Abstract
Ammonia (NH3) production in 2023 reached 150 million tons and is associated with potential concomitant production of up to 500 million tons of CO2 each year. Efforts to produce green NH3 are compromised since it is difficult to separate using conventional condensation chillers, but in situ separation with minimal cooling is challenging. While metal–organic framework materials offer some potential, they are often unstable and decompose in the presence of caustic and corrosive NH3. Here, we address these challenges by developing a pore-expansion strategy utilizing the flexible phosphonate framework, STA-12(Ni), which shows exceptional stability and capture of NH3 at ppm levels at elevated temperatures (100–220 °C) even under humid conditions. A remarkable NH3 uptake of 4.76 mmol g–1 at 100 μbar (equivalent to 100 ppm) is observed, and in situ neutron powder diffraction, inelastic neutron scattering, and infrared microspectroscopy, coupled with modeling, reveal a pore expansion from triclinic to a rhombohedral structure on cooperative binding of NH3 to unsaturated Ni(II) sites and phosphonate groups. STA-12(Ni) can be readily engineered into pellets or monoliths without losing adsorption capacity, underscoring its practical potential.
Introduction
Global NH3 production, crucial for fertilizer and pharmaceutical production and as a hydrogen carrier, is expected to rise due to ever-increasing demand.1−4 The Haber–Bosch process operates above 400 °C and at 150 bar and is linked to condensation chillers operating at −25 °C and 140 bar to recycle unreacted N2 and H2.5 It is estimated that 1.87 tons of CO2 are emitted per ton of NH3 produced, accounting for 1.4–1.8% of global CO2 emissions annually.3 Efforts to decarbonize NH3 production have led to the development of second-generation ruthenium catalysts that operate at 300–400 °C at lower pressures6,7 and of greener routes using photo-8,9 and electrocatalysts.10 However, the separation of NH3 via condensation is challenging as NH3 is produced at low concentrations.11,12 Successful capture and separation of NH3 at low concentrations can potentially reduce capital costs by at least 5-fold.13,14 Separation beds using metal halides such as MgCl2 have been suggested as replacements for chillers as they exhibit high NH3 uptake at low NH3 partial pressures (0.002–0.1 bar) and show high-temperature operability.15 However, they require high energy regeneration and often decompose after a few cycles with decreased NH3 uptake efficiency.16
Metal–organic framework (MOF) materials have emerged as tunable sorbents due to their high NH3 uptake capacities.4,17−25 However, sorbents that combine high adsorption and capture efficacy at low pressures, coupled to stability against corrosive and caustic NH3 under relevant conditions, such as high temperature and humidity, remain elusive.26 To date, sorbents that satisfy the stringent requirements for effective and reliable NH3 management in industrial settings remain limited. Herein, we establish a pathway to engineer a robust sorbent for NH3 capture using a novel pore-expansion strategy that drives uptake by an increase in the entropy on substrate adsorption (i.e., a positive ΔSads‡). The chemical stability of MOFs relies on the choice of metal ions and appropriate linkers, utilizing the enthalpy (ΔHads‡) of metal–ligand binding to drive substrate uptake and avoid host degradation. On substrate uptake, there tends to be a net decrease in entropy (i.e., a negative ΔS‡ads) since polar gaseous adsorbates such as NH3 become typically more ordered on adsorption within pores. Our strategy is based around the use of a flexible MOF to give an entropic drive for substrate adsorption through pore expansion, especially at low substrate partial pressure (Figure 1a), thus pivoting the system toward adsorption rather than structural degradation as is typically observed with NH3 uptake in MOFs.4,26
Results and Discussion
STA-12(Ni) is a phosphonate-based flexible MOF containing Ni(II) sites bridged by N,N′-piperazine-bis(methylenephosphonate) linkers (L4–).27,28 Synthesis in water affords the fully hydrated rhombohedral framework, [Ni2(L)(H2O)2]·6H2O, which can be dehydrated (activated) by heating at 100 °C under a dynamic vacuum of 4 × 10–3 mbar for 6–8 h to constant weight to give the partially hydrated form of STA-12(Ni), [Ni2(L)(H2O)2], with H2O bound to Ni(II). Heating at 170 °C under a dynamic vacuum of 4 × 10–5 mbar for 6 h affords a fully dehydrated (activated) form STA-12(Ni)act, [Ni2(L)], incorporating a narrower triclinic framework.
