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. 2026 Jan 21;9(4):2074–2085. doi: 10.1021/acsanm.5c05547

In Situ Synthesis of MXene–Perovskite Interfaces in 3D Carbon Catalysts Boosts Aerobic Oxime Oxidation

Elena Romero Salicio 1, Aicha Anouar 1, Hermenegildo Garcia 1,*, Ana Primo 1,*
PMCID: PMC12865751  PMID: 41641347

Abstract

The development of heterogeneous catalysts for liquid-phase aerobic oxidation is of great interest. Herein, we report the synthesis of 3D porous graphitic carbon spheres incorporating M n+1C n -type MXenes (M = Ti, V, Nb), prepared by delaminating MXene nanosheets in chitosan-based aerogels, followed by pyrolysis. In the case of Nb2C, a heterojunction with a NaNbO3 perovskite forms within the carbon matrix, leading to the highest catalytic performance. This 3D Nb2C/NaNbO3 structure achieved a 100% yield in the aerobic oxidation of cyclohexanone oxime to cyclohexanone within 6 h, with negligible metal leaching. Structural analysis revealed the partial oxidation of Nb2C to NaNbO3 during synthesis, leading to a Nb2C–NaNbO3 heterostructure. Control experiments confirmed that this interface is essential for the high activity, as neither Nb2C nor NaNbO3 alone on the porous carbon matrix reached a similar performance. Mechanistic studies based on hot filtration tests, quenching experiments, and EPR spectroscopy demonstrated that the reaction involves reactive oxygen species, mainly superoxide and hydroperoxyl radicals, generated and acting on the catalyst surface. This work provides a promising strategy for designing efficient and robust MXene-based catalysts for sustainable oxidation processes.

Keywords: heterogeneous catalysis, catalytic aerobic oxidations, MXenes as thermal catalysts, oxime oxidation, 3D MXenes


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Introduction

The selective oxidation of oximes to their corresponding carbonyl compounds is an important transformation in organic synthesis, with broad applications in the fine chemical and pharmaceutical industries. In particular, the aerobic oxidation of cyclohexanone oxime to cyclohexanone represents an attractive alternative route for the valorization of oxime derivatives, allowing the generation of valuable cyclic ketones under mild and sustainable conditions. Traditionally, the catalytic oxidation of oximes has been less explored compared to oxidation reactions consuming stoichiometric amounts of oxidizing reagents. Most reported catalytic oxime oxidation systems rely on noble metal catalysts, , strong oxidants, or harsh reaction conditions, which limit their practical application and raise issues related to environmental compatibility.

In recent years, MXenes, a new family of two-dimensional (2D) transition metal carbides and nitrides (M n+1X n T x ), have emerged as promising materials for heterogeneous catalysis due to their unique physicochemical properties. Derived from selective etching of the A-layer in MAX phases, MXenes combine excellent electrical conductivity, , tunable surface chemistry, , and a large specific surface area, , making them highly suitable as electrocatalysts. Despite their growing use in various catalytic processes, reports on the application of MXenes as aerobic oxidation catalysts are still scarce, and specifically their use for the oxidation of oximes is still unexplored.

One of the main limitations associated with 2D MXenes is their strong tendency to restack or agglomerate due to van der Waals interactions, reducing their accessible surface area and limiting the availability of active sites. To overcome these challenges, the design of three-dimensional (3D) architectures based on MXenes has recently emerged as a promising strategy. The integration of MXenes into porous 3D carbonaceous frameworks not only prevents restacking but also enhances mass transport and active site accessibility. , Moreover, the development of MXene–carbon hybrid materials provides the opportunity to create synergistic effects between the conductive MXene phase and the porous carbonaceous matrix, which improves catalytic performance. In this context, several recent studies have demonstrated the effectiveness of rational 3D integration approaches in enhancing both structure and activity. For instance, Wang et al. developed mesoporous hollow carbon sphere–embedded MXene architectures decorated with Rh nanocrystals, achieving high catalytic performance in electrochemical methanol oxidation due to their large surface area, hierarchical porosity, and excellent electron conductivity. Similarly, Shen and Huang reported a 3D interweaving Ti3C2T x MXene–graphene network-confined Ni–Fe layered double hydroxide structure with abundant porosity and optimized electronic pathways, resulting in enhanced hydrogen evolution activity. Furthermore, He et al. constructed 3D interwoven MXene/g-C3N4/graphene frameworks that exhibit ultrathin porous walls and fast charge transport, effectively maximizing the exposure of active sites. Thus, although the current available data show how 3D MXene–carbon architectures can serve as versatile and robust platforms for high-performance electrocatalytic systems, examples of an analogous strategy in thermal catalysis are very scarce.

In this context, 3D porous carbon spheres incorporating M n+1C n -type MXenes (M = Ti, V, or Nb) were prepared by embedding exfoliated MXene nanosheets into chitosan-derived aerogels, followed by pyrolysis. The catalytic performance of these materials was evaluated in the aerobic oxidation of cyclohexanone oxime to cyclohexanone. The Nb2C-based material exhibited the highest activity, achieving complete conversion under mild conditions with negligible metal leaching. Interestingly, detailed structural analysis revealed that during the synthetic process the Nb2C MXene undergoes partial oxidation to NaNbO3, forming a heterostructure within the carbon matrix that plays a crucial role in enhancing the catalytic performance.

This work provides new insights into the design of advanced MXene-based catalysts, demonstrating that the construction of 3D architectures combining MXenes and their derived oxides within a porous carbonaceous framework offers a versatile approach to the development of efficient and sustainable catalysts for aerobic oxidation reactions.

Experimental Section

All the information regarding the experimental section, including materials and characterization used in this study, is provided in the Supporting Information.

Results and Discussion

Synthetic Procedure

The synthetic approach developed in this work is illustrated in Figure and enables the fabrication of porous carbon spheres embedding M n+1C n -type MXenes (M = Ti, V, Nb) homogeneously dispersed within a carbonaceous matrix. The synthesis begins with the selective removal of the A-layer element from the corresponding MAX phase precursors (Ti3AlC2, V2AlC, or Nb2AlC) using a fluoride-based etching strategy under different conditions for each precursor. This treatment leads to the formation of multilayered M n+1C n with an accordion-like morphology, characteristic of stacked MXene sheets.

1.

1

Pictorial illustration of the synthesis procedure of 3D porous carbon spheres embedding M n+1C n -type MXenes (M = Ti, V, Nb) homogeneously dispersed within a carbon matrix.

The obtained M n+1C n is subsequently delaminated via ultrasonication in water to produce few-layer MXene nanosheets. These are incorporated into an aqueous chitosan solution under acidic conditions, forming a homogeneous viscous dispersion through favorable electrostatic interactions between the negatively charged MXene surfaces and the protonated chitosan chains.

This dispersion is then introduced into a basic solution to induce gelation, forming chitosan hydrogel spheres with embedded M n+1C n nanosheets. After thorough washing and solvent exchange, the alcogel spheres are dried using supercritical CO2 to preserve their porous architecture. Finally, pyrolysis under an inert atmosphere at a moderate temperature transforms the chitosan matrix into a graphitic carbon framework while retaining the well-dispersed MXene phase within the porous spheres.

The resulting materials consist of porous carbon spheres with homogeneously distributed Ti3C2, V2C, or Nb2C MXene-derived nanosheets accompanied by their corresponding oxides formed in the process by partial oxidation. These structures exhibit a combination of high specific surface area and well-developed porosity, making them promising candidates for catalytic applications. The embedded MXene phases are stabilized within the carbon matrix, ensuring intimate contact between the metallic component and the carbon framework.

As can be seen in Table , the Nb2C-derived spheres exhibit a relatively high surface area (260 m2 g–1), along with a metal content of 7.0 wt %. Figure S1 in the Supporting Information provides the adsorption and desorption isotherms. These isotherms correspond to type-IV profiles with an H3-type hysteresis loop, which is typical for slit-like voids formed by aggregated branches rather than uniform cylindrical pores. The pore size displays a broad distribution from ∼2 to 30 nm, indicating a mesoporous network, consistent with interconnected branches and interparticle voids. Taken together, these features demonstrate a predominantly mesoporous, open structure that explains the high surface area and accessible pore volume. Notably, despite the V2C-based material showing the largest surface area, its performance in catalytic tests was significantly hindered by severe leaching of vanadium species under operating conditions, compromising both stability and reusability.

1. Physicochemical Properties of the Graphitic Spheres Prepared with Ti3C2, V2C, and Nb2C MXenes, Including Their Metal Content (Determined by ICP-OES) and BET Surface Area .

material M (%) BET surface area (m2/g)
3D Ti3C2 13.8 233.2
3D V2C 7.1 320.3
3D Nb2C-NaNbO3 7.0 260.4
a

Summarizes the M content of the 3D MXene samples, while Table S1 in the supporting information lists all the samples prepared in the present study, including those of controls.

Similarly, the Ti3C2-containing spheres, although structurally robust and moderately porