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PLOS ONE logoLink to PLOS ONE
. 2024 Oct 7;19(10):e0308212. doi: 10.1371/journal.pone.0308212

Design, and dynamic evaluation of a novel photovoltaic pumping system emulation with DS1104 hardware setup: Towards innovative in green energy systems

Amir Fatah 1,*, Tarek Boutabba 1,2, Idriss Benlaloui 1,*, Said Drid 1,3, Mohamed Metwally Mahmoud 4, Mahmoud M Hussein 4,5, Wulfran Fendzi Mbasso 6,*, Hany S Hussein 7,8, Ahmed M Ewias 4
Editor: Hossein Abedini9
PMCID: PMC11458027  PMID: 39374193

Abstract

Diesel engines (DEs) commonly power pumps used in agricultural and grassland irrigation. However, relying on unpredictable and costly fuel sources for DEs pose’s challenges related to availability, reliability, maintenance, and lifespan. Addressing these environmental concerns, this study introduces an emulation approach for photovoltaic (PV) water pumping (WP) systems. Emulation offers a promising alternative due to financial constraints, spatial limitations, and climate dependency in full-scale systems. The proposed setup includes three key elements: a PV system emulator employing back converter control to replicate PV panel characteristics, a boost converter with an MPPT algorithm for efficient power tracking across diverse conditions, and a motor pump (MP) emulator integrating an induction motor connected to a DC generator to simulate water pump behaviors. Precise induction motor control is achieved through a controlled inverter. This work innovatively combines PV and WP emulation while optimizing system dynamics, aiming to develop a comprehensive emulator and evaluate an enhanced control algorithm. An optimized scalar control strategy regulates the water MP, demonstrated through MATLAB/Simulink simulations that highlight superior performance and responsiveness to solar irradiation variations compared to conventional MPPT techniques. Experimental validation using the dSPACE control desk DS1104 confirms the emulator’s ability to faithfully reproduce genuine solar panel characteristics.

1. Introduction

A nation’s growth is significantly influenced by its sources of water, essential for domestic, drinking, large-scale irrigation, building, and electricity generation purposes. The demand for water amounts to approximately five liters per person per day [13], yet accessibility remains a challenge in many regions despite ample global water resources. This underscores the critical role of water pumps (WP) in transporting clean water from its source to areas of need, a task they have fulfilled for many years [46].

In contrast to fossil fuels, photovoltaic (PV) systems have gained attention for their environmental benefits and extensive development efforts aimed at enhancing efficiency and structure. Ref. [7] utilized the Newton-Raphson method to analyze PV cell equivalent circuit parameters, focusing on fill factor and open-circuit voltage using MATLAB-based software. Ref. [8] explored the modeling and simulation of an off-grid PV system incorporating an LC passive filter to mitigate harmonic components, achieving significant reduction in total harmonic distortion (THD) from 91.55% to 2.62% through MATLAB/Simulink simulations. PV systems have been deployed in various isolated locations for purposes such as irrigation, livestock watering, communal water supply, and rural electrification, offering advantages including quiet operation, minimal carbon emissions, and low maintenance costs [9, 10].

Electric drive systems constitute a substantial portion, approximately 70%, of global electricity consumption, with pumping systems alone consuming between 10% to 40% of total electrical energy produced [11, 12]. The shift towards renewable energy-based WP systems is steadily replacing diesel engine pumps due to their adverse environmental impact, high maintenance costs, and substantial initial investments [13, 14]. PVs are emerging as a viable solution in remote areas to meet daily energy needs, particularly for WP applications [13, 15, 16], offering sustainability and minimal maintenance costs without the added expense of fuel. These systems rely on stochastic changes in temperature and solar irradiation.

The induction motor (IM) plays a pivotal role in WP systems due to its affordability, simple mechanical design, and robust nature [17]. However, its nonlinear control characteristics present challenges. Indirect field-oriented control (FOC) is commonly employed to achieve decoupled flux and torque control, akin to separately excited DC motors, ensuring stable operation. Additionally, a model predictive speed control strategy for surface-mounted permanent magnet synchronous motors utilizing Laguerre functions integrates MPC with online quadratic programming for constrained optimization [18], demonstrating superior performance in steady-state and dynamic response compared to traditional methods.

Despite advancements, uncertainties and external disturbances can impact system efficiency [19, 20]. Independent PV-WP systems are widely deployed in rural areas for domestic, agricultural, and drinking water needs, eliminating the need for battery storage. Historically, WP demands were met by diesel-electric and fuel cell systems, which are environmentally polluting, require annual maintenance, and operate inconsistently. Power converters (PCs) serve as intermediaries between PV panels and load-driven motors, necessitating compatibility between motor characteristics and PV module specifications for efficient PV-WP operation. Numerous studies have documented drive-driven WP systems, encompassing both DC and AC drives [2123].

For optimized PV power harvesting, various approaches have been developed [2427]. The intermediate DC-DC switching PC plays a crucial role in two-step MPPT systems, facilitating PV module peak power point tracking. Alternatively, single-stage MPPT eliminates the need for DC-DC PC structures, maintaining PV module operation at optimal efficiency levels. Several DC-DC PCs, including SEPIC, ZETA, and CUK converters, have been utilized for PV MPPT applications [2830]. The SEPIC converter, a fourth-order PC, enhances PV module MPP optimization and motor WP system speed regulation, acting as an impedance matching interface between PV modules and PCs. Despite its benefits, the SEPIC converter exhibits pulsating current effects. Conversely, the ZETA converter offers simplified compensator circuitry and reduced output ripple compared to SEPIC, albeit with challenges related to flying capacitor size and buck-regulated power circuitry. The CUK converter maintains constant input/output current, enhancing transient response and reducing settling time compared to other DC-DC PCs. Ref. [31] evaluates PV-based SEPIC, CUK, Zeta, and Luo converters, highlighting the superior efficiency and reduced ripple under transient conditions offered by the Luo converter.