Upon exposure to NH3, STA-12(Ni)act undergoes a transformation to a rhombohedral structure, which induces a distinct stepped isotherm demonstrating a record-high NH3 uptake of 4.76 mmol g–1 at an ultra-low pressure of 100 μbar (equivalent to 100 ppm) (Figure 1b,c). This is driven by NH3 coordination to the Ni(II) sites to give an overall uptake of 15.0 mmol g–1 at 1 bar, 273 K (Figure 1c), corresponding to a high storage density of 0.34 g cm–3. STA-12(Ni) can maintain its structural integrity through at least 90 adsorption–desorption cycles and remains stable after being immersed in an 18 M NH3 solution for 30 h and boiling in the same solution for 2 h at 100 °C (Figure S1). This performance is underpinned by synergy between the Brønsted basic phosphonate moiety of the framework and the vacant metal site at Ni(II) that facilitates the binding of NH3 to Ni(II) coupled to hydrogen bonding between NH3 and P=O groups. This drives the packing of NH3 close to that of solid NH3 at 195 K,29 as confirmed by neutron powder diffraction (NPD) and inelastic neutron scattering (INS) (see below).
STA-12(Ni)act undergoes a pore expansion on uptake of NH3 leading to a net increase in entropy of ΔS = +79 J K–1 mol–1 on going from 4.5 to 7.0 mmol g–1 surface coverage (Figure S2). Thus, adsorption is favored over framework degradation and is supported by the enthalpic stability gained through Ni(II)–NH3 bonding. The analogue STA-12(Mn), despite possessing the same structure, exhibits reduced stability toward NH3 due to the kinetic lability of Mn(II) compared with Ni(II) (Figures S3 and S4). The rigid, isostructural STA-16(Ni) material, incorporating the extended linker N,N′-4,4′-bipiperidine-bis(methylenephosphonate),30 demonstrates lower NH3 uptake at low pressures (Figures S3 and S5) suggesting that the remarkable NH3 uptake of STA-12(Ni) at 100 μbar is driven not only by entropic gain but also by the narrower pore structure.
Performance under Dynamic Conditions
The dynamic uptake of STA-12(Ni)act at 298 K under a flow of 1000 ppm of NH3 in He was measured as 5.20 mmol g–1 (Figure 2a), consistent with the value obtained from the static uptake measurements and exemplifying its potential application in capturing NH3 at low partial pressures. The purity of the gas emitted under flow through STA-12(Ni)act remains less than 6 ppm of NH3 until full breakthrough is achieved. This level is lower than the dangerous (300 ppm) and short-term workplace exposure limits (50 ppm) for NH3 as set by the National Institute for Occupational Safety and Health.31
To evaluate the applicability of STA-12(Ni)act for NH3 capture at elevated temperatures, dynamic breakthrough experiments using a fixed-bed column of STA-12(Ni)act under a 1000 ppm flow of dry NH3 diluted in N2 were undertaken at 100, 145, and 190 °C (Figure 2b,c). The material could be readily recycled throughout these experiments. STA-12(Ni)act successfully captures and separates NH3 under these harsh conditions and is comparable to alkaline metal halides.32,33 In all cases, a high dynamic uptake corresponding to a distinctive two-step breakthrough was observed, attributed to competition between the different strengths of the NH3 binding sites coupled with the structural dynamics of the framework. Crucially, STA-12(Ni)act generates N2 in 99.998% purity at the outlet with working capacities of 102,660 and 22,780 L kg–1 at 100 and 145 °C, respectively. A high average dynamic uptake for NH3 of 0.293 mmol g–1 is observed at 190 °C in the cycling experiment. In situ infrared (IR) microspectroscopy using pure NH3 and NH3 diluted to 1% and 10% in N2, conditions replicating the Haber–Bosch process, confirms that the material is capable of adsorbing NH3 from 25 to 275 °C (Figure S6). The capture of NH3 under humid conditions is another challenging task, with most previous studies focusing on hydrophobic sorbents.34,35 Remarkably, STA-12(Ni)act is also capable of capturing NH3 effectively from a flow of 1000 ppm of NH3 and 5% H2O in Ar at 150 °C with a dynamic uptake of 3.41 mmol g–1 (Figure 2d). Heating NH3-saturated STA-12(Ni) at 190 °C releases all of the captured NH3. In an industrial setting, this would result in ca. 0.6 GJ ton–1NH3 energy loss.13 Under similar conditions, metal halides require heating to 300 °C for full regeneration, with a significant energy penalty of 3.4 GJ ton–1NH3.
