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. 2025 Aug 12;14(9):e00059-25. doi: 10.1128/mra.00059-25

Comparison of microbial community profiles from hydro-processed renewable diesel and F-76 diesel

Melissa R Kardish 1, Rachel L Mugge 2, Jason S Lee 2,
Editor: Irene L G Newton3
PMCID: PMC12424399  PMID: 40792629

ABSTRACT

To better understand the microbial communities that drive microbiologically influenced corrosion (MIC), we characterized the bacterial communities present on various surfaces in tanks containing either petroleum-based Navy F76 diesel (F76) or hydro-processed renewable diesel (HRD) collected at the U.S. Naval Research Laboratory, Stennis Space Center, MS, USA.

KEYWORDS: microbiologically influenced corrosion, corrosion, microbiome, diesel

ANNOUNCEMENT

Fuels in storage tanks are susceptible to microbial intrusion from environmental fungi and bacteria that can result in fuel contamination and microbiologically influenced corrosion (MIC) of the tank material (1). Understanding how to mitigate MIC and which taxa affect MIC requires understanding which taxa are present. Additionally, the shift toward the use of renewable diesel derived from organic material rather than from petroleum sources may increase potential microbial challenges (2). To begin to understand these differences, we investigated the bacterial component of these communities in two fuel tanks: one containing petroleum-based Navy F76 diesel (F76) and one containing hydro-processed renewable diesel (HRD).

We sampled two fuel tanks at the U.S. Naval Research Laboratory, Stennis Space Center, MS, USA. The samples collected in these tanks are described in Table 1. We extracted DNA from samples with the ZymoBIOMICS DNA Microprep Kit (Zymo; D4301) following the standard protocol. For floating mat and excess material samples, we also extracted DNA using the DNeasy PowerBiofilm Kit (Qiagen; 24000-50). We used a one-step amplicon library preparation with V4–V5 primers (515F-Y [5′-GTGYCAGCMGCCGCGGTAA]; 926R [5′-CCGYCAATTYMTTTRAGTTT]) (3) and Thermo Phusion High-Fidelity PCR Mastermix. Some samples were re-run on two other Illumina lanes (“_2” in Table 1) and were prepared using Thermo Phusion Plus PCR Mastermix and the same primers. We cleaned PCRs using an AMPure XP bead cleanup before pooling. We sequenced the pooled library on an Illumina MiSeq at Maryland Genomics to generate 2 × 300 bp (600 cycles) paired-end reads.

TABLE 1.

Description of samples taken from two fuel tanks with different types of fuel including hydro-processed renewable diesel (HRD) and petroleum-based diesel (F76)

Tank Fuel type Sample date Sample type Filter type Replicate Storage temp (°C) Sample ID Extraction kit Illumina lane Library name Reads (unfiltered) Reads post QC Reads post dada2 Reads post chimera ASVs Relative abundance of α-proteobacteria SRA accession
1 HRD 7/13/23 Interface Unknown volume (leaking manifold), 0.22 µm FGLP (hydrophobic) A half filter −80 F1 Zymo 2 F1_2 90 83 55 55 0 0 SRR31601067
−80 3 F1 1,066 459 275 275 0 0 SRR31601066
B half filter −80 F2 Zymo 1 F2_2 71 63 58 58 0 0 SRR31601054
−80 3 F2 26,588 710 455 455 0 0 SRR31601044
208 mL through 0.22 µm GS filter (hydrophilic) A quarter filter −80 F3 Zymo 1 F3_2 5,459 5,425 5,348 5,348 99 65.44 SRR31601052
−80 3 F3 8,743 2,146 1,905 1,899 73 63.82 SRR31601053
B quarter filter −80 F4 Zymo 2 F4_2 4,815 4,785 4,685 4,685 102 61.05 SRR31601036
−80 3 F4 59,999 35,260 34,711 34,372 186 64.70 SRR31601035
C quarter filter −80 F5 Zymo 2 F5_2 1,131 1,126 1,075 1,075 0 0 SRR31601056
−80 3 F5 92,206 66,282 65,749 65,632 214 59.66 SRR31601055
D quarter filter −80 F6 Zymo 2 F6_2 5,850 5,831 5,740 5,740 112 55.07 SRR31601065
−80 3 F6 105,315 74,785 73,918 73,503 233 51.33 SRR31601064
Coupon One swab A −80 F16 Zymo 3 F16 25,963 19,739 19,166 19,166 186 61.16 SRR31601063
One swab B −80 F17 Zymo 3 F17 126,095 95,625 94,092 89,688 219 56.66 SRR31601062
One swab C −80 F18 Zymo 3 F18 146,549 112,122 110,412 104,755 231 53.48 SRR31601061
Swabs from coupon tower One swab Single sample; No replicate 4.0 until 10/4/2023, then −80 F46 Zymo 3 F46 18,326 10,553 10,244 10,149 130 71.65 SRR31601047
Excess material ~4 mL Single sample; No replicate 4.0 until 10/4/2023, then −80 F48 Qiagen 3 F48_Q 170,279 128,701 126,703 112,145 228 63.72 SRR31601048
Zymo 3 F48 99,292 75,655 74,648 71,879 268 59.57 SRR31601049
2 F76 7/14/23 Interface Unknown volume through 0.22 µm GS (hydrophilic) A quarter filter −80 F23 Zymo 1 F23_2 56,917 56,728 56,586 55,954 121 81.98 SRR31601060
3 F23 4,658 2,038 1,623 1,604 31 87.84 SRR31601031
B quarter filter −80 F24 Zymo 1 F24_2 431 429 391 391 0 0 SRR31601032
3 F24 2,177 1,716 1,237 1,237 35 82.12 SRR31601033
Floating mat Collected by sterile serological pipette into separatory funnel where water was drained off the bottom. Mat fraction was collected into a 2 mL tube, centrifuged at 14k for 1 min, fuel layer was pipetted off the top volume 0.5–1.5 mL B −80 F28 Qiagen 3 F28_Q 141,833 108,700 107,755 96,774 124 82.41 SRR31601034
Zymo 1 F28_2 53,281 53,075 52,917 52,384 90 90.79 SRR31601057
3 F28 173,824 132,224 130,818 110,948 134 77.39 SRR31601058
C −80 F29 Qiagen 3 F29_Q 139,370 106,530 105,374 91,587 125 73.24 SRR31601059
Zymo 1 F29_2 29,962 29,852 29,736 29,523 71 93.60 SRR31601037
3 F29 160,793 119,537 118,413 100,925 114 91.42 SRR31601038
D −80 F30 Zymo 3 F30 67,907 50,709 50,164 47,327 100 93.33 SRR31601039
Qiagen 3 F30_Q 148,248 113,169 112,125 98,234 108 84.70 SRR31601040
E −80 F31 Qiagen 3 F31_Q 64,669 48,627 48,062 44,134 95 87.19 SRR31601041
Zymo 3 F31 107,587 81,149 80,232 73,356 130 92.41 SRR31601042
Coupon One swab A −80 F40 Zymo 3 F40 32,596 23,362 23,055 21,359 65 91.37 SRR31601043
One swab B −80 F41 Zymo 3 F41 52,251 38,531 38,128 35,475 75 82.53 SRR31601045
One swab C −80 F42 Zymo 3 F42 80,789 62,137 61,678 59,744 81 81.19 SRR31601046
Excess material 2 mL Single sample; No replicate −80 F52 Qiagen 3 F52_Q 87,822 67,009 66,154 60,203 136 91.77 SRR31601050
Zymo 3 F52 215,143 157,972 156,849 130,552 140 93.18 SRR31601051

