Skip to main content
Materials logoLink to Materials
. 2024 Oct 31;17(21):5326. doi: 10.3390/ma17215326

Electrodeposition of Sn-Ru Alloys by Using Direct, Pulsed, and Pulsed Reverse Current for Decorative Applications

Margherita Verrucchi 1, Giulio Mazzoli 1, Andrea Comparini 2, Roberta Emanuele 2, Marco Bonechi 1,3, Ivan Del Pace 2, Walter Giurlani 1,3,*, Claudio Fontanesi 3,4, Remigiusz Kowalik 5, Massimo Innocenti 1,3,6,7,*
Editor: Federico Bella
PMCID: PMC11547184  PMID: 39517592

Abstract

Pulsed current has proven to be a promising alternative to direct current in electrochemical deposition, offering numerous advantages regarding deposit quality and properties. Concerning the electrodeposition of metal alloys, the role of pulsed current techniques may vary depending on the specific metals involved. We studied an innovative tin–ruthenium electroplating bath used as an anti-corrosive layer for decorative applications. The bath represents a more environmentally and economically viable alternative to nickel and palladium formulations. The samples obtained using both direct and pulsed currents were analyzed using various techniques to observe any differences in thickness, color, composition, and morphology of the deposits depending on the pulsed current waveform used for deposition.

Keywords: electrodeposition, pulsed current, Sn-Ru alloys, anti-corrosive, decorative applications

1. Introduction

In recent years, the electroplating industry has been prompted to investigate environmentally sustainable and cost-effective solutions due to the volatility in the pricing of precious metals and the escalating environmental concern over using hazardous compounds [1,2,3,4]. The industry of fashion accessories, for example, has identified new nickel-free electroplating sequences to overcome the increasingly stringent legislation regulating the use of this metal, especially in the production of wearables, because of its allergenic properties [5,6]. The potential substitution of nickel and the selection of an alternative deposition material is intricately tied to its specific function within the galvanic sequence and the characteristics of the desired metal or metal alloy replacement. Currently, the prevalent nickel-free sequence applied to substrates such as brass, bronze, or zamak involves, after the acid copper layer, the deposition of a thick layer of bronze and then a thinner layer of Pd to block intermetallic diffusion [6]. Nickel has historically been and continues to be widely employed for its corrosion-resistant attributes, particularly in the form of nickel–phosphorus (NiP) deposits [7,8,9]. Anti-corrosive layers are typically applied immediately preceding the precious metal deposition to inhibit the progression of corrosive processes on the surface. Indeed, despite the theoretical protective role of noble metals against the corrosion of underlying layers, the precious deposits often exhibit thin (because of the tendency of manufacturers to use as little noble metal as possible) or rough characteristics, leading to microcracks that expose the underlying metals to the atmosphere [6,10]. Additionally, the diffusion of metals from the substrate can alter the nobility level of a metal or alloy over time, thereby modifying its inherent properties [6,10]. Zinc–cobalt (Zn-Co) alloys find application as protective layers owing to their anti-corrosive properties, extending beyond decorative electroplating in various sectors [11]. Nevertheless, their environmental sustainability is compromised by the ecological implications associated with cobalt usage. Pure palladium and palladium alloys emerge as promising substitutes for Ni in serving as a barrier or anti-corrosive layers. However, the considerable volatility in palladium prices underscores the imperative to explore and develop alternative solutions.

For these reasons, a new electroplating bath based on tin and ruthenium was formulated, which proved very valuable when palladium’s price exceeded 80 USD/g (compared to the 14 USD/g of ruthenium) [12]. This innovation has demonstrated significant value: apart from possessing anti-corrosive properties, Sn-Ru deposits exhibit resilience against solutions employed for stripping precious metals in defective deposits, thus preserving the entire underlying electroplating. This attribute proves advantageous as it saves time and resources for the electroplating industry, especially for decorative applications, and ensures the preservation of the whole electroplated structure. Notably, despite being an alkaline bath, it avoids hazardous compounds like cyanides. The previously addressed economic and environmental concerns have contributed to the increasing interest in pulsed current within recent years. Pulsed current has generated attention as a viable substitute for direct current due to its potential to provide various benefits related to deposit quality and properties [13,14,15,16]. For example, it has demonstrated a notable capacity to substantially reduce the amount of organic additives in acidic copper-plating baths [17]. In general, the flexibility of pulsed current allows for the selection of optimal waveforms and parameters to achieve the desired outcomes [18]. For instance, the pulsed reverse current technique, which introduces stripping time interrupting the plating current, has been shown to be effective in dissolving surface protrusions and obtaining very homogeneous surfaces [13,14]. This underscores the capability of pulsed current techniques to optimize electrochemical deposition processes and improve overall performance.

Regarding the electrodeposition of metal alloys, reverse pulsed currents can theoretically modify the composition of the alloy for the selective dissolution of one of the two metals during the anodic pulse. These aspects are particularly interesting to the jewelry and fashion accessories industry because, in addition to their other merits, pulsed and reverse pulsed methods can potentially facilitate the deposition of alloys featuring varied physical and aesthetic properties [19]. This capability enhances the industry’s flexibility in adhering to specific design requirements.

In this work, we investigate the application of pulsed deposition to a tin–ruthenium commercial bath. We performed some screening electrodepositions in direct, pulsed, and pulsed reverse currents. Electrochemical characterization measurements were carried out before sample preparation to understand the role of the main components. The formulation provides for a much higher tin content than ruthenium. Electrochemical measurements were therefore carried out first on the bath containing only tin or ruthenium and then on the complete bath. Tin is typically deposited from Sn(II) ions in an acidic bath and via Sn(IV) ions in an alkaline one, as in this case [20]. The electrodeposition from acid solutions consumes less electrical energy. It can offer faster deposition rates at ambient temperature. Still, it is more complicated to maintain, and the coating obtained is of poor quality, so organic additives are necessary to improve the efficacy of the deposit. Alkaline baths, on the other hand, can operate without additives but achieve a low maximum current density; moreover, they require high temperatures [21,22]. Industrially, ruthenium has long served as a hardening agent, especially for platinum or palladium, or as a catalyst in a few reactions [23,24,25,26]. However, there has been growing interest in its use as a substitute for other palladium group metals in recent years due to its relatively low cost [27]. Several studies have been conducted to optimize the electrodeposition of thin ruthenium layers to act as a barrier layer in the electronics industry [28,29] or of ruthenium alloys such as Ru-Co and Ru-Ni to be used as catalysts for different reactions [30,31,32,33]. Still, very few studies are related to the electrodeposition of Sn-Ru coatings [34] and, to our knowledge, none from alkaline matrices. Screening measurements were, therefore, conducted to understand the electrochemical functioning of the plating bath and the potential that the use of pulsed currents can offer. The waveforms used were selected based on literature data. The samples obtained were analyzed to evaluate the deposit’s thickness, composition, morphology, and color. The work focuses on applications in the decorative electroplating field, but the properties of the deposits obtained could also be studied for different industrial applications.

2. Materials and Methods

The Sn-Ru electroplating bath was prepared with the formulation provided by Valmet Plating srl (Calenzano, Italy): Sn 8 g/L (70 mM); Ru 250 mg/L (2 mM); SC (conducting salts) 30 g/L; ST (complex forming salts) 120 g/L; KOH 1 g/L. The two metals were supplied as, respectively, Na2Sn(OH)6 and ruthenium sulfamate, a complex commercial formulation that generally also contains Ru(III) as a trichloride [35,36]. Commercial electrodeposition of Ru usually occurs in electrolytes based on sulfamate because a good cathodic efficiency (>90%) and a crack-free coating can be obtained [37]. The compounds that can be used as conductive (SC) or complexing salts (ST) are listed in the US patent of the plating bath [12]. Still, the exact composition cannot be expressed here for reasons of industrial confidentiality. All the solutions were prepared using milli-Q water.

Electrochemical measurements were performed in a three-electrode cell: Ag/AgCl (KCl 3M) reference electrode (RE), gold rod counter electrode (CE), and a platinum or GC rotating disc electrode (RDE) with a diameter of 3 mm as a working electrode (WE). The experiments were performed at a temperature of 50 ± 1 °C in a double-walled cell by using a μAutolab3 (Metrohm, Herisau, Switzerland) and processed with NOVA 2.1 software. Before each new measurement, the platinum RDE was cleaned both mechanically and electrochemically following the procedure: polishing on diamond paste 0.5 μm and cyclic voltammetric (CV) sweeping from 1.4 V to −0.3 V in H2SO4 0.5 M with a scan rate of 0.05 V/s.

As a substrate for the tin–ruthenium electrodeposition, brass plates measuring 5 × 3.5 cm2 (obtained by cutting Yamamoto Hull Cell plates into four parts) were used. The brass plates were previously electroplated in an industrial plant with a layer of Ni (10–12 μm) and then a thin film of Au (5–60 nm) to obtain smooth and easy-to-activate surfaces. The experiments were performed in a 0.5 L beaker using a mixed oxide electrode as an anode at 50 ± 1 °C, under stirring conditions (300 rpm). Additional samples were prepared in a Hull cell (Yamamoto) using the parallel sides of the cell to hold the substrate in a more fixed and reproducible position. For all the direct, pulsed, and pulsed reverse current electrodepositions, a Plating Electronic GmbH (Sexau, Germany) Pulse Reverse Power Supply was used. Before each electrodeposition, the surface of the samples was reactivated for 30 s using a commercial degreasing solution (30 s of degreasing, rinsing in demineralized water, rinsing in 5% w/w sulfuric acid, rinsing in demineralized water). The parameters for pulsed and reverse pulsed depositions were selected based on the literature of electrochemical measurements [14,19]. All of the pulsed current samples were prepared by imposing P = toff/ton = 1. The duration of the electrodepositions was calculated to always pass 300 C/dm2 (value corresponding to 5 min of direct current deposition at 1 A/dm2). We tested four different ton = toff = 2, 5, 10, and 100 ms and two average current densities (jAV): 0.5 A/dm2 and 1 A/dm2. Therefore, the two jON were, respectively, 1 A/dm2 and 2 A/dm2 (jON = jAV (P + 1)). Two DC samples were prepared at 1 and 0.5 A/dm2 to compare the results. As regards pulsed reverse current electrodepositions, the following was set: jC (cathodic current density) = 3 A/dm2, jA (anodic current density) = 0.5 A/dm2 and tA/tC = 3, testing three tC values: 2, 5, 10 ms (tA = anodic pulse time; tC: cathodic pulse time). For pulsed reverse current depositions, jAV was calculated with the following formula: jAV = jC × tC/(tC + tA) − (jA × tA)/(tC + tA) [13], obtaining a value for all the samples of about 0.37 A/dm2. In all cases, the deposition time was 5 min.