Visualization and Mechanism of Host–Guest Binding and Dynamics
To visualize the binding domains of NH3 in STA-12(Ni), in situ NPD data for bare and ND3-loaded STA-12(Ni) were collected with ND3:Ni loadings of 0.96 (low loading) and 1.82 (high loading). Rietveld refinement of STA-12(Ni)act, [Ni2(L)], confirmed three crystallographically distinct NiII sites (sites 1 to 3) and three [C–PO3]2– sites (sites 4 to 6) (Figure 3a). Rietveld refinement of data for low loading confirmed the location of chemisorbed ND3 molecules at site I (0.96 ND3/Ni) with a Ni···ND3 distance of 2.022 and a strong synergistic hydrogen bonding interaction P=O···D–N = 2.085 Å (Figure 3b). At high loading, three additional binding sites for NH3 (sites II–IV) were revealed (Figure 3c). At site I, with tighter substrate packing, the Ni···ND3 and P=O···D–N distances decreased to 1.946 and 1.900 Å, respectively. Physisorbed ND3 at site II with an occupancy of 0.67 ND3/Ni revealed a further strong hydrogen bonding interaction with the P=O group and with other ND3 molecules (P=O···D3N = 1.972, ND···ND3 = 2.222 Å). Site II further interacts with sites III and IV with ND3:Ni occupancies of 0.181 and 0.046, respectively, and hydrogen bonding interactions (site III, ND···ND3 = 2.1325; D3N···DN = 2.216 Å, site IV, DN···D3N = 2.036 Å). These are comparable to distances observed in solid NH3 at 7 K (H3N···HN3 = 2.130 Å)17 and confirm the presence of a combination of chemisorbed and physisorbed ND3, amplified by strong synergistic interactions (Figure 3a) between the Brønsted basic phosphonate P=O groups and adsorbed NH3 molecules. Furthermore, packing of NH3 at a packing density of 0.74 g cm–3 at 273 K confirms its potential for NH3 capture, storage, and transportation, particularly associated with the Haber–Bosch process.
The host–guest binding dynamics in this system were investigated further using a combination of in situ INS, density functional theory simulations, and in situ synchrotron IR microspectroscopy. Substantial changes in IR spectra upon loading of NH3 into STA-12(Ni)act were observed due to the structural transition that occurs on NH3 chemisorption (Figure 4a). Peaks associated with C–H stretching (3005–2920 cm–1) convert to two bands centered at 2890 and 2970 cm–1 during NH3 sorption, suggesting that the piperazine moieties become symmetrically equivalent. This is further confirmed through changes in the P–O vibrational region where bands at 1127, 1074, and 943 cm–1 decrease in intensity and peaks at 1158, 1011, and 965 cm–1 are generated. This suggests a significant distortion of the [C-PO3]2– moieties, related to rotation of the [C-PO3]2– tetrahedra at binding sites 4 and 5 during NH3 chemisorption and the formation of symmetrically equivalent phosphonate tetrahedra. Bands corresponding to N–H stretches (3409–3124 cm–1) and deformations (1627–1610 and 1184–1052 cm–1) of physisorbed and chemisorbed NH3 appear upon contact with NH3. The rocking (ρr) and stretching modes of Ni–NH3 are observed at 683 and 354 cm–1, respectively. IR bands associated with chemisorbed NH3 shift and broaden with increasing NH3 loading (Figure S7), consistent with the formation of hydrogen bonding between sites I and II. The presence of the symmetric N–H stretch of physisorbed NH3 suggests the formation of NH3 clusters facilitated by extensive hydrogen bonding interactions.36,37 Interestingly, the band at 1207 cm–1 assigned to the P=O stretching mode weakens in intensity and red-shifts by ca. 18 cm–1 upon NH3 loading due to weakening of the π bond of P=O via strong hydrogen bonding interactions. The appearance of the weak peak at 2834 cm–1 further suggests the formation of an intramolecular P–O···H interaction.38
The INS spectra (Figure 4b) reveal the molecular-level behavior of adsorbed NH3. Rotational motion (mrot) of chemisorbed and physisorbed NH3 was observed at 408 and 288–230 cm–1, and translational motion (mtrans) was observed at 200 and 105–53 cm–1. This reflects the host-guest interactions of the NH3 molecules with the framework. Compared to the INS spectra of solid NH3,17 bands associated with physisorbed NH3 are blue-shifted and broadened, consistent with hydrogen bonding between NH3 molecules and the framework. The increase in intensity of existing peaks associated with the framework dynamics upon NH3 loading confirms responsiveness of the material toward NH3.
