Abstract
Contact lenses are one of the most successful applications of biomaterials. The chemical structure of the polymers used in contact lenses plays an important role in determining the function of contact lenses. Different types of contact lenses have been developed based on the chemical structure of polymers. When designing contact lenses, materials scientists consider factors such as mechanical properties, processing properties, optical properties, histocompatibility, and antifouling properties, to ensure long-term wear with minimal discomfort. Advances in contact lens materials have addressed traditional issues such as oxygen permeability and biocompatibility, improving overall comfort, and duration of use. For example, silicone hydrogel contact lenses with high oxygen permeability were developed to extend the duration of use. In addition, controlling the surface properties of contact lenses in direct contact with the cornea tissue through surface polymer modification mimics the surface morphology of corneal tissue while maintaining the essential properties of the contact lens, a significant improvement for long-term use and reuse of contact lenses. This review presents the material science elements required for advanced contact lenses of the future and summarizes the chemical methods for achieving these goals.
Keywords: Silicone hydrogel, contact lens materials, surface modification, phosphorylcholine, antifouling, lubricity
Introduction
Because of the processing properties, mechanical strength, and optical properties of the polymer, some of the most successful examples of polymeric biomaterials are medical devices, such as contact lenses and intraocular lenses, which are used to restore vision. Typical contact lens materials are summarized in Table 1. The early contact lenses examined were glass. Poly(methyl methacrylate (MMA)) (PMMA) was later applied.1−3 These hard contact lenses have been used as a new vision correction device to replace eyeglasses since the late 1930s and contributed to the popularization of the convenience of using contact lenses. PMMA is a hydrophobic hard material that does not contain water and has an extremely low oxygen permeability, which is the limitation of this lens material. Subsequently, there were improvements in hard contact lens materials. In the later half of the 1970s, research and development of oxygen-permeable materials, classified as rigid gas permeable (RGP) contact lenses, progressed, and some methacryloyl group terminated-polydimethylsiloxane, siloxyl groups containing methacrylates, and fluoroalkyl methacrylates were combined with MMA, which is a monomer that has been put to practical use.4−6 Because these hard contact lenses have a hydrophobic nature, the surface of these contact lenses is easily soiled, and the proteins and lipids contained in tear fluid are strongly adsorbed.7,8 In addition, the poor wettability by water causes discomfort with the corneal and palpebral tissues upon use due to friction.9−12 To solve this problem, it is common to periodically soak contact lenses in a cleaning solution to remove dirt and use a lubricant to improve wearing comfort.13−15
Table 1. Characteristics of Contact Lens Materialsa.
material | O2 permeability | stiffness | processing | |
---|---|---|---|---|
glass | none | rigid | – | cutting |
PMMAa | none | rigid | + | cutting |
PMMA-based gas permeableb | + + + | rigid | + | cutting, molding |
PHEMAc | + | mediate | + | cutting |
PHEMA-based | ++ | soft | + + | molding |
silicone hydrogel | ++++ | soft to mediate | + + | molding |
Poly(methyl methacrylate).
Rigid gas permeable (RGP) material.
Poly(2-hydroxyethyl methacrylate).
In the 1960s, a new, valuable, and distinctive monomer was created for contact lenses.16 Synthesized by Wichterie et al., 2-hydroxyethyl methacrylate (HEMA) is an important molecule used in the preparation of advanced contact lenses. It is a methacrylate monomer with a hydroxyl group in the side chain and has a good polymerization ability. The hydroxy group acts as a hydrophilic and reactive group for further functionalization. Poly(HEMA) (PHEMA) is insoluble in water, but the polymer chains hydrate and form hydrogels.17,18 Utilizing this feature, water-swollen soft contact lenses containing HEMA units as a single component have been developed. Soft contact lenses with flexible hydrogel structures have gained much support because they are more comfortable to wear and have improved oxygen permeability compared with hard contact lenses.19 The water content of the PHEMA-based hydrogels was ∼40 wt %.20 To increase the water content, N-vinylpyrrolidone (NVPy), acrylic acid (AA), and methacrylic acid (MAA) were added to HEMA to form a hydrogel.21−24 Poly(NVPy) and poly(AA) were water-soluble polymers. Currently, most soft hydrogel contact lens materials are prepared using combinations of HEMA and hydrophilic monomers with cross-linking agents.
Maintenance of tear fluid circulation and oxygen supply is essential to maintaining good condition of corneal tissue when wearing contact lenses. The oxygen permeability of soft contact lens materials is dependent on the total water content because oxygen permeates through the aqueous phase.25 Furthermore, considering the supply of oxygen and nutrients from tears to the corneal tissue, it is essential to maintain a high water content and to reduce the adsorption of tear components to the surface.26 However, because the mechanical properties of contact lenses are related to the properties of the lens material in its hydrated state, water content control is a crucial factor.27,28
The advent of soft contact lens materials has brought about a revolution in the contact lens market. In addition to resolving the issues of hard contact lenses that are discomfort and ocular stain, a new form of daily disposable use has been realized.29 The user was able to wear the new lens daily, increasing the efficiency of the care process for contact lenses. The key points for the development of reusable contact lenses are listed in Table 2. Herein, we summarize a method for chemically reproducing the structure and function of living organisms in an artificial system as a new contact lens material. Concerning biomimetic molecular design and material creation, we focused on methods to chemically control the bulk performance and surface properties of contact lenses.30
Table 2. Key Points for Reusable Contact Lenses.
1 | Wetting and lubricity under aqueous circumstances by tear, setting solution, etc. |
2 | Soft enough to be comparable to natural tissue |
3 | Enough mechanical strength for manufacturing and using |
4 | Sufficient optical properties as a lens |
5 | Antifouling property to avoid damage to both living tissue and lens performance |
6 | Superior oxygen permeability: oxygen solubility to the lens materials and diffusivity in the lens |
7 | Easy sterilization process |
Silicone Hydrogel as Contact Lens Material
Currently, commercial silicone hydrogel-based contact lenses account for 70% of the contact lens market and are more popular than PHEMA-based contact lenses (19%), RGP contact lenses (9%), and other contact lenses (2%).31 The global market of contact lenses is valued at 9.90 billion USD in 2022 and is projected to reach 10.35 billion USD by 2023 at a compound annual growth rate of ∼5.8%. Contact lenses are used to correct nearsightedness, farsightedness, astigmatism, or age-related visual impairment. According to the World Health Organization (WHO), myopia is prevalent in East Asian countries including Japan, South Korea, China, and Singapore. The future expansion of the contact lens market can be attributed to the increasing proportion of myopia symptoms and the promotion of contact lenses as a treatment for astigmatism, presbyopia, and other conditions. In addition, many people in developed countries prefer insurance coverage and tend to spend more on the products they need to take care of their eyes.32
Figure 1 shows the chemical structures of the monomers used for the development of contact lens materials. Due to the oxygen dissolution and solute diffusion properties of the silicone component, oxygen can be efficiently taken into the lens, even from an aqueous medium, and supplied to the corneal tissue.
What kind of molecular design is required to increase the oxygen permeability of the siloxane bonds? This requires a new material-design concept. This is an application of polydimethylsiloxane (PDMS), which has many siloxane bonds, as a polymer. PDMS is a liquid at room temperature with a relatively free rotation of oxygen–silicon bonds in the siloxane bond (−Si(CH3)2–O−).33 Furthermore, silicone rubber obtained by cross-linking PDMS can maintain a rubber state with a low overall glass transition temperature and is used as an elastomer in the medical field. In addition, PDMS has been reported to have a high oxygen solubility coefficient.34−36 Although it is possible to increase the oxygen supply to the corneal tissue by incorporating these characteristics of PDMS as a contact lens material, cross-linking of the PDMS surface is covered with methyl groups, resulting in a low surface energy and low affinity for water or water wettability. Water wettability of the lens surface is a prerequisite for contact lens materials.37
Silicone compounds include 3-[tris(trimethylsiloxy)silyl]propyl methacrylate (TRIS), bis(trimethylsiloxy) methylsilylpropyl glycerol methacrylate (SiMA), a hydroxyl-group-terminated polydimethylsiloxane (H-PDMS), can prevent corneal hypoxia during lens wear, because of its high oxygen absorption.38 However, hypoxia complications, such as corneal swelling and blurred vision, limit the incorporation of silicone monomer units into contact lenses. These complications are associated with dry eye, a condition caused by increased hydrophobicity of the contact lens network.39 In addition, silicone-containing contact lenses have many limitations that cause ocular complications, such as poor surface wettability by water, the high elastic modulus of silicone, and low oil resistance based on hydrophobicity, leading to patient discomfort, dry eye, corneal erosion, giant papillary conjunctivitis, and other problems.40,41
Subsequently, a silicone hydrogel material was prepared by the copolymerization of hydrophilic monomers and TRIS, which was used in oxygen-permeable hard contact lenses. In the improvement of the hydrophilicity of TRIS, SiMA is developed, which is referred to as the “Tanaka monomer” for RGP contact lenses in the late 1970s.42 Because TRIS has poor compatibility with hydrophilic monomers such as HEMA and NVPy, the mechanical and optical properties of the resulting copolymers were not satisfactory. Therefore, practical applications took time. Contact lenses are formulated with wetting agents to reduce the hydrophobicity of silicone, improve the wettability of the surface and interior, and reduce the stiffness of the lens. HEMA, MAA, and NVPy are commonly used as hydrophilic components in conventional hydrogel lenses.43 Poly(ethylene glycol) (PEG) is well-known for its water solubility and resistance to protein adsorption.44 Ingredients such as HEMA, DMAAm, NVPy, MAA, PEG, and methacryloyl group-terminated PEG (PEGMA), are commonly used in the manufacture of commercial soft contact lenses. Generally, PEGMA can be used as a component to improve wettability.45 As the first generation of silicone hydrogel lenses, these hydrophilic monomers were commonly used with siloxane compounds, such as TRIS, SiMA, and H-PDMS, in the manufacture of lenses. For example, Tran et al. used TRIS, NVPy, MAA, and PEGMA (a polyether) to synthesize silicone hydrogels.43 According to the report, as the content of hydrophilic PEGMA in the copolymer gel increased, the hydration degree increased. However, a reduction in the elastic modulus and the oxygen permeation coefficient was observed. Therefore, the relationship between the degree of hydration and the oxygen permeability is an extension of conventional silicone hydrogel materials. Although a reduction in protein adsorption was observed, even when the content of PEGMA units was 20 wt %, the amount of albumin and lysozyme adsorbed was ∼20 μg/cm2, which is higher than that of common hydrogel lens materials. This may indicate that the PEG chains of PEGMA were not effectively oriented and concentrated on the water-contact surface of the lens material. This suggests that it is difficult to simultaneously achieve sufficient oxygen permeability and surface compatibility with water as a contact lens material by introducing siloxane groups alone.
Materials Requirements of Contact Lens for Compatibility to Corneal Tissue
Disposable soft contact lenses developed with PHEMA-based contact lenses are expected to reduce corneal infections; however, they do not decrease eye disorders.46,47 It been reported to affect the progression of myopia and predispose to dry eye.48,49 Silicone hydrogel contact lenses respond to the requirement of high oxygen permeability.33,42−44 Review articles have been published to explore how wearing silicone hydrogel lenses might affect the ocular surface and identify areas where research is required to improve biocompatibility.50 According to this study, silicone hydrogel lenses eliminate lens-induced hypoxia in most wearers and have less impact on corneal homeostasis than other lens types do. However, their mechanical interactions with ocular tissue and impact on tear structure and physiology are similar to those observed in typical soft lens wear. Although the ocular health benefits of silicone hydrogel lenses have increased the duration the lenses can be worn at night, the risk of infection is similar to that of other soft lens types. Regardless of the lens material, nighttime wear is less likely to occur during the day. This is a higher risk factor for infection than wear. Contact lens-associated bacterial keratitis is thought to be triggered by bacterial adhesion to corneal epithelial cells, which causes corneal infection. Cavanagh et al. clarified that bacteria adhere to corneal epithelial cells more easily when the contact lens has a lower oxygen permeability (Dk/t), where D is the diffusion coefficient, k is the partition coefficient, and t is the thickness.51 The permeability of the solute in a material is determined by the dissolution-diffusion model. This shows that the oxygen permeability (P: permeation coefficient) was independently governed by the solubility in the medium, represented by k, and the diffusion coefficient in the medium. In addition, when different media are present in the material, their volume fractions determine the permeation performance.
Figure 2 shows the relationship between the degree of hydration and oxygen permeability of the commercial contact lens. In conventional hydrogel soft contact lenses, oxygen permeability is related to the hydration degree of the contact lens materials.26 If a soft contact lens material with 100% water content is prepared, its oxygen permeation coefficient (P = Dk) is the Dk value of water (80 × 10–11 (cm2/s) (mL O2(mL × mmHg)). This is because the oxygen permeation of the hydrogel contact lenses was carried out through water. In contrast, silicone hydrogel contact lenses containing TRIS as silicone units have higher oxygen permeability.44 Silicone hydrogel lenses consist of a hydrophobic silicone component and a conventional hydrophilic monomer. Table 3 summarizes the representative properties of the commercially available silicone hydrogel contact lenses.52 It is known that the ratio of silicon atoms on the surface varies greatly, depending on the contact lens material, and this affects the water wettability and oxygen permeability of the surface.53
Table 3. Characteristics of Representative Silicone Hydrogel Contact Lens Materialsa.
contact lens materials (USAN) | EWCb (%) | oxygen permeabilityc (Dk) | contact angle by water (degree) | modulus (MPa) | principle monomers |
---|---|---|---|---|---|
Lotrafilcon A | 24 | 140 | 1.4 | DMAAm, TRIS, siloxane macromonomer | |
Lotrafilcon B | 33 | 110 | 44 | 1.0 | DMAAm, TRIS, siloxane macromonomer |
Balafilcon A | 36 | 91 | 94 | 1.1 | NVPy, TPVC, NCVE, PBVC |
Senofilcon A | 38 | 103 | 79 | 0.72 | DMAAm, HEMA, siloxane macromonomer, MPDMS |
Asmofilcon A | 40 | 129 | 0.91 | ||
Enfilcon A | 46 | 100 | 75 | 0.50 | |
Narafilcon A | 46 | 100 | 95 | 0.65 | |
Galyfilcon A | 47 | 60 | 66 | 0.43 | DMAAm, HEMA, siloxane macromonomer, MPDMS |
Comfilcon A | 48 | 128 | 40 | 0.75 | |
Lehfilcon A | 55 | 123 | 25 | 0.57 | |
PHEMA-based hydrogel contact lens | |||||
Polymacon | 38 | 8.4 | 30 | 0.81 | HEMA, cross-linker |
Vifilcon A | 55 | 16 | HEMA, MAA, PVPy, cross-linker | ||
Etafilcon A | 58 | 21 | 0.30 | HEMA, MAA, cross-linker | |
Omafilcon A | 60 | 33 | 29 | 0.40 | HEMA, MPC, cross-linker |
Mipafilcon A | 72 | 34 | HEMA, VAc, poly(MAA) |
Legend: HEMA, 2-hydroxyethyl methacrylate; MAA, methacrylic acid; NVPy, N-vinylpyrrolidone; VAc, vinyl acetate; MPC, 2-methacryloyloxyethyl phosphorylcholine; PVA, poly(vinyl alcohol); PVPy, poly(N-vinylpyrrolidone); DMAAm, N,N-dimethylacrylamide; IRIS, 3-{methacryloyloxy)propyltris(trimethylsiloxy)silane; TPVC, tris(trimethylsiloxysilyl)propyivinyl carbamate; NCVE, N-carboxyvinyl ester; PBVC poly(dimethylsiloxyl)-di(silylbutanol])- bis(vinyl carbamate); MPDMS monofunctional polydimethylsiloxyane
Equilibrium water content (w/w) × 100 (%).
Oxygen permeability × 10–11(cm2/s)(mL O2/mL × mmHg).
The required properties of advanced contact lens materials depend on the bulk and surface properties of the material.52−54 First, processing properties that allow the lens to conform to the eye’s shape are crucial. There was a time when hard contact lenses were made by cutting blocks of polymer to create a lens shape. During the transition to soft contact lenses, polymerization was achieved by mixing monomers and cross-linking agents in the mold. Furthermore, contact lenses are manufactured by photoinitiated polymerization of monomers in the mold.1,2,55 It is also necessary to design a monomer structure that is applicable under these polymerization conditions. In particular, the compatibility between the base monomer and functional monomer for imparting hydrophilicity or forming a cross-linking structure is an important parameter to ensure homogeneous optical properties and stable mechanical properties.
The factors that influence the comfort of wearing contact lenses are that the mechanical properties of the lens match the tissue of the eye, the surface of the lens is wetted with tear fluid and exhibits lubricity, and the surface adsorbs proteins and lipids as well as prevention of contamination, prevention of bacterial adhesion, and prevention of infection.56,57 Contact lens materials intended for long-term continuous wear must meet these requirements while achieving adequate oxygen permeation and circulation of the tear to the corneal tissue during wear.
Medical devices with PDMS as an element in a biological environment are expected to have the characteristics of an elastomer.58,59 Cross-linked PDMS has been used in vivo as a catheter and an implanted port. In contrast, it has been pointed out that the surface of cross-linked PDMS is hydrophobic, and its molecular diffusivity is high; therefore, it absorbs lipids, cholesterol, and other substances in body fluids, which changes the material properties. An improvement of this property is required for contact lens materials that can be worn continuously over a long period.
As described above, early silicone hydrogel contact lens materials were copolymers of hydrophilic monomers, silicone macromonomers, and small amounts of cross-linking monomers. Oxygen permeability was found to be greater than that of conventional soft hydrogel contact lenses, which justifies the material design concept. However, to enhance the hydration degree of the silicone hydrogel contact lens materials, the oxygen permeability was decreased, as shown in Figure 2. This was due to the phase separation of the silicone-rich and the water phases in the hydrogel materials, as shown in Figure 3.60−62 Oxygen can predominantly dissolve in the silicone phase and diffuse in the silicone phase when the silicone phase forms continuously. However, when the hydrophilic monomer unit composition was increased, the silicone phase was separated by an aqueous phase. Therefore, oxygen diffusion in the aqueous phase may be the rate-limiting factor for total oxygen permeation.
There have been some reports regarding corneal disorders that may be attributed to material properties.63−66 To resolve these issues, material design guidelines for silicone hydrogel lenses have been reconsidered. Some lens materials with improved characteristics have emerged. Research on material design methods to improve the surface and bulk properties of lens materials has also been conducted.
Importance of Surface Hydration on Contact Lens Materials
Various surface modification methods have been applied to impart functionality to the surface of medical devices.67−69 This depends on the environment in which the medical device is used and the desired function. Many research studies have focused on suppressing foreign body reactions when in contact with blood or biological tissue and mitigating the impact of the bulk properties of the materials needed to manufacture medical devices on biological tissues. Additionally, the ability to control the permeability of a substance with a thin surface treatment layer can be added, as in the case of drug-eluting coronary stents.
The contact lens surface properties are related to nearby water conditions. For convenience, this is the free energy of the surface of the material and is indicated by the contact angle of various droplets.28,45 However, if we consider this in more detail, we need an evaluation that focuses on the structure of the water. For example, PHEMA, which is used in soft contact lenses, is hydrophilic and contains hydroxyl groups. Nonionic NVPy and anionic AA are used as copolymers with HEMA to increase hydrophilicity, but the origin of this hydrophilicity is the hydration water of these hydrophilic monomer units in the polymer due to hydrogen bonding with water molecules and ionic hydration, respectively.70−73 In this case, the state of the water molecules around the polymer is affected by the functional groups.
Since the 1990s, research on hydrophilic monomers has focused on the structure of phospholipid molecules in cell membranes (Figure 4). This is 2-methacryloyloxyethyl phosphorylcholine (MPC), designed using the biomimicking concept.74,75 The chemical structure of MPC is simple; a phosphorylcholine group, which is a typical phospholipid polar group, is attached to a polymerizable methacrylate group. Unlike conventional polymerizable phospholipids with diene or acetylene groups, MPC has good polymerization ability.76,77 Although MPC has charged groups, the molecule as a whole is neutral because the phosphate anion and trimethylammonium cation of the phosphorylcholine group form an inner salt, and these charges are neutralized.78 Therefore, it exhibits high hydrophilicity without being affected by changes in the ambient pH and ionic strength. MPC has been used for copolymerization with HEMA with a small amount of cross-linker in the development of a soft contact lens material, omafilcon A.79−81 Polymers containing MPC units can prevent protein adsorption because of their unique hydration characteristics. The water structure in the hydrogel of the MPC polymer was examined using thermal analysis.82,83 The free water-like water fractions were considerably higher than those of conventional hydrogels, such as PHEMA and polymers containing NVPy units. For the free-water-like water fraction, the number of proteins adsorbed on the surface of the hydrogels decreased dramatically to less than that of the monolayered adsorption. In addition, conformational changes were not observed in the attached protein at the interface of the MPC polymer hydrogel. Therefore, a weak interaction force is generated between the protein and the surface of the MPC polymer. The protein can detach reversibly and quickly after attachment to the surface.84
Regarding the water structure surrounding the polymer chains, Kitano et al. reported Raman spectroscopic observations of the effects of various hydrophilic monomer units on the structure of water.85,86 This can be understood as a parameter of the extent to which the monomer units in the water-soluble polymer break the hydrogen bonds of the surrounding water molecules, which is described as the N-value. This shows that a typical poly(NVPy) breaks approximately one hydrogen bond per monomer unit. PEG and poly(DMAAm), similar to nonionic water-soluble polymers, have N-values in the range of 1.0–2.3. In polyelectrolytes having charges, such as anions or cations, the N values are large and in the range of 3.6–5.9. This indicates that ionic hydration has a higher impact than hydrogen bonding hydration. In contrast, for zwitterionic poly(MPC), the N-value is −0.7, which is small and negative. Even in the case of MPC polymers with hydrophobic monomer units, poly(MPC-co-n-butyl methacrylate (BMA)), the N value was −0.4. This indicated a trend toward increased hydrogen bonding of water around the MPC unit in the polymer. These hydrated water molecules form bulk water-like cluster structures and are easily desorbed by molecular diffusion when proteins come into contact. Indeed, in the force curve measurement mode of atomic force microscopy, it has been observed that the adhesion force between the cantilever-immobilized protein and the PMPC surface is below the limit of measurement.87,88 In addition, the studies by Whitesides et al. discuss the molecular structure of functional groups in protein adsorption inhibition using self-assembling membranes and present a molecular science hypothesis that is ideal. They hypothesized that the molecular structure of a hydrophilic functional group should be hydrophilic, charge neutral, and have an intramolecular hydrogen bonding acceptor but no hydrogen bonding donor. From this, they report that the molecular structure of the phosphorylcholine group is optimal.89,90
Another unique hydration of the MPC polymer with a hydrophobic BMA moiety is temperature-dependent on the degree of hydration.74,78 The hydration degree of the conventional hydrogel containing PHEMA decreased with an increase in temperature between 10 and 60 °C. In contrast, the MPC polymer showed an opposite temperature dependence on the hydration degree; that is, the hydration of the MPC polymer increased with an increase in temperature. These phenomena indicate the difference in the hydration mechanisms considered for MPC polymer hydrogels. These unique hydration states are considered to have a considerable influence on the interfacial properties of the MPC polymers.
Furthermore, it has been recognized that the high lubricity on PMPC-grafted surfaces is due to the mobility of polymer chains upon hydration and the easy diffusion of water molecules in the hydrated layer.91
Surface Modification on Silicone Hydrogel Contact Lens with Hydrophilic Polymers
As described above, protein adsorption and lubricity on the surface of contact lens materials and the mechanical properties of the material are determined by the hydration state of the surface. Additionally, oxygen permeability, tear mobility, and refractive index are known to be affected by hydration within contact lens materials, which are important factors in material design. In general, silicone hydrogel contact lens materials tend to have a higher water wettability as the water content increases, making the material more flexible and more comfortable to wear. On the other hand, oxygen permeability is dominant in the water-containing portion of the silicone hydrogel contact lens material, so it decreases as it approaches diffusion in water. These are illustrated as shown in Figure 2.
The advantage of surface treatments is that they do not substantially affect bulk properties. To impart hydrophilicity and tissue compatibility to a silicone contact lens, this property should be expressed at the interface in contact with the cornea and eyelids.92,93 However, when hydrophilic functional groups or polymers are introduced in the preparation of silicone hydrogels, the oxygen permeability and mechanical strength are affected simultaneously. From this, the surface treatment for forming a hydrophilic polymer layer in the vicinity of the surface can assume characteristics in the manufacturing process of contact lenses and is effective in maintaining and managing them. In this review, studies on the formation of a hydrophilic graft polymer layer on the surface are introduced.39,94−99
The properties of the hydrophilic polymer layer formed on the surface of silicone hydrogel contact lenses must also remain unchanged in tear-fluid environments and be resistant to sterilization conditions. In particular, high ionic strength and stability in ocular environments in which proteins and lipids coexist are of paramount importance. Hydrophilic polymers interact strongly with water molecules during hydration. As mentioned above, this affects the formation of hydrogen bonds between the water molecules and the resulting cluster structure. Regarding polyelectrolytes, interactions with ions in the tear fluid must also be considered. Several silicone hydrogel contact lenses have been developed and conjugated with PEG, poly(NVPy), and other polyelectrolytes. These lenses maintained high oxygen permeability despite having a higher water content than earlier hydrophilic monomers and silicone macromonomer copolymers (Figure 2). Since PEG is the gold standard for obtaining protein-adsorption-resistant surfaces, various methods for the introduction of PEG on silicone hydrogel substrates have been examined.100,101 However, it should be noted that the surface density and chain length of PEG immobilized on the surface influence this property. In addition, PEG has only two reaction groups in one molecule at the terminal positions. Thus, the immobilization reaction has limitations.
Chen et al. reported that PDMS was surface-modified by passivating PEG with different molecular weights, monofunctional and bifunctional.102 Following the introduction of Si–H groups on the surfaces by acid-catalyzed equilibration in the presence of PDMS, PEG was linked via platinum-catalyzed hydrosilylation. The PEG-modified PDMS substrate noticeably reduced the level of protein adsorption because of the enhanced hydrophilic character of the surface. In addition, a high-density PEG-based polymer could be deposited on lotrafilcon A contact lenses via an allylamine plasma polymer interlayer. These coatings were stable upon autoclaving.39 Atomic force microscopy (AFM) experiments also revealed the structure of the coating and showed that the modulus of the contact lens surface was reduced in the presence of the PEG-based polymer. The clinical performance of PEG-based polymer-coated contact lenses was investigated in a 6 h controlled clinical study with lotrafilcon A control lenses in the contralateral eye. The clinical data demonstrated the high biocompatibility of the PEG-based polymer coatings, with all major clinical parameters showing results equivalent to those of commercial control lenses. The subsequent X-ray photoelectron spectroscopy (XPS) analysis of the worn PEO-coated lenses and lotrafilcon A control lenses also revealed reduced levels of in vivo biofouling, which were attributed to the presence of the high-density PEG-based polymer coating. However, small amounts of protein were still detected in the coatings. These results suggest that high-density PEG-based polymer coatings may improve the biocompatibility of contact lenses.103
Biomimetic Design of Silicone Hydrogel Contact Lenses
Biomimetic Morphologies on Silicone Hydrogel Contact Lenses
On the corneal surface, tear fluid is used as a lubricant to eliminate resistance during blinking. However, when a contact lens is inserted, the diffusion and movement of tear fluid on the surface are affected, increasing the frictional resistance and affecting the diffusion of oxygen contained in the tear fluid.104,105 These might affect ocular health. It is also assumed that the natural components in the tear fluid can affect the function and properties of contact lenses.106,107 Protein adsorption occurs on the surface of contact lenses within a short period after they are applied, resulting in a decrease in oxygen permeability due to the protein adsorption layer. There is also concern that lipids will be absorbed into the lens, affecting the bulk properties of the lens. Therefore, lenses are used and cleaned within a short period; alternatively, the period of use is limited, similar to that for disposable lenses. However, if the corneal surface structure could be mimicked on the contact lens surface, it would prevent significant interaction among the contact lens, the cornea, and the eyelid tissue. What is the structure of the corneal surface? Figures 5a and 5b show schematics of the surface structure of the corneal tissue. The cornea consists of a basement membrane composed primarily of collagen, where hydrophilic biomolecules, such as proteoglycans and mucins, bind, and the surface is in contact with the tear fluid.108 Dissolved mucins are also present in the tear fluid, and the outermost layer of the tear fluid phase is covered with lipids, which inhibits the evaporation of the tear fluid and ensures good lubrication. In addition, various proteins are present in the tear fluid and are responsible for antibacterial activity and immune response. For contact lenses that are exposed to such an environment for a long time, it is important to improve the surface properties in addition to the excellent bulk properties, such as optical and mechanical properties.109,110
If a structure similar to that of the corneal surface can be constructed on the contact lens surface, lubrication and antifouling properties can be obtained along with improved water wettability.111−113 Research on surface treatment has been conducted based on the biomimetic molecular design concept. As shown in Figure 6a, the surface immobilization of hyaluronic acid on the model silicone hydrogel substrate was prepared by using poly(HEMA-co-TRIS). First, vinyl groups were introduced on the surface; then, the thiol group introduced hyaluronic acid by click chemistry with a thiol–ene selective addition reaction.114 The surface hydrophilicity increased after the modification, and protein adsorption and cell adhesion were examined. As a result, the surface modification process proceeded well and the surface was covered with hyaluronic acid. A reduction in the protein adsorption and cell adhesion was observed. Hyaluronic acid is used as an eye-drop component to prevent dry eye symptoms.115,116 Thus, it is concluded that this modification by the click reaction will be applicable for the surface modification of silicone hydrogel contact lenses. Another example is the immobilization of proteoglycans and lubricin to improve the lubricity of silicone hydrogel substrates.117,118 As shown in Figure 6b, on the surface of poly(HEMA-co-TRIS), proteoglycan 4, a mucinous glycoprotein molecule, reacted through active ester chemistry.119 The reaction was carried out under mild conditions in an aqueous medium. The hydrophilicity and protein adsorption resistance were significantly improved compared to those of the base substrate. Much advanced research on surface modification by natural molecules has been reported, including the coimmobilization of hyaluronic acid and recombinant human proteoglycan 4. It is a well-studied corneal tissue-mimicking system and is expected to have synergistic effects with both natural molecules.120
Surface modification of silicone hydrogel substrates by plasma irradiation is also being performed; however, it is difficult to control the type and density of the polar groups generated. The direction of the polar group changes depending on the environment.121−123 It is impossible to maintain this state. Therefore, hydrophilic polymers with well-defined structures have been used. In addition, attempts have been made to improve the antifouling properties and prevent the loss of oxygen permeability during long-term continuous wear.
The use of phospholipid liposomes, constructed primarily of phosphatidylcholines, to improve the surface properties of silicone hydrogel contact lenses, has been investigated.124 In this method, an aqueous dispersion of liposomes composed of phosphatidylcholine is sprayed onto the contact lens surface. Phospholipid liposomes have been examined as cell surface-mimicking substrates in biological research and as cell-like vehicles for delivering drugs in the pharmaceutical field. This can be considered a type of biomimetic technology because a thin phospholipid layer exists on the surface of the tear fluid, which contributes to the prevention of tear evaporation and acquisition of lubricity. Since liposomes are molecular aggregates, they do not exhibit sufficient mechanical stability. The low molecular weight and lack of chemical bonds hinder the formation of a stable adsorption layer at the treatment interface. Polymerizable and reactive phospholipids have also been studied to stabilize liposomes.76,125,126 However, if only the characteristics of phospholipid molecules are considered, then the use of MPC polymers with phospholipid polar groups on the side chains is effective.
Phospholipid Polymer Modified Surface on Silicone Materials
Composites of MPC polymers on the surface of silicone hydrogels are considered a promising biomimetic method for creating contact lens materials that can be worn continuously over long periods of long periods. Figure 7 shows the possible combination of the silicone hydrogel and MPC polymers. This is because the MPC polymer exhibited superior hydrophilic characteristics, oil repulsion properties, and protein adsorption resistance.127−129 Many processing methodologies for incorporating MPC polymers into PDMS have been reported.130−135 These include simple surface coating, the interpenetration of the MPC polymer chains by the swelling–deswelling process, and grafting by direct polymerization as “grafting from” or chemical reaction of reactive MPC polymers as “grafting to” processes.
Shimizu et al. successfully formed an interpenetrating network structure on the surface by copolymerizing MPC with a small amount of cross-linking monomer in a cross-linked PDMS matrix (Figure 8a).136 The thickness of this layer was found to be ∼400 μm by microscopic infrared spectroscopy. The oxygen permeability was higher than that of conventional hydrogel contact lenses; however, it tended to decrease in dependence on the MPC polymer content, compared with that of untreated surfaces. This indicates that when such a thick hydrophilic polymer layer is formed on the surface, oxygen in the tear fluid must diffuse through this layer, and the characteristics of the silicone base material cannot be demonstrated efficiently. The swelling–deswelling process can be applied for the molecular fixation of amphiphilic block-type copolymers composed of poly(MPC) and poly(BMA) segments. This is also the preparation method for the interpenetrating network in the PDMS substrate. The polymer penetrated the substrate under swelling conditions in the cosolvent system and was fixed by molecular entanglement after evaporation of the solvent. The thickness of the modified layer can be controlled by controlling the concentration of the polymer and the swelling time. Seo et al. reported the successful fixation of block-type polymers using this process.131,137 The polymer segment was located at the water-contact surface and was stably fixed.
Studies have also reported the graft polymerization of MPC from the surface of the PDMS substrates. Goda et al. reported that a poly(MPC) layer could be efficiently formed on the surface of silicone by adsorbing benzophenone, which generates radicals through photoreaction, on the silicone surface and irradiating it with ultraviolet light in an MPC solution (Figure 8b).134,138 The polymerization proceeds via a normal radical polymerization mechanism. Therefore, the thickness of the poly(MPC) layer formed on the surface of the PDMS substrate is dependent on the monomer concentration. The density of the grafted polymer chains can be adjusted by adjusting the ultraviolet light irradiation time. This method renders the surface hydrophilic without compromising the characteristics of PDMS, resulting in a more lubricious and antifouling surface.
Surface-initiated living radical polymerization has been studied to clarify the molecular structure and to cover the surface with a polymer brush layer.127−129,139 In this method, an initiator for living radical polymerization is bound to the surface of a base material and a monomer is polymerized from this functional group. In living polymerization, the initiation reaction is a rate-determining process; the growth reaction rate is low, and there is no termination reaction. Thus, the polymerization reaction proceeds until there are no more monomers in the reaction system. As a result, polymer chains with the same degree of polymerization are formed from the surface-bonded initiating groups. Ideally, the density of the polymer chain is determined by the density of the initiator, and the degree of polymerization is determined by the ratio of the number of monomer molecules to the number of initiator molecules.
Characteristics of Biomimetic Silicone Hydrogel Contact Lenses
Spadafora et al. used the surface-initiated atom transfer radical polymerization (SI-ATRP) of MPC grafted onto a silicone hydrogel substrate to form a poly(MPC) brush layer (Figure 9a).140 The two different chain lengths of poly(MPC) with a controlled degree of polymerization significantly increased the surface wettability and equilibrium water content of the silicone hydrogel substrate compared to the untreated substrate. In other words, the surface water contact angle was as low as 16° for poly(MPC) with 50 degrees of polymerization. Complete wettability (∼0°) was observed for poly(MPC) with 100 degrees of polymerization. Protein adsorption was reduced by 83% for lysozyme and 73% for bovine serum albumin compared to the untreated silicone hydrogel substrate. However, no significant differences were observed between the different degrees of polymerization of poly(MPC).
Qin et al. examined antifouling and antimicrobial silicones using covalent grafting with an MPC polymer layer (Figure 9b).132 The cells adhered to the original PDMS surface; however, they could not form stable adhesions on the MPC polymer gel surfaces. This is attributed to their superhydrophilicity and resistance to biofouling. Cytokine secretion assays confirmed that the MPC polymer gel was much less likely than the original PDMS to induce inflammatory macrophage activation. Finally, by surface-initiated atom transfer radical polymerization of MPC, the PDMS surface with a long-term stable poly(MPC) hydrogel layer reduced the contact angle from 110° to 20°. In addition, macrophage and bacterial adhesion were significantly reduced. These phenomena observed in MPC polymers are important for contact-lens applications. Improper wear and cleaning of contact lenses can increase the risk of eye infections. For infection prevention, the fact that bacteria do not easily adhere to contact lenses can be expected, in terms of safety.
To prepare the polymer brush-like structure, the so-called “grafting to” process is convenient and easy under aqueous conditions. As a feature of this methodology, it is possible to preliminarily synthesize and purify a polymer with a defined molecular weight and structure and use it in a highly safe state. In addition, it is possible to incorporate it into the manufacturing process of lenses to prevent the mixing of low-molecular-weight compounds during the reaction process and the introduction of reactive functional groups to the substrate surface. However, two steps are required: lens synthesis and surface treatment. In addition, it is necessary to select functional groups that enhance the efficiency of the surface treatment and determine the synthesis conditions that do not affect the properties of the contact lenses. A new contact lens material, lehfilcon A, was developed by chemically bonding MPC polymer chains, which have many amino groups near the terminal of the polymer chain, to the surface of the silicone hydrogel contact lenses.141−143
This lens material uses a silicone hydrogel as a substrate. Because the poly(MPC) chains are fixed and grafted at the ends, the MPC polymer chains are hydrated in an aqueous environment and further oriented toward the aqueous phase to form an interface.141 As shown in Figure 10a, an MPC polymer layer was observed on the surface of the silicone hydrogel using an environmental SEM (ESEM). In addition, AFM imaging of the fully hydrated lens further confirmed this submicrometer-thick MPC polymer layer (Figure 10b). As the surface is entirely covered with MPC polymer, it can be expected to improve the suppression of protein adsorption and lubricity, which are characteristics of MPC polymers. However, this thin hydrophilic polymer layer does not disturb oxygen permeation and is maintained at a high level, similar to the silicon hydrogel.
The MPC polymer chains present on the surface of lehfilcon A were also confirmed by XPS (Figure 10c). Each spectrum derived from C, O, N, and Si atoms is observed in a silicon hydrogel contact lens as a substrate. Contrastingly, after grafting the MPC polymer chain, in addition to these, a signal derived from the P atom is observed at 134 eV, and a new signal derived from N atoms is observed at 399 eV. These were attributed to the phosphate and trimethylammonium groups derived from the phosphorylcholine groups of the MPC polymer. It was found that a phosphorylcholine group was introduced onto the surface. A 2D mapping image of the distribution of P atoms on the surface is shown in Figure 10d.141 The P atoms were uniformly distributed on the MPC polymer-modified silicone hydrogel contact lenses. These results indicate that the MPC polymer chains are efficiently introduced to the surface via the “grafting to” method.
Furthermore, the results of observing the surface in the cross-sectional direction were reported.142 As shown in Figures 11a and 11b, a layer with fabric morphology can be observed on the surface of the silicone hydrogel contact lens grafted with MPC polymer chains. This resembled the shape of the glycocalyx present on the corneal surface (Figure 11a). This shape was also confirmed by AFM observations (Figure 11b). With the application of AFM technologies, the surface stiffness on the hydrated polymer layer can be evaluated as shown in Figure 11c.143,144 The elastic modulus of the surface of this contact lens was ∼350 kPa for the untreated silicone hydrogel contact lens and reduced to ∼30 kPa by the surface treatment.141,142 It was found that this is equivalent to the elastic modulus of human and rabbit corneas. In addition, it was confirmed that there was no change in the elastic modulus of the surface of the contact lens after wearing it for 30 days. This indicates that it is stable and that eyelid contact does not affect the surface properties. Thus, it was shown that the “grafting to” method can be applied without any substantial problems in attaching hydrated MPC polymer chains to the surface, and the resulting surface can provide physical properties comparable with those of natural cornea.
The lubricity measurements on the silicone hydrogel contact lens and those modified with the MPC polymer revealed a considerable reduction in the dynamic friction coefficient by MPC polymer modification.141,145,146 The coefficient of friction of this surface is comparable to that of the corneal surface. These results indicate that surfaces grafted with MPC polymers can provide softness and lubricity equivalent to those of the corneal tissue.