Furthermore, a Laguerre-based model predictive controller (LMPC) stabilizes and regulates voltage in a buck DC-DC converter [32], while a modified controller for a three-level, three-phase voltage source inverter employs Laguerre functions within model predictive control to enhance precision and reduce computational load, validated through experimental trials showing improved performance and reduced total harmonic distortion [33]. Nevertheless, the intermittent nature of power generation in such systems, without precise control over active and reactive power production, often poses challenges to the connected electrical systems, particularly in the context of IM-based WP systems. Consequently, the modeling and optimization of PV-WP systems with IMs have become a pivotal research domain aimed at enhancing system efficiency [3436]. While the research landscape on IM control has witnessed prolific growth in recent years, with scientists worldwide continually publishing results, two predominant methods have solidified their position as the cornerstone of research in motor control: scalar control (SC) with open or closed loops and vector control (VC) or FOC. These techniques have served as the foundation for various derivative methods, particularly embraced by the variable-speed drive development industries, with direct torque control emerging as a notable example. It is essential to emphasize the advantages of VC over basic SC. VC offers effective machine control in both stable and transient operating conditions, making significant contributions to control objectives.

This study introduces an innovative approach to emulate PV water pumping systems, offering a cost-effective alternative for development and testing without the need for large-scale setups. By integrating a PV system emulator, boost converter with MPPT algorithm, and motor pump emulator into a unified framework, the system achieves efficient testing and development capabilities. The optimized scalar control strategy for motor pumps enhances dynamic performance and control precision, making the emulation setup highly effective.

The main contributions of this research are:

  • Integrating PV and water pump emulators into a cohesive system validated through experimental setups using the dSPACE control desk DS1104, accurately reproducing solar panel characteristics.

  • Introducing a novel MPPT algorithm based on Golden Section Optimization (GSO), marking its first application for tracking maximum power points under dynamic conditions and partial shading. This algorithm ensures rapid convergence and robustness against atmospheric variations, requiring no parameter tuning and relying solely on the PV module’s open-circuit voltage. It outperforms traditional MPPT methods in real-world scenarios, enhancing global MPP tracking efficiency and simplifying implementation.

These innovations advance PV system emulation and MPPT techniques, providing practical solutions to enhance the efficiency and feasibility of solar energy systems.

The paper’s structure includes a descriptive study of global photovoltaic pumping systems, exploration of control strategies for different system stages, detailed implementation of the proposed photovoltaic pumping system emulator with comparative performance analysis, and presentation of results and conclusions with key findings and implications.

2. Descriptive study of a global photovoltaic pumping system

The PV-WP system essentially includes a PV array, a DC/DC PC, an MPPT controller, a DC/AC PC, and a motor pump (MP), as shown in Fig 1.

Fig 1. Addressed system.

Fig 1

The PV generator, commonly known as the PV array, plays a pivotal role in supplying electrical power to the system by efficiently converting PV energy into electrical energy [37]. In this study, a novel approach was employed to emulate the PV system, utilizing a DC power system in conjunction with a buck PC, all meticulously controlled by a DSPACE card. The second crucial component in the system involves a DC-DC PC, specifically a boost PC, governed by the MPPT technique. This MPPT control strategy ensures the optimum power output achievable from the PV array emulator (PVAE). The third element of the setup is the DC-AC PC, commonly known as an inverter. Its primary function is to convert the DC into AC voltage, facilitating the supply of power to the AC motor integrated into the MP system. The MP system comprises an IM paired with a CP, with the selection of the IM tailored to meet the power requirements of the pump.

3. Control strategies

3.1. Control of PVAE system

In this part, the output current of the panel and the irradiation level are utilized as inputs to generate an output voltage. The P-V electrical physical appearance of the PVAE should be similar to the characteristics of the PV array simulated and demonstrated in Figs 2 and 3. The PVAE emulated the source of approximately 1 (kW), so six modules have been used in series, sufficient to supply the IM. Simulation using MATLAB/SIMULINK software of four modules connected in series with the parameters given in Table 1 gives the following results:

Fig 2. P-V, I-V characteristics with fixed temperature, (T = 25°C).

Fig 2

Fig 3. P-V, I-V characteristics with fixed irradiance, (G = 1000W/m2).

Fig 3

Table 1. PV panel characteristics.

PV panel (BP SX150S PV) Values
Maximum power (Pmax) 150 (W)
Voltage at Pmax (Vmpp) 34.5 (V)
current at Pmax (Impp) 4.34 (A)
Warranted minimum (Pmax) 140 (W)
Open circuit voltage (Voc) 43.5 (V)
Short circuit current (Isc) 4.75 (A)
Temperature coefficient of (Isc) (0.065±0.015)(%/°c)
Temperature coefficient of (Voc) (160 ±20) (mV/°c)
Temperature coefficient of power (0.5±0.05) (%/°c)
NOCT 47±2 (°c)

The process of determining the operating point given the load, irradiance, and temperature is known as the PVAE control approach. To become PVAE, it combines the PC and PV models. The control approach has an impact on the PVAE’s different performance. A virtuous control method has minimal processing overhead, resilience, high adaptability in simulating different PV models, low processing burden, and correct output voltage and current similar to the PV model. It is also simple to implement. When implementing PVAE, a variety of control mechanisms are employed. Because of its ease of use, the direct referencing method (DRM) is frequently employed in the PVAE [32, 38]. Fig 4 presents the design of the PVAE based on the DRM. The equivalent circuit above deduces that [10, 29, 30, 33, 39].

Fig 4. PV emulator and boost converter scheme.

Fig 4

I=IphIDIsh (1)
I=IphI0expqV+RS.INSnKT1V+IRsRsh (2)

To achieve the desired power output, it is essential to connect the required number of PV modules both in series and in parallel. This arrangement is commonly referred to as a PV array [10, 33].