IR spectroscopic measurements using a flow of 1% NH3 diluted in N2 (100 mL/min) between 25 and 220 °C confirmed the presence of both chemisorbed and physisorbed NH3, with the intensities of the bands associated with the latter decreasing with an increase of temperature (Figure 4c). To investigate further the dynamics and adsorption mechanisms at higher temperatures, we undertook rapid IR measurements under flow at 120 and 200 °C. Significant differences were observed in the spectra at 200 °C compared with those at 120 °C. At 200 °C, instead of an increase, the band at 1158 cm–1 attributed to the [C-PO3]2– moiety blue-shifts and decreases in intensity, while the band at 1125 cm–1 is blue-shifted to 1132 cm–1 but does not show a notable decrease (Figure 4d). The split and red shift of the band assigned to the P=O stretching mode is also clearly observed in these measurements; at 120 °C, the band initially at 1208 cm–1 slowly disappears, while a band at 1191 cm–1 grows, which then overlaps with the intense band at 1168 cm–1. At 200 °C, these bands are clearer (1205 and 1191 cm–1) since the intensity of the band at 1158 cm–1 associated with the [C-PO3]2– unit is less intense. The band at 2834 cm–1 assigned to the P–O···H interaction also appears under these conditions (Figure 4c), becoming sharper at lower temperature, further illustrating the interplay of the Brønsted basic P=O sites in facilitating strong hydrogen bonding with NH3. This indicates that adsorbed NH3 is strongly immobilized with limited motion, consistent with INS data. These observations also suggest at elevated temperatures that only the accessible [C-PO3]2– units rotate, and an intermediate between triclinic and rhombohedral symmetry exists upon NH3 adsorption, possibly linked to partial coordination to Ni(II) sites within the structure. This also confirms that the driving force for NH3 capture at high temperatures is linked to the associated increase in the entropy during adsorption. Computational modeling of the NH3 isotherms further supports this hypothesis (Figure S8), which confirms a higher uptake for the rhombohedral framework with more accessible Ni(II) sites at lower pressure than the triclinic structure.
Scalable Material Synthesis and Engineering
We have also developed a microwave synthesis for STA-12(Ni) to give the material in greater than 75% yield (based on linker) in 3 min, a striking improvement over the published method (Figure S9).27,28 It can also be prepared under reflux at 160 °C for 6 h (Figure S9), suggesting a route to a cost-effective scale-up of this material.39
Evaluation of sorbents is often based on their powdered forms and theoretical crystallographic framework densities. However, these theoretical values significantly differ from the practical densities. For example, the tapped density of STA-12(Ni) in powdered form, STA-12(Ni)pwd, is ca. 0.057 g cm–3 (Figure S10), nearly 26 times less than its crystallographic density. Addressing this discrepancy, the compression of MOF powders into pellets to enhance packing efficiency and volumetric gas storage density is attractive, but this can potentially lead to mechanical collapse of the material resulting in lower uptakes.40,41 Recent work has also highlighted monolithic forms of MOFs which can avoid such mechanical collapse.42−44 We assessed the practicality of STA-12(Ni)act for sorption by processing it into pellets under 3 tonnes pressure (Figure 5a). STA-12(Ni)pellet shows a density of 1.14 g cm–3 with an overall gravimetric uptake at 1 bar for NH3 only slightly reduced by 0.2 mmol g–1 compared to its powder form STA-12(Ni)pwd at 323 K. This represents only a 2% reduction in capacity (Figure S11). However, STA-12(Ni)pellet shows a volumetric NH3 uptake of 289 cm3 cm–3/STP at 1 bar, 298 K (Figure 5b). This is significantly higher than the volumetric uptake of 15.3 cm3 cm–3/STP under the same conditions for fully activated STA-12(Ni)pwd. This confirms the efficacy of pelletization for improved volumetric uptake capacities without compromising gravimetric uptake.
A xerogel-based monolithic form of STA-12(Ni) was prepared using a base-induced gelation method followed by slow-drying at room temperature (Figures 5a and S12–S19). Interestingly, the moldability of precursor STA-12(Ni)gel before drying offers flexibility in shaping the material to fit specific storage containers, presenting a potential higher packing efficiency than both pellet and powder forms. Drying of the gel form of STA-12(Ni)gel afforded the first example of monolithic phosphonate-based MOF STA-12(Ni)mono incorporating [Ni2(L)(H2O)2] with H2O still bound to Ni(II). The fully dehydrated, activated form of the monolith could be prepared but collapses in air and in the presence of NH3 presumably due to the bulk material undergoing structural transformation on coordination of NH3 to Ni(II). A stable monolithic form could be generated by heating the sol–gel form at 100 °C under a dynamic vacuum of 4 × 10–3 mbar for 6–8 h to constant weight such that only physisorbed H2O in the pore is removed, to yield STA-12(Ni)mono, [Ni2(L)(H2O)2]. STA-12(Ni)mono shows a density of 1.25 g cm–3 (Figure 5c) with a volumetric NH3 uptake of 202 cm3 cm–3/STP at 1 bar, 298 K. We thus sought to compare the partially hydrated form of STA-12(Ni)pwd with all physisorbed H2O molecules removed but with coordinated water still present within STA-12(Ni)mono. At low pressure (<5 mbar NH3), partially hydrated STA-12(Ni)pwd and STA-12(Ni)mono changed color to blue green suggesting NH3 coordination to Ni(II) sites within the sample. STA-12(Ni)mono shows an NH3 uptake of 202 cm3 cm–3/STP at 1 bar, 298 K (as described above), and partially hydrated STA-12(Ni)pwd has a tapped density of 0.063 g cm–3 and a much lower volumetric NH3 uptake of 12.4 cm3 cm–3/STP confirming that monolith formation affords a significant 16-fold improvement in NH3 uptake. The NH3-loaded materials can be fully rehydrated by washing with water. This is particularly useful in NH3 capture during wastewater treatments, and this exchange of NH3 under flow conditions was confirmed further using in situ synchrotron IR spectroscopy (Figure S20).
Conclusions
We confirm the use of STA-12(Ni) as a sorbent that meets the criteria for practical NH3 capture and storage by demonstrating adaptability and stability under appropriate conditions. STA-12(Ni)act efficiently captures NH3 at low concentrations and maintains efficacy across a wide temperature range (25–220 °C), marking a significant advance over existing sorbents. Its resilience, evidenced by sustained structural integrity even after rigorous NH3 cycling and exposure to harsh environments including pure NH3, is attributed to the increase in entropy due to structural change on substrate uptake, and the cooperative interaction between vacant metal sites and Brønsted basic phosphonate P=O groups to enhance binding and hydrogen bonding of trapped NH3. The excellent performance of STA-12(Ni), particularly in pellet and monolithic forms, underscores its potential as a scalable and efficient solution for industrial NH3 management challenges.
Acknowledgments
We thank the EPSRC (EP/I011870 and EP/V056409), the University of Manchester, National Science Foundation of China, Peking University, and BNLMS for funding. This project has received funding from the European Research Council (ERC) under the European Union’s Horizon 2020 research and innovation programme (grant agreement no. 742401, NANOCHEM, and grant agreement no. 715502, EvoluTEM). We are grateful to the Diamond Light Source and STFC/ISIS Facility for the access to beamtimes B22 and TOSCA/WISH, respectively. L.G., J.Y., J.M., L.S., and Y.H. thank the China Scholarship Council (CSC) for funding. J.R. is supported by the Polish National Agency for Academic Exchange (decision no. BPN/BEK/2022/1/00053/DEC/1). This research used computing resources made available through the VirtuES and the ICE-MAN projects, funded by Laboratory Directed Research and Development program and Compute and Data Environment for Science (CADES) at ORNL, as well as resources of the National Energy Research Scientific Computing Centre (NERSC), a U.S. Department of Energy Office of Science User Facility located at Lawrence Berkeley National Laboratory, operated under contract no. DE-AC02-05CH11231 using NERSC award ERCAP0024340. Molecular simulations have been carried out in Wroclaw Center for Networking and Supercomputing (http://www.wcss.pl).
Supporting Information Available
The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/jacs.4c12430.
Synthesis, characterization, and analysis of NH3-loaded materials and neutron diffraction, INS, modeling, and synchrotron IR microspectroscopy data (PDF)
The authors declare no competing financial interest.
Supplementary Material
References
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