Antifouling Properties on Biomimetic Silicone Hydrogel Contact Lenses
It has been mentioned that when contact lenses come into contact with tear fluid, proteins are adsorbed on the surface, causing staining and infections. In addition, when a protein adsorption layer is formed, it becomes resistant to oxygen permeation, and the oxygen supply to the cornea can be reduced. Previous studies have reported that hydrophilic polymer-grafted surfaces effectively reduce protein adsorption.129,147−150 Among the hydrophilic polymers that have been studied, the MPC polymers is recognized by many review papers to have a particularly excellent effect of inhibiting protein adsorption.75,81,82,112 Because the contact lens resides within the tear film, the aqueous layer that should be covered by the anterior lipid layer is much thinner. It also acts as a tear film, clearing it: the smooth surface of the eye along which the eyelid moves during blinking. Therefore, there is only a thin lipid layer on the outer surface of the soft hydrogel lens, and no lipid layer covers the hard lens. When little or no lipid layer is present, the tear film is easily destabilized and the lipids come into direct contact with the lens material. Hydrogel lenses are semipermeable in nature and can adsorb lipids at the surface and absorb them in the substrate, which presents another problem with varying degrees of lipid deposition.151 Although many experiments on protein adsorption on contact lens materials and their effects have been reported, relatively little information is available regarding the interactions between lipids and contact lens materials.152 The hydrophobic portion of the lipids was attached to the underlying contact lens material. The earliest observations of the interaction of lipids and hydrogel contact with their lenses were made by Hart et al.153,154 Various microscopic and histochemical staining analyses revealed that lipids were present and a major component of all deposits, with cholesteryl ester as the predominant lipid.155−157 As shown in Figure 12, the adsorption and absorption of lipids by the various silicone hydrogel contact lenses were determined by visualization with fluorescence staining. These silicone hydrogel contact lenses are immersed in an artificial tear lipid solution and then washed by a conventional procedure. This procedure was repeated for 14 days or 30 days.158 The fluorescence intensities differed for each silicone hydrogel contact lens. This result was assumed to depend on the chemical composition at the interface of the silicone hydrogel contact lens. Fluorescence was observed inside of a silicone hydrogel contact lens. These lipids can be absorbed in the silicone phase of the contact lens when they come into direct contact with tears. Therefore, the surface is sufficiently covered with a hydrophilic and oleophobic polymer layer, and lipid adsorption and absorption are considered to be blocked. It has also been reported that the contact angle of an oil droplet on a poly(MPC) graft surface measured in water is >170°.127 This indicates that the oil droplets did not adhere to the surface. On the surface of lehfilcon A, a similar polymer grafting layer is observed as shown in Figures 11a and 11b. Thus, lehfilcon A contact lens material can repel tear lipids.
There are not many reports on the clinical evaluation of lehfilcon A lenses yet, but the results of evaluation of tear dynamics in patients with contact lens dry eye syndrome using lehfilcon A lenses have been investigated.159−161 As a result, after 30 days of wearing, the tear lipid film thickness tended to decrease, and the blink interval tended to increase. These results demonstrate that wearing lehfilcon A lenses improves the stability of tear fluid and reduces the subjective symptoms of the dry eye. As bacteria (S. marcescens) adhesion occurred, lehfilcon A contact lens reduces number of adherent bacteria and colonization of them at the surface compared with those of other silicone hydrogel materials and conventional hydrogel materials.162
Furthermore, when compared with conventional silicone hydrogel lenses, lens fit/mobility was optimal in 92.9% of eyes with lehfilcon A lenses and 89.2% of eyes with comfilcon A lenses at 3 months. The central focus of the lens was rated optimal in 98.7% of eyes for lehfilcon A lenses and 94.6% for comfilcon A lenses. Surface wetting of these contact lenses was acceptable in both lens groups across all of the participating study visits. Therefore, the lehfilcon A lenses demonstrated excellent visual acuity, optimal lens fitting characteristics, clean surfaces, high wettability, and low risk of adverse events after 3 months of lens wear. A more detailed evaluation is expected in the future.163
Conclusion and Future Perspective
In this review, we present the concept of biomimetic material design for silicone hydrogels, the latest contact lens material, and summarize the materials along this line. Bulk properties, such as mechanical properties, for stabilizing the shape and oxygen permeability for a sufficient supply of oxygen to the cornea, are important for reusable contact lenses that have been in contact with the cornea for a long time. Furthermore, a surface lubricity that achieves mechanical matching with the cornea and does not damage tissues is strongly desired. The prevention of fouling by tear components is essential to maintaining the initial properties of contact lenses for a long time. The design of material surfaces that mimic the structure and characteristics of the corneal surface has immense potential. The immobilization of a thin layer of water on the surface of the substrate based on a hydrophilic polymer layer, several hundred nanometers in thickness, can support the biomimetic concept of imparting new biocompatibility while taking advantage of the characteristics of the substrate.112,145 This provides a new material design concept that has had a significant impact on the history of material development for contact lenses.
Contact lenses have been developed as medical devices for vision correction. Previously, a material that greatly improved the comfort and safety of wearing was developed, realizing long-term continuous wearing goals. Currently, attention has focused on their role as interfaces for receiving information within the body and transmitting it to the outside of the body.164,165 For example, research is being conducted on sensing blood sugar levels from tears and diagnosing stress and cancer markers.166−168 In addition, silicone hydrogels with hydrophobic substrates can encapsulate sparingly soluble drugs and control their diffusion and permeation into the lysate, corresponding to their solubility. In particular, long-term wear can be expected to maintain sustained pharmacological activity. Research has also been conducted to slowly release a surface lubricant consisting of an amphiphilic polymer from silicone hydrogel contact lenses. This has the potential to be developed into a technology for administering bioactive biorelated molecules, such as proteins and nucleic acids, from contact lenses.169 We focus on the various potential applications of contact lenses. Molecular recognition and control of chemical reactions are similar to the biological reaction mechanisms that the living body performs on the surface of the cell membrane. It is believed that the biomimetic concept in this direction will show numerous developments.
Acknowledgments
We would like to thank Ms. Amanda Shows for her assistance in the schematic diagrams.
Author Contributions
Equally contributing authors. K.I., K.F., X.S., and J.Y.W. prepared the manuscript and figures. G.Y. and T.Y. made a deep discussion to polish up the manuscript. All authors read the manuscript before submission.
The authors declare no competing financial interest.
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