Iarray=NpIphNpI0eqVarrayNS+RsIarrayNpnKT1VNpNS+IarrayRSRp (3)

A current model for the PV array (Eqs (2) and (3)) is deployed to compute the reference voltage. VPV-array-ref, considering irradiation variations. VPV-array-ref is compared to the buck PC’s output voltage and regulated using a PI regulator to generate the PWM for the buck PC, simulating the PV panel’s behavior.

3.2. Control strategy of converters

There are two parts to the system control as depicted in Fig 5. Using one of the MPPT approaches, the PV array’s maximum power is tracked. The duty cycle of the dc-dc boost PC is the stage’s control variable. The second part is the recommended linear V/f control, which uses conventional sinusoidal PWM to produce the logic switching signals [40].

Fig 5. The division of interval and the interval markings on the characteristics PV.

Fig 5

Two PI control loops are used to maintain the DC-DC boost PC’s inductor current constant at a preset standard value. In this instance, the MPPT’s methods are used for measuring the panel output voltage and current to produce a standard voltage (VPV-ref) that corresponds to the maximum power voltage.

In this study, a new MPPT algorithm named "Golden Section Search (GSS)" was simulated and compared with conventional ones (P&O and Incremental). This new algorithm operates through a series of narrowing steps aimed at identifying the range of values containing the extremum value. This process, known as the GSS [41], involves evaluating function f(x) at two points, x1 and x2, selected within the interval [a, b]. These points divide the interval into two halves, ensuring that the ratio of the lengths of the larger and smaller subintervals to the full interval length remains constant. Consider a line segment [0, 1] as depicted in Fig 5. Then:

  • 1r=r1r i.e. r2 + r − 1 = 0 hence r = 0.618

  • x1 = br(ba) i.e. x1 is 0.618 of interval away from b(1)

  • x2 = a + r(ba) i.e. x2 is 0.618 of interval away from a(2)

The P-V characteristics are the operating characteristics of a photovoltaic system that uses GSS for maximum power point tracking. Here, f(x) represents the power, whose maximum value needs to be recorded, and x1 and x2 represent the array voltage. As seen in Fig 5, the range of operation is from zero to open circuit voltage (Voc), while a = 0 and b = Voc. Fig 6 displays the flowchart for utilizing GSS to discover a function’s maxima [42].

Fig 6. Flowchart of the proposed GSS algorithm.

Fig 6

As depicted in Fig 7, the reference voltage (VPV-ref) is subtracted from the panel voltage, producing an error that serves as the reference current (Iboost SW-ref) as it passes through a PI controller. The boost converter’s switching duty cycle is then obtained by subtracting a periodic sample of the boost converter’s switching current (Iboost SW) from the reference current. This error is also passed through a PI controller. Thus, the panel voltage is indirectly controlled by the switch’s current control. The panel voltage must drop as the current reference rises. Consequently, the signals used to calculate the voltage error differ from those used to calculate the current error.

Fig 7. PV emulator and boost converter scheme.

Fig 7

There is just one energy-storing component in stage 3 (DC link capacitor (Cdc). Under transitory circumstances, considering the lossless operation of the system:

Ppv=PCdc+PrPCdc=VboostCdcdVboostdt (4)

The symbols Ppv, PCdc, and Pr are the PV, Cdc, and motor output power.

Ppv=VboostCdcdVboostdt+Trωr,Tr=Tpump (5)

During steady-state conditions, Vboost remains constant, so,

dVboostdt=0 (6)

Hence (16) becomes:

Ppv=Tpumpωr (7)

Knowing that for the MP, the load torque is expressed as a function of the speed, as follows:

Tpump=Kpumpωr2 (8)

Finally,

Ppv=Kpumpωr3ωr=Ppv/Kpump3 (9)

Using (9), one can calculate the IM’s speed reference based on the PV array’s output power. The reference speed and the DC-link voltage (Vdc) control loop’s output are then used to calculate this reference frequency. By employing sinusoidal PWM on the output from V/f control, the switching logic for the voltage source PC is produced.

The computed reference frequency from (10) will be greater than the accurate value as Ppv> PL and motor slip cannot be zero, especially when the load is at its maximum. By employing a different PI controller, the difference can be adjusted by deducting a compensatory term (Δω) that is derived from the feed-forward term and the steady state condition of the Vdc as expressed in the equations from 4–10. To maintain a power balance over the Cdc, the term (Δω) compensates for the motor losses. Therefore, using (10), it is possible to finally compute the necessary motor reference speed.

Next, using this reference speed and the supposition of a negligible motor slip, the needed desired operating frequency is estimated from (10):

Δω=kp+kidt*ωr_refωr (10)

The amplitude of the stator flux in linear V/f control is inversely related to frequency (ϕ ∝ V/f) and proportional to stator voltage as illustrated in Fig 8. Therefore, for linear V/f-based supervision, maintaining a constant (V/f) ratio will result in constant air gap flux amplitude.

Fig 8. The relationship in a linear V/f control between the frequency and stator voltage.

Fig 8

The reference frequency is the only input to the indicated linear (V/f) control, which is then utilized to produce the necessary frequency modulation index (the ratio of the frequencies of the sinusoidal reference signals to that of the "triangular" carrier signal) of the three sinusoidal voltage references. At last, the voltage source inverter’s switching signals are generated via conventional SPWM.

3.3. Control of the moto-pump system

The pumping system, depicted in Fig 9, features an independently excited DC generator coupled to an IM, emulating pump system behavior. In addition, the rated values of the employed machines are listed in Table 2.

Fig 9. Motor pump control scheme.

Fig 9

Table 2. The rated values of the IM and separately-excited DC generator.

