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Cancer Medicine logoLink to Cancer Medicine
. 2025 May 5;14(9):e70921. doi: 10.1002/cam4.70921

Strategies Beyond 3rd EGFR‐TKI Acquired Resistance: Opportunities and Challenges

Xuexue Zhou 1,2, Liang Zeng 2, Zhe Huang 2,3, Zhaohui Ruan 2,3, Huan Yan 2, Chun Zou 2, Shidong Xu 2,3,✉, Yongchang Zhang 1,2,3,✉
PMCID: PMC12051098  PMID: 40322930

ABSTRACT

The seminal identification of epidermal growth factor receptor (EGFR) mutations as pivotal oncogenic drivers in non‐small cell lung cancer (NSCLC) has catalyzed the evolution of biomarker‐guided therapeutic paradigms for advanced disease. Currently, third‐generation EGFR tyrosine kinase inhibitors (EGFR‐TKI) have revolutionized first‐line treatment for advanced EGFR‐mutated NSCLC, yet acquired resistance remains an inevitable and formidable clinical challenge. This review systematically summarizes molecular mechanisms underlying treatment resistance, with a focus on clinical challenges associated with central nervous system (CNS) metastases. Therapeutic resistance mechanisms are categorized into EGFR‐dependent (on‐target) pathways, typified by acquired kinase domain mutations (e.g., C797S), and EGFR‐independent (off‐target) pathways, involving compensatory activation of parallel signaling effectors (e.g., MET amplification, HER2 activation) or phenotypic transformation. We further evaluated contemporary diagnostic modalities for identifying resistance drivers and appraised emerging therapeutic strategies, including fourth‐generation EGFR‐TKI, various combination therapies, and antibody‐drug conjugates (ADCs), and so forth, with emphasis on ongoing clinical trials that may transform the existing treatment paradigm. By synthesizing preclinical and clinical insights, this review aims to advance mechanistic understanding and propose therapeutic strategies to overcome acquired resistance to third‐generation EGFR‐TKI in first‐line treatment.

Keywords: acquired resistance mechanisms, EGFR mutation, NSCLC, therapeutic strategies, third‐generation EGFR‐TKI

1. Introduction

Non‐small cell lung cancer (NSCLC) is one of the most prevalent malignancies worldwide and a leading cause of cancer‐related mortality [1]. In Asian populations, the majority of lung cancer patients present with advanced‐stage disease at the time of initial diagnosis [2]. Globally, epidermal growth factor receptor (EGFR) mutations are identified in 20%–30% of advanced NSCLC cases, with a higher prevalence of 30%–50% reported in Asian populations. The most common mutations are exon 19 deletions and the L858R substitution [3]. For patients with advanced EGFR‐mutant NSCLC, EGFR tyrosine kinase inhibitors (EGFR‐TKI) have become the standard first‐line treatment due to their demonstrated efficacy in improving survival outcomes and clinical benefit [4, 5].

Although first‐ and second‐generation EGFR‐TKI (e.g., gefitinib, erlotinib, afatinib) demonstrate significant clinical efficacy in patients with advanced EGFR‐mutant NSCLC, disease progression occurs in most patients within 10–14 months of treatment initiation [6]. The EGFR T790M mutation has been identified as the primary mechanism driving resistance to these therapies. To address this issue, third‐generation EGFR‐TKI were developed. Multiple phase III clinical trials have demonstrated the robust efficacy of third‐generation EGFR‐TKI in patients who have developed disease progression due to the T790M mutation following prior EGFR‐TKI therapy. Additionally, these agents significantly improve outcomes in patients with central nervous system (CNS) metastases [7, 8]. Osimertinib, a third‐generation EGFR‐TKI, has demonstrated significant superiority over first‐generation EGFR‐TKI in the phase III FLAURA trial, with median progression‐free survival (PFS) and overall survival (OS) of 17.8 and 33.1 months, respectively. Nevertheless, 60%–70% of patients develop acquired resistance within two years, highlighting the need for innovative therapeutic approaches to overcome resistance mechanisms [9, 10]. Furthermore, approximately 20% of patients with advanced NSCLC present with brain metastases (BM) at diagnosis, which are associated with worse prognoses and higher rates of EGFR‐TKI resistance compared to those without CNS involvement [11, 12]. Investigating resistance mechanisms to third‐generation EGFR‐TKI is therefore essential for developing effective subsequent therapies.

Despite partial identification of resistance mechanisms to third‐generation EGFR‐TKI, approximately 30%–50% of these mechanisms remain poorly understood [13], severely limiting treatment options for resistant patients, particularly those with EGFR‐independent resistance. Therefore, in‐depth exploration of EGFR‐TKI resistance mechanisms and the development of novel drugs or combination strategies represent urgent clinical priorities. This review systematically summarizes acquired resistance mechanisms to third‐generation EGFR‐TKI, detection methods, potential biomarkers, and corresponding therapeutic strategies, with a focus on CNS metastasis‐related resistance mechanisms and treatment approaches.

2. Research Advances in Third‐Generation EGFR‐TKI

2.1. Introduction to EGFR

EGFR (HER1/ErbB1), a member of the ErbB receptor family, consists of an extracellular ligand‐binding domain, a transmembrane helix, and an intracellular tyrosine kinase domain. Under normal physiological conditions, EGFR exists as a monomer on the cell surface. Upon mutation, EGFR forms dimers with constitutive activation, persisting at the plasma membrane and undergoing spontaneous dimerization even in the absence of ligand binding. This leads to the sustained activation of downstream signaling pathways that regulate cell proliferation and differentiation [14]. EGFR mutations are major oncogenic drivers in lung adenocarcinoma, occurring in approximately 21% of patients globally (Figure 1A) [3]. Classical mutations, including exon 19 deletions and the L858R point mutation in exon 21, account for 90% of cases. Rare mutations, such as G719X, L861Q, S768I substitutions, and exon 20 insertions, are observed in 10% of patients (Figure 1B) [15, 16].

FIGURE 1.

FIGURE 1

Distribution of oncoablastic drivers and EGFR mutations in non‐small cell lung cancer. (A) The distribution of identified oncogenic drivers among NSCLC patients. (B) Detailed breakdown of EGFR mutations detected among NSCLC patients.

2.2. Third‐Generation EGFR‐TKI

As the first third‐generation EGFR‐TKI approved by the FDA and EMA, osimertinib irreversibly inhibits EGFR‐sensitizing mutations (exon 19del/L858R) and the T790M resistance mutation through covalent binding to the ATP‐binding pocket. This mechanism is mediated by the formation of a sulfhydryl adduct with the cysteine‐797 (C797) residue in the kinase domain. Notably, osimertinib exhibits approximately 200‐fold greater potency against mutant EGFR (IC50 = 12 nM) compared to wild‐type EGFR (IC50 = approximately 650 nM), ensuring selective targeting of mutant EGFR isoforms [17, 18]. Table 1 provides a summary of key late‐stage clinical trial results for several third‐generation EGFR‐TKIs, including osimertinib, furmonertinib, and aumolertinib.

TABLE 1.

Phase 1–3 trials of third‐generation EGFR‐TKI in EGFR + NSCLC.

Drug Trial number Phase Sample size Study design Result
Osimertinib [19] NCT02296125 Phase III 556 Osimertinib verus standard EGFR‐TKI (gefitinib) mPFS: 18.9 verus 10.2 months; the survival rate at 18 months: 83% (95% CI: 78–87) verus 71% (95% CI: 65–76); ORR: 80% verus 76%; TEAE ≥ 3: 34% vs. 45%
Furmonertinib [20] NCT03787992 Phase III 358 Furmonertinib (80 mg/day) verus gefitinib (250 mg/day)

Furmonertinib group: mPFS:20.8 months (95% CI: 17.8–23.5); TEAE: 20 (11%).