The samples used for X-ray diffraction (XRD) analysis and X-ray fluorescence (XRF) maps were made with longer deposition times to achieve greater thicknesses—specifically, 10 min for direct and pulsed current samples and 20 min for pulsed reverse current samples. In order to keep the concentration of the two metals constant, periodic replenishments were made based on the thickness and composition of the deposits obtained (measured by XRF). Samples realized in pulsed current are indicated by the abbreviation PC followed by the pulse time (2, 5, 10 ms); samples realized in reverse pulsed current are indicated by the abbreviation PRC followed by the cathodic pulse time (2, 5, 10 ms); samples realized in direct current are indicated by the abbreviation DC.

The composition and thickness of the deposits were determined by both Energy Dispersive Spectroscopy (EDS) and XRF analysis. XRF measurements were performed with a Browman B Series XRF spectrometer (Schaumburg, IL, USA) using an acquisition time of 60 s, 50 kV tube voltage, 0.8 mA tube current, and a collimator of 0.6 mm in diameter. The thickness information was obtained with the FP method. For thicknesses of a few tens of nm, however, EDS analyses provide more accurate results. The measurements were performed with a Variable Pressure Hitachi SU3800 (Hitachi High-Tech, Tokyo, Japan), using an accelerating voltage of 10 kV and magnification of 300 for a total of 500,000 counts. The data were then analyzed with Aztec 2.1 software using the Layer Probe function, which uses the k-ratios method to measure thicknesses from 2 to 2000 nm.

Hitachi SU3800 was also used to acquire SE (Secondary Electron) and BSE (Backscattered Electron) images using an accelerating voltage of 10 and 5 kV.

The samples were also characterized by colorimetric measurements performed with a Konica Minolta (Tokyo, Japan) CM-700d portable spectrophotometer using the specular component included (SCI) mode, 10° observer, and D65 standard illuminant and averaging the value of three measurements acquired in the center of the sample.

Diffractometric measurements were conducted on three samples (DC, PC, PRC). In this case, the brass plates were previously electroplated in an industrial plant with a layer of Cu + Bronze (for a total of 10–15 μm) and then a thin film of Au (50–60 nm). The diffractograms were recorded with a Bruker New D8 Da Vinci (Bruker Italia srl, Milan, Italy) diffractometer (Cu-Kα radiation of wavelength = 1.54056 Å, 40 kV, 40 mA), equipped with an Euler cradle for massive samples and a Bruker LYNXEYE-XE detector (Bruker Italia srl, Milan, Italy). Scans were performed in a range of 2θ = 35–60°, with 2θ = 0.03° increment and 1 s of integration per step. To limit the substrate contribution, diffractograms were acquired with grazing angle geometry, setting θ: 2°. The ICDD (International Center for Diffraction Data) PDF-5+ 2024 database [38] was used for the attribution of the reflections.

3. Results

3.1. Electrochemical Analysis

Figure 1a shows the cyclic voltammograms of the bath containing only tin ions. The deposition of tin from alkaline baths containing stannate ions [Sn(OH)6]2− occurs at very negative potentials. This makes the reduction peak difficult to detect due to the simultaneous hydrogen evolution reaction (HER). HER, however, acts as a levelling agent so that tin alkaline baths, unlike acid baths, generally do not require the addition of additives [39]. By extending the potential range down to −1.8 V, it is possible to observe the nucleation loop at about −1.6 V and the oxidation peak at −1 V. Figure 1b shows that the reduction of ruthenium occurs at more positive potentials and the nucleation (at about −1.2 V) is already observed by setting the minimum potential at −1.3 V. The oxidation peak at around 1 V, on the other hand, only appears from a minimum potential of −1.4 V. It should be noted that since the Ru sulphamate solution is acidic, the pH of the bath containing the matrix and the Ru sulphamate solution is lower than that of the matrix alone and that of the bath containing only Sn. This is also one of the reasons why the Ru content in the plating bath cannot be increased too much. The higher HER intensity is also due to the catalytic ability of ruthenium towards this reaction [37], which can also be observed using a GC such as WE (Figure S1, Supplementary Materials).

Figure 1.