Induction machines Power 0.75 kW
Frequency 50 Hz
Voltage (Δ/Y) 220/380 V
Current (Δ/Y) 3..16/1.83 A
Speed 2850 rpm
Pole pair (p) 2
Separately-Excited DC generator Power 1 kW
Voltage 220 V
Rated Current 6 A
Excitation Current 0.53 A
Speed 1500 rpm

The independently excited DC generator torque is given by the following equation:

TDC=KaϕIa (11)

The characteristic torque-speed relationship of the pump load reveals that load torque is proportional to the square of motor speed (ωr) presented in Eq (8). Emulating the pumping system involves subtracting the DC generator torque from the instantaneous pumping torque, resulting in an error that is controlled to replicate centrifugal pumping behavior.

4. Implementation of proposed photovoltaic pumping system emulator

4.1. Description of the laboratory setup

According to Fig 10, the control strategies are executed on the dSPACE 1104 platform, which oversaw the PV emulator, boost converter, and inverter for the WP system. The implementation of controllers is conducted within Simulink. Using the C code generator, MATLAB’s Real-time Workshop programs the dSPACE ACE kit 1104 CLP module. The controllers are simulated in MATLAB and then loaded onto a dSPACE controller module. The real-time interface (RTI) of MATLAB facilitates the graphical configuration of controller inputs and outputs in Simulink.

Fig 10. Implementation of PV-WP system emulation via DS1104 hardware.

Fig 10

4.2. Simulation and experimental results and discussion

4.2.1. Simulation results

MATLAB/Simulink software is employed for conducting various tests to evaluate the success and robustness of the suggested control. In Fig 11, a rapid variation in irradiation is initially applied, starting at 0.8 kW/m2 of sunlight. At 0.6 seconds, it is adjusted to 0.6 kW/m2, followed by an increase to 0.7 kW/m2 at 1.2 seconds, and further to 1 kW/m2 at 1.6 seconds, while maintaining a temperature of 25°C.

Fig 11. Profile of the applied solar insolation.

Fig 11

Figs 12 and 13 depict how changes in insolation affect the motor-pump characteristics and illustrate the DC link voltage and speed response.

Fig 12. Response of the DC link voltage.

Fig 12

Fig 13. Response of motor-pump; speed.

Fig 13

Fig 14 presents the PV array’s power response using three different MPPT techniques. The INC-controlled PV system achieves steady-state with higher power values more quickly compared to systems employing P&O and GSS algorithms.

Fig 14. Response of the PV power.

Fig 14

Also, the GSS and INC MPPT techniques with the P&O-controlled are used in PV system to make the PV generator to operate at its maximum power point in spite of variations in the weather. In comparison to the other two, the GSS control operates more quickly. The GSS and INC MPPT techniques force the PV generator to operate at its maximum power point in spite of variations in the weather.

4.2.2 Comparative studies

Table 3 and the graphic summarize and exhibit the differences in the performance of the three techniques throughout the simulation.

Table 3. Comparative study of the techniques’ performance.
Profile transient time Overshoot / Undershoot (%)
DC link voltage response Speed response
P&O INC GSS P&O INC GSS
0–0.3 32.5 18.75 17.5 5.88 3.2 1.7
0.3–1 7.5 1.25 0 -23.53 0 0
1–1.2 3.75 -6.25 0 -35.29 -1.18 0
1.2–1.5 1.25 6.25 0 -38.23 1.18 0
1.5–1.6 -18.75 1 0 -11.76 -3.53 0
1.6–2 3.5 -18.75 0 -11.76 0 0

According to the Table 3, it appears that the GSS technique significantly improves system stability. The DC link voltage and speed remain in a steady state without disturbance during variations in solar irradiation, except during the initial transient period, where it exhibits some overshoot, although less than the P&O or INC techniques, despite being somewhat delayed. However, the P&O and INC techniques display disturbances during insolation variations, with the P&O technique being particularly more affected.

This graph exhibit the most efficient method to extract maximum power from the PV array. It seem that GSS method is more efficient at any isolation changing. Dispite that the INC is also seems like GSS but at the last transient time it loose its performance (Fig 15).

Fig 15. Graph 1.

Fig 15

Power fluctuation of the three techniques.

4.2.3. Experimental results

(A) Steady-state performance of PV emulator. To validate the performance of control techniques, the PV emulator is assessed under varying irradiation levels, as illustrated in Fig 16. Initially, the P&O MPPT method is employed on the I-V and P-V curves derived from the panel emulator (Fig 2). As illustrated in Fig 17, it showcases accurate maximum power tracking across a spectrum of irradiation levels, ranging from 1000 (W/m2) to 500 (W/m2). As can be seen in Fig 18, the emulator successfully produces voltage (Vpv) and current (Ipv) responses that closely align with each irradiance variation. Furthermore, the DC bus voltage (Vboost) demonstrates effective tracking when compared to the Vpv-ref, which corresponds to the MPP.

Fig 16. Profile of irradiance variation curve.

Fig 16

Fig 17. I-V and P-V characteristics of the emulator during irradiation changing.

Fig 17

Fig 18. PV emulator variation current and boosted voltage during irradiance variation.

Fig 18

(B) Steady-state performance of the load (MP). The delay in reaching the peak value of the PVAE’s power output was observed, impacting the response of the system to load demands. Adjustments have been made to ensure effective response of the emulator to the MPPT reference voltage, as illustrated in Fig 19. Initially, power is received by the DC link of the inverter. When the boost PC’s switching device is in the off position, the voltage across the DC link terminals of the inverter matches the open-circuit voltage of the PV generator, gradually decreasing as motor speed increases. Simultaneously, the current of the PVAE begins at zero and progressively rises to the maximum current (Imax), as depicted in Fig 18.

Fig 19. PV emulator and shaft power variation.