Gefitinib group: mPFS: 11.1 months (95% CI: 9.7–12.5); TEAE: 32 (18%).

Aumolertinib [21] NCT03849768 Phase III 429 Aumolertinib (110 mg) verus gefitinib (250 mg)

Aumolertinib group: mPFS: 19.3 months (95% CI: 17.8–20.8); ORR: 73.8%; DOR: 93.0%; TEAE ≥ 3: 36.4%.

Gefitinib group: mPFS: 9.9 months (95% CI: 8.3–12.6); ORR: 72.1%; DOR: 96.7%; TEAE ≥ 3: 35.8%.

Lazertinib [22] NCT04248829 Phase III 393 Lazertinib verus gefitinib mPFS: 20.6 verus 9.7 months; HR: 0.45 (95% CI: 0.34–0.58); 0RR: 76% verus 76% (95% CI: 0.62–1.59); the safety profiles of both treatments were consistent with their previously reported safety profiles
Befotertinib [23] NCT03861156 Phase II 466 Cohort A: befotertinib of 50 mg once daily; Cohort B: befotertinib of 75 to 100 mg once daily

Cohorts A (50 mg), n = 176; ORR: 54.0%; mPFS: 12.5 months (95% CI: 11.1–13.8); TEAE ≥ 3: 20.5%; treatment‐related serious adverse events: 11.4%.

Cohorts B (50 mg), n = 290; ORR: 67.6%; mPFS: 16.6 months (95% CI: 15.0–not evaluable [NE]); TEAE ≥ 3: 29.3%; treatment‐related serious adverse events: 10.0%

Rezivertinib [24] NCT03812809 Phase IIb 226 Patients received rezivertinib at 180 mg orally once daily ORR: 64.6% (95% CI: 58.0–70.8); DCR: 89.8% (95% CI: 85.1–93); mPFS: 12.2 months (95% CI: 9.6–13.9); mOS: 23.9 months (95% CI: 20.0–not calculated); of 226 patients, 188 (83.2%) had at least one treatment‐related adverse event, whereas grade more than or equal to 3 occurred in 45 (19.9%) patients. No interstitial lung disease was reported
SH‐1028 [25] NCT03823807 Phase II 286

Part A: dose‐verification study; n = 59.

Part B: second‐line registration study; n = 227

Part A: ORR: 55.9% (95% CI: 42.4–68.8); mPFS: 12.4 months (95% CI: 8.3–20.8); mOS: 26.0 months (95% CI: 23.3–not reached).

Part B: ORR: 60.4% (95% CI: 53.7–66.8); mPFS: 12.6 months (95% CI: 9.7–15.3); mOS: immature; Among the 286 patients, 44 of them experienced at least one grade 3 or higher treatment‐related adverse event

D‐0316 [26] NCT04206072 Phase III 568 Befotertinib verus icotinib

Befotertinib group: n = 182; mPFS: 22.1 months (95% CI: 17.9–not estimable); TEAE ≥ 3.30%.

Icotinib group: n = 180; mPFS:13.8 months (95% CI: 12.4–15.2); TEAE ≥ 3.8%

Abbreviations: 95% CI=confidence interval; DCR = disease control rate; mPFS = median progression‐free survival; ORR = objective response rate; TEAE = treatment‐emergent adverse event.

3. Mechanisms of Acquired Resistance to Third‐Generation EGFR‐TKI

Resistance mechanisms to third‐generation EGFR‐TKI can be broadly categorized into EGFR‐dependent (on‐target) and EGFR‐independent (off‐target) pathways. On‐target resistance primarily involves acquired mutations in the EGFR kinase domain, leading to sustained activation and signaling of receptor tyrosine kinases (RTKs). In contrast, off‐target resistance encompasses tumor cell escape from EGFR‐TKI efficacy via upregulation of downstream signaling proteins, activation of bypass signaling pathways, or phenotypic transformation. While patients treated with first‐ or second‐generation EGFR‐TKI typically develop on‐target resistance, approximately 60% is attributed to T790M mutations [27]. On‐target resistance mechanisms are observed in only 6%–17% of patients receiving third‐generation EGFR‐TKI as first‐line therapy [28, 29]. Acquired resistance mechanisms following first‐line third‐generation EGFR‐TKI treatment in EGFR‐mutant NSCLC are further discussed in Figure 2.

FIGURE 2.

FIGURE 2

Overview of the EGFR signal transduction pathway model, including on‐ and off‐target mechanisms. The left panel illustrates resistance to targeted therapy due to mutations in the EGFR tyrosine kinase domain, which hinder the binding of TKIs to EGFR, thereby rendering tumor cells insensitive to EGFR inhibition. It outlines prevalent mutations following resistance to third‐generation EGFR‐TKI. Fourth‐generation EGFR‐TKI are specifically designed to target compound mutations that current FDA‐approved EGFR inhibitors fail to address. 3G, third generation; act, activation; amp, amplification; AXL, Axl receptor tyrosine kinase; EMT, epithelial–mesenchymal transition; FGFR, fibroblast growth factor receptor; IGF1R, insulin‐like growth factor 1 receptor; mut, mutation; PD, disease progression; PI3K, phosphatidylinositol‐3‐kinase.

3.1. On‐Target Resistance

On‐target resistance often involves alterations in critical amino acid residues that disrupt TKI binding to the ATP‐binding site of the EGFR kinase domain. Currently, C797S is the most common EGFR‐dependent resistance mutation following third‐generation EGFR‐TKI therapy (incidence: 3.2% post‐first‐line osimertinib) [30]. This mutation involves a cysteine‐to‐serine substitution in exon 20 of the EGFR gene, impairing the ability of third‐generation EGFR‐TKI to form covalent bonds in the ATP‐binding pocket, thereby compromising their efficacy in suppressing EGFR activation. Notably, the C797S mutation may occur alone or coexist with the T790M mutation. When the C797S mutation and the T790M mutation are on the same allele, it is termed a cis mutation; if on different alleles, a trans mutation. This phenomenon may relate to tumor heterogeneity, selective pressure, and clonal evolution [31]. In addition to C797S, other resistance mutations include: G724S mutation located in the P‐loop region, which impedes drug binding by altering the conformation of the glycine‐rich loop [32]. G796X mutations that inhibit osimertinib binding to the EGFR kinase domain [33, 34]; L718Q/L792H mutations that induce steric hindrance or disrupt hydrogen bonding, altering kinase domain conformation [35]. L792X mutations that affect the kinase domain “hinge region,” impairing drug binding and diminishing inhibitory efficacy [33, 36]. Besides, wild‐type EGFR amplification (in 10%–20% of cases) can also lead to resistance by reactivating signaling pathways through heterodimerization [37].

3.2. Off‐Target Resistance

During treatment with third‐generation EGFR‐TKI, tumors can acquire resistance through non‐EGFR mutations or alterations in signaling pathways, primarily including MET amplification, gene fusions, reactivation of EGFR downstream signaling pathways, and histologic transformation.

3.2.1. MET Amplification

MET amplification is currently recognized as the most common EGFR‐independent resistance mechanism to third‐generation EGFR‐TKI. Following first‐line osimertinib treatment, MET amplification is observed in 15.84% of patients (Figure 3). The MET proto‐oncogene, located on the long arm of chromosome 7 (7q31), encodes the MET (c‐MET) protein, a transmembrane tyrosine kinase receptor. Binding of MET to its ligand, hepatocyte growth factor (HGF) secreted by stromal cells, induces receptor dimerization and activation, thereby triggering EGFR‐independent downstream signaling pathways such as PI3K/AKT, JAK/STAT, and RAS/MAPK/ERK. These pathways promote resistance to third‐generation EGFR‐TKI [43]. Consequently, dual inhibition of EGFR and MET is necessary to overcome resistance driven by MET amplification. Preclinical studies have shown that combining osimertinib with MET knockdown or small‐molecule inhibitors (e.g., crizotinib) effectively reverses MET amplification–mediated resistance [44].

FIGURE 3.

FIGURE 3

The frequency of acquired resistance mutations after first‐line treatment with third generation EGFR‐TKI. Mechanisms of resistance to first‐line osimertinib: Amp, amplification; other, CCND2, CCND3, CCNE1, CDK4, CDN2a, TERT, RB1loss, and PTEN loss; other mut, G796S, L718Q, EX20ins, and S768I; X, C797S or C797G. Acquired changes in the sample following osimertinib in one or more of the patients [31, 38, 39, 40, 41, 42].

3.2.2. Alterations in Other Tyrosine Kinase Receptors

In addition to MET amplification, aberrant activation of other tyrosine kinase receptors, such as HER2, AXL, FGFR1, and IGF1R, is closely associated with EGFR‐TKI resistance. In the AURA3 clinical trial, HER2 amplification was identified as a mechanism of acquired resistance to osimertinib, occurring in approximately 5% of patients [28]. The HER2 gene encodes the ERBB2 receptor tyrosine kinase, which predominantly exists in a monomeric state or forms heterodimers with other receptors (e.g., EGFR) in the absence of a specific ligand required for homodimerization [45]. HER2 drives resistance to third‐generation EGFR‐TKI by activating the MAPK and PI3K signaling pathways independent of EGFR activity.

AXL, another receptor tyrosine kinase, plays a significant role in tumor growth, invasion, and metastasis. Taniguchi et al. demonstrated that AXL overexpression is more pronounced in EGFR‐mutant lung adenocarcinoma (LUAD) compared to wild‐type EGFR [46]. Activated AXL promotes tumor cell survival and mediates resistance to osimertinib through interactions with EGFR and HER3. Additional mechanisms contributing to resistance include FGFR1 amplification and IGF1R activation [47, 48].

3.2.3. Oncogenic Fusions

Oncogenic fusions sustain signaling pathway activation by affecting tyrosine kinases, chromatin regulators, or transcription factors. These alterations account for 1%–10% of resistance cases in NSCLC [49], involving RET, BRAF, ALK, ROS1, FGFR3, and NTRK1 [50, 51, 52]. A study of 62 patients receiving first‐line osimertinib reported that 19% exhibited off‐target resistance driven by oncogenic fusions, which were associated with poor prognosis [38].

3.2.4. Reactivation of Downstream Signaling Pathways of EGFR

EGFR mediates its biological functions by activating several downstream signaling pathways, including RAS/RAF/MAPK, PI3K/AKT, and JAK/STAT, through ligand binding (observed in 10%–15% of cases) [39]. Mutations in RAS/RAF can reactivate the MAPK pathway, leading to resistance to third‐generation EGFR‐TKI [53, 54]. Additionally, ERK upregulation within the MAPK pathway has been shown to drive resistance, whereas MEK/ERK inhibitors can restore sensitivity to EGFR‐TKI [55].

Studies suggest that PIK3CA mutations and PTEN loss are key drivers of abnormal PI3K pathway activation [13], which leads to persistent activation of the PI3K/AKT/mTOR pathway. This dysregulation plays a crucial role in tumorigenesis, proliferation, migration, invasion, and therapeutic resistance. PIK3CA mutations are notably prevalent in advanced NSCLC patients treated with osimertinib [33, 56]. Wu et al. demonstrated that osimertinib increases Rab GTPase (RAB17) expression during first‐line treatment in NSCLC, promoting exosome release. These exosomes contain wild‐type EGFR proteins, activating downstream PI3K/AKT and MAPK pathways and driving osimertinib resistance [57].

Similarly, in patients resistant to third‐generation EGFR‐TKI, Liu et al. reported that STAT3 phosphorylation and dimerization enhance the expression of downstream target genes, such as Bcl‐2, MMP‐2, and VEGF, through JAK/STAT pathway activation. This mechanism bypasses EGFR signaling, promoting tumor cell proliferation, invasion, and anti‐apoptotic activity [58]. Furthermore, JAK/STAT activation upregulates PD‐L1 expression, enabling immune evasion and reducing EGFR‐TKI efficacy [59].

3.2.5. Cell Cycle Gene Alterations

Genetic changes in the cell cycle include alterations in cyclin D1, D2, and E1 genes, CDK4 and CDK6 genes, and the CDKN2A gene [56]. Upregulation of these pro‐oncogenic genes has been observed in osimertinib‐treated patients and correlates with worse clinical outcomes [56, 60]. Research suggests that the CDK4/6‐RB signaling axis reduces EGFR‐TKI efficacy in EGFR‐mutant NSCLC, highlighting CDK4/6 as pivotal mediators of resistance. Thus, targeting CDK4/6 may enhance EGFR‐TKI antitumor effects.

3.2.6. Histological Transformation

NSCLC can transform into small cell lung cancer (SCLC)following third‐generation EGFR‐TKI treatment failure, as shown by extensive evidence [61, 62]. This transformation involves substantial morphological and biological changes. While the mechanisms are not fully understood, these tumors retain EGFR mutations but lose EGFR‐driven oncogenic activity, rendering EGFR‐TKI ineffective. Bi‐allelic inactivation of TP53 and RB1 genes is observed in most cases of SCLC transformation [63]. Additional genetic alterations include TERT amplification, PIK3CA oncogenic mutation [64], ASCL1 transcription factor activation, and MYC activation [65, 66], which may serve as therapeutic targets for this subtype [67].

3.2.7. EMT

Epithelial mesenchymal transition (EMT) is strongly associated with resistance to third‐generation EGFR‐TKI. PIM1 overexpression enhances proliferation, invasion, and drug resistance in osimertinib‐resistant cells by phosphorylating and inhibiting GSK3β, which stabilizes SNAIL and SLUG proteins. This process worsens EMT and resistance, while PIM1 inhibitors can suppress EMT and restore osimertinib sensitivity [68]. Furthermore, osimertinib‐induced TGFβ2 elevation is linked to EMT via SMAD2 activation and the NF‐κB pathway, offering important insights into resistance mechanisms [69]. Epigenomic and CRISPR/Cas9 screening highlighted the MIR141/MIR200C‐ZEB1/ZEB2‐FGFR1 axis as a central driver of EMT‐related EGFR‐TKI resistance, presenting novel diagnostic and therapeutic opportunities [70].

3.3. Mechanisms of Resistance to Third‐Generation EGFR‐TKI in Brain Metastasis

FLAURA2 [71], AENEAS [21], and FURLONG [20] trials demonstrated significant CNS PFS benefits of third‐generation EGFR‐TKI in EGFR‐mutant NSCLC with brain metastases (CNS PFS: osimertinib 18.9 months vs. first‐ /second‐generation EGFR‐TKI 10.2 months; aumolertinib 15.3 months vs. gefitinib 8.2 months; furmonertinib 20.8 months vs. gefitinib 9.8 months). However, limited blood–brain barrier penetration results in inadequate intracranial drug exposure. Additionally, molecular heterogeneity in brain metastases and the lack of prospective studies focusing on CNS‐specific resistance mechanisms present challenges in accurately understanding resistance patterns and devising therapeutic strategies.

Fu et al. found that osimertinib treatment in EGFR‐mutant lung cancer patients with brain metastases stimulates the release of immunogenic molecules (e.g., HMGB1, CALR), recruits T cells, enhances T‐cell infiltration, and upregulates CTLA4 expression, thereby remodeling the tumor immune microenvironment [72]. Other studies highlighted the activation of mitochondrial metabolism, particularly oxidative phosphorylation (OXPHOS), in brain metastases. Gamitrinib, an OXPHOS inhibitor, was shown to induce apoptosis and suppress tumor proliferation effectively. Combining OXPHOS inhibitors with anti‐PD‐1 immunotherapy significantly prolonged survival in preclinical models of lung cancer brain metastasis [73]. Furthermore, the RhoA/SRF pathway plays a vital role in brain metastases and osimertinib resistance. Astrocyte‐derived IL‐11 mediates immune evasion, and targeting the IL‐11/gp130/EGFR axis via RhoA inhibition holds therapeutic potential [74, 75].

Ruan et al., through single‐cell sequencing of cerebrospinal fluid (CSF) from leptomeningeal metastasis (LM) patients, identified M2‐polarized macrophages and regulatory T cells that signify an immunosuppressive microenvironment [76]. Furthermore, malignant epithelial cell clusters in the CSF of LM patients were also identified as key drivers of osimertinib resistance. These cells facilitate immune evasion through CD47‐SIRPA interactions and RNASE1_M signaling [77].

CNS progression remains a significant obstacle in NSCLC management. The findings above shed light on potential mechanisms underlying brain metastases and present therapeutic targets for further investigation to develop personalized strategies.

4. Liquid Biopsy and Molecular Biomarkers in EGFR‐TKI Resistance Monitoring

For patients developing resistance after third‐generation EGFR‐TKI therapy, re‐biopsy of tumor tissue is often conducted to identify resistance mechanisms and guide subsequent treatment. However, challenges associated with tissue biopsies, such as risks of invasive procedures, tumor heterogeneity, insufficient sample size, limited patient compliance, and ethical issues, can impact their feasibility. Next‐generation sequencing (NGS) has become a crucial tool for detecting resistance‐related mutations. Although plasma‐based NGS demonstrates high specificity, its sensitivity varies across platforms due to limited tumor‐derived DNA. In the BioCAST/IFCT‐1002 lung cancer study, plasma‐based NGS showed a sensitivity of 58% and a specificity of 87% [78].

In clinical settings, liquid biopsy represents a non‐invasive alternative for monitoring resistance. By analyzing circulating tumor DNA (ctDNA) in blood, liquid biopsy enables real‐time tracking of tumor‐specific genetic changes [79]. A meta‐analysis by Chen et al. revealed sensitivity and specificity rates of 69% (95% CI: 0.63–0.74) and 99% (95% CI: 0.97–1.00), respectively, for ctDNA in detecting mutations [80]. A study involving 122 NSCLC patients treated with EGFR‐TKI found that 41.8% exhibited multiple resistance mutations. Notably, hypermethylation of homeobox (HOX) genes, known regulators of tumor differentiation, was highlighted as a signature mechanism of EGFR‐TKI resistance [81].

Additionally, cell‐free DNA (cfDNA) analysis also detects small‐cell transformation in EGFR‐mutant adenocarcinoma, though the sensitivity for resistance mutations remains suboptimal [82]. Meanwhile, extracellular vesicle (EV) mRNA sequencing provides detailed insights into somatic mutations, resistance mechanisms, and tumor recurrence [83]. For patients with brain metastases, the limited blood–brain barrier penetration of ctDNA detection is a significant limitation, as only a small fraction of mutations are detectable in plasma. However, CSF demonstrates superiority for detecting CNS‐derived ctDNA, offering higher allele detection rates and variant allele frequencies compared to plasma, with sensitivities of 81.5% in CSF versus 62.5% in plasma [75].

Beyond liquid biopsy technologies, dysregulation of resistance‐related molecular biomarkers also provides critical insights for monitoring resistance and prognostic stratification. Research shows that PrPC levels increase during EGFR‐TKI resistance, and reducing PrPC expression restores sensitivity to osimertinib. Thus, PrPC is recognized as a key driver of EMT‐dependent EGFR‐TKI resistance and a potential therapeutic target for EGFR‐mutant NSCLC patients with TKI failure [84]. Similarly, elevated serum levels of soluble cadherin‐3 (sCDH3) during EGFR‐TKI resistance correlate negatively with PFS and OS. sCDH3 enhances tumor cell invasiveness by regulating EMT, serving as a dual‐function biomarker for early resistance warning and survival prediction [85]. Additionally, TP53 co‐mutations in EGFR‐mutant NSCLC accelerate TKI resistance. Enrichment of APOBEC3A signatures in tumor samples from relapsed patients points to potential predictive biomarkers [86, 87]. Notably, mutations in EGFR, TP53, CDKN2A, MYC, and CDKN2B are more frequently detected in CSF ctDNA than in lung adenocarcinoma tissues (p < 0.05) [88]. These molecular dysregulations not only provide resistance monitoring targets but also underpin therapeutic strategies to overcome resistance.

5. Strategies for Overcoming Resistance to Third Generation EGFR‐TKI

5.1. Treatment Strategies Targeting On‐Target Resistance Mechanisms

5.1.1. Targeted Rechallenge

Targeted rechallenge involves the re‐administration of targeted therapies to patients who previously discontinued treatment due to resistance or toxicity, aiming to regain clinical benefit. In cases of acquired resistance to third‐generation EGFR‐TKI, secondary mutations in the EGFR kinase domain (e.g., L718Q, G724S) retain sensitivity to first‐ or second‐generation EGFR‐TKI, likely due to allosteric effects or conformational changes in the ATP‐binding pocket. For instance, a study reported that 8 patients with osimertinib‐resistant Ex19del/G724S mutations achieved a 100% disease control rate and a median PFS of 4.5 months after rechallenge with the second‐generation TKI afatinib, significantly outperforming 15 patients treated with non‐afatinib therapies (median PFS: 1.7 months) [89]. For patients harboring the L718Q mutation, afatinib combined with an anti‐EGFR monoclonal antibody (e.g., cetuximab) has demonstrated efficacy as a salvage regimen [90]. Similarly, durable responses have been observed in patients with L718V mutations treated with afatinib or brigatinib (an EGFR/ALK dual‐target TKI) [91, 92]. A case report further highlighted sensitivity to gefitinib in a patient with the G796S mutation following disease progression on osimertinib [93].

For resistance driven by EGFR T790M/C797S compound mutations, therapeutic strategies are contingent on the allelic configuration. When C797S and T790M are in trans, sensitivity to combined first‐ and third‐generation EGFR‐TKI is retained [94]. In contrast, cis configurations render EGFR‐TKI ineffective, posing a significant therapeutic challenge [29]. A retrospective study of patients with cis C797S/T790M mutations showed that brigatinib combined with cetuximab achieved an objective response rate (ORR) of 60% and a median PFS of 14 months, compared to 10% ORR and 3 months median PFS in chemotherapy‐treated patients [95]. Additional strategies, such as the combination of brigatinib with chemotherapy or anti‐angiogenic agents, or osimertinib with anlotinib, have shown potential benefits for patients with cis T790M/C797S mutations [96, 97]. Despite increasing attention to cis C797S‐mediated resistance, no standardized treatment has been established, highlighting the need for prospective trials to validate safety and efficacy in this population.

