlinear viscoelasticity of materials, it is often impracticable to describe the configuration of the object in the sense of small deformations. Therefore, a general geometric description is required [38]. It can be assumed that in the natural state (zero stress and zero strain state), the object configuration is XXX1,X2,X3 and the reference configuration at the moment t is xxx1,x2,x3, xi=xiX,t,  i=1,2,3. For the sake of simplicity, take Xi and xi as the coaxial coordinate system. Then, it can be expressed:s

dx=xXdX=FdX (18)

where F=Fi,j is called the deformation gradient tensor and its component is Fi,jxiXixi,j.

The relative deformation gradient is:

Ftτ=xiτxjt (19)

The right Cauchy–Green deformation tensor  C=CKL, CKLxi,Kxi,L or

C=FTF (20)

The right Cauchy–Green relative deformation tensor is:

Ct(τ)=FtTFt (21)

The left Cauchy–Green deformation tensor or Finger deformation tensor is:

B=FFT (22)

For incompressible materials such as rubber, the material coordinates and the spatial coordinate system can be set to overlap. The uniform deformation of the general object is expressed as:

x1=λ1X1, x2=λ2X2, x3=λ3X3 (23)

where λi is determined by the load and material properties and is independent of the coordinates. The following are special cases of uniaxial and equal biaxial tensile finite deformation of incompressible isotropic materials.

Substituting Equation (2) into Equation (23), the uniaxial and equal biaxial tensile deformation of incompressible isotropic materials can be derived as:

ST: x1=λX1,x2=λ1/2X2,x3=λ1/2X3ET:x1=λX1,x2=λX2,x3=λ2X3 (24)

where λ=λt is the stretch ratio. It is defined as:

λ=dx1dX1=1+dx1dX1dX1=1+ε (25)

The relevant variables of uniaxial stretching and equal biaxial stretching can be obtained by calculating the coupling based on Equations (18)–(25). The results are as follows.

Regarding the ST deformation, we can obtain:

FST=λ000λ1/2000λ1/2,CST=BST=λ2000λ1000λ1 (26)
FtST=λζλ000λ1/2λ1/2ζ000λ1/2λ1/2ζ,CtST=λ2ζλ2000λλζ000λλζ (27)

Regarding the ET deformation, we can obtain:

FET=λ000λ000λ2,CET=BET=λ2000λ2000λ4 (28)
FtET=λζλ000λζλ000λ2λ2ζ,CtET=λ2ζλ2000λ2ζλ2000λ4λ4ζ (29)

For the constitutive model describing a nonlinear visco-elastic unit, the generalized linear integral theory is adopted in this work. The generalized linear integral theory was developed by Chang, Bloch and Tschoegl [25]. In this theory, an extension of the Seth strain metric is used to link the material properties with the deformation parameters, and a generalized strain function related to material properties is introduced, greatly simplifying the constitutive equation. Within this theoretical framework, the relationship between stress and deformation for incompressible solid polymers can be expressed as:

σt=pI+1n˜tGtζBn˜2tddζCtn˜2ζ+ddζCtn˜2ζBn˜2tdζ (30)

where Gt is the relaxation modulus; I is the unit matrix; and a symmetric tensor is given in square brackets. n~ is the strain parameter and material parameter, depending on many factors including materials and temperature, and it is generally not an integer. When n~=2, Equation (30) can be simplified as [25]:

σt=pI+12tGtζBtddζCtζ+ddζCtζBtdζ (31)

For uniaxial stretching, substituting Equations (26) and (27) into Equation (31) and using the condition of σ22=σ33=0, we obtain:

σ11STt=tG(tζ)ddζλ2(ζ)1λζdζ (32)

For equal biaxial stretching, substituting Equations (28) and (29) into Equation (31) and using the condition of σ33=0, we obtain:

σ11ETt=σ22ETt=tGtζddζλ2ζ1λζ4dζ (33)

where Gt is the relaxation modulus, which can be described by the Prony series to facilitate simulation, and its expression is as follows [39]:

Gt=E+i=1nEiet/τi(n=1,2,3,) (34)

where, Ei is the modulus, τi is the relaxation time parameter, and E is the equilibrium modulus, which is the steady-state response of the relaxation modulus at t. In this work, a Prony series of the second order n=2 is chosen for the viscoelastic unit model.

When a constant strain is loaded suddenly, λt can be expressed as:

λt=1t0λ0t>0 (35)

where λ0 is the sudden constant stretch ratio.

Substituting Equations (34) and (35) into Equations (32) and (33), the stress relaxation function can be derived as follows:

ST:σtSTt=λ02λ01×E+i=12Eiet/τiET:σtETt=λ02λ04×E+i=12Eiet/τi (36)

Then, for the constitutive model of the viscoelastic unit at loading, the integration of Equation (25) into Equations (32) and (33) yields:

ST:σVSTt=2ε˙L0tGtζλζdζ+ε˙L0tGtζλ2ζdζET:σVETt=2ε˙L0tGtζλζdζ+4ε˙L0tGtζλ5ζdζ (37)

where ε˙L is the strain rate at loading, which is a constant; and σv is the time-dependent nonlinear visco-elastic stress.

To perform an integral operation on Equation (37), the following Equation (38) is added:

Q1t=0tGtζλζdζQ2t=0tGtζλ2ζdζQ3t=0tGtζλ5ζdζ (38)

Substituting Equation (34) into Equation (38) and performing integration, we can obtain:

Q1t=Etλ12ε˙Lt+i=12Eiτiλet/τiε˙Lτi21et/τiQ2t=Eε˙L11λ+i=12Eitk=1313m=1k4mε˙Lk1τiket/τiλ3kQ3t=E4ε˙L11λ4+i=12Eitk=1616m=1k7mε˙Lk1τiket/τiλ6k (39)

Substituting Equations (38) and (39) into Equation (37), the constitutive model of the viscoelastic unit for uniaxial tensile and equal biaxial tensile at loading can be obtained:

ST:σVSTt=2ε˙LQ1t+ε˙LQ2tET:σVETt=2ε˙LQ1t+4ε˙LQ3t (40)

We let 0t1 be the loading time and t1t be the unloading time. For the constitutive model of viscoelastic unit at unloading, it is necessary to consider the entire loading and unloading history, as shown in Equation (41).

ST:σVSTt=0t1G(t1ζ)ddζλ2(ζ)1λζdζ+t1tG(tζ)ddζλ2(ζ)1λζdζET:σVETt=0t1Gt1ζddζλ2ζ1λζ4dζ+t1tGtζddζλ2ζ1λζ4dζ (41)

Substituting Equation (25) into Equation (41) and performing integration. The constitutive model for viscoelastic at unloading yields:

ST:σVSTt=2ε˙LST0t1Gt1ζλζdζ+ε˙LST0t1Gt1ζλ2ζdζ+2ε˙USTt1tGtζλζdζ+ε˙USTt1tGtζλ2ζdζET:σVETt=2ε˙LET0t1Gt1ζλζdζ+4ε˙LET0t1Gt1ζλ5ζdζ+2ε˙UETt1tGtζλζdζ+4ε˙UETt1tGtζλ5ζdζ (42)

where ε˙U is the strain rate at unloading, which is also a constant; and t1 is the maximum time of loading.

To perform an integral operation on Equation (42), the following Equation (43) is added:

Q4t=t1tGtζλζdζQ5t=t1tGtζλ2ζdζQ6t=t1tGtζλ5ζdζ (43)

Substituting Equation (34) into Equation (43) and performing integration, we can obtain:

Q4t=Eλtλ1t112ε˙Ut2t12+i=12Eiτiλλ1ett1/τiτi2ε˙U1ett1/τiQ5t=Eε˙U1λ11λ+i=12Eitt1k=1313m=1k4mε˙Uk1τikett1/τiλ13kλ3kQ6t=E4ε˙U1λ411λ4+i=12Eitt1k=1616m=1k7mε˙Uk1τikett1/τiλ16kλ6k (44)

where λ1 is the maximum stretch ratio at loading.

Substituting Equations (43) and (44) into Equation (42), the constitutive model of the viscoelastic unit for uniaxial tension and equal biaxial tension unloading can be obtained:

ST:σVSTt=2ε˙LQ1t1+ε˙LQ2t1+2ε˙UQ4t+ε˙UQ5tET:σVETt=2ε˙LQ1t1+4ε˙LQ3t1+2ε˙UQ4t+4ε˙UQ6t (45)

2.4. Construction of the Visco-Hyperelastic Constitutive Model

2.4.1. The Visco-Hyperelastic Constitutive Model of Yeoh Type

The constitutive model of the hyper-elastic unit and the constitutive model of the visco-elastic unit can be obtained by combining Equations (14), (15), (40) and (45). Then, according to Equation (1), we construct a visco-hyperelastic constitutive model of Yeoh type for the uniaxial and equal biaxial cases, as shown in Equations (46) and (47).

In the case of ST, we can obtain:

σST=i=132iCi0(λ2+2λ13)i1(λλ2)+2ε˙LQ1t+ε˙LQ2tLoad11rerf1mWmi=13Ci0λ2+2λ13i×i=132iCi0(λ2+2λ13)i1(λλ2)+2ε˙LQ1t1+ε˙LQ2t1+Unload2ε˙UQ4t+ε˙UQ5t (46)

In the case of ET, we can obtain:

σET=i=132iCi0(2λ2+λ43)i1(λλ5)+2ε˙LQ1t+4ε˙LQ3tLoad11rerf1mWmi=13Ci02λ2+λ43i×i=132iCi0(2λ2+λ43)i1(λλ5)+2ε˙LQ1t1+4ε˙LQ3t1+Unload2ε˙UQ4t+4ε˙UQ6t (47)

2.4.2. The Visco-Hyperelastic Constitutive Model of Ogden Type

Likewise, combining Equations (16), (17), (40) and (45), and then, according to Equation (1), the visco-hyperelastic constitutive model of Ogden type can be constructed, as shown in Equations (48) and (49).

In the case of ST, we can obtain:

σST=i=132μiαiλαi1λ12αi1+2ε˙LQ1t+ε˙LQ2tLoad11rerf1mWmi=132μi(αi)2λαi+2λ12αi3×i=132μiαiλαi1λ12αi1+2ε˙LQ1t1+ε˙LQ2t1+Unload2ε˙UQ4t+ε˙UQ5t (48)

In the case of ET, we can obtain:

σET=i=132μiαiλαi1λ2αi1+2ε˙LQ1t+4ε˙LQ3tLoad11rerf1mWmi=132μi(αi)22λαi+λ2αi3×i=132μiαiλαi1λ2αi1+2ε˙LQ1t1+4ε˙LQ3t1+Unload2ε˙UQ4t+4ε˙UQ6t (49)

3. Experimental Procedure

3.1. Test Material

The test material was an EPDM rubber sheet, with a Shore’s hardness of around 50–55 degrees from Nanjing Dongrun Special Rubber and Plastic Co., Ltd. (Nanjing, China), which meets the testing standards product qualification certificate of GB/T5574-2008 [40]. The test material was prepared mainly through the following steps: firstly, the rubber was refined, then mechanically extruded, and finally air-cooled at room temperature. The composition of the EPDM rubber in this study is shown in Table 1.

Table 1.

The composition of EPDM material.

Composition Proportion
EPDM raw rubber 32%
Sulfurization agent 0.2%
Accelerator 0.8%
Surfactant 1.2%
Reinforcing filler 60.6%
Antioxidant 0.2%
Emollient 5%

The specimens of uniaxial tensile dumbbell type and biaxial tensile cross type were obtained by using specialized dumbbell-shaped and cross-shaped cutters to ensure dimensional accuracy and integrity of the specimen. The shape and size of the specimens are shown in Figure 2 and Figure 3. The thickness of the specimens was 2 mm.

Figure 2.

Figure 2

Uniaxial tensile dumbbell specimen (units: mm).

Figure 3.

Figure 3

Biaxial tensile cross specimen (units: mm).

3.2. Test Schemes

The testing instrument adopted was the Care IPBF-300 in situ biaxial fatigue testing system produced by Care Measurement and Control (Tianjin) Co., Ltd. (Tianjin, China). A non-contact video extensometer and light source were included in the system to enable real-time measurement of the bi-directional deformation in the specimen’s central region. In addition to realizing uniaxial independent testing, the system can realize biaxial equal proportional, non-proportional loading, biaxial synchronous tensile, cyclic, asynchronous loading, and so on.

The testing system with EPDM specimens is shown in Figure 4. This work involves two types of single-stage cycles with different displacements and one type of three-stage cycle. In order to facilitate the distinction, the cycle with smaller tensile deformation is named as A-type cycle, the cycle with larger tensile deformation as B-type cycle, and the multi-stage cycle as C-type cycle. The uniaxial and equal biaxial stress relaxation test scheme is shown in Table 2. The uniaxial and equal biaxial cyclic tensile test scheme is shown in Table 3. The uniaxial and biaxial tensile tests were performed on the EPDM specimen with white marking lines at a room temperature of around 24 °C. During the testing process, the loading equipment simultaneously recorded the load, displacement, and time. The non-contact video extensometer synchronously measured the deformation of the testing zone by recognizing the marking lines of the specimen in real time based on the digital image technology.

Figure 4.

Figure 4

Care IPBF-300 in situ biaxial fatigue test system: (a) used for uniaxial tensile tests of EPDM rubber; (b) used for biaxial tensile tests of EPDM rubber.

Table 2.

Uniaxial and equal biaxial stress relaxation test scheme of EPDM rubber.

ST ET
λ0 Displacement
(mm)
Speed
(mm/s)
Time
(s)
λ0 Displacement
(mm)
Speed
(mm/s)
Time
(s)
2.08 33 1 7200 1.32 25 1 7200
2.30 42 1 7200 1.41 31 1 7200
2.53 50 1 7200 1.51 38 1 7200

Table 3.

Uniaxial and equal biaxial cyclic tensile test scheme of EPDM rubber.

Test Load (mm) Unload (mm) Speed (mm/s)
ST A 0–25 25–0 0.5
B 0–45 45–0 0.5
C 0–16 16–0 0.5
0–32 32–0 0.5
0–50 50–0 0.5
ET A 0–20 20–0 0.5
B 0–35 35–0 0.5
C 0–13 13–0 0.5
0–26 26–0 0.5
0–39 39–0 0.5

3.3. Test Results

The test curves for the uniaxial cycling tests of the EPDM material are shown in Figure 5. As seen in Figure 5c, when the EPDM material undergoes the load–unload–reload cycle, the unloading stress and reloading stress are much lower than the stress at the first loading. Moreover, as the stretch exceeds the maximum tensile amount previously applied, the stretch curve of the EPDM material continues to follow the simple tensile test curve (uniaxial main loading curve) after a short transition, which indicates that EPDM presents a significant Mullins softening effect under uniaxial tension.

Figure 5.

Figure 5

Uniaxial cyclic test results of EPDM rubber: (a) A-type cycle; (b) B-type cycle; (c) C-type cycle and simple tension.

Figure 6 shows the experiment results for EPDM in the equal biaxial cyclic tests. In the equal biaxial tests of EPDM, the test curves in the X-direction and Y-direction are almost coincident, indicating that the EPDM material used in the experiment is isotropic. In addition, according to the test results in Figure 6c, the EPDM material also shows an obvious Mullins effect in the equal biaxial stress state.

Figure 6.

Figure 6

The equal biaxial cycle test results of EPDM rubber: (a) A-type cycle; (b) B-type cycle; (c) C-type cycle and simple tension.

It is worth pointing out that the deformation of the EPDM material does not recover simultaneously with the stress unloaded to zero either in the uniaxial tensile tests (Figure 5) or the biaxial tensile tests (Figure 6), which is due to the viscoelasticity of EPDM rubber.

Figure 7 and Figure 8 show the uniaxial and biaxial stress relaxation test curves, respectively, of the EPDM material under three different constant displacement conditions. It can be seen from the figures that when the stretch ratio of the EPDM material is held, the stress of the material decreases dramatically with time at the beginning of the stress relaxation tests and gradually tends to change slowly under both uniaxial and biaxial stretching. This indicates that the EPDM material has obvious stress relaxation phenomena, whether under uniaxial tension or biaxial tension, revealing its remarkable viscoelasticity. Therefore, in order to accurately describe the mechanical behavior of the EPDM material, its viscoelasticity should be considered.

Figure 7.

Figure 7

Uniaxial stress relaxation test results of EPDM rubber.

Figure 8.

Figure 8

Equal biaxial stress relaxation test results of EPDM rubber.

Moreover, from Figure 8, it can be seen that under the same constant tensile ratio, the stress relaxation test curves in the X and Y directions are approximately coincident, which indicates once more that the EPDM material used in the experiment is isotropic. For simplicity, the following calculation and analysis of the equal biaxial test results take the mean value of X-direction and Y-tensile direction, and the following research mainly focuses on the A-type and B-type cycles.

4. Model Fitting and Analysis

4.1. Determination of Parameters of the Proposed Visco-Hyperelastic Constitutive Model

In this research, the basic process for determining the parameters of the proposed visco-hyperelastic constitutive model includes two main steps. Step 1: The relaxation function (Equation (36)) is employed to fit the stress relaxation test data to determine the model parameters of the visco-elastic unit. Step 2: Combined with the obtained visco-elastic parameters, the proposed visco-hyperelastic constitutive model (Equations (46)–(49)) is used to approximate the cyclic test data to determine the other parameters (the parameters of the hyper-elastic unit) of the proposed model. In step 2, the loading portion of the cyclic test curve is first fitted to determine the parameters at loading, and then the unloading portion of the cyclic test curve is fitted together with the parameters at loading to determine the parameters at unloading. In order to obtain the optimal parameters of the proposed visco-hyperelastic constitutive model, a goodness of fit was used as a measure to evaluate the degree of congruence of the constitutive model with a coefficient of determination R2 [41]:

R2=1SSESST (50)

where SSE is the residual sum of squares (SSE=i=1Ny^iyi2); and SST is the sum of squared total deviations (SST=i=1Ny¯iyi2), where y^ is the fitted value, yi is the test value, and y¯i is the mean value. The closer the value of R2 is to 1, the better the fit is.

The loading and unloading strain rates for uniaxial and equal biaxial tension can be derived from the above experimental results, as shown in Table 4. The stress relaxation function is employed to approximate the data of the stress relaxation tests. Then, the model parameters of the viscoelastic unit are obtained, as shown in Table 5.

Table 4.

Loading and unloading strain rates in uniaxial and equi-biaxial tests of EPDM rubber.

Test ε˙L ε˙U
ST A 0.0155 −0.0157
B 0.0148 −0.0148
ET A 0.0062 −0.0063
B 0.0067 −0.0070

Table 5.

The parameters of the viscoelastic unit of the proposed visco-hyperelastic constitutive model for uniaxial and equal biaxial cases of EPDM rubber under different stretch ratio levels.

Test λ0 E E1 E2 τ1 τ2 R2
ST 2.08 0.1188 0.02734 0.01911 88.58 2091.00 0.9898
2.30 0.1052 0.02548 0.01871 90.46 2172.00 0.9906
2.53 0.1049 0.02478 0.01894 80.67 1939.00 0.9898
ET 1.32 0.5642 0.1504 0.09726 81.19 2100.00 0.9875
1.41 0.5282 0.1436 0.08825 73.28 1942.00 0.9862
1.51 0.4490 0.1229 0.08146 74.00 2061.00 0.9873

According to step 2 above, combined with the parameters of the viscoelastic unit in Table 5, the parameters of the hyper-elastic unit of the proposed visco-hyperelastic constitutive model of Yeoh type for uniaxial and equal biaxial cases of EPDM rubber can be determined, as shown in Table 6. In the same way, the parameters of the proposed model of Ogden type for uniaxial and equal biaxial cases of EPDM rubber can be also determined, which are presented in Table 7.

Table 6.

The determined parameters of the hyper-elastic unit of the proposed visco-hyperelastic constitutive model of Yeoh type for uniaxial and equal biaxial cases of EPDM rubber.

Test λ0 Load Unload
C10 C20 C30 R2 r m R2
ST A 2.08 0.1501 −0.0811 0.02414 0.9903 1.3790 0.0082 0.9968
2.30 0.1574 −0.0750 0.02157 0.9904 1.5110 0.0138 0.9959
2.53 0.1578 −0.0747 0.02152 0.9904 1.4860 0.0147 0.9958
B 2.08 0.1280 −0.0338 0.0040 0.9954 1.0980 0.0039 0.9774
2.30 0.1372 −0.0320 0.0039 0.9956 1.2750 0.0092 0.9932
2.53 0.1377 −0.0318 0.0039 0.9956 1.2300 0.0102 0.994
ET A 1.32 0.6637 −0.9669 0.8774 0.9718 1.1360 0.0636 0.9983
1.41 0.6857 −0.9590 0.8741 0.9718 1.1990 0.0718 0.998
1.51 0.7327 −0.9462 0.8688 0.9717 1.3000 0.0915 0.9977
B 1.32 0.3756 −0.1725 0.0430 0.9928 0.5832 0.0451 0.9873
1.41 0.3984 −0.1673 0.0424 0.9929 0.6599 0.0602 0.9927
1.51 0.4465 −0.1586 0.0412 0.9930 0.7923 0.1063 0.9936

Table 7.

The determined parameters of the hyper-elastic unit of the proposed visco-hyperelastic constitutive model of Ogden type for uniaxial and equal biaxial cases of EPDM rubber.

Test λ0 Load Unload
α1 α2 α3 μ1 μ2 μ3 R2 r m R2
ST A 2.08 1.7030 −0.4769 0.2257 −0.2071 1.0230 −0.4958 0.9966 1.3860 0.0078 0.9978
2.30 −0.0571 −1.4500 3.6400 −0.3666 0.7922 −0.0554 0.9935 1.5050 0.0140 0.9976
2.53 2.8320 −0.4192 2.8600 −12.600 0.7373 12.2300 0.9930 1.4750 0.0146 0.9972
B 2.08 −3.7080 1.2880 −2.0800 0.0137 −0.3574 0.7323 0.9988 1.0900 0.0038 0.9768
2.30 −3.7980 0.6406 1.6240 0.6598 0.3103 −0.5153 0.9991 1.2670 0.0093 0.9921
2.53 0.5773 −13.2600 6.5700 0.2631 0.7617 −0.4005 0.9995 1.2220 0.0103 0.9930
ET A 1.32 19.2000 16.5200 −9.0790 1.5790 3.5290 −2.2560 0.9981 1.1440 0.0600 0.9977
1.41 −6.8170 6.3960 3.8820 −1.0730 19.3600 −15.7300 0.9870 1.2100 0.0683 0.9969
1.51 13.1900 17.1900 −8.8050 0.6069 4.6740 −2.27900 0.9879 1.3070 0.0883 0.9958
B 1.32 −2.8810 −2.5630 5.9070 −1.7720 0.9527 1.9290 0.9977 0.5838 0.0416 0.9817
1.41 −3.7390 5.0350 6.4350 −1.0450 −1.5490 3.9680 0.9985 0.6642 0.0596 0.9872
1.51 3.8680 6.5250 −3.6940 −0.5164 2.9890 −1.0080 0.9985 0.7956 0.1053 0.9922

According to the energy dissipation loss  D=σdε [42], where ε=λ1, The areas of stress-strain hysteresis loop in Figure 5 and Figure 6 can be calculated, and the energy dissipation losses of A-type cycle and B-type cycle under uniaxial stress state are obtained as 102,052 J/m3 and 343,840 J/m3. The energy dissipation losses of A-type cycle and B-type cycle under biaxial stress state are obtained as 62,398 J/m3 and 227,161 J/m3. Linking them with the parameters r and m, it can be seen from Table 6 and Table 7 that, as the hysteresis loop increases, the energy dissipation of EPDM rubber increases, while the parameters r and m decrease in both uniaxial and equal biaxial cases.

In addition, from Table 5, Table 6 and Table 7, it can be seen that the coefficient of determination R2 of the goodness of fit in this study are all greater than 0.97, which suggests the proposed visco-hyperelastic constitutive model is in good agreement with the experimental data.

For a more intuitive visual comparison and analysis of models and experimental data, the experimental curves and the fitting results are plotted, as shown in Figure 9, Figure 10, Figure 11, Figure 12, Figure 13 and Figure 14. From Figure 9 and Figure 10, it can be clearly seen that the stress relaxation function in this work fits the test data of EPDM rubber well under three types of stretch ratio levels.

Figure 9.

Figure 9

Comparison of fitting results with experimental curves of uniaxial stress relaxation.

Figure 10.

Figure 10

Comparison of fitting results with experimental curves of equi-biaxial stress relaxation.

Figure 11.

Figure 11

The fitting results of the proposed visco-hyperelastic constitutive model of Yeoh type under uniaxial tension: (a) A-type cycle; (b) B-type cycle.

Figure 12.

Figure 12

The fitting results of the proposed visco-hyperelastic constitutive model with of type under equi-biaxial tension: (a) A-type cycle; (b) B-type cycle.

Figure 13.

Figure 13

The fitting results of the proposed visco-hyperelastic constitutive model of Ogden type under uniaxial tension: (a) A-type cycle; (b) B-type cycle.

Figure 14.

Figure 14

The fitting results of the proposed visco-hyperelastic constitutive model of Ogden type under equi-biaxial tension: (a) A-type cycle; (b) B-type cycle.

As shown in Figure 11 and Figure 12, it can be seen that the fitting results of the proposed visco-hyperelastic constitutive model of Yeoh type are in good agreement with the cyclic stretching test data of EPDM rubber under uniaxial and equi-biaxial conditions, regardless of whether any constant stretch ratio is used.

Meanwhile, from Figure 13 and Figure 14, it can be seen that the proposed visco-hyperelastic constitutive model of Ogden type also presents a good approximation to both A-type cyclic stretching tests and B-type cyclic stretching tests of EPDM rubber under uniaxial and equal biaxial conditions, regardless of whether one of the constant stretch ratios is used. Moreover, combined with Table 7, it can be seen that for A-type cyclic uniaxial stretching tests, when the stress relaxation test data with a stretch ratio of 2.08 are applied, the fitting effect is the best. The corresponding coefficients of determination, R2, of the loading and unloading stages are 0.9966 and 0.9978, respectively, which are close to 1. For the A-type cyclic equal biaxial stretching tests, the corresponding optimal constant stretch ratio is 1.32. Similarly, for the B-type cyclic stretching tests under uniaxial and equal biaxial conditions, the corresponding optimal constant stretch ratios are 2.53 and 1.51, respectively. According to Figure 13 and Figure 14, the maximum stretch ratios of A-type cyclic tests under uniaxial and equal biaxial condition are 1.76 and 1.23, respectively. The maximum stretch ratios of B-type cyclic tests are 2.42 and 1.47, respectively. Based on these results, we can conclude that the proposed model has the best fitting effect when the constant stretch ratio of the selected stress relaxation test is closest to the maximum stretch ratio of the cyclic test. In fact, the coefficients of determination of goodness of fit are all around 0.98 (Table 7). Generally, as long as the constant tensile ratio of the selected stress relaxation test is close to the maximum tensile ratio of the cyclic test, a good fitting effect can be achieved. Likewise, applying the proposed model of Yeoh type leads to the same conclusion.

4.2. Validation of the Visco-Hyperelasticity Constitutive Model

In order to further confirm the accuracy and applicability of the proposed visco-hyperelastic constitutive model, based on the test data of cyclic tension mentioned above, fit calculations were performed directly using the Yeoh pseudo-elastic constitutive model, i.e., Equations (14) and (15), and the Ogden pseudo-elastic constitutive model, i.e., Equations (16) and (17). The fitted parameters are presented in Table 8 and Table 9.

Table 8.

The fitted parameters of the Yeoh pseudo-elastic constitutive model for uniaxial and equi-biaxial tension of EPDM rubber.

Test Parameter ST ET
A B A B
Load C10 0.2346 0.2200 1.0080 0.7292
C20 −0.0488 −0.0146 −0.8661 −0.1041
C30 0.0168 0.0027 0.8361 0.0340
R2 0.9913 0.9967 0.9712 0.9933
Unload r 1.8410 1.5780 1.8690 1.6960
m 0.1055 0.2115 0.2411 0.4180
R2 0.9858 0.9751 0.9972 0.9797

Table 9.

The fitted parameters of the Ogden pseudo-elastic constitutive model for uniaxial and equi-biaxial tension of EPDM rubber.

Test Parameter ST ET
A B A B
Load α1 1.6740 −1.0110 4.2510 1.1700
α2 −1.1940 3.4500 −2.1840 1.1940
α3 1.5880 3.3720 0.8228 −1.0920
μ1 4.9170 1.6140 3.8200 −1.6850
μ2 0.3152 22.1600 −0.8709 3.0400
μ3 −4.7830 −23.1100 −0.9007 −0.0860
R2 0.9953 0.9866 0.9656 0.9859
Unload r 1.5770 1.6610 2.2410 1.7820
m 0.2072 0.1407 0.1847 0.3599
R2 0.9819 0.9755 0.9957 0.9877

Figure 15 and Figure 16 show the comparison results between the Yeoh pseudo-elastic constitutive model and the proposed visco-hyperelastic constitutive model of Yeoh type in uniaxial tensile cycling tests and equi-biaxial tensile cycle tests of EPDM rubber.

Figure 15.

Figure 15

Comparison of the proposed visco-hyperelastic constitutive model of Yeoh type and the Yeoh pseudo-elastic constitutive model in the uniaxial tensile cycling tests of EPDM material: (a) A-type cycle; (b) B-type cycle.

Figure 16.

Figure 16

Comparison of the proposed visco-hyperelastic constitutive model of Yeoh type and the Yeoh pseudo-elastic constitutive model in the equi-biaxial tensile cycling tests of EPDM material: (a) A-type cycle; (b) B-type cycle.

As shown in Figure 15 and Figure 16, it was found that there is almost no difference between the Yeoh pseudo-elastic model and the proposed model of Yeoh type at the loading stage, regardless of uniaxial or equal biaxial stretching. However, at the unloading stage, the Yeoh pseudo-elastic model does not match the experimental data very well, especially when the stress is close to zero, while the proposed visco-hyperelastic constitutive model of Yeoh type matches the experimental data well throughout the entire unloading process. This indicates that the proposed model is better than the Yeoh pseudo-elastic model.

The comparison results between the Ogden pseudo-elastic constitutive model and the proposed visco-hyperelastic constitutive model of Ogden type in the uniaxial tensile cycling tests and equi-biaxial tensile cycle tests of EPDM rubber are shown in Figure 17 and Figure 18. In the figures, we can see that the Ogden pseudo-elastic constitutive model does not approximate the EPDM rubber’s cyclic stretching test data well during the loading and unloading processes under uniaxial and equi-biaxial conditions. In contrast, the proposed model of Ogden type shows good agreement with the experimental data throughout the entire loading and unloading process and is significantly superior to the Ogden pseudo-elastic constitutive model.

Figure 17.

Figure 17

Comparison of the proposed visco-hyperelastic constitutive model of Ogden type and the Ogden pseudo-elastic constitutive model in the uniaxial tensile cycling tests of EPDM material: (a) A-type cycle; (b) B-type cycle.

Figure 18.

Figure 18

Comparison of the proposed visco-hyperelastic constitutive model of Ogden type and the Ogden pseudo-elastic constitutive model in the equi-biaxial tensile cycling tests of EPDM material: (a) A-type cycle; (b) B-type cycle.

Therefore, we can conclude that the proposed visco-hyperelastic constitutive model in this research can well match the cyclic test results of the EPDM material, which means it can effectively characterize the stress-softening effect in the EPDM material. The proposed model is better than the corresponding pseudo-elastic constitutive model, especially when it comes to the stress-softening unloading process.

The explanation is that the pseudo-elastic constitutive model only considers the hyper-elasticity of EPDM materials during loading and unloading and the elastic damage during unloading, but does not take the hysteresis caused by viscoelasticity into account. As a result, the load–unloading curve it describes inevitably passes through the point (1, 0) in the stress–stretch ratio coordinate system, which does not match the actual cyclic test curve of EPDM. In contrast, the proposed visco-hyperelastic constitutive model takes the hyper-elasticity, the elastic damage and the viscoelasticity into account, which is consistent with the multiplicity of polymer chain structures and molecular motions in the EPDM material. Therefore, the proposed visco-hyperelastic constitutive model is effective and reasonable. Admittedly, the proposed model has some limitations. This model is a phenomenological model and cannot accurately reflect the microstructure of the rubber-like material. In addition, the model has many parameters, causing some difficulty in parameter determination.

5. Conclusions

(1) The experimental results for the uniaxial and biaxial tensile tests reveal that the EPDM material presents an obvious Mullins effect during the cyclic stretching processes. Furthermore, it was found that the deformation of the EPDM material does not return to zero simultaneously with the stress, due to the viscoelasticity of EPDM material.

(2) A visco-hyperelastic constitutive model combining a hyper-elastic constitutive unit and a nonlinear viscoelastic constitutive unit based on pseudo-elasticity theory and generalized linear integral theory is proposed. The model can accurately describe the stress-softening behavior of EPDM materials. Moreover, the proposed model extends the uniaxial stress state to the biaxial stress state, which is more closely related to the actual stress state of rubber-like materials in practical engineering. This proposed model is further classified into two types: the Yeoh visco-hyperelastic constitutive model, and the Ogden visco-hyperelastic constitutive model.

(3) The proposed visco-hyperelastic constitutive model was used to fit various stress relaxation test data and cyclic tensile test data. The coefficient of determination, R2, values for the stress relaxation test data were greater than 0.986, and the R2 values for the cyclic tests were all greater than 0.971, demonstrating that the proposed model is in good agreement with the experimental data. Furthermore, the proposed visco-hyperelastic constitutive model was compared with the corresponding hyper-elastic constitutive model. The results show that the proposed model is superior to the hyper-elastic constitutive model, especially when it comes to stress-softening unloading process, which shows that it is necessary to consider the viscoelasticity of EPDM rubber in assessing cyclic tension.

(4) This work provides a two-step method for determining parameters. In the first step, we use stress relaxation tests instead of creep tests to determine viscoelastic parameters of the proposed model. The stress relaxation tests hold deformation as a constant, while the creep tests hold stress as a constant. Generally, deformation measurement is more accurate and easier to maintain stability than stress measurement. Moreover, the proposed model has the best fitting effect when the constant stretch ratio of the selected stress relaxation test is closest to the maximum stretch ratio of the cyclic test. In this work, for the A-type cyclic stretching test of EPDM rubber under uniaxial and equal biaxial conditions, the optimal constant stretch ratios are 2.08 and 1.32, respectively. For B-type cyclic stretching tests under uniaxial and equal biaxial conditions, the corresponding optimal constant stretch ratios are 2.53 and 1.51, respectively. Further research indicates that, in general, as long as the constant tensile ratio of the selected stress relaxation test is close to the maximum tensile ratio of the cyclic test, a good fitting effect can be achieved.

Author Contributions

Conceptualization, X.L. and J.L.; Data curation, C.L. and X.L.; Formal analysis, C.L., X.L. and D.Z.; Funding acquisition, X.L. and J.L.; Methodology, X.L. and C.L.; Writing—original draft, C.L., D.Z. and X.L.; Writing—review and editing, X.L. and J.L. All authors have read and agreed to the published version of the manuscript.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Conflicts of Interest

The authors declare no conflict of interest.

Funding Statement

This research was funded by the National Natural Science Foundation of China (No. 11802259), and the Hunan Provincial Natural Science Foundation of China (No. 2023JJ50054).

Footnotes

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.


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