Fig 19

At t = 2.35 (s), activation of the boost PC occurs, and the system converges to its corresponding MPP. Adjustment of the intermediate circuit voltage to the reference value is achieved through the action of a PI regulator. Fig 18 verifies that the motor current consistently remains below its rated current due to a smooth startup procedure designed to extend the motor’s lifespan. Validation of this approach is supported by emulator panel curves, confirming consistent operation of the system at peak power with control of the Boost converter output voltage while accommodating the load connected to the inverter output.

As depicted in section 4 (Fig 10), which focuses on the pumping system, an induction motor is coupled with an independently excited direct current generator to replicate the behavior of the pumping system. Fig 20 illustrates that the pumping torque is meticulously regulated to achieve a centrifugal pumping behavior that closely aligns with the DC generator’s torque profile.

Fig 20. Speed and torque curves during irradiation changing.

Fig 20

5. Conclusions

The proposed system integrates a photovoltaic system emulator, a boost converter with an MPPT algorithm, and a motor pump emulator, effectively combining PV and WP emulation while optimizing system dynamics. The innovation lies in the fusion of these emulators into a single chain, allowing for precise control and faithful reproduction of real solar panel characteristics. The main objective of the study is to develop an adequate emulator for PV water pumping systems and evaluate an improved control algorithm. A proposed control using an MPPT based on both conventional (P&O and Inc) and GSS algorithms are given. To create and simulate the suggested system, MATLAB and its Simulink program were utilized.

The simulation results demonstrate that the proposed system, using MATLAB/Simulink, effectively evaluates the robustness of the PV array characteristics and the PVAE control approach. Under varying solar irradiations, the GSS and INC MPPT techniques exhibit superior performance in tracking, stability, and response times compared to the P&O algorithm. The GSS technique, in particular, ensures quick system responses, enhancing PVPS efficiency. Experimental validation confirms the emulator’s ability to accurately replicate solar panel behavior, providing a viable solution for sustainable water pumping in agriculture and irrigation.

Future work could focus on integrating advanced machine learning algorithms to further optimize MPPT performance under diverse and unpredictable weather conditions. Additionally, expanding the system to include hybrid energy sources, such as wind or battery storage, could enhance reliability and efficiency. Field testing the emulator in real-world agricultural settings would provide valuable insights and help refine the control strategies for broader applications.

Abbreviations

Inductor flux (Wb)

Cdc

Boost link capacitor (μF)

Ia

Rotor current (A)

I D

Diode current (A)

Iph, I0

Photo-current and the saturation current (A)

I sh

Shunt resistor current (A)

k

Boltzmann’s constant (1.38*10-19J/K)

Lboost

Boost converter inductance (mH)

n

Ideality constant of the diode

Np

Number of PV modules in parallel

Ns

Number of PV modules in series

q

Electron charge (1.6*10-23C)

Rp

Equivalent parallel resistance of the PV module (Ω)

R s

Equivalent series resistance of the PV module (Ω)

T

Module operating temperature (K)

T DC

Electromagnetic torque of DC machine (Nm)

Tr

Pump Electromagnetic torque (Nm)

ωr

Rotor electrical speed (rad/s)

Data Availability

All relevant data are within the manuscript.

Funding Statement

The authors thank the Dean of Scientific Research at King Khalid University for funding this work through a general research project under grant number (RGP.2/125/45). This fund plays an important role in study design, data collection and analysis., Dr. Wulfran FENDZI MBASSO.

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Decision Letter 0

Hossein Abedini

8 May 2024

PONE-D-24-13352Design, and Dynamic Evaluation of a Novel Photovoltaic Pumping System Emulation with DS1104 Hardware Setup: Towards Innovative in Green Energy SystemsPLOS ONE

Dear Dr. FENDZI MBASSO,

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**********

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Reviewer #4: I Don't Know

Reviewer #5: Yes

**********

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Reviewer #5: Yes

**********

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**********

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Reviewer #1: The manuscript proposes "Design, and Dynamic Evaluation of a Novel Photovoltaic Pumping System Emulation

with DS1104 Hardware Setup: Towards Innovative in Green Energy Systems"

The reviewer's concerns are as follows:

1- The novelty of this study is not clear. The introduction section should include a flowchart summarizing the article.

2- Authors have not provided sufficient comparison between their proposed methodology and the previous ones in the introduction. According to the current introduction, there is no contribution in the current study.

3- "It is recommended to add the following references.

a)Adak, S. Harmonics Mitigation of Stand-Alone Photovoltaic System Using LC Passive Filter. J. Electr. Eng. Technol. 16, 2389–2396 (2021). https://doi.org/10.1007/s42835-021-00777-7

b)Adak, S., Cangi, H. Development software program for finding photovoltaic cell open-circuit voltage and fill factor based on the photovoltaic cell one-diode equivalent circuit model. Electr Eng 106, 1251–1264 (2024). https://doi.org/10.1007/s00202-023-02082-0

Reviewer #2: This is a very good research effort by the authors especially from the experimental setup point of view. However, the following observations will improve the quality of this work

(a) Author may need to work on an extensive literature review section in this work to affirm the background and indicate the extent of work done by similar authors to reflect the novelty of this work

(b) Green energy systems concepts is missing completely, its relationship to the experiment and comparison of various green energy system with emphasis on the PV pumping system will improve the overall quality of this work with respect to modern innovations in energy systems.

(c) An improved quality of the image presented in figure 9 will go a long way

(d) The Laboratory setup image in figure 10 can also be more clearer or presented first in segment before the overall setup presentation.

(e) Authors have done a very good job proposing a frame work following thier consideration of PV array characteristics and PVAE Control approach albeit the simulation results are missing in the abstracts and the conclusion sections of the work.

(f) The graphs presented in the experimental and simulation results are not well discussed in line with the objectives especially when it comes to optimization control strategy.

Overall it is a good work and well put together.

Reviewer #3: This study introduces an emulation approach for photovoltaic (PV) Water Pumping(WP) systems.