5.1.2. Novel Later‐Generation of EGFR Inhibitors

No EGFR‐targeted therapies are currently approved following progression on third‐generation EGFR‐TKI. However, fourth‐generation EGFR‐TKI designed to address C797S‐mediated resistance have shown encouraging potential. EAI045, which binds to a c‐helix displacement site in the kinase inactive conformation [98], exhibits preclinical efficacy particularly when combined with cetuximab [99, 100]. BBT‐176, a C797S‐selective inhibitor with broad activity against wild‐type EGFR, demonstrated tumor shrinkage and radiographic improvement in a Phase I trial (NCT04820023) [101]. Similarly, JBJ‐09‐063, a novel EGFR variant inhibitor, has shown significant activity against EGFR L858R/T790M/C797S triple mutations in preclinical models, especially when used in combination with third‐generation TKIs [102]. Other investigational C797S‐specific inhibitors include OBX02‐011 [103], BI‐4732 [104], CH7233163 [105], and JBJ‐04‐125‐02 [106]. Notably, BLU‐945, a targeted agent designed for triple‐resistant EGFR mutations (EGFR 19del/L858R/T790M/C797S), showed tumor reduction in Phase I/II trials as monotherapy or in combination with osimertinib, but its high‐dose cohort was discontinued due to hepatic toxicity [107]. As with third‐generation EGFR‐TKI, novel agents targeting the EGFR C797S resistance mutation may ultimately encounter resistance challenges. Optimally, fourth‐generation EGFR‐TKI should not only overcome C797S‐mediated resistance but also demonstrate improved efficacy in patients with CNS metastases. Currently, several fourth‐generation EGFR‐TKI have entered clinical trials, providing new options to combat resistance to third‐generation therapies.

5.1.3. Targeted Protein Degraders

PROTACs (Proteolysis Targeting Chimeras) represent a novel class of tumor‐targeting drugs that promote the ubiquitination and degradation of target proteins (e.g., EGFR) by recruiting E3 ubiquitin ligases, thereby addressing the limitations of conventional TKIs, which only inhibit kinase activity [108]. HJM‐561 and PROTAC‐12 are orally administered PROTACs designed to target the EGFR L858R/T790M/C797S triple mutation (including cis‐C797S); notably, HJM‐561 achieved an 82% reduction in tumor volume without recurrence in a PDX model of EGFR‐mutated NSCLC [109, 110]. Currently, multiple PROTACs, such as HSK40118 (NCT06050980) and CFT8919 (NCT06641609), are in phase I clinical trials involving patients with EGFR‐mutant NSCLC. While PROTACs offer a promising therapeutic approach for EGFR‐mutant lung cancer, particularly in patients with multidrug resistance, they still face critical challenges, including issues related to drug delivery, toxicity, and evaluating their compatibility with combination therapies.

5.2. Treatment Strategies Targeting Off‐Target Resistance Mechanisms

5.2.1. Combination of EGFR‐TKI With Signal Pathway‐Related Inhibitors

To address off‐target resistance following first‐line treatment with third‐generation EGFR‐TKI, a promising therapeutic approach is combining EGFR‐TKI with agents targeting activated bypass signaling pathways. These combinations include, but are not limited to, EGFR‐TKI plus MET inhibitors, other receptor tyrosine kinase inhibitors, anti‐angiogenic agents, or cell cycle inhibitors (Figure 4).

FIGURE 4.

FIGURE 4

Potential therapeutic strategies targeting resistance mechanisms to third‐generation EGFR‐TKI. For patients experiencing disease progression following third‐generation EGFR‐TKI therapy, molecular profiling should be performed through tissue biopsy combined with liquid biopsy (e.g., ctDNA analysis) to dynamically analyze the genomic evolution of tumors, clarify resistance mechanisms, and guide subsequent precision treatment. This figure delineates stratified intervention strategies post‐resistance to third‐generation EGFR‐TKI, including targeting specific mutations, bypass activation, aberrant downstream signaling pathways, and novel drug technologies. ADC, antibody‐drug conjugate; CNS, central nervous system; CSF, cerebrospinal fluid; ctDNA, circulating tumor DNA; PROTAC, Proteolysis‐Targeting Chimera; T‐DM1, trastuzumab emtansine; T‐DXd, trastuzumab deruxtecan; VEGF/VEGFR, vascular endothelial growth factor/receptor.

5.2.1.1. EGFR TKI Plus MET Tyrosine Kinase Receptor Inhibitors

Emerging clinical evidence indicates that combining osimertinib with MET inhibitors can effectively overcome MET amplification‐mediated resistance. Case reports have shown that the combination of osimertinib and crizotinib achieves a median PFS ranging from 3 to 19 months [111, 112]. In the TATTON study, the osimertinib plus savolitinib 600 mg cohort demonstrated an ORR of 33%–67%, while the 300 mg cohort showed an ORR of 62%, with median PFS of 5.5–11.1 months and 9.0 months, respectively [113]. Similarly, the INSIGHT trial revealed that combining gefitinib with tepotinib significantly improved PFS and OS compared to chemotherapy, achieving an ORR of 66.7% versus 42.9%, with median PFS of 4.9 months versus 4.4 months [114, 115]. Furthermore, the EGFR‐MET bispecific antibody amivantamab has emerged as a novel therapeutic option for patients with MET alterations. Table 2 highlights ongoing phase I/II clinical trials targeting MET amplification.

TABLE 2.

Current ongoing early phase I/II trials of various MET amplification inhibitors.

Drug name Disease Clinical trial (phase) N Study design Result
Savolitinib [113] EGFR and MET amplificationin NSCLC NCT02143466 (Ib) 180 Savolitinib + osimertinib

Part B: savolitinib 600 mg once daily (q.d.) + osimertinib 80 mg q.d; ORR: 33%–67%; mPFS:5.5–11.1 month.

Part D: 300 mg once daily (q.d.) + osimertinib 80 mg q.d; ORR: 62%; mPFS: 9.0 months

Tepotinib [116] EGFR and MET amplificationin NSCLC INSIGHT (II) 55 Tepotinib + gefitinib versus chemotherapy mPFS: 4.9 versus 4.4 months; (stratified HR, 0.67; 90% CI: 0.35–1.28)
Tepotinib [117] EGFR and MET amplificationin NSCLC NCT03940703 (II) 128 Tepotinib + osimertinib ORR: 50.0% (95% CI: 39.7–60.3; 49 of 98 patients); the most common treatment‐related grade 3 or worse adverse events were peripheral oedema (six [5%] of 128 patients)

Abbreviations: 95% CI = confidence interval; mPFS = median progression‐free survival; ORR = objective response rate.

5.2.1.2. EGFR TKI Plus Other Tyrosine Kinase Receptor Inhibitors

Targeted therapies have been developed for various oncogenic fusions, with promising advancements in overcoming resistance mechanisms. In the prospective clinical trial NCT03906331, the combination of osimertinib and selpercatinib demonstrated safety and efficacy in NSCLC patients with acquired RET fusions, suggesting its therapeutic potential [118]. A case report highlighted that combining osimertinib with BRAF kinase inhibitors (trametinib or dabrafenib) effectively overcomes MKRN1‐BRAF fusion‐mediated resistance [119, 120]. Osimertinib combined with alectinib or crizotinib effectively manages EML4‐ALK or PLEKHA7‐ALK fusions [121]. Additionally, a case study reported clinical benefit from the combination of aumolertinib and crizotinib in a patient with concurrent EGFR exon 19 deletion and SLC34A2‐ROS1 fusion [122]. Clinical studies also demonstrate that entrectinib exhibits a high overall response rate (ORR) against ROS1 fusions, and the combination of osimertinib and entrectinib may represent a novel option for advanced‐stage patients [123]. These findings indicate that combining EGFR‐TKI with fusion‐targeted inhibitors is a rational strategy to counteract resistance driven by oncogenic fusions and could enhance therapeutic outcomes.

Tyrosine kinase receptor resistance mechanisms beyond MET have been explored, with studies revealing that anti‐AXL therapies, such as monoclonal antibody mAb654 or receptor inhibitors like bemcentinib, display efficacy when combined with osimertinib and cetuximab. Triple therapy incorporating osimertinib, cetuximab, and an anti‐AXL agent demonstrated preliminary efficacy, leading to the development of bispecific antibodies targeting both AXL and EGFR. Clinical data suggest that these bispecific antibodies combined with osimertinib can sustainably suppress tumor recurrence, although further validation is needed [124]. However, combining osimertinib with ONO‐7475 (an AXL inhibitor) has been shown to upregulate FGF2 via the c‐Myc pathway, thereby activating FGFR1. FGFR1 bypasses EGFR signaling inhibition by activating the PI3K/AKT pathway, but its inhibition enhances therapeutic efficacy. In lung cancer models, Ryota Nakamura et al. combined osimertinib, ONO‐7475, and BGJ398 (an FGFR inhibitor) and observed significantly increased tumor cell apoptosis, identifying FGFR1 as a promising therapeutic target [125]. Similarly, IGF1R activation promotes MAPK signaling, and in vitro studies demonstrated that the cIGF1R‐encoded peptide C‐IGF1R acts as a molecular switch by suppressing mitophagy in resistant persister tumor cells and facilitating apoptosis. Additionally, cIGF1R enhances EGFR‐TKI antitumor activity by inhibiting IGF1R precursor gene splicing, offering novel avenues to address EGFR‐TKI resistance [126]. Currently, dual kinase inhibitors targeting both IGF1R and EGFR have been developed [127].

5.2.1.3. EGFR TKI Plus Inhibitors of Downstream Signaling Pathways

EGFR activates downstream signaling pathways, including PI3K, MAPK, and JAK/STAT. Inhibiting the reactivation of these pathways is an effective strategy to overcome EGFR‐TKI resistance. Studies have demonstrated that combining the PI3K/mTOR inhibitor dactolisib with osimertinib effectively overcomes resistance in both in vitro and in vivo models [128]. Similarly, co‐treatment with the MEK inhibitor trametinib and osimertinib restores sensitivity to osimertinib [129]. Histone deacetylase (HDAC) inhibitors reduce EGFR expression levels and downregulate EGFR‐induced phosphorylation of AKT and ERK [130]. Based on these findings, the combination of the HDAC inhibitor vorinostat and the ALK inhibitor brigatinib significantly enhances antitumor effects against EGFR L858R/T790M/C797S‐mutated lung adenocarcinoma cells. Concurrently, therapeutic strategies combining MEK inhibitors targeting RAS‐MAPK pathway reactivation with SHP2 inhibitors (e.g., RMC‐4630, JAB‐3312, SHP099) against RTK‐driven resistance are under active investigation (Table 3). In the JAK/STAT pathway, JAK1 is a key driver of STAT3 phosphorylation and signal transduction, making selective JAK1 inhibition a promising approach to address resistance. The JAK1 kinase inhibitor AZD4205 synergizes with osimertinib to enhance antitumor activity in NSCLC xenograft models [131]. Additionally, a clinical trial evaluating the combination of osimertinib and another JAK1 inhibitor, itacitinib, is ongoing (NCT02917993).

TABLE 3.

Ongoing clinical trials addressing osimertinib resistance.

Treatment Phase Population and biomarker Main outcome NCT number
On‐target
Lazertinib + amivantamab + carboplatin + pemetrexed versus amivantamab + carboplatin + pemetrexed III

EGFRm NSLSC.

Progression after osimertinib treatment

PFS.

OS.

Safety

NCT04988295
JIN‐A02 I/II EGFRm of C797S or T790M

MTD.

RP2D.

Safety

NCT05394831
APG‐1252 + Osimertinib Ib

EGFRm NSLSC.

Progression after osimertinib treatment

MTD.

RP2D.

Safety

NCT04001777
Different doses of sulfamethoxazole furmonertinib II

EGFRm NSLSC.

Progression after osimertinib treatment

MTD.

Safety

NCT06394674
Off‐target
Osimertinib + abemaciclib II

EGFRm NSLSC.

Progression after osimertinib treatment.

Cell cycle

ORR.

PFS.

OS

NCT04545710
Osimertinib + dalpiciclib II

EGFRm NSLSC.

Progression after osimertinib treatment.

Cell cycle

MTD.

RP2D

NCT06363734
BPI‐1178 + osimertinib I

EGFRm NSLSC.

Progression after osimertinib b treatment.

Cell cycle: CDK4/CDK6

ORR.

PFS.

Safety

NCT06362980
Osimertinib + alisertib/sapanisertib 1b

EGFRm NSLSC.

Progression after osimertinib treatment.

mTORC1/2 inhibitors

MTD.

RP2D.

ORR.

DCR.

PFS

NCT04479306
Savolitinib + osimertinib III

EGFRm NSLSC.

Progression after osimertinib treatment.

MET amplified

ORR.

PFS.

Safety

NCT05261399
BBP‐398 + osimertinib Ia/Ib

EGFRm NSLSC.

Progression after osimertinib treatment.

MET amplified

MTD.

RP2D

NCT06032936
Osimertinib + savolitinib II

EGFRm NSLSC.

Progression after osimertinib treatment.

MET amplified

RP2D.

Safety

NCT03778229
Antibody drug conjugates
Osimertinib + cetuximab + tucatinib I

EGFRm NSLSC.

Progression after osimertinib treatment

MTD NCT06067776
JMT101 + osimertinib II

EGFRm NSLSC.

Progression after osimertinib treatment

ORR.

DCR.

DOR.

PFS.

OS

NCT06391944
HER3‐DXd (patritumab deruxtecan; U3‐1402) + osimertinib I

EGFRm NSLSC.

Progression after osimertinib treatment

RCD.

Safety

NCT04676477
Dato‐DXd + osimertinib/Dato‐DXd/platinum‐based doublet chemotherapy III

EGFRm NSLSC.

Progression after osimertinib treatment.

PFS NCT06417814
Chemotherapy and immunotherapy
Pemetrexed/carboplatin + lazertinib II

EGFRm NSLSC.

Progression after osimertinib treatment

iORR.

iPFS.

ORR.

DOR.

DCR.

OS

NCT05477615
Necitumumab + trastuzumab + osimertinib Ib/II

EGFRm NSLSC.

Progression after osimertinib treatment

RP2D.

ORR

NCT04285671
Amivantamab + lazertinib + bevacizumab II

EGFRm NSLSC.

Progression after third generation treatment

Safety NCT05601973
Other strategies
Alisertib + osimertinib I/Ib

EGFRm NSLSC.

Progression after osimertinib treatment

MTD.

Safety

NCT04085315
APG‐1252 + osimertinib Ib

EGFRm NSLSC.

Progression after osimertinib treatment

MTD.

RP2D

NCT04001777
Quaratusugene ozeplasmid (reqorsa) + osimertinib I/II

EGFRm NSLSC.

Progression after osimertinib treatment

RP2D.

MTD.

Safety

NCT04486833

Abbreviations: CP = carboplatin and pemetrexed; DCR = disease control rate; DOR = duration of response; EGFRm = EGFR mutant; iORR = intracranial objective response rate; iPFS = intracranial progression‐free survival; MTD = maximum tolerated dose; NSCLC = non‐small cell lung cancer; ORR = objective response rate; OS=overall survival; PFS=progression‐free survival; RCD = recommended combination dose; RP2D = recommended phase 2 dose; TKI = tyrosine kinase inhibitor.

5.2.1.4. EGFR‐TKI Plus Anti‐VEGF/VEGFR Antibodies

The VEGF pathway has been implicated in EGFR‐TKI resistance, functioning as a compensatory mechanism by activating alternative pathways, such as PI3K/AKT and MAPK, to sustain tumor cell survival following EGFR inhibition [132]. Currently, bevacizumab and ramucirumab are both globally approved VEGF inhibitors for advanced NSCLC. Although combining first‐generation EGFR‐TKI (e.g., erlotinib) with VEGF inhibitors has demonstrated clinical efficacy [133], the WJOG9717L and BOOSTER trials indicated that adding bevacizumab to osimertinib did not improve PFS and increased grade ≥ 3 treatment‐related adverse events [134, 135]. Encouragingly, the CTONG‐1803/ALTER‐L001 trial showed that EGFR‐TKI combined with anlotinib significantly prolonged PFS in resistant patients (9 vs. 6 months) [136], presenting a potential treatment option for specific resistance mechanisms, though further validation in larger studies is required.

5.2.1.5. Cell Cycle Inhibitors

Current therapeutic strategies to target cell cycle alterations after resistance to third‐generation EGFR‐TKI focus on CDK4/6 inhibitors. Abemaciclib, a selective CDK4/6 inhibitor, has been shown to effectively suppress cell proliferation by inhibiting CDK4/6‐mediated phosphorylation of Rb, thereby arresting the cell cycle at the G1/S transition, making it a promising therapeutic option [137]. A case report demonstrated that combining osimertinib with palbociclib (a CDK4/6 inhibitor) after disease progression maintained PR for over 10 months [138]. Combining CDK4/6 inhibitors with third‐generation EGFR‐TKI may represent a novel strategy to overcome or delay resistance in this patient population [139].

5.2.2. Chemotherapy and Immunotherapy

For patients with undefined resistance mechanisms (30%–50% of cases), platinum‐based doublet chemotherapy (e.g., pemetrexed–carboplatin or paclitaxel–carboplatin) remains a cornerstone, albeit with limited efficacy. While the continuation of EGFR‐TKI during chemotherapy is debated, retrospective studies suggest that combining osimertinib with pemetrexed‐platinum in progressive patients is feasible and may confer benefit [140, 141].

In resistant patients with high PD‐L1 expression (≥ 50%) and no targetable mutations, immunotherapy has potential utility. While CheckMate722 [142] and KEYNOTE‐789 [143] studies revealed that immune checkpoint inhibitors (ICIs), either as monotherapy or in combination with chemotherapy, did not significantly improve OS and highlighted the need for cautious management of immune‐related pulmonary toxicity in the EGFR‐mutant population. Currently, combination strategies have shown encouraging advancements. For example, the combination of sintilimab and chemotherapy achieved a median PFS of 7.0 months (vs. 4.3 months) [144]. Moreover, the PD‐1/VEGF bispecific antibody ivonescimab (AK112), combined with chemotherapy, demonstrated substantial efficacy improvements in the HARMO study [145]. Similarly, in the ongoing MARIPOSA‐2 trial, the combination of amivantamab with chemotherapy, or amivantamab‐lazertinib with chemotherapy, extended PFS (8.2/8.3 vs. 4.2 months) and intracranial PFS (12.5/12.8 vs. 8.3 months) [146], although a higher incidence of venous thromboembolism was observed (37% vs. 9%) [147]. These findings underscore the potential for immune‐chemotherapy combinations to emerge as a new standard of care for patients lacking actionable mutations following EGFR‐TKI resistance. four‐drug combination regimens are gaining attention in the post‐EGFR‐TKI resistance setting. The Phase III ORIENT‐31 study demonstrated that the combination of sintilimab, bevacizumab, pemetrexed, and cisplatin achieved a median PFS of 7.2 months compared to 4.3 months with chemotherapy alone, with an ORR of 69.5% [144]. However, the long‐term outcomes and OS data for this strategy remain under investigation, and further clinical trials are required to validate its efficacy.

For patients with small‐cell or EMT transformation following treatment with third‐generation EGFR‐TKI, platinum‐etoposide remains the standard therapy, albeit with limited progression‐free survival (PFS) benefits [148]. Preliminary studies have shown that combining chemotherapy with immunotherapy ± bevacizumab can improve outcomes (PFS: 5.1/4.1 months; OS: 20.2 vs. 7.9 months) [149]. Ongoing phase II trials (NCT05957510) are currently investigating the efficacy of chemotherapy combined with serplulimab in SCLC‐transformed NSCLC, which may provide further insights.

Currently, immunotherapy strategies have shifted from a single mode to a diversified combination mode, and immune‐combination chemotherapy with bispecific antibodies may become a new standard for patients without targeted mutations after drug resistance. Meanwhile, the exploration of four‐drug combination regimens (Platinum‐based dual chemotherapy combined with immunotherapy and anti‐angiogenic therapy (e.g., “ABCP” regimen: atezolizumab + bevacizumab + carboplatin + paclitaxel)) and novel drug combinations based on tumor heterogeneity also provides new therapeutic strategies to overcome drug resistance.

5.2.3. Antibody Drug Conjugates

For patients with HER2 amplification who experience progression following third‐generation EGFR‐TKI therapy, combining EGFR‐TKI with HER2‐TKIs has demonstrated limited efficacy [150]. For instance, the pan‐HER‐TKI pyrotinib achieved a median PFS of only 6.3 months in HER2‐amplified patients [151]. Recently, antibody‐drug conjugates (ADCs) have emerged as a promising strategy to overcome HER2 amplification‐driven resistance to EGFR‐TKI due to their unique mechanism of action. ADCs utilize monoclonal antibodies to selectively target HER2 antigens on tumor cell surfaces. Upon internalization, the linker is cleaved in lysosomes, releasing a cytotoxic payload that induces tumor cell apoptosis [152].

Trastuzumab emtansine (T‐DM1), the first HER2‐targeted ADC approved for HER2‐positive metastatic breast cancer, has shown potential in addressing HER2 amplification‐driven resistance to third‐generation EGFR‐TKI. However, in previous studies, T‐DM1 demonstrated limited efficacy in heavily pretreated HER2‐overexpressing NSCLC patients (IHC 3+ cohort, n = 20), with an ORR of only 20% [153]. In contrast, trastuzumab deruxtecan (T‐DXd), another HER2‐targeted ADC, has shown more promising results. A Phase II study in 91 NSCLC patients reported a median PFS of 8.2 months (95% CI: 6.0–11.9) and a median OS of 17.8 months (95% CI: 13.8–22.1) [154]. Additionally, another Phase II trial evaluated T‐DXd at two dose levels (5.4 and 6.4 mg/kg) in treatment‐naïve HER2‐mutant metastatic NSCLC patients. The ORRs were 49.0% (95% CI: 39.0–59.1) and 56.0% (95% CI: 41.3–70.0), respectively, for the 5.4 and 6.4 mg/kg dose groups [155]. Beyond HER2‐targeted ADCs, agents targeting TROP2 (e.g., Dato‐DXd), HER3 (e.g., patritumab deruxtecan), cMET, and CEACAM5 are also under clinical investigation, offering new avenues for precision therapy in NSCLC [156].

5.3. Management of CNS Metastases

The CNS represents the most common site of distant metastasis in advanced NSCLC, with approximately 30% of patients developing BM during the disease course [11]. For EGFR‐mutant patients with BM, third‐generation EGFR‐TKI demonstrate significantly enhanced blood–brain barrier (BBB) penetration, achieving CNS ORR of 60%–80% in treatment‐naïve BM patients [157, 158]. The phase III FLAURA2 trial revealed CNS ORR of 73% with osimertinib combined with chemotherapy versus 69% with monotherapy [159], suggesting potential paradigm shifts in first‐line BM management through combination strategies. However, the BBB in CNS metastases limits synchronized intracranial control by systemic therapies, often resulting in insufficient drug exposure during resistance phases. Overcoming acquired CNS resistance remains a critical clinical challenge.