Figure 1

Cyclic voltammetries of the two metal components, 50 °C, 10 mV/s. Matrix: SC 30 g/L, ST 120 g/L, KOH 1 g/L; pH: 13.5. (a) Matrix with Sn 8 g/L, pH: 13.5. From −0.5 V to −1.4; −1.5; −1.8 V to −0.5 V. (b) Matrix with Ru 250 mg/L, pH: 9. From 0 V to −1.3; −1.4; −1.5 V to 1.1 V to 0 V. The Sn(IV) and Ru(III) oxidation peaks are at −1 V and +1 V, respectively.

Chronopotentiometric measurements at 1 A/dm2 carried out in the complete bath and the two baths containing only one of the metals show a significant increase in the deposition potential due to the presence of Ru even if at a very low concentration (250 mg/L, Figure 2). It suggests the deposition of an alloy rather than the co-deposition of the two metals. However, the plot of the Sn-Ru system reaches the plateau potential in a longer time. It indicates the intervention of a phase change during deposition.

Figure 2.

Figure 2

Chronopotentiometries of the electroplating bath containing all the components (black line) and all the components except Ru (blue line) or Sn (red line), J: 1 A/dm2, 50 °C, 30 s.

3.2. Characterization of Deposits

The Sn-Ru deposits were analyzed with EDS and XRF to determine their thicknesses and compositions (Figure 3). The greater thicknesses observed using an average current density of 0.5 A/dm2 can be attributed to a higher cathodic efficiency, which in turn is due to a lower hydrogen evolution. For both current densities, however, the PC samples with t pulses of 2 and 5 ms show greater thicknesses than the corresponding DC samples. At the same time, t pulses of 10 and 100 ms appear to be too long for the diffusive layer to pulsate and do not result in a significant change in the deposited thickness compared to the DC samples. It should be noted that the results obtained with the two techniques are very similar.

Figure 3.

Figure 3

Composition (a) and thickness (b) of samples measured by both XRF and EDS techniques. DC samples were indicated with pulsed time = 0 ms; for PRC samples, the pulsed times correspond to the tC times (2, 5, 10 ms). XRF data are expressed as the mean (and standard deviation) of three successive measurements made on the same point.

As expected, all PRC samples display lower thicknesses because of the lower average current density and, thus, the lower C/dm2 value. The PRC samples also exhibit the highest Ru content due to the preferential dissolution of tin during the anodic pulse. However, Figure 3 also suggests a correlation between composition and deposited thickness. This relationship has already been studied for Cu-Ag alloys by varying the DC deposition time. It can be attributed to the preferential deposition of the more noble metal in the initial deposition stages [40].

Because of the higher Ru content, the PRC samples also show a different color (observable to the naked eye, Figure S2, Supplementary Materials) due to the colorimetric CIE a* and b* coordinates taking on negative values. In contrast, the L values are almost constant. Color differences were calculated for the PC and PRC samples compared to the DC samples electrodeposited at the same (average) current density (Figure 4). In the CIE76 color space, the difference between two colors is indicated as ΔE and defined as the distance between two points in Euclidean space. According to the Schlapfer classification, 1 < ΔE < 3 indicates slight color differences, 3 < ΔE < 6 medium, and ΔE > 6 significant; in the electroplating sector, two colors are generally considered different for ΔE > 3 [41]. To assess the uniformity of the electrodeposited layer, XRF analyses were used to create thickness maps. The measurements were carried out on different samples realized on the same substrate but using a Hull cell (with the arrangement described in the Materials and Methods Section) to guarantee a more fixed position and lengthening deposition times (to deposit greater thicknesses, easily analyzable by XRF). Spectra were acquired at the four corners and in the center of each sample. As shown in Figure 5, the maximum variation in Z rarely exceeds 20–30 nm. However, the PRC sample with tC = 2 ms shows a remarkably homogeneous thickness with a standard deviation of 2 nm over the five analyzed points (Table S1, Supplementary Materials). Moreover, PRC samples still show a lower Sn content despite the higher deposited thickness, indicating that the change in composition does not depend solely on the deposited thickness.

Figure 4.

Figure 4

Colorimetric differences (ΔE =(L1L2)2+(a1a2)2+(b1b2)2). The values were calculated and compared for the PC samples to the two corresponding DC samples (0.5 A/dm2: light grey and 1 A/dm2: grey). For the PRC samples (dark grey), the values were calculated with respect to the 1 A/dm2 DC sample. DC (blue) refers to the color difference between the two samples at 1 and 0.5 A/dm2.

Figure 5.

Figure 5

XRF thickness maps of the Sn-Ru deposit. (a) DC sample 1 A/dm2, (b) PC 2 ms, (c) PC 5 ms, (d) PC 10 ms, (e) PRC 2 ms, (f) PRC 5 ms, (g) PRC 10 ms. Data were acquired on the four corners (0.5 cm away from the edges) and in the center of the samples.

