Abstract
The use of bioelectronic devices relies on direct contact with soft bio-tissues. For transistor-type bioelectronic devices, the semiconductors that need to have direct interfacing with bio-tissues for effective signal transduction do not adhere well with wet tissues, thereby limiting the stability and conformability at the interface. We report a bioadhesive polymer semiconductor through a double-network structure formed by a bioadhesive brush polymer and a redox-active semiconducting polymer. The resulting semiconducting film can form rapid and strong adhesion with wet tissue surfaces, together with high charge-carrier mobility of ~1 cm2 V−1 s−1, high stretchability, and good biocompatibility. Further fabrication of a fully-bioadhesive transistor sensor enabled us to produce high-quality and stable electrophysiological recording on an isolated rat heart and on in vivo rat muscles.
One-Sentence Summary:
Bioadhesive brush polymer designs endow semiconductors with bioadhesion for stable and amplified biosignals recording.
Integrating biocompatible electronic devices with living biological tissues is emerging as a promising avenue for achieving the real-time measurement of biological signals with high spatiotemporal resolutions for biological studies and health monitoring (1–3). An overarching goal for the development of bioelectronic devices is to achieve conformable and stable interfacing between the sensing surface and the tissue (4–6). This requires soft and stretchable properties on devices for adapting to curvilinear tissue surfaces, combined with stable bonding between the electrical sensing surface and the tissue. Progress has been made in the development of stretchable bioelectronic materials and devices (7–12). However, for interface bonding (13) that necessitates the adhesion property of electronic materials to wet tissue surfaces, successes have been limited to conductors (14–17), which can only be used for passive sensing that has moderate sensitivity.
To realize higher sensitivity, transistor-based active sensing devices are the more advanced option that can provide built-in amplification (18, 19). For bio-interfaced sensing, organic electrochemical transistors (OECTs) (20–23) based on semiconducting polymers (Fig. 1A) are one of the more promising options with a number of advantages, including high amplification, low operation voltage, intrinsic compatibility with ion-based biological events, and the possibility of achieving tissue-like stretchability. The sensing function of an OECT is achieved by directly attaching its semiconducting channel to the tissue surface (Fig. 1A), so that a biopotential or targeted biochemical signal can electrostatically modulate the bulk conductivity of the channel (24–27). Since such bio-signal transduction is essentially determined by the microscopic distance between the semiconducting channel and a tissue surface (4), neither the conventional periphery fixation through suturing or stapling (Fig. 1B), nor applying a separate adhesive (Fig. 1C) can give the most conformable and stable contact between the semiconducting polymers and tissue surfaces. Instead, the more desired interfacing is to have the semiconducting channel directly adhere to the tissue surface.
We report the design of a BioAdhesive polymer SemiConductor (BASC) film that can form robust and rapid adhesion (Fig. 1D) with bio-tissues under gentle pressure, while providing high charge-carrier mobility. This is achieved through a double-network structure formed by a semiconducting polymer and a separate tissue-adhesive polymer. Although there have been reports of tissue-adhesive polymers and hydrogels (28–31), none of these is suitable for the creation of bioadhesive semiconductor films. First, as semiconducting polymers typically having long side chains, it is a challenge to ensure the accessibility of the bioadhesive groups on the film surface. Second, the bioadhesive polymer needs to have co-processibility with semiconducting polymers that are typically soluble in organic solvents. To achieve good electrical performance, the obtained morphology needs to both keep continuous charge transport pathways and have only a moderate level of aqueous swellability.
Design of the bioadhesive semiconductor
We designed a brush-architectured BioAdhesive Polymer (BAP) (Fig. 1E) for forming a double-network film with a semiconducting polymer. This bioadhesive polymer has a polyethylene backbone with long linear side chains terminated with two types of functional units in a controlled ratio: carboxylic acid (COOH) and N-hydroxysuccinimide (NHS) ester. The COOH group provides water-absorption for temporarily drying the tissue surface and forms electrostatic interactions with tissue surfaces. The NHS ester group, as the primary contributor to bio-adhesion, covalently bonds with the primary amine groups on the tissue surface (28, 29). To allow the effective exposure of these groups on the film surface when blending with a semiconducting polymer, a key innovation in our design is the extension of the side chain length by inserting tetra(ethylene glycol) (TEG) structure (Fig. 1E). This structure is selected for its moderate level of polarity for providing a suitable level of swelling, which, on the one hand, can help to drain the fluid on the tissue surface and facilitate ion transport, and on the other hand, won’t cause exaggerated swelling and volume expansion.