In this work integrates two emulators into a single chain, effectively combining PV and WP

emulation while optimizing system dynamics. The goal to devise a comprehensive emulator for PV

water pumping systems and assess an improved control algorithm. To regulate the water MP, we

deploy an optimized scalar control strategy. Validation of this control strategy is conducted through

an experimental arrangement utilizing the dSPACE control desk DS1104. Obtained results affirm

the emulator's proficiency in faithfully reproducing genuine solar panel characteristics.

The following are comments/suggestions to improve the manuscript:

1. It seems the authors have some positive results. Please compare the newly adopted power point

tracking algorithm( GSS) with the conventional one (perturb and observe) ; show the improvement

on the power plots (on the same plots).

2. Nomenclature is should be written clearly. Some lines are miss-aligned or spelled wrongly.

3. Your figures are not in good quality/resolution(figure 4,7, and 9). Please use improved quality images

for your simulation and experiments.

4. The literature review is not sufficient. Include the following papers on converter control, inverter

and motor control as such as

- Improved Model Predictive Speed Control of a PMSM via Laguerre Functions, Mathematical

Problems in Engineering, vol. 2024, Article ID 5562771, 14 pages, 2024. https://doi.org/

10.1155/2024/5562771.

- Stabilization and Voltage Regulation of the Buck DC-DC Converter Using Model Predictive of

Laguerre Functions, Studies in Informatics and Control, ISSN 1220-1766, vol. 26(3), pp. 315-324,

2017. https://doi.org/10.24846/v26i3y201707

- A Modified Controller for Three Level Three-Phase Voltage Source Inverter based on Laguerre

Functions. International Journal of Computer Applications, 182(25), 21–28. https://doi.org/

10.5120/ijca2018918081.

5. There are typos Typos.

- In the abstract, The first one is a PV system emulator that employs back buck converter control to

faithfully mirror the characteristics of PV panels.

6. Please write in passive speech. Avoid pronouns we, their, our, them etc.

7. Lastly not least, plot the simulation and experimental results on the same figure/plots so that your

experiments can validate the simulation results.

Reviewer #4: The word emulation is not the proper one in the title and in the text because your research concerns the PV pumping system emulator, not emulation. Please correct this. The abstract should refer only to the main idea of the research presented in the manuscript not to other introduction - the context of your research is already known. Also a lot of well-known information in your text. The focus on the main problem - developing a new emulator should be in the center, not else. A comparison should be more interesting and could reveal the novelty of your research. In my opinion chapter 4 is welcome and the obtained results by simulation and experiment must be compared with existing emulators.The novelty must be better exaplained. The Conclusion chapter is also important.. The manuscript should be improved.

Reviewer #5: The manuscript has a lot of simulation and experiment findings. We do need to know more about how to understand these results, though. For instance, the conversation could go into more detail about how different control methods (like P&O, INC, and GSS) affect the performance of the emulation system when the amount of sunlight changes.

Some technical details about how the emulator is set up and how the control methods work could be made clearer. The technical depth of the text would be improved by explaining how the boost converter with MPPT algorithm works and how it affects the efficiency of power tracking.

The manuscript might discuss more about what the suggested emulation system means in the real world, especially when it comes to agriculture and irrigation.

**********

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Reviewer #1: No

Reviewer #2: No

Reviewer #3: No

Reviewer #4: No

Reviewer #5: Yes: Noramalina Abdullah

**********

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Attachment

Submitted filename: REVIEW_PLOSEONE-solar water pump.pdf

pone.0308212.s001.pdf (29.2KB, pdf)
PLoS One. 2024 Oct 7;19(10):e0308212. doi: 10.1371/journal.pone.0308212.r002

Author response to Decision Letter 0


28 Jun 2024

To,

The Editor-in-Chief and Reviewers PLOS ONE

Subject: Submission of revised manuscript on “Design, and Dynamic Evaluation of a Novel Photovoltaic Pumping System Emulation with DS1104 Hardware Setup: Towards Innovative in Green Energy Systems”

Ref: # PONE-D-24-11483

Dear Editor and Reviewers,

The authors would like to thank the editor and the respected reviewers for their precious time and invaluable and constructive comments on the work entitled “Design, and Dynamic Evaluation of a Novel Photovoltaic Pumping System Emulation with DS1104 Hardware Setup: Towards Innovative in Green Energy Systems”. Indeed, we are pleased that our paper has found a positive echo in your journal. We have carefully taken into account all constructive comments and recommendation addressed by all the respected reviewers. The corresponding changes and refinements have been carried out in the revised paper according to all the comments and recommendations of the respected reviewers separately one by one.

In the revised version of the paper, all changes and additions are clearly marked. Additionally, minor corrections within the body text are highlighted in red. If a figure or table has been edited or added, the caption is also highlighted in red. We have addressed all comments from the respected reviewers in a point-by-point manner, providing separate responses for each reviewer.

We hope that the revised manuscript has been improved to reach the required satisfaction for publication in your esteemed journal. We are eagerly waiting for your kind feedback and decision.

Please feel free to contact us if there are any further requirements to be carried out.

Thank you again for your kind patience and attention.

Sincerely Yours,

Wulfran FENDZI MBASSO,

Email of the Corresponding Author: fendzi.wulfran@yahoo.fr

Comment and response

The responses and corrections concerning the comments and remarks have been addressed carefully in the revised version of the paper.

The manuscript proposes "Design, and Dynamic Evaluation of a Novel Photovoltaic Pumping System Emulation with DS1104 Hardware Setup: Towards Innovative in Green Energy Systems".

The reviewer's concerns are as follows:

Comment 1: The novelty of this study is not clear. The introduction section should include a flowchart summarizing the article.

Authors’ response to comment 1: Thank you for this important comment. The introduction has been revised in accordance with the suggested points. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 2: Authors have not provided sufficient comparison between their proposed methodology and the previous ones in the introduction. According to the current introduction, there is no contribution in the current study.

