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Journal of Vascular Surgery Cases, Innovations and Techniques logoLink to Journal of Vascular Surgery Cases, Innovations and Techniques
. 2025 Jul 9;11(6):101909. doi: 10.1016/j.jvscit.2025.101909

Thoracic aortic injury as a complication of spinal surgery: A new case and systematic review (1991-2024)

Marcus Vinicius Borges a,, Caio Focassio a, Adriano Gomes b
PMCID: PMC12410477  PMID: 40919270

Abstract

Background

Iatrogenic thoracic aortic injury (TAI) is a rare but well-recognized complication of spine surgery, lacking standardized treatment guidelines due to its rarity and variability of manifestations.

Methods

We present a new case of TAI successfully managed with endovascular repair and systematically reviewed 52 articles (1991-2024) reporting 64 cases, including demographics, surgical indications, injury patterns, and treatments.

Results

A 53-year-old man with a T7 fracture underwent posterior spinal instrumentation and developed chest pain due to a combination of impingement and screw penetration into the thoracic aorta and was treated with thoracic endovascular aortic repair (TEVAR) and removal of pedicle screws. The review (n = 64; mean age, 50 years; 48% male and 48% female) identified vertebral fractures (42.2%), spinal deformities (31.3%), and posterior approaches (70%) as predominant risk factors. Injuries included thoracic aorta penetration (53%), impingement (21.9%), combined injuries (21.9%), and other rare events (3.2%), with median diagnosis at 31 to 34 months. Treatments comprised TEVAR (51.6%), open repair (31.3%), and conservative management (17.2%). Posterior approaches significantly increased injury risk (P < .001).

Conclusions

TAI often presents late, requiring surveillance. TEVAR is effective, although open repair remains vital in select cases. This review informs management strategies for this rare complication.

Keywords: Aortic impingement, Injury, Screw penetration, Spinal surgery, Thoracic aorta


Iatrogenic injuries to major vessels during or following spine surgery are exceptionally rare, with an estimated incidence of less than 0.01%.1,2 Injuries specifically affecting the thoracic aorta are even less common.3 Such complications most commonly originate from the mispositioning of pedicle screws (PSs) during spinal fixation, a technique routinely employed to stabilize thoracic spinal conditions, encompassing fractures, deformities, or neoplastic processes. The anatomical juxtaposition of the thoracic aorta to the vertebral column—frequently separated by mere millimeters—substantially heightens the susceptibility to mechanical trauma arising from screw malpositioning or postoperative migration.4, 5, 6 In contrast to the comparatively well-documented vascular injuries associated with lumbar spinal procedures, involving the abdominal aorta or iliac vessels,7, 8, 9, 10, 11, 12, 13, 14, 15 thoracic-specific injuries remain sparsely chronicled, predominantly emerging in the literature as isolated case reports. This limited documentation obfuscates their true prevalence and impedes the formulation of evidence-based management paradigms. Clinical detection of thoracic aortic injury (TAI) is remarkably challenging, particularly in cases involving late manifestations. The identification of TAI presents formidable diagnostic challenges, particularly in instances of delayed clinical manifestation. The interplay of factors—such as the methodological approach to spinal instrumentation, the underlying mechanism of injury (eg, impingement, penetration, or laceration), the temporal emergence of symptoms, and the heterogeneity of atypical clinical signs—complicates the patient’s presentation and hinders injury recognition. In chronic phases, the diagnostic effort is even more arduous due to the nonspecific nature of the symptoms, which may remain latent for months or years following the initial intervention. Although acute perforation of the aorta, accompanied by hemorrhage or overt clinical signs, necessitates urgent surgical intervention, the optimal management of impingement without vascular breach remains contentious and unresolved. This study presents a novel case of TAI successfully managed through endovascular repair, accompanied by a systematic review of 64 cases (including one institutional case and 63 published cases)16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40,41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67 to analyze demographics, injury patterns, and therapeutic strategies. Our aims are to delineate risk factors, diagnostic timelines, and treatment options, offering evidence-based recommendations for vascular and spinal surgeons.

Case report

A 53-year-old male patient presented to the emergency department following a motor vehicle accident, exhibiting a constellation of injuries, including an unstable fracture of the T7 vertebra and paraplegia secondary to spinal cord compression. Urgent posterior spinal instrumentation was performed using fluoroscopy-guided freehand placement of two stabilizing rods and eight PSs distributed across the T6 to T9 vertebral levels (two screws per level) (Fig 1). The procedure transpired without intraoperative complications. Within hours post-surgery, the patient manifested moderate-to-severe thoracic pain, initially presumed to stem from operative trauma and concomitant neurologic insult. The persistence of symptoms despite robust analgesic therapy prompted a computed tomography evaluation on postoperative day 14, which revealed impingement of the left T6 PS (Fig 2) and penetration of the left T7 PS through the posterior wall of the thoracic aorta, in the absence of hematoma, pseudoaneurysm formation, or pleural effusion (Fig 3, Fig 4, Fig 5). Subsequent engagement of the vascular and endovascular surgical teams led to the prioritization of thoracic endovascular aortic repair (TEVAR) as the therapeutic modality of choice (Fig 6, Fig 7, Fig 8). A single 28 × 28 × 100 mm GORE C-TAG thoracic stent was meticulously deployed to encompass both sites of screw-related injury, followed by the uneventful extraction of the offending screws. The intervention culminated in the complete amelioration of the patient’s thoracic pain, permitting discharge 48 hours thereafter, contingent upon an angiotomographic assessment that demonstrated no evidence of vascular extravasation (Figs 9 and 10). The patient gave full permission for the publication of his case.

Fig 1.

Fig 1

Postoperative thoracic spine computed tomography X-ray scan demonstrating the standard posterior fusion construct (T6-T9). Notice bilateral pedicle screws (PSs) (2 per level) with dual titanium rods (white arrows).

Fig 2.

Fig 2

(A) Computed tomography angiogram in the axial plane at the T6 vertebral level reveals the left T6 pedicle screw (PS) projecting anterior to the vertebral body, with cortical violation and direct abutment of the screw tip against the posteromedial aspect of the descending aorta (white arrow); (B) Axial images confirm left T7 PS violation including: lateral cortical breach (white arrow) and posteromedial aortic wall penetration (red arrow).

Fig 3.

Fig 3

Preoperative computed tomography angiography (sagittal reconstruction), T6-T7 levels demonstrating left T6 pedicle screw (PS) indenting the posterior aortic wall (white arrow), with maintained wall integrity and left T7 PS exhibiting full-thickness aortic wall penetration (red arrow), with intraluminal position confirmed on multiplanar reconstruction.

Fig 4.

Fig 4

Digital subtraction aortography shows successful endovascular repair: implanted thoracic stent graft completely covering the impingement and penetration sites at the T6-T7 levels, and no evidence of contrast extravasation or endoleak.

Fig 5.

Fig 5

Digital subtraction aortography prior to pedicle screws (PSs) extraction: detail of the proximity of the tip of the T6 pedicle screw (T6-PS) with the outer wall of the endoprosthesis (white arrows) and extrinsic compression by the T7 pedicle pedicle screw (T7-PS) with preserved graft integrity causing focal deformation of the endoprosthesis (red arrow). There was no associated contrast extravasation or flow limitation.

Fig 6.

Fig 6

Postoperative computed tomography angiography (axial and sagittal reconstructions) 2 shows successful endovascular repair with intact thoracic stent graft, fully 3 covering the T6-T7 penetration sites, and the path of the extracted pedicle screws (PSs) (red arrow).

Fig 7.

Fig 7

Postoperative computed tomography angiography (sagittal reconstruction) shows successful endovascular repair with intact thoracic stent graft, fully covering the T6-T7 penetration sites, and extracted pedicle screws (PSs).

Fig 8.

Fig 8

Among the indications for spinal surgery, spinal fractures and deformities were the most common.

Fig 9.

Fig 9

Levels of approach in spinal fusion: most cases of vascular injury occurred in fusion of the thoracolumbar segment of the spine, followed by surgical approach of only the thoracic segment of the spine.

Fig 10.