The semiconductor phase is served by a type of redox-active polymer semiconductor, poly(3,3’-bis(2-(2-(2-methoxyethoxy)ethoxy)ethoxy)-2,2’:5’,2”-terthiophene) (p(g2T-T), shown in Fig. 1F), which has shown high performance in OECT devices for biosensing functions (32, 33). For the preparation of the double-network film, we blend p(g2T-T) with the two types of acrylate monomers (COOH-terminated and NHS ester-terminated, respectively) in a controlled ratio (Table S2) in chloroform. We then spin-coat the blended solution on a substrate to form thin films, and further polymerize and crosslink the bioadhesive monomers in the films under UV light (fig. S1). Such an in-situ polymerization process not only solves the co-solubility issue, but also controls the phase separation scale for achieving better percolation connectivity of the p(g2T-T) phase (fig. S2). The obtained bioadhesive semiconductor further enables us to fabricate a fully-bioadhesive and stretchable OECT sensor, and realize tissue-interfaced sensing (e.g., electrophysiological recording on a wet heart, Fig. 1G) with stable bonding and built-in signal amplification.
Water absorption, morphology, and adhesion properties
According to our hypothesis, when the BASC is in contact with the tissue surface, the brush-type BAP phase starts to absorb and remove water on the tissue surface. To validate this, we first investigate the water absorption and swelling behavior of a neat brush BAP. After soaking in phosphate-buffered saline (PBS) solution, the mass of BAP increases by ~20 % after 2 min from rapid water absorption, which is followed by slow absorption over the next 24 hours (Fig. 2A). This is also reflected by the volumetric swelling, with a lateral expansion ratio of ca. 1.05 (Fig. 2B). Comparatively, the 1:1 blending of the more hydrophilic COOH group and less hydrophilic NHS ester group renders the BAP with a moderate level of water absorption and swelling, which stands between the levels of the two brush polymers with only COOH or NHS ester terminated side chains (namely BAP-COOH and BAP-NHS, respectively) (fig. S3). The water absorption behaviors of these three brush-architectured polymers are all much milder than poly(acrylic acid) (fig. S4), which could come from different film morphologies and porosities (Fig. 2C and fig. S5) from the two different polymer architectures (i.e., brush vs. non-brush) (34, 35). Overall, the moderate level of water absorption for BAP is beneficial for the stability of electrical performance from BASC films.
When the BAP is blended with p(g2T-T) to form BASC films through spin-coating processes, the p(g2T-T) phase self-assembles into interconnected nanofibril structures (Fig. 2E), as evidenced by atomic force microscopy (AFM) images (Fig. 2D and fig. S6) for the top and bottom surfaces of a film with the blending ratio of 1:40 (in mass) for p(g2T-T)-to-BAP. In the thickness direction, depth-profiling X-ray photoelectron spectroscopy (XPS) shows an increasing fraction of p(g2T-T) from the top to the bottom surface (Fig. 2F). This high ratio of BAP is chosen to ensure sufficient surface density of NHS ester groups for high adhesive property, as validated further below. Such a dominant amount of BAP in the BASC film also renders the BASC film with similar mechanical properties to BAP, as featured by a low modulus and viscoelasticity (Fig. 2G and figs. S7 and S8). These tissue-like mechanical properties are crucial for achieving conformal physical contact with tissue surfaces (36), and adhesion.