Authors’ response to comment 2: We would like to thank the respected reviewer for this point. Accordingly, the introduction has been revised as per the suggested points. We have included subsection 4.2.2 titled "Comparative Studies" to showcase the performance of the techniques employed. We kindly request the esteemed reviewer to review these updates in the revised version of the paper.

We sincerely thank the reviewer for their invaluable comments, which have significantly enhanced the quality of our manuscript.

Comment 3: It is recommended to add the following references:

a) Adak, S. Harmonics Mitigation of Stand-Alone Photovoltaic System Using LC Passive Filter. J. Electr. Eng. Technol. 16, 2389–2396 (2021). https://doi.org/10.1007/s42835-021-00777-7.

b) Adak, S., Cangi, H. Development software program for finding photovoltaic cell open-circuit voltage and fill factor based on the photovoltaic cell one-diode equivalent circuit model. Electr Eng 106, 1251–1264 (2024). https://doi.org/10.1007/s00202-023-02082-0.

Authors’ response to comment 3: Thank you for your valuable suggestions. We have incorporated the two references into our revised manuscript. These additions will enhance the completeness and credibility of our study.

Response to Reviewer 2

The responses and corrections concerning the comments and remarks of the Reviewer 2 have been addressed carefully in the revised version of the paper.

This is a very good research effort by the authors especially from the experimental setup point of view. However, the following observations will improve the quality of this work.

Authors’ appreciation on over all comments of the reviewer of this manuscript. The authors would like to thank the respected Reviewer for this very encouraging appreciation

Comment 1: Author may need to work on an extensive literature review section in this work to affirm the background and indicate the extent of work done by similar authors to reflect the novelty of this work.

Authors’ response to comment 1: Thank you very much for your detailed and constructive feedback on our manuscript. We greatly appreciate your insights and have made significant efforts to address your concerns in the revised version.

We acknowledge that the original manuscript may have lacked optimal organization. We have revised the structure to improve the clarity and coherence of our arguments. Concerning the literature review, we have expanded our literature review to clearly highlight the differences between our work and the current literature. By explicitly identifying gaps in existing research, we aim to clarify our contribution to the field. For the reorganization of the literature review, we have reorganized this section to ensure a more fluent presentation of the information.

[1] Adak, S. Harmonics Mitigation of Stand-Alone Photovoltaic System Using LC Passive Filter. J. Electr. Eng. Technol. 16, 2389–2396 (2021). https://doi.org/10.1007/s42835-021-00777-7.

[2] Adak, S., Cangi, H. Development software program for finding photovoltaic cell open-circuit voltage and fill factor based on the photovoltaic cell one-diode equivalent circuit model. Electr Eng 106, 1251–1264 (2024). https://doi.org/10.1007/s00202-023-02082-0.

[3] Improved Model Predictive Speed Control of a PMSM via Laguerre Functions, Mathematical Problems in Engineering, vol. 2024, Article ID 5562771, 14 pages, 2024. https://doi.org/ 10.1155/2024/5562771.

[4] Stabilization and Voltage Regulation of the Buck DC-DC Converter Using Model Predictive of Laguerre Functions, Studies in Informatics and Control, ISSN 1220-1766, vol. 26(3), pp. 315-324, 2017. https://doi.org/10.24846/v26i3y201707.

[5] A Modified Controller for Three Level Three-Phase Voltage Source Inverter based on Laguerre Functions. International Journal of Computer Applications, 182(25), 21–28. https://doi.org/10.5120/ijca2018918081.

Comment 2: Green energy systems concepts is missing completely, its relationship to the experiment and comparison of various green energy system with emphasis on the PV pumping system will improve the overall quality of this work with respect to modern innovations in energy systems.

Authors’ response to comment 2: Thank you for this comment. It has been covered in the introduction part of the updated part. kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 3: An improved quality of the image presented in figure 9 will go a long way.

Authors’ response to comment 3: Thank you for this comment. We have improved the quality of the image presented in Figure to ensure better visibility and comprehension for the readers. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 4: The Laboratory setup image in figure 10 can also be clearer or presented first in segment before the overall setup presentation.

Authors’ response to comment 4: Thank you for this comment. We have improved the quality of the laboratory setup image in figure 10 to ensure better visibility and comprehension for the readers. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 5: Authors have done a very good job proposing a frame work following their consideration of PV array characteristics and PVAE Control approach albeit the simulation results are missing in the abstracts and the conclusion sections of the work.

Authors’ response to comment 5: Once again, thank you for your positive feedback on our proposed framework considering the PV array characteristics and PVAE control approach. We appreciate your observation regarding the absence of simulation results in the abstract and conclusion sections. Accordingly, we have revised these sections to include a summary of the key simulation results, ensuring that the impact and effectiveness of our proposed techniques are clearly communicated. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 6: The graphs presented in the experimental and simulation results are not well discussed in line with the objectives especially when it comes to optimization control strategy.

Authors’ response to comment 6: Thank you for your valuable feedback. The objective of this work is to integrate both the PV and water pump emulators into a cohesive system, validated through experimental setups using the dSPACE control desk DS1104, which accurately reproduces solar panel characteristics. Furthermore, the integration of a new MPPT algorithm based on the GSO technique aims to optimize the MPPT control strategy. In response to your comments, we have included a new subsection 4.2.2 titled "Comparative Studies" to showcase the performance of the techniques employed. We kindly request the esteemed reviewer to review these updates in the revised version of the paper.

Overall it is a good work and well put together.

Once again, thank you for your invaluable comments. They have been instrumental in improving the quality of our manuscript.

Response to Reviewer 3

The responses and corrections concerning the comments and remarks of the Reviewer 3 have been addressed carefully in the revised version of the paper.

This study introduces an emulation approach for photovoltaic (PV) Water Pumping (WP) systems.