The BLOOM study reported significant intracranial activity of double‐dose osimertinib (160 mg/day) in EGFR‐mutant LM patients, achieving an ORR of 62%, median PFS of 8.6 months, and OS of 11 months [8]. Similarly, a phase II study further confirmed a median PFS of 8.0 months and OS of 13.3 months [160]. In addition, a prospective phase I/II trial (ChiCTR1800016615) showed that intrathecal pemetrexed combined with dexamethasone achieved a median OS of 9.0 months (n = 30; 95% CI: 6.6–11.4 months) in LM patients [161]. Ongoing trials investigating combinations such as nivolumab with ipilimumab or EGFR‐TKI paired with PARP inhibitors require further evaluation to assess safety and efficacy. Notably, Duan H et al. demonstrated that combining CTLA‐4 inhibitors with EGFR‐TKI or co‐administering PD‐1 inhibitors with oxidative phosphorylation inhibitors (e.g., gamitrinib) significantly improved survival in murine lung cancer brain metastasis models [73]. Furthermore, Adua et al. highlighted the therapeutic potential of targeting the astrocytic IL‐11/gp130/EGFR axis through RhoA inhibition [74].

Currently, clinical practice primarily relies on double‐dose TKIs and local therapies, which may temporarily mitigate CNS progression but show limited long‐term efficacy. Local treatments also carry a high risk of recurrence, while high‐dose TKIs may lead to increased treatment‐related adverse events. Future research should focus on optimizing therapeutic agents, exploring innovative combination strategies, and validating findings through large‐scale prospective studies to overcome these challenges.

6. Concluding and Future Perspectives

Third‐generation EGFR‐TKI, as the standard first‐line therapy for EGFR‐mutant advanced NSCLC, has markedly improved PFS and control of CNS metastases. However, the emergence of acquired resistance poses a significant clinical challenge. Resistance to EGFR‐TKI is classified into on‐target and off‐target mechanisms. On‐target resistance typically involves secondary mutations in the EGFR kinase domain, while off‐target resistance includes activation of bypass signaling pathways and phenotypic transformation. CNS‐specific resistance mechanisms exhibit distinctive characteristics, such as an HMGB1/CALR‐mediated immunosuppressive microenvironment and RhoA/SRF pathway activation, underscoring the need for combination treatments that address both blood–brain barrier permeability and the local tumor microenvironment. Among current strategies for monitoring EGFR‐TKI resistance, liquid biopsy approaches (e.g., ctDNA and CSF analysis) not only facilitate early identification of patients with suboptimal responses to EGFR‐TKI but also inform subsequent therapeutic decisions. However, their sensitivity is constrained by ctDNA abundance and BBB limitations, resulting in high false‐negative rates. Future advancements require the development of high‐sensitivity detection technologies (e.g., single‐cell sequencing) integrated with multi‐omics data (epigenetic and metabolomic profiles) to comprehensively elucidate resistance evolution. Emerging technologies like CRISPR/Cas9 gene editing serve as powerful tools for resistance gene screening, enabling deeper mechanistic exploration of third‐generation EGFR‐TKI resistance [162, 163].

Tailored therapeutic strategies are essential given the heterogeneity of resistance mechanisms. For on‐target resistance, fourth‐generation EGFR‐TKI (e.g., BBT‐176, JBJ‐09‐063) and proteolysis‐targeting chimeras (PROTACs) show promise against C797S mutations but require optimization for CNS penetration. Rechallenge strategies (e.g., afatinib plus cetuximab) yield transient benefits in specific mutations (e.g., G724S, L718Q), though long‐term efficacy is hindered by tumor heterogeneity. Off‐target resistance management relies on precise detection and combination targeting. For MET amplification, osimertinib plus savolitinib or amivantamab partially reverses resistance, albeit with limited durability. Targeting oncogenic fusions (e.g., RET, BRAF) via osimertinib combined with selpercatinib or dabrafenib/trametinib is feasible but requires prospective validation. CDK4/6 inhibitors (e.g., abemaciclib) enhance EGFR‐TKI sensitivity by blocking cell cycle progression, while immune‐chemotherapy combinations (e.g., sintilimab plus chemotherapy) show potential in non‐driver mutation populations, though benefits in EGFR‐mutant cohorts warrant cautious evaluation. ADCs offer hope for multi‐drug‐resistant patients, yet toxicity management and dynamic resistance evolution remain challenges.

Approximately 30%–50% of acquired resistance mechanisms to third‐generation EGFR‐TKI remain undefined. Future studies integrating single‐cell sequencing, spatial transcriptomics, and patient‐derived organoids are needed to decipher spatiotemporal tumor heterogeneity and resistance clonal evolution [164]. Recent studies reveal metabolic reprogramming as a pivotal resistance mechanism. Targeting PDK1 to inhibit the glycolytic checkpoint has been shown to disrupt the energy metabolic homeostasis of resistant cells [165]. Suppression of GCLC/AKR1B‐mediated glutathione biosynthesis enhances tumor cell susceptibility to oxidative damage [166, 167], while inhibition of mitochondrial oxidative phosphorylation effectively blocks metabolic compensation pathways [73]. In hypoxic niches harboring dormant tumor cells, hypoxia‐induced ERBB signaling modulator MIG6 promotes resistance through feedback activation of non‐canonical EGFR pathways [168]. Beyond metabolic regulation, other critical mechanisms include epigenetic modulation, genomic instability, and aberrant signaling. Notable examples encompass the USP36‐MLLT3 epigenetic loop maintaining resistance through chromatin remodeling, APOBEC3A‐mediated NF‐κB positive feedback mutagenic amplification with APOBEC3B's microenvironment‐dependent bidirectional regulation [87, 169], and the FAK‐YAP1/TEAD axis coupled with surface markers (CD70/TROP2) emerging as potential therapeutic targets against drug‐tolerant persister (DTP) cells [87]. These mechanisms provide theoretical foundations for developing strategies targeting metabolic reprogramming, epigenetic editing, and resistant stem cell eradication.

In summary, acquired resistance to third‐generation EGFR‐TKI is characterized by significant complexity and heterogeneity, emphasizing the need for precise molecular subtyping using multi‐omics analyses and dynamic monitoring tools. Combination therapies incorporating targeted agents and novel modalities (e.g., ADCs, PROTACs) represent core strategies to overcome resistance. Future research should focus on combining preclinical insights with clinical data to develop mechanism‐driven sequential regimens, potentially revolutionizing personalized management of EGFR‐mutant NSCLC and reshaping current therapeutic paradigms.

Author Contributions

Conceptualization: Yongchang Zhang, Shidong Xu. Methodology: Xuexue Zhou, Liang Zeng, Zhe Huang, Zhaohui Ruan. Writing: Xuexue Zhou, Huan Yan, Chun Zou, Shidong Xu. Supervision: Shidong Xu, Liang Zeng, Yongchang Zhang. Visualization: Xuexue Zhou.

Consent

The authors have nothing to report.

Conflicts of Interest

All authors declared that there are no conflicts of interest. Figures were created with BioRender software (https://app.biorender.com/).

Acknowledgments

The authors have nothing to report.

Funding: This work received financial support from the National Natural Science Foundation of China (grant no. 82222048, and 82173338), National Natural Science Foundation of Hunan Province, China (grant no. 2023JJ30368).

Contributor Information

Shidong Xu, Email: xsd1554257083@163.com.

Yongchang Zhang, Email: zhangyongchang@csu.edu.cn.

Data Availability Statement

The authors have nothing to report.

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Data Availability Statement

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