We next study the adhesion behavior of BASC films through 180-degree peel, lap-shear, and tensile tests on various synthetic materials and bio-tissues, by first holding these films (supported on thermoplastic polyurethane (TPU) substrates) to the different surfaces with gentle pressure (around 5 kPa) for 1 min (fig. S9). On amine-treated glass surfaces, which can form covalent interaction with NHS ester, BASC films display much stronger and tougher adhesion than neat p(g2T-T) films, with an over 40-fold increase in the interfacial toughness, which achieves even higher level than the BAP film (Fig. 2, H and I, and fig. S10). Tests of BASC films with other blending ratios manifest the general trend of higher adhesion from higher ratios of BAP in the film (fig. S11). On several other synthetic surfaces (i.e., gold, TPU, PDMS), BASC films also form much stronger adhesion than neat p(g2T-T) films (fig. S12).
With the side chain design of the BAP playing the key role in the adhesion property of BASC films, we further compare the BAP (1:1 ratio of COOH and NHS ester) with three polymers with the same backbone but different side chains: BAP-COOH, BAP-NHS, and regular PAAc. Comparisons are also made on the three blended semiconducting films (namely BASC-COOH, BASC-NHS, and SC-PAAc) from each of these polymers with p(g2T-T) in the ratio of 1:40. Through testing on amine-functionalized glass surfaces, several observations can be made. First, among the three types of brush BAPs and the resulting BASCs, the higher amount of NHS ester gives higher adhesion, which proves that the adhesion is mainly provided by the NHS group. Second, the three BASCs built with the three brush BAPs all provide comparable or higher adhesion properties with their corresponding BAPs. In contrast, blending of PAAc with p(g2T-T) results in a decrease of adhesion by about 90 % (Fig. 2J). This validates our design hypothesis for BAP, that long side chains are needed for overcoming the shielding effect from the long side chains of p(g2T-T) on the adhesive groups.
We then characterize the adhesion performance of BASC films on wet tissue surfaces (figs. S13 and S14). As shown for porcine muscle surfaces, BASC films achieve an interfacial toughness of ~24 J m−2, a shear strength of ~7 kPa, and a tensile strength of ~4.4 kPa, which are, ca. 10-fold increase than that from neat p(g2T-T) films for interfacial toughness (Fig. 3, K and L). These adhesion properties are achieved with an equal ratio of brush COOH and NHS ester side chains, and are higher than those with COOH or NHS ester only side chains (i.e., BASC-COOH and BASC-NHS) (Fig. 2L and fig. S15) or other unbalanced mixing ratios of the two groups (figs. S16 and S17). Such a trend of the side-chain influence is different from the behaviors on dry amine-glass surfaces, which manifests the importance of hydrophilic COOH groups for absorbing water in establishing adhesion on wet tissue surfaces. The BASC film can also be applied to various wet tissues, including the heart, skin, spleen, with high interfacial toughness, high shear strength, and high tensile strength (Fig. 2M and fig. S15).
Electrical performance in OECT devices
Designed as a semiconductor, the electrical performance of BASC films was characterized in OECT devices (Fig. 3A). The OECT’s transfer curve with an on/off ratio of 104 indicates ideal semiconducting performance from the BASC film (Fig. 3B and fig. S18), which is on par with p(g2T-T). As calculated from the transconductance (gm), the obtained charge-carrier mobility of the BASC film approaches 1 cm2 V−1 s−1, which is comparable to that of the neat p(g2T-T) film (Fig. 3C and figs. S19 and S20). This is given by the percolated charge-transport pathway formed by the p(g2T-T) phase in the BASC film. On the device level, the maximum transconductance, as the key figure-of-merit for OECT performance, the BASC film displays a slight increase compared to the p(g2T-T) film (Fig. 3C), which should come from a much higher thickness (1.9 μm) of the BASC film than that (35 nm) of the neat p(g2T-T) film. On the other hand, the measurement of the OECT response speed of these semiconducting films shows that the higher thickness of the BASC film does not lead to a slower response to the gating compared to the neat p(g2T-T) film (Fig. 3D), as ions can transport very efficiently in the blended BAP.
We carried out grazing incidence X-ray diffraction (GIXD) and ultraviolet-visible (UV-vis) spectroscopy (Fig. 3G and fig. S21) to study interchain packing morphology of the p(g2T-T) phase in the film. The GIXD results (Fig. 3, E and F) reveal that blending with the brush-architected BAP almost completely suppresses the long-range crystallization, which could decrease the modulus of the p(g2T-T) phase. However, the UV-vis absorption spectroscopies show that the p(g2T-T) phase in the BASC film has a higher level of short-range aggregation than the neat film, as represented by the ratios between 0-0 and 0-1 optical transition peaks (Fig. 3G). At the molecular level, this explains the well-maintained mobility from the BASC film.