In this work integrates two emulators into a single chain, effectively combining PV and WP

emulation while optimizing system dynamics. The goal to devise a comprehensive emulator for PV water pumping systems and assess an improved control algorithm. To regulate the water MP, we deploy an optimized scalar control strategy. Validation of this control strategy is conducted through an experimental arrangement utilizing the dSPACE control desk DS1104. Obtained results affirm the emulator's proficiency in faithfully reproducing genuine solar panel characteristics.

The following are comments/suggestions to improve the manuscript.

Thank you for your thorough review and constructive comments on our manuscript. We are committed to addressing all the main drawbacks outlined in your comments and have considered your suggestions to enhance the overall quality of the manuscript.

Comment 1: It seems the authors have some positive results. Please compare the newly adopted power point tracking algorithm (GSS) with the conventional one (perturb and observe); show the improvement on the power plots (on the same plots).

Authors’ response to comment 1: Thank you for this constructive comment. Accordingly, we have added subsection 4.2.2 titled "Comparative Studies" to showcase the performance of the techniques employed. We kindly request the esteemed reviewer to review these updates in the revised version of the paper.

Comment 2: Nomenclature is should be written clearly. Some lines are miss-aligned or spelled wrongly.

Authors’ response to comment 2: Thank you for drawing our attention to this point. Consequently, we have proofread the manuscript to rectify any typos and clarify any abbreviations. The whole paper has been thoroughly reviewed for this matter. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 3: Your figures are not in good quality/resolution (figure 4,7, and 9). Please use improved quality images for your simulation and experiments.

Authors’ response to comment 3: Thank you for this comment. We have improved the quality of images to ensure better visibility and comprehension for the readers. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 4: The literature review is not sufficient. Include the following papers on converter control, inverter and motor control as such as:

[1] Improved Model Predictive Speed Control of a PMSM via Laguerre Functions, Mathematical Problems in Engineering, vol. 2024, Article ID 5562771, 14 pages, 2024. https://doi.org/ 10.1155/2024/5562771.

[2] Stabilization and Voltage Regulation of the Buck DC-DC Converter Using Model Predictive of Laguerre Functions, Studies in Informatics and Control, ISSN 1220-1766, vol. 26(3), pp. 315-324, 2017. https://doi.org/10.24846/v26i3y201707.

[3] A Modified Controller for Three Level Three-Phase Voltage Source Inverter based on Laguerre Functions. International Journal of Computer Applications, 182(25), 21–28. https://doi.org/10.5120/ijca2018918081.

Authors’ response to comment 4: Thank you for your feedback on our manuscript. We appreciate your suggestion and have incorporated the recommended references into our revised paper to enhance the literature review. We kindly invite the esteemed reviewer to verify these updates in the revised version of the paper.

Comment 5: There are typos.

- In the abstract, the first one is a PV system emulator that employs back buck converter control to faithfully mirror the characteristics of PV panels.

Authors’ response to comment 5: Thank you for drawing our attention to this point. Consequently, we have proofread the manuscript to rectify any typos. The whole paper has been thoroughly reviewed for this matter. We kindly invite the respected reviewer to verify these updates within the revised version of the paper.

Comment 6: Please write in passive speech. Avoid pronouns we, their, our, them etc.

Authors’ response to comment 6: Thank you for bringing this to our attention. As a result, the manuscript has been proofread to eliminate pronouns such as we, their, our, and them by rewriting in passive voice. The entire paper has been thoroughly reviewed in this regard. We kindly invite the esteemed reviewer to verify these updates in the revised version of the paper.

Comment 7: Lastly not least, plot the simulation and experimental results on the same figure/plots so that your experiments can validate the simulation results.

Authors’ response to comment 7: We appreciate the suggestion. However, due to the inherent differences in experimental conditions, direct comparison on the same plots isn't feasible. We have already presented simulation and experimental results separately to accurately reflect their respective contexts and findings.

_____________________________________________________________________

Response to Reviewer 4

The responses and corrections concerning the comments and remarks of the Reviewer 4 have been addressed carefully in the revised version of the paper.

Comment 1: The manuscript has a lot of simulation and experiment findings. We do need to know more about how to understand these results, though. For instance, the conversation could go into more detail about how different control methods (like P&O, INC, and GSS) affect the performance of the emulation system when the amount of sunlight changes.

Authors’ response to comment 1: We would like to thank the respected reviewer for this point. Accordingly, we have included subsection 4.2.2 titled "Comparative Studies" to showcase the performance of the techniques employed. We kindly request the esteemed reviewer to review these updates in the revised version of the paper.

Comment 2: Some technical details about how the emulator is set up and how the control methods work could be made clearer. The technical depth of the text would be improved by explaining how the boost converter with MPPT algorithm works and how it affects the efficiency of power tracking.

Auth

Attachment

Submitted filename: Authors Responses to Reviewers R1 (2).docx

pone.0308212.s002.docx (39.5KB, docx)

Decision Letter 1

Hossein Abedini

19 Jul 2024

Design, and Dynamic Evaluation of a Novel Photovoltaic Pumping System Emulation with DS1104 Hardware Setup: Towards Innovative in Green Energy Systems

PONE-D-24-13352R1

Dear Dr. FENDZI MBASSO,

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Acceptance letter

Hossein Abedini

14 Aug 2024

PONE-D-24-13352R1

PLOS ONE

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Associated Data

    This section collects any data citations, data availability statements, or supplementary materials included in this article.

    Supplementary Materials

    Attachment

    Submitted filename: REVIEW_PLOSEONE-solar water pump.pdf

    pone.0308212.s001.pdf (29.2KB, pdf)
    Attachment

    Submitted filename: Authors Responses to Reviewers R1 (2).docx

    pone.0308212.s002.docx (39.5KB, docx)

    Data Availability Statement

    All relevant data are within the manuscript.


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