We analyzed samples with the R statistical Software v4.4.1. Due to poor reverse read quality, we only analyzed forward reads here. We ran the dada2 pipeline in R trimming at 240 bp and increased the maxEE to 4 with dada2 v1.32.0 (4). As we had run these samples across several lanes, we merged lanes after identifying ASVs and then removed chimeric reads. We assigned taxonomy using Silva v138.1 (5). Further pre-processing of ASV tables included removing mitochondrial and chloroplast sequences and eliminating samples with fewer than 1,000 reads after processing in R using phyloseq v1.48.0 (6). Analyses included compositional diversity analyzes calculating the centered log-ratio, performing a PCA, and identifying differences among groups with adonis2 using the R-packages vegan v2.6.8 (7) and compositions v2.0.8 (8). We also examined taxa pooled at different taxonomic levels using tip_glom to examine differences at the Class and Family levels (6). All visualizations were performed in R with ggplot v3.5.1 (9).

In these analyses, we highlight differences among bacterial communities in HRD and F76 diesels. We found significant differences between the two fuel types (PERMANOVA R2 = 0.3518, P < 0.001, Fig. 1B). Notably, the taxa in HRD were more diverse, while those in F76 were dominated by the class Alphaproteobacteria, family Sphingomonadaceae. We also found differences in other families—the HRD samples had a higher relative abundance of Bacteroidia (including Chitinophagaceae and Flavobacteriaceae), and F76 samples had a higher relative abundance of Obscuribacteraceae.

Fig 1.

Photograph, PCA plot, and stacked bar graphs depict microbial diversity from fuel-associated samples, with distinct clustering by sample type and compositional shifts across class and family taxonomic levels in diesel and HRD fuel systems.

(A) Picture of sample collected from F76 tank showing visible black microbial mats in the reddish fuel layer and orange corrosion products at the bottom of the water layer. (B) PCA plot summarizing microbial community differences among samples. (C) Taxa plot, condensed to class indicating relative abundance of all classes within samples. (D) Taxa plot, collapsed to family showing relative abundance of all families present at ≥5% relative abundance in one sample. In (C) and (D), we have highlighted higher taxonomic levels in color and order (e.g., all blues in (C) are Proteobacteria and all blues in (D) are Alphaproteobacteria).

ACKNOWLEDGMENTS

The funding for this research was provided by the DARPA Arcadia program as part of independent verification and validation efforts performed by the U.S. Naval Research Laboratory.

Contributor Information

Jason S. Lee, Email: jason.s.lee23.civ@us.navy.mil.

Irene L. G. Newton, Indiana University Bloomington, Bloomington, Indiana, USA

DATA AVAILABILITY

All raw reads were deposited in GenBank SRA under the BioProject PRJNA1193007, and links to individual samples (SRR31601031-SRR31601067) are in Table 1.

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Data Availability Statement

All raw reads were deposited in GenBank SRA under the BioProject PRJNA1193007, and links to individual samples (SRR31601031-SRR31601067) are in Table 1.


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