For the direct interfacing of a semiconducting polymer with a bio-tissue surface for sensing biophysical or biochemical signals, the other two important interface factors that influence the recorded signal amplitudes are interfacial impedance and the separation distance between the recording and tissue surfaces. For the interfacial impedance, electrochemical impedance spectroscopy (EIS) measurements do show that our double-network BASC design gives lower impedance than applying a separate adhesive at the interface (figs. S22–24). More importantly, our BASC design helps to keep the closest distance between the semiconducting film and the tissue surface during recording. To semi-quantitatively assess the effect of using separate adhesion layers in increasing the distance between the device and tissue surfaces (37–40), we coated our BAP polymer in two different thicknesses (3.8 μm and 300 μm) onto a pair of p(g2T-T)-based recording electrodes (Fig. 3H). This layout emulates the channel and the gate in OECT devices. To show the recording capability, AC signals were applied through another pair of gold electrodes that are attached to the top surface of the BAP coating layer, which was fully soaked with PBS solution. As shown in Fig. 3I, the BAP layers with thickness increased from 3.8 μm to 300 μm leads to significant decreases in the potential sensed between the two p(g2T-T) electrodes, which shows major signal decay caused by the use of a separate adhesive layer.
Abrasion resistance, stretchability, and biocompatibility
When a polymer semiconductor is interfaced with bio-tissues, several other properties, including abrasion resistance, stretchability, and biocompatibility, are important to the robustness and long-term stability of the interface and the function. During insertion and/or attachment of a device into/onto bio-tissues, physical abrasion can occur on the device surface (Fig. 4A). With conjugated polymers typically having relatively low stretchability and toughness, the films are generally susceptible to abrasions (41). Our BASC film shows abrasion-resistance, which should come from the ultrasoft and viscoelastic properties (fig. S26) of the film. To characterize this, we used a piece of polytetrafluoroethylene (PTFE)-covered glass to slide back and forth on a BASC film under a pressure of 1 kPa. After 1,000 cycles of such surface sliding, the BASC film remains mostly intact in appearance under an optical microscope and electrical performance in an OECT device (Fig. 4, B and C). In comparison, a neat p(g2T-T) film was damaged by the surface abrasion processes. To better mimic the abrasion during device implantation processes, we also carried out the comparison using porcine skin, which gives a similar trend (fig. S25). The brief tissue contact during typical abrasion processes would not be sufficient for BASC films to generate adhesion with the tissue surfaces and further create higher frictional force.
As both p(g2T-T) and the BAP gel are highly stretchable (10), the resulting BASC films also have high stretchability (Fig. 4D), which benefits conformability to curvilinear tissue surfaces and robustness under tissue deformations. From the optical microscopy and AFM images, the BASC film can be stretched to 100 % strain without forming any cracks (Fig. 4E). Instead, strain-induced alignment of the p(g2T-T) nanofibers is observed. When tested in OECT devices, the BASC film displays highly stable electrical performance during stretching to 100 % strain, even after 100 repeated cycles (Fig. 4F and fig. S27).
When a device is interfaced with tissue, the foreign-body response (FBR) is one of the main factors that limit the longevity (42, 43), which is influenced by the modulus and the surface chemistry of an implant. We study this behavior of our BASC films by laminating them on both sides of SEBS (polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene) substrates and implanting subcutaneously in mice. After one-month implantation, fibrotic capsules formed around the BASC samples are thinner than those formed around SEBS control samples, as shown by Masson’s trichrome staining results (Fig. 4, G to I). Besides, immunofluorescence imaging of FBR-related biomarkers (i.e., α-SMA and CD68) shows lower amounts of fibroblasts and macrophages deposited on the BASC surface than those on the SEBS samples (Fig. 4, J to M). These results collectively show that BASC films have better biocompatibility than SEBS, which further elevates the promise for directly interfacing with bio-tissues through implantable devices. In addition, in vitro cell culture (fig. S28) confirms minimal cytotoxicity of the films.
Fully-bioadhesive OECT sensor for ex vivo and in vivo electrophysiological recording
We designed and fabricated an OECT-based sensor (Fig. 5A and fig. S29) using BASC films as both the semiconducting channel and the redox-active gate. The surrounding area is occupied by the substrate, which is covered by our BAP film. With the use of microcrack-based stretchable gold (figs. S30 and S31) as the electrodes (44, 45) and thin SEBS layers (~570-nm thick) as the encapsulation for the interconnects and the bottom side of the electrodes, the OECT sensor is also stretchable. An as-fabricated fully-bioadhesive OECT displays ideal transfer behavior at 0 % strain and when stretched to 50 % strain (Fig. 5B and fig. S32), and forms strong adhesion when attached to the surface of a wet porcine muscle (Fig. 5C).
We further demonstrate the benefit of the bioadhesive property of the OECT sensor on epicardial electrocardiogram (ECG) recording from an isolated rat heart (Fig. 5D). The bioadhesive OECT can be conveniently adhered to the wet heart surface by gently pressing for 20 s. During the recording process, the bioadhesive and stretchable properties, working in conjunction, help the OECT to well accommodate the heart beating, thereby maintaining spatially stable and conformable contact on the heart (Fig. 5E, fig. S34, and movie S1). Even under external mechanical perturbation (e.g., pulling), stable attachment is still maintained. The ECG recording from both the left ventricle (LV) and right ventricle (RV) surfaces also remain stable (Fig. 5G and fig. S34). In comparison, for a non-bioadhesive OECT (figs. S35 and S36), which can only stay on the heart surface through capillary force from the fluid, gradual drifting and complete detachment can happen as a result of either heart beating or external perturbation (e.g., pulling) (Fig. 5F, fig. S34, and movie S2). This significantly affects the quality and stability of ECG recording (Fig. 5H).
We also demonstrate the in vivo use of the bioadhesive OECT on under-skin electromyogram (EMG) recording from the gastrocnemius medialis (GM) muscle of a live rat, for which the OECT can also form stable adhesion by gentle pressing (Fig. 5I and fig. S37). During electrical stimulation of the sciatic nerve for triggering leg movements, EMG signals corresponding to each stimulation can be stably recorded without being affected by mechanical perturbation (e.g., pulling) (Fig. 5, J and L, movies S3), which is in stark contrast with the non-bioadhesive OECT (Fig. 5, K and M, movies S4). Furthermore, we also validated the benefits of such direct tissue adhesion as compared to suturing (fig. S38) or a separate adhesive layer (fig. S39), in low invasiveness, and/or higher signal amplitude and stability. Such benefits couple with the built-in amplification ability of OECT-based active sensor (as illustrated by the comparison with a PEDOT:PSS-based passive recording device in fig. S40).
Supplementary Material
Acknowledgments:
The authors thank the University of Chicago Animal Resources Center (RRID:SCR_021806), especially Ani Solanki for his assistance with animal surgery and housing. All the animal experiments performed in this research were approved by the Institutional Animal Care and Use Committee of the University of Chicago, under the protocols of ACUP 72378 and ACUP 72450.
Funding:
This work was supported by the National Science Foundation (NSF) (award no. 2105367), the US National Institutes of Health Director’s New Innovator Award (1DP2EB034563), and the US Office of Naval Research (N00014-21-1-2266 and N00014-21-1-2581). This work was partially supported by the University of Chicago Materials Research Science and Engineering Center (which is funded by the NSF under award no. DMR-2011854) and the start-up fund from the University of Chicago. This work used the Soft Matter Characterization Facility (SMCF) at the University of Chicago. This research used resources of the Advanced Photon Source, a US Department of Energy (DOE) Office of Science user facility operated for the DOE Office of Science by Argonne National Laboratory under contract no. DE-AC02-06CH11357. Y.W. and X.G. thank the financial aid from NSF grant DMR-2047689.
Footnotes
Data and materials availability:
All data are available in the manuscript or the supplementary materials.
References and Notes
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