Fig 10

Aortic injuries occurred most frequently at the T6 and T11 levels, followed by T10 and T5. More than half of the injuries occurred at these four levels.

Literature review

This systematic review was conducted in strict accordance with the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines. An exhaustive literature search was undertaken across PubMed, Google Scholar, and the Cochrane Library, spanning the period from November 1, 2024, to February 20, 2025, utilizing the Boolean search terms: “thoracic aorta” AND “injury” AND “spine surgery” AND (“screw penetration” OR “screw malposition”). Inclusion was restricted to English-language studies elucidating thoracic aortic injuries resulting from spinal surgery, with a particular focus on therapeutic interventions. Studies were excluded if they pertained to nonthoracic vascular injuries, thoracic aortic injuries unrelated to spinal procedures, or stent graft deployments absent confirmed injury. Data concerning injury typology, surgical methodology, clinical manifestations, and management approaches were meticulously extracted by two independent reviewers. Statistical analyses, encompassing descriptive metrics (percentages, medians, interquartile ranges [IQRs]) and inferential tests (χ2, Mann-Whitney U), were executed using SPSS version 28.0, with a threshold for statistical significance established at P < .05.

Results

From a corpus of 52 articles published between 1991 and 2024, data were collated on 64 patients (63 derived from the literature, 1 from an institutional record): 31 males (48.4%), 31 females (48.4%), and two of unspecified gender (3.2%), with a mean age of 50 years (range, 15-77 years). Age remained unreported in four instances (6.2%). A comprehensive summary of clinical characteristics is provided in the Table. Surgical indications included vertebral fractures (42.2%), spinal deformities (31.2%), infectious etiologies (9.4%), neoplastic disorders (10.9%), and rare pathologies (4.7%, such as eosinophilic granuloma, n = 1); one case (1.6%) lacked documentation (Fig 11). Procedures included thoracolumbar fusion in 34 patients (53%), thoracic-only instrumentation in 26 (41%), and cervicothoracic or thoracosacral interventions in four (6%). Posterior surgical approaches predominated, accounting for 70% of injuries (45/64), in contrast to 30% from anterior approaches (19/64), a disparity substantiated by statistical significance (χ2 = 12.25; P < .001). TAIs were localized to a single spinal fusion level in 38 cases (59%), spanned two distinct levels in 11 cases (17%), and were unspecified in 15 cases (24%). The T6 vertebral level demonstrated the greatest propensity for injury (25%), followed by T11 (12.5%), T5 (9.3%), and T10 again (9.3%), with further details delineated. Injuries manifested asymptomatically in 46.9% of cases (30/64) and symptomatically in 53.1% (34/64). In the group of 34 symptomatic patients, clinical manifestations included persistent or emerging pain (67.6%; 23/34), hemorrhage (17.6%; 6/34), or neurologic impairments (5.9%, 2/34) or systemic manifestations (5.9%, 2/34). Median diagnostic intervals were 33.8 months (IQR, 15.2-52.4 months) for asymptomatic cases and 30.6 months (IQR, 12.8-60.2 months) for symptomatic cases, with no significant divergence (U = 432, P = .72). Injury classifications encompassed isolated penetration in 53% (34/64), impingement in 21.9% (14/64), and composite injuries (eg, penetration concurrent with pseudoaneurysms) in 21.9% (14/64), alongside infrequent occurrences of laceration and dissection (1.6% each). Therapeutic strategies included TEVAR in 51.6% of cases (33/64; 30 standalone, 3 with adjunctive measures), open surgical repair in 31.3% (20/64), and conservative management in 17.2% (11/64). Reintervention was necessitated in two TEVAR cases, though this did not achieve statistical significance relative to open repair (P = .09, Fisher’s exact test).

Table.

Characteristics and technical details of cases collected from the literature

Author year Age, years/sex Indication Procedure/approach Time to presentation after SF and reason TAI and repair Spinal repair
Sokolić et al,16
1991
16/female Scoliosis T5-L1 SF/anterior 4-month follow-up/pain T5 PS penetration + false aneurysm/primary suture repair PS removal/no revision
Matsuzaki et al,17
1993
52/male Kyphoscoliosis T6-T9 SF/anterior 6-month follow-up/incidental CT finding T6 PS penetration/aortic resection and tube graft replacement PS burring
Choi et al,18
2001
50/male Kyphoscoliosis TL-SF/posterior 11-month follow-up/pain T6 PS penetration + false aneurysm/aortic resection and tube graft replacement PS removal/no revision
Ohnishi et al,19
2001
53/male T11 fracture T10-T12 SF + T11 corpectomy/anterior 20-month follow-up/pain PS penetration + false aneurysm/false aneurysm resection + primary patch repair PS removal/no revision
Minor et al,20
2004
77/male Scoliosis TL-SF/posterior 30-day follow-up/incidental CT finding T5 PS penetration/TEVAR PS removal/no revision
Jarrahnejad et al,21
2005
48/female Fracture T11-L3 SF/posterior 30-day follow-up/fatigue and weakness T12 e L1 aorta impingement/TEVAR PS removal/no revision
Been et al,22
2006
40/male Scoliosis T10-L3 SF/anterior 20-year follow-up/dyspnea PS penetration/TEVAR Spinal instrumentation left in situ
Wegener et al,23
2008
69/female T9 metastasis T7-T11 SF + tumor debulking + bilateral laminectomy/posterior 1-year follow-up/pain T11 PS penetration/primary suture repair PS burring
Kakkos et al,24
2008
55/male
51/male
  • a)

    Osteomyelitis

  • b)

    Tuberculous spondylodiscitis

  • a)

    T6-T10 SF + debridement/anterior

  • b)

    T11-L2 SF/anterior

  • a)

    11-month follow-up/pain

  • b)

    13-month follow-up/incidental CT finding

  • a)

    T6 and T10 PS penetration + false aneurysm/primary suture repair

  • b)

    T11 PS penetration + false aneurysm/primary suture repair

  • a)

    PS burring

  • b)

    PS burring

Lavigne et al,25
2009
15/female Scoliosis T10-L3 SF/anterior 7-year follow-up/pain T10 PS penetration/primary suture repair PS removal/no revision
Zietek et al,26
2009
NK T4 fracture T2-T5 SF/anterior Immediate PO period/incidental CT finding PS aorta impingement/TEVAR PS removal/replacement
Hu et al,27
2009
52/male Pyogenic spondylitis T2-T5 SF/posterior 8-month follow-up/incidental CT finding T5 PS penetration/TEVAR PS removal/no revision
Watanabe et al,28
2010
57/female T12 fracture T10-L2 SF/posterior 30-day follow-up/incidental CT finding T10 PS penetration/primary suture repair PS removal/no revision
Kokotsakis et al,29
2010
57/female NK T3-T7 SF/posterior 30-day follow-up/hypovolemic shock + massive hemothorax T4 PS penetration/TEVAR PS removal/no revision
Lopera et al,30
2010
60/female
55/male
52/female
  • a)

    Fracture

  • b)

    Fracture

  • c)

    Fracture

  • a)

    TL-SF/posterior

  • b)

    TL-SF/posterior

  • c)

    TL-SF/posterior

  • a)

    12-month follow-up/pain + massive hemothorax

  • b)

    3-month follow-up/pain

  • c)

    3-month follow-up/incidental CT finding

  • a)

    PS penetration/no aortic repair

  • b)

    PS aorta impingement/TEVAR

  • c)

    PS aorta impingement/no aortic repair

  • a)

    Spinal instrumentation. Left in situ (died on the way to the OR)

  • b)

    PS removal/no revision

  • c)

    Spinal instrumentation left in situ

Tschoeke et al,31
2011
64/female T7 fracture T5-T9 SF/posterior 2-year follow-up/pain T5 and T6 PS penetration/primary suture repair PS removal/replacement
Clarke et al,32
2011
71/male T8 fracture T6-T10 SF/posterior 6-month follow-up/incidental CT finding T6 PS penetration/TEVAR PS removal/replacement
Jim et al,33
2011
53/male Kyphosis C7-T3 SF/posterior Immediate PO period/massive bleeding Dissection of the left side of the T8 vertebral/TEVAR Spinal instrumentation left in situ
Bavare et al,34
2011
45/female T7-T8 herniation T-SF + T7-T8 corpectomy -anterior Immediate PO period/massive bleeding + recurrent bleeding
5-Month follow-up/Hemoptysis
PS penetration/evacuation of a large clot without exploring the aorta + primary suture repair
+ TEVAR +
Aortic Ressection and Tube Graft Replacement
PS removal/no revision
Martín-Pedrosa et al,35
2012
61/female Kyphosis T6-L5 SF/posterior Immediate PO period/motor deficit T6 PS penetration/TEVAR PS removal/no revision
Colvard et al,36
2012
68/female T7-T8 myelopathy TL-SF/anterior 3-year follow-up/incidental CT finding T7 PS penetration/TEVAR PS removal/no revision
Loh et al,37
2012
18/male
21/male
77/female
  • a)

    Fracture

  • b)

    Scoliosis

  • c)

    Sarcoma

  • a)

    TL-SF/posterior

  • b)

    TL-SF/posterior

  • c)

    TL-SF/posterior

  • a)

    4-month follow-up/pain

  • b)

    8-month follow-up/pain

  • c)

    6-year follow-up/pain

  • a)

    PS penetration/TEVAR

  • b)

    PS penetration/TEVAR

  • c)

    PS penetration/TEVAR

  • a)

    PS removal/no revision

  • b)

    PS removal/no revision

  • c)

    PS removal/no revision

Freyrie et al,38
2013
55/male T7 fracture T3-T9 SF/posterior 6-month follow-up/pain T4 screw penetration/primary suture repair PS removal/no revision
Carmignani et al,39
2013
39/male T12 fracture TL-SF/posterior Immediate PO period/incidental CT finding 02 PS penetration/TEVAR PS removal/no revision
Sandhu et al,40
2013
39/male
43/male
  • a)

    T4-T5 fracture

  • b)

    Cervical and thoracic fractures

  • a)

    TL-SF/anterior

  • b)

    C3-T7 SF/anterior

  • a)

    2-year follow-up/pain

  • b)

    10-year follow-up/incidental CT finding

  • a)

    T7 PS penetration + false aneurysm/aortic tube graft replacement

  • b)

    T4 PS penetration + false aneurysm/aortic tube graft replacement

  • a)

    PS removal/replacement

  • b)

    PS removal/no revision

Tong et al,41
2013
24/female L1 fracture T11-L2 SF/posterior 17-month follow-up/incidental CT finding T11 PS penetration/TEVAR PS removal/replacement
Decker et al,42
2013
33/female C5-C7 and T4-T10 fractures T2-T10 SF + T6 laminectomy/posterior 30-month follow-up/incidental CT finding PS aorta impingement/no aortic repair PS removal/no revision
Akinrinlola et al,43
2013
37/male T7-T8 abscess T6-T9 SF + T7-T8 colpectomy/anterior Immediate PO period/motor deficit T6 PS penetration/TEVAR PS removal/no revision
Fouquet et al,44
2013
18/female Kyphoscoliosis TL-SF/anterior 20-month follow-up/pain T6 PS penetration/primary suture repair PS removal/no revision
Fukuda et al,45
2013
72/female Thoracic herniation T11-T12 SF/anterior 7-year follow-up/pain PS penetration/aortic tube graft replacement PS removal/no revision
Potter et al,46
2013
20/male T7 osteoblastoma T6-T8 SF/posterior 5-year follow-up/pain T6 PS penetration/aortography control after PS removal/no aortic repair PS removal/no revision
Pillai et al,47
2014
36/male Scoliosis T1-T11 SF/posterior 6-year follow-up/incidental CT finding T11 PS penetration + aortic dissection/aortic tube graft replacement PS burring
Pesenti et al,48
2014
76/female Kyphoscoliosis T5-L4 SF/posterior Immediate PO period/incidental CT finding T7 PS penetration/TEVAR PS removal/replacement
Ip et al,49
2014
62/male Multiple myeloma T5-T7 SF + T6 vertebrectomy/anterior 2-year follow-up/pain + hemoptysis T6 PS penetration + false aneurysm/TEVAR Spinal instrumentation left in situ
Claiborne et al,50
2015
65/female Scoliosis T2-S1 SF/posterior 15-month follow-up/incidental CT findings T3 PS penetration/TEVAR PS removal/replacement
Lagios et al,51
2015
22/female Scoliosis T10-L4 SF/posterior 6-year follow-up/incidental CT finding T10 PS penetration/left intercostal artery embolization + TEVAR PS removal/no revision
Sevuk et al,52
2016
51/female T6-T7 fracture T3-T4 SF/T8-T9 SF/posterior 5-year follow-up/pain T8 PS penetration and T9 PS aorta impingement/primary suture repair PS removal/replacement
Zerati et al,53
2017
69/female Multiple myeloma with spinal instability T4-T7 SF/anterior 7-year follow-up/incidental CT finding PS penetration/TEVAR Spinal instrumentation left in situ
Martin et al,54 2018 72/female T11-T12 acute discitis T8-L3 SF/posterior 15-day follow-up/incidental CT finding T8 PS penetration/TEVAR PS removal/no revision
Kassé et al,55
2018
48/female T7-T8 fracture T5-T10 SF/posterior NK; incidental MRI findings T8 and T9 PS aorta impingement/no aortic repair PS removal/no revision
Schermann et al,56
2019
65/female T7-T8 osteomyelitis T5-T6 SF/T9-T10 SF/posterior 3-year follow-up/incidental CT finding T6 and T9 PS penetration/no aortic repair Spinal instrumentation left in situ. No operative intervention. Asymptomatic on a 3-year follow-up
Valič et al,57
2020
18/female
17/male
  • a)

    Scoliosis

  • b)

    Scoliosis

  • a)

    T1-T10 SF/posterior

  • b)

    T4-L4 SF/posterior

  • a)

    9-year follow-up/CT incidental finding

  • b)

    NK/CT incidental finding

  • a)

    T9 PS aorta impingement/no aortic repair

  • b)

    T9 PS aorta impingement/no aortic repair

  • a)

    PS removal/no revision

  • b)

    PS removal/no revision

Liu et al,58
2020
21/male T11-L2 fracture T11-L2 SF/posterior 2-month follow-up/incidental CT finding T12 and L1 PS penetration + false aneurysm/aortic tube graft replacement PS burring
Al-Rumaih et al,59
2020
26/male T3-T4 fracture T3-T8 SF/posterior 30-day follow-up/toe gangrene T6 and T8 PS aorta impingement/aortography without contrast extravasation/no aortic repair PS removal/no revision
Kayaci et al,60
2020
58/male
46/female
47/female
  • a)

    T12 fracture

  • b)

    L2 fracture

  • c)

    T12 fracture

  • a)

    T10-L1 SF/posterior

  • b)

    T12-L4 SF/posterior

  • c)

    T11-L1/posterior

  • a)

    Immediate PO period/incidental CT findings

  • b)

    Immediate PO period/incidental CT finding and 2nd PO day/aortography

  • c)

    Immediate PO period/incidental CT and MRI findings

  • a)

    T10 and T11 PS aorta impingement/TEVAR

  • b)

    T12 PS aorta impingement/aortography without contrast extravasation/no aortic repair

  • c)

    T11 PS aorta impingement/CT angiography without contrast extravasation/no aortic repair

  • a)

    PS removal/replacement

  • b)

    PS removal/replacement

  • c)

    PS removal/no revision

Egea-Gàmez et al,61
2020
57/male Scoliosis T10-T11 SF + curettage/anterior 11-month follow-up/hemoptysis T11 PS penetration + false aneurysm/TEVAR/end-to-end suture of the endograft stent PS removal/no revision
Başak et al,62
2022
19/male Scoliosis T3-T8 SF/Posterior Immediate PO Period/Hemothorax T4 PS Aorta Impingement/Aortic Tube Graft Replacement PS Removal/No Revision
Aganesov et al,63
2022
55/male NK/female NK/female
  • a)

    T7-T8 fracture

  • b)

    T8 fracture

  • c)

    T6 fracture

  • a)

    T-SF/posterior

  • b)

    T6-T10 SF/posterior

  • c)

    T4-T7 SF/posterior

  • a)

    NK/incidental CT finding

  • b)

    1-year follow-up/pain

  • c)

    6-month follow-up/incidental CT finding

  • a)

    T6 PS aorta impingement/TEVAR

  • b)

    T6 PS penetration + intramural hematoma/TEVAR

  • c)

    T5 PS penetration + intramural hematoma/TEVAR

  • a)

    PS removal/replacement

  • b)

    PS removal/no revision

  • c)

    PS removal/replacement

Tharp et al,64
2022
36/female Scoliosis T4-L3/posterior 10-month follow-up/pain T5 and T6 PS penetration/TEVAR PS removal/no revision
Levy et al,65
2023
25/female Scoliosis T1-S1 SF/posterior 6-year follow-up/incidental CT finding T12 PS penetration/primary suture repair PS removal/no revision
Xia et al,66
2023
63/male T11 metastasis T9-L2 SF/posterior Immediate PO period/massive bleeding Attempted separation of the aorta from the T11 surface + aortic laceration/TEVAR (via popliteal artery) Spinal reconstruction was then completed
Zhou et al,67
2024
51/male T9 eosinophilic granuloma TL-SF/anterior 6-month follow-up/pain PS penetration and false aneurysm/TEVAR Spinal instrumentation left in situ
Borges et al, 2025 53/male T7 fracture T6-T9 SF/posterior 15-day follow-up/pain T6 aorta impingement and T7 PS penetration/TEVAR PS removal/no revision

CT, Cmputed tomography; MRI, magnetic resonance imaging; NK, not known; PO, postoperative; PS, pedicle screw; SF, spinal fusion; T, thoracic; TAI, thoracic aortic injury; TEVAR, thoracic endovascular aortic repair; TL, Thoracolumbar.

Fig 11.

Fig 11

Clinical manifestations at the time of the diagnosis of thoracic aortic injury.

Discussion

To our knowledge, this analysis of 64 cases represents the most extensive documented series of TAIs resulting from spinal procedures. Iatrogenic TAI following spinal surgery constitutes a rare yet profoundly serious complication, often attributable to PS malpositioning. The present cohort exhibits a demographically equitable distribution (48.4% male; 48.4% female; mean age, 50 years). The main indications for surgery included vertebral fractures (42.2%) and spinal deformities (31.3%), suggesting that urgent interventions and complex corrective maneuvers for spinal deformities may predispose patients to a high incidence of vascular complications. Within this series, 19 patients (30%) incurred vascular injuries during anterior spinal instrumentation, whereas 45 (70%) sustained such injuries via posterior approaches, the latter demonstrating a statistically significant greater risk (P < .001). This observation challenges the prevailing literature, which primarily links aortic injuries to anterior spinal fusion techniques. Notably, our review identified that 70% of thoracic aortic lesions were associated with posterior approaches, suggesting a need to reassess current assumptions.68, 69, 70, 71, 72, 73 This finding indicates that unique anatomical considerations within the thoracic cavity may increase the propensity for TAIs during posterior procedures. Clinical manifestations varied considerably: 46.9% of cases were asymptomatic and detected serendipitously, whereas 53.1% presented symptoms, most commonly pain (67.6%). Diagnostic latency, with median intervals of 31 to 34 months, exhibited no significant intergroup disparity (P = .72), highlighting the covert progression characteristic of TAIs. Early diagnosis (within 30 days) was established in 19 patients, of whom nine manifested clinical symptoms and 10 were identified through routine postoperative imaging. Of the 43 cases diagnosed beyond 30 days, 25 were symptomatic, with pain predominating (88%; 22/25); the remaining 18 were uncovered incidentally on subsequent imaging, with three lacking precise temporal documentation. These data underscore the imperative for routine postoperative imaging, as reliance on pain alone proves insufficiently specific. Associated TAIs can be addressed using open techniques (primary repair, patch angioplasty, tube graft interposition) or endovascular approaches.60 The choice of modality depends on the size, location, and depth of the aortic defect, balancing the risk of uncontrolled bleeding against the morbidity associated with aortic cross-clamping. In our cohort, therapeutic treatment was predominantly administered through TEVAR (51.6%), underscoring its efficacy as a minimally invasive technique. However, open repair (31.3%) remains crucial in specific clinical scenarios, depending on the surgical team’s experience, the available repair options at the facility, and the location and extent of the defect.52 Conservative approaches (17.2%) proved efficacious in cases of minimal impingement, as evidenced by four instances resolved solely through screw revision. Our institutional case exemplifies the merits of expeditious intervention with TEVAR and screw extraction, circumventing complications attendant upon delayed repairs, such as pseudoaneurysm development or hemorrhage. Limitations of this investigation include biases inherent to retrospective analysis, incomplete datasets (eg, 23.4% unspecified injury levels), and the scarcity of TAI, which impedes comprehensive subgroup scrutiny. Future research endeavors should focus on developing predictive risk models and establishing standardized surveillance regimens. In summary, TAI necessitates acute clinical awareness, proactive diagnostic imaging, and bespoke therapeutic strategies, with TEVAR emerging as a cornerstone of contemporary management.

Conclusions

This systematic review, comprising an analysis of 64 cases (including a novel unreported institutional case), elucidates the exceptional rarity and multifaceted complexity of TAIs arising as a sequela of spinal surgery. Our findings delineate a statistically significant association between TAIs with posterior operative approaches (70%, P < .001), and increased risks of these injuries in the treatment of vertebral fractures (42.2%) and spinal deformities (31.3%). The mean latency in diagnosis, ranging from 31 to 34 months and spanning both asymptomatic and symptomatic manifestations (P = .72), exemplifies the covert and insidious progression of TAIs. Such evidence emphatically advocates for the institution of stringent postoperative surveillance protocols, incorporating diagnostic imaging, irrespective of symptomatic status. Therapeutic strategies have undergone a discernible evolution, with TEVAR ascending to prominence as the preeminent modality (51.6%), as exemplified by our institutional case of efficacious endovascular intervention and screw removal. However, open surgical repair (31.3%) remains indispensable for select injury profiles. The paucity of documented cases precludes a robust comparative analysis of endovascular vs open repair in the specific context of aortic injuries secondary to posterior spinal surgery. Nonetheless, extrapolation from the broader corpus of literature on TEVAR and open thoracic aneurysm repair suggests that TEVAR confers diminished rates of morbidity and mortality relative to its open counterpart.74, 75, 76 Meanwhile, conservative management, applied in 17.2% of cases in our cohort, has shown viability for minimal impingement, indicating a spectrum of therapeutic approaches adjusted to the injury’s severity. The question of whether to remove a screw positioned close to a vessel or viscera in an asymptomatic patient remains under discussion. These insights compel a heightened state of awareness among practitioners of spinal and vascular surgery, particularly given the catastrophic potential of such complications. Proactive postoperative oversight, exemplified by periodic computed tomography imaging, is warranted to prevent diagnostic procrastination, most notably in the aftermath of posterior thoracolumbar interventions. Nonetheless, the heterogeneity of injury patterns and clinical presentations necessitates individualized treatment decisions. Future academic efforts should focus on refining risk stratification paradigms, corroborating the posterior approach as a predisposing factor for TAI (a divergence from antecedent literature observed in our cohort), and promulgating rigorous postoperative follow-up regimens. By synthesizing the most extensive cohort assembled to date, this research provides a fundamental framework for improving clinical outcomes at the confluence of spine surgery and TAI.

Author contributions

Conception and design: MB, AG, CF

Analysis and interpretation: MB

Data collection: MB, AG, CF

Writing the article: MB, AG, CF

Critical revision of the article: MB, AG, CF

Final approval of the article: MB, AG, CF

Statistical analysis: MB

Obtained funding: Not applicable

Overall responsibility: MB

Funding

None.

Disclosures

None.

Footnotes

Informed consent was obtained from the patient included in the study.

The editors and reviewers of this article have no relevant financial relationships to disclose per the Journal policy that requires reviewers to decline review of any manuscript for which they may have a conflict of interest.

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