Figures S3 and S4 (Supplementary Materials) show the SE and BSE images acquired on the DC 1 A/dm2, PC with t = 2 ms and PRC with tC = 2 ms samples together with the EDS-Maps to evaluate the morphology and the composition of the deposits. In all cases, nanostructured material of homogeneous composition was deposited, but the PRC sample showed a smoother and homogeneous surface with respect to the PC sample.

Finally, the diffractograms shown in Figure 6, acquired in grazing angle mode to limit the substrate contribution, reveal the presence in the deposits of both the single metals and Ru-Sn alloys: Ru3Sn7 (blue asterisk in Figure 6) and Ru2Sn3 (light blue circle in Figure 6).

Figure 6.

Figure 6

XRD patterns of Sn-Ru deposits obtained by using direct (DC), pulsed (PC with t = 2 ms), and pulsed reverse (PRC with tC = 2 ms) current. Substrate: brass/Cu/bronze/Au; 2θ: 35–60°, increment: 0.03°, 1 s/step, grazing angle geometry. The attributions were made with the PDF-5+ 2024 database. Black: Sn (asterisk) and SnOx (circle) reflections, light blue: Ru3Sn7 alloy (asterisk) and Ru2Sn3 alloy (circle), violet: Ru reflections (asterisk).

The substrate shows the peaks of the underlying Au at 37.5° and 43.6° and bronze: Cu3Sn at 37.5° and 43.0°. However, an alloy with a higher Cu content can also be found: Cu10Sn3 due to the presence of some reflections at lower angles: 36.3°, 37.0°, and 37.4°.

Despite the width of the peaks, which can be attributed to both instrumental factors and the nanostructured nature of the deposit (Figure S3) comparing the diffractogram of the substrate with those of the samples, it is possible to attribute the reflections at 38.4° to the Ru3Sn7 alloy (light blue asterisk in Figure 6) and those at 37.2 and 44.6 to the Ru2Sn3 alloy (light blue circle in Figure 6) in addition to those of the single metals: Ru at 38.4° and 44.0° (purple asterisk in Figure 6) and Sn at 37.5°, 43.6°, and 44.6° (black asterisk in Figure 6). The reflections at 36.4° and 51.7° (black circle in Figure 6) can be attributed to, respectively, the cubic and tetragonal structures of SnO2.

4. Discussion

The electrochemical study of the alkaline tin–ruthenium electroplating bath is made particularly complex by the high pH values and the ability of ruthenium to catalyze the hydrogen evolution reaction. For these same reasons, the plating bath has a low deposition efficiency (~0.07 μm/min by using direct currents), which makes it unsuitable for the deposition of very thick layers. The electrochemical study of the plating bath made it possible to identify the deposition potential strongly influenced by the presence of ruthenium, even if in very small concentrations. Keeping P (toff/ton) = 1, it has been observed how pulse times of the order of a few ms (2 and 5 ms) can make the diffusive layer pulsate, allowing greater thicknesses to be deposited with the same C/dm2 and jAV. The use of reverse pulsed currents made it possible to obtain very homogeneous and uniform deposits, especially for tC = 2 ms and a tA = 6 ms. In all PRC samples, however, very different colors were obtained compared to the direct current deposits. This represents an important result for decorative applications because it suggests the possibility of using the deposit as a final layer. The composition does not vary much based on the waveform used for the deposition. Still, the Sn content decreases as the deposited thickness decreases and when PRC waveforms are used. Finally, from the diffractometric analysis, the deposition of the Ru3Sn7 and Ru2Sn3 alloys and the individual metals was observed for all the samples regardless of direct, pulsed, or pulsed reverse current use.

5. Conclusions

Pulsed current offers the possibility of obtaining different results depending on the waveform used, with great advantages in terms of economic and environmental sustainability for the electroplating industry. However, the wide variety of parameters on which it can act and the matrices to which it can be applied make the chemical and physical characteristics of deposits difficult to predict a priori. Preliminary studies are therefore necessary to identify the properties that can be modified for a specific matrix, testing different pulsed current waveforms. The study, in these terms, of a Sn-Ru bath provided very homogeneous deposits with different colors compared to DC deposits using reverse pulsed currents and greater thicknesses, with the same average current density, using pulsed currents with a pulse t of a few ms. The results suggest that the deposit can also be used as a final layer for decorative applications.

Acknowledgments

The authors acknowledge MUR and EU-FSE for financial support of the PhD fellowship PON Research and Innovation 2014–2020 (D.M. 1061/2021) XXXVII Cycle in Chemical Sciences. The authors also acknowledge the project funded under the National Recovery and Resilience Plan (NRRP), Mission 4 Component 2 Investment 1.3—Call for tender No. 341 of 15 March 2022 of Italian Ministry of University and Research (MUR) funded by the European Union—NextGenerationEU—Project code PE_00000004, CUP B83C22004890007, Project title “3A-ITALY—Made-in-Italy circolare e sostenibile”. The authors also acknowledge the Ministry of University ad Research (MUR), PRIN 2022, for the project code 2022NW4P2T “From metal nanoparticles to molecular complexes in electrocatalysis for green hydrogen evolution and simultaneous fine chemicals production” (FUTURO). The authors also acknowledge Regione Toscana PR FESR 2021/2024-azione 1.1.4.1 “Ricerca e sviluppo per le imprese anche in raggruppamento con organismi di ricerca”-Bando 1 “Progetti Strategici di ricerca e sviluppo” which made possible the project “FREEGALVAN” (CUP 27716.29122023.042000059_2113).

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/ma17215326/s1.

Author Contributions

Conceptualization, W.G.; methodology, A.C. and I.D.P.; validation, R.E. and M.B.; formal analysis, M.V. and G.M.; investigation, M.V. and G.M.; data curation, R.K.; writing—original draft preparation, M.V.; writing—review and editing, W.G. and M.B.; supervision, M.I. and C.F.; project administration, I.D.P. All authors have read and agreed to the published version of the manuscript.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The original contributions presented in the study are included in the article/Supplementary Materials, further inquiries can be directed to the corresponding authors.

Conflicts of Interest

Authors Andrea Comparini, Roberta Emanuele and Ivan Del Pace were employed by Valmet Plating Srl. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Funding Statement

The authors acknowledge MUR and EU-FSE for financial support of the PhD fellowship PON Research and Innovation 2014–2020 (D.M. 1061/2021) XXXVII Cycle in Chemical Sciences. The authors also acknowledge the project funded under the National Recovery and Resilience Plan (NRRP), Mission 4 Component 2 Investment 1.3—Call for tender No. 341 of 15 March 2022 of Italian Ministry of University and Research (MUR) funded by the European Union—NextGenerationEU—Project code PE_00000004, CUP B83C22004890007, Project title “3A-ITALY—Made-in-Italy circolare e sostenibile”. The authors also acknowledge the Ministry of University ad Research (MUR), PRIN 2022, for the project code 2022NW4P2T “From metal nanoparticles to molecular complexes in electrocatalysis for green hydrogen evolution and simultaneous fine chemicals production” (FUTURO). The authors also acknowledge Regione Toscana PR FESR 2021/2024-azione 1.1.4.1 “Ricerca e sviluppo per le imprese anche in raggruppamento con organismi di ricerca”-Bando 1 “Progetti Strategici di ricerca e sviluppo” which made possible the project “FREEGALVAN” (CUP 27716.29122023.042000059_2113).

Footnotes

Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

References

  • 1.Khan K., Köseoğlu S.D. Is palladium price in bubble? Resour. Policy. 2020;68:101780. doi: 10.1016/j.resourpol.2020.101780. [DOI] [Google Scholar]
  • 2.Satpathy B., Jena S., Das S., Das K. Theoretical and experimental studies of mirror-bright Au coatings deposited from a novel cyanide-free thiosulphate-based electroplating bath. Surf. Coat. Technol. 2023;453:129149. doi: 10.1016/j.surfcoat.2022.129149. [DOI] [Google Scholar]
  • 3.Lai Z., Wang C., Chen Q., Wang S., Hong Y., He W., Chen Y., Jin X., Tao Y., Lu X. Cyanide-free silver immersion deposition involving 3-mercapto-1-propanesulfonic acid for copper finishing. Mater. Chem. Phys. 2020;244:122671. doi: 10.1016/j.matchemphys.2020.122671. [DOI] [Google Scholar]
  • 4.Devyatkina T.I., Luchneva S.I., Vasin E.N., Cherkashev N.A., Isaev V.V., Belyaev E.S., Rogozhin V.V. Surface Preparation of Aluminum Alloys for Electroplating. Russ. J. Appl. Chem. 2020;93:1372–1379. doi: 10.1134/S1070427220090098. [DOI] [Google Scholar]
  • 5.Newson T. Nickel Allergy and EU Nickel Restriction. Nickel Institute; Brussels, Belgium: 2018. pp. 1–28. [Google Scholar]
  • 6.Giurlani W., Biffoli F., Fei L., Pizzetti F., Bonechi M., Fontanesi C., Innocenti M. Analytic procedure for the evaluation of copper intermetallic diffusion in electroplated gold coatings with energy dispersive X-ray microanalysis. Anal. Chim. Acta. 2023;1269:341428. doi: 10.1016/j.aca.2023.341428. [DOI] [PubMed] [Google Scholar]
  • 7.Fayyad E.M., Jlassi K., Sliem M.H., Nabhan F., Abdullah A.M. Design of highly anti-corrosive electroless plated Ni–P/modified halloysite nanotubes nanocomposite coating. J. Mater. Res. Technol. 2023;24:8014–8034. doi: 10.1016/j.jmrt.2023.04.227. [DOI] [Google Scholar]
  • 8.Lu G., Zangari G. Corrosion resistance of ternary NiP based alloys in sulfuric acid solutions. Electrochim. Acta. 2002;47:2969–2979. doi: 10.1016/S0013-4686(02)00198-6. [DOI] [Google Scholar]
  • 9.Wu B., Tan B., Tan G., Zeng M., Luo J., Hu G., Luo J., Hao Z., Lai S., Liu B. Electroless deposition of Ni–P/Au coating on Cu substrate with improved corrosion resistance from Au(III)–DMH based cyanide-free plating bath using hypophosphite as a reducing agent. RSC Adv. 2021;11:39153–39168. doi: 10.1039/D1RA07952B. [DOI] [PMC free article] [PubMed] [Google Scholar]
  • 10.Giurlani W., Marcantelli P., Benelli F., Bottacci D., Gambinossi F., Passaponti M., De Luca A., Salvietti E., Innocenti M. Corrosion Resistance Test of Electroplated Gold and Palladium Using Fast Electrochemical Analysis. Coatings. 2019;9:405. doi: 10.3390/coatings9060405. [DOI] [Google Scholar]
  • 11.Fei J.-Y., Wilcox G.D. Electrodeposition of Zn–Co alloys with pulse containing reverse current. Electrochim. Acta. 2005;50:2693–2698. doi: 10.1016/j.electacta.2004.11.014. [DOI] [Google Scholar]
  • 12.Bussetti S., Valmet Plating s.r.l. Process for Electrolitically Depositing A Tin- and Ruthenium-Based Alloy, The Electrolytic Bath Therefore and The Alloy Obtained Therewith. 9644280B2. U.S. Patent. 2017 May 9;
  • 13.Chandrasekar M.S., Pushpavanam M. Pulse and pulse reverse plating—Conceptual, advantages and applications. Electrochim. Acta. 2008;53:3313–3322. doi: 10.1016/j.electacta.2007.11.054. [DOI] [Google Scholar]
  • 14.Mariani E., Giurlani W., Bonechi M., Dell’aquila V., Innocenti M. A systematic study of pulse and pulse reverse plating on acid copper bath for decorative and functional applications. Sci. Rep. 2022;12:18175. doi: 10.1038/s41598-022-22650-x. [DOI] [PMC free article] [PubMed] [Google Scholar]
  • 15.Jiang Y., Xu Y., Wang M., Yao H. Effects of pulse plating parameters on the microstructure and properties of high frequency pulse electrodeposited Ni–Co/ZrO2 nanocomposite coatings. J. Mater. Sci. Mater. Electron. 2017;28:610–616. doi: 10.1007/s10854-016-5565-3. [DOI] [Google Scholar]
  • 16.Llorente V.B., Diaz L.A., Lacconi G.I., Abuin G.C., Franceschini E.A. Effect of duty cycle on NiMo alloys prepared by pulsed electrodeposition for hydrogen evolution reaction. J. Alloys Compd. 2022;897:163161. doi: 10.1016/j.jallcom.2021.163161. [DOI] [Google Scholar]
  • 17.Pena E.M.D., Roy S. Electrodeposited copper using direct and pulse currents from electrolytes containing low concentration of additives. Surf. Coat. Technol. 2018;339:101–110. doi: 10.1016/j.surfcoat.2018.01.067. [DOI] [Google Scholar]
  • 18.Puippe J.-C. Qualitative Approach to Pulse Plating. Surf. Technol. 2021;108:6–14. [Google Scholar]
  • 19.Mariani E., Giurlani W., Verrucchi M., Vincenzo D.A., Nostro P.L., Innocenti M. Pulse Electroplating of Gold-Nickel Alloys: Morphological and Aesthetic Improvement Compared to DC. J. Electrochem. Soc. 2024;171:012504. doi: 10.1149/1945-7111/ad1d97. [DOI] [Google Scholar]
  • 20.Walsh F.C., Low C.T.J. A review of developments in the electrodeposition of tin. Surf. Coat. Technol. 2016;288:79–94. doi: 10.1016/j.surfcoat.2015.12.081. [DOI] [Google Scholar]
  • 21.Bakkali S., Cherkaoui M., Boutouil A., Laamari M., Touhami M.E., Belfakir M., Zarrouk A. Theoretical and experimental studies of tin electrodeposition. Surf. Interfaces. 2020;19:100480. doi: 10.1016/j.surfin.2020.100480. [DOI] [Google Scholar]
  • 22.He A., Liu Q., Ivey D.G. Electrodeposition of tin: A simple approach. J. Mater. Sci. Mater. Electron. 2008;19:553–562. doi: 10.1007/s10854-007-9385-3. [DOI] [Google Scholar]
  • 23.Reid F.H., Blake J.C. Electrodeposition of Ruthenium. Trans. IMF. 1961;38:45–51. doi: 10.1080/00202967.1961.11869818. [DOI] [Google Scholar]
  • 24.Sieben J.M., Duarte M.M.E., Mayer C.E. Supported Pt and Pt–Ru catalysts prepared by potentiostatic electrodeposition for methanol electrooxidation. J. Appl. Electrochem. 2008;38:483–490. doi: 10.1007/s10800-007-9462-6. [DOI] [Google Scholar]
  • 25.Hubkowska K., Łukaszewski M., Czerwiński A. Thermodynamics of hydride formation and decomposition in electrodeposited Pd-rich Pd–Ru alloys. Electrochem. Commun. 2014;48:40–43. doi: 10.1016/j.elecom.2014.08.009. [DOI] [Google Scholar]
  • 26.Ogburn S.C. The platinum metals. J. Chem. Educ. 1928;5:1371–1384. doi: 10.1021/ed005p1371. [DOI] [Google Scholar]
  • 27.Kutyła D., Kołczyk K., Żabiński P., Kowalik R., Kwiecińska A., Skibinska K. Investigation of Ruthenium Thin Layers Electrodeposition Process under Galvanostatic Conditions from Chloride Solutions. Russ. J. Electrochem. 2020;56:214–221. doi: 10.1134/S1023193520030064. [DOI] [Google Scholar]
  • 28.Bernasconi R., Magagnin L. Review—Ruthenium as Diffusion Barrier Layer in Electronic Interconnects: Current Literature with a Focus on Electrochemical Deposition Methods. J. Electrochem. Soc. 2019;166:D3219–D3225. doi: 10.1149/2.0281901jes. [DOI] [Google Scholar]
  • 29.Wu K.C., Tseng J.Y., Chen W.J. Electroplated Ru and RuCo films as a copper diffusion barrier. Appl. Surf. Sci. 2020;516:146139. doi: 10.1016/j.apsusc.2020.146139. [DOI] [Google Scholar]
  • 30.Niu X., Tang Q., He B., Yang P. Robust and stable ruthenium alloy electrocatalysts for hydrogen evolution by seawater splitting. Electrochim. Acta. 2016;208:180–187. doi: 10.1016/j.electacta.2016.04.184. [DOI] [Google Scholar]
  • 31.Miao H.J., Piron D.L. Electrodeposition of Ni-transition alloys for the oxygen evolution reaction. J. Appl. Electrochem. 1991;21:55–59. doi: 10.1007/BF01103830. [DOI] [Google Scholar]
  • 32.Lee T., Park Y., Kim H., Hong Y.-K., Hwang E., Kim M., Kim S.-K., Ha D.-H. Restructured Co-Ru alloys via electrodeposition for efficient hydrogen production in proton exchange membrane water electrolyzers. Int. J. Energy Res. 2022;46:7975–7987. doi: 10.1002/er.7699. [DOI] [Google Scholar]
  • 33.Lin Y., Zhang D., Gong Y. Ultralow ruthenium loading Cobalt-molybdenum binary alloy as highly efficient and super-stable electrocatalyst for water splitting. Appl. Surf. Sci. 2020;541:148518. doi: 10.1016/j.apsusc.2020.148518. [DOI] [Google Scholar]
  • 34.Hodgson D.R. Electrodeposition of Ru-Sn coatings. J. Mater. Sci. Lett. 1995;14:275. doi: 10.1007/BF00275621. [DOI] [Google Scholar]
  • 35.Material Safety Data Sheet of RU50R, Legor. [(accessed on 3 June 2024)]. Available online: https://legor.com/prodotto/ultrablack/
  • 36.Karabanov S.M., Lokshtanova O.G. A study of the complex composition of sulfamate ruthenium-plating electrolytes. Russ. J. Appl. Chem. 2008;81:1000–1003. doi: 10.1134/S1070427208060141. [DOI] [Google Scholar]
  • 37.Zou R., Wang Y., Hu M., Wei Y., Fujita T. Analysis of Ruthenium Electrodeposition in the Nitric Acid Medium. J. Phys. Chem. C. 2022;126:4329–4337. doi: 10.1021/acs.jpcc.1c09371. [DOI] [Google Scholar]
  • 38.Kabekkodu S.N., Dosen A., Blanton T.N. PDF-5+: A comprehensive Powder Diffraction File™ for materials characterization. Powder Diffr. 2024;39:1–13. doi: 10.1017/S0885715624000150. [DOI] [Google Scholar]
  • 39.Broggi R.L., de Oliveira G.M., Barbosa L.L., Pallone E.M.J.A., Carlos I.A. Study of an alkaline bath for tin deposition in the presence of sorbitol and physical and morphological characterization of tin film. J. Appl. Electrochem. 2006;36:403–409. doi: 10.1007/s10800-005-9086-7. [DOI] [Google Scholar]
  • 40.Shao W., Sun Y., Giurlani W., Innocenti M., Zangari G. Estimating electrodeposition properties and processes: Cu-Ag alloy at n-Si(001) and Ru substrates from acidic sulfate bath. Electrochim. Acta. 2022;403:139695. doi: 10.1016/j.electacta.2021.139695. [DOI] [Google Scholar]
  • 41.Yılmaz U. Analysis of the color properties of papers subjected to different recycling numbers in electrophotographic (toner) printing. Pigment Resin Technol. 2023;52:228–236. doi: 10.1108/PRT-09-2021-0106. [DOI] [Google Scholar]

Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Supplementary Materials

Data Availability Statement

The original contributions presented in the study are included in the article/Supplementary Materials, further inquiries can be directed to the corresponding authors.


Articles from Materials are provided here courtesy of Multidisciplinary Digital Publishing Institute (MDPI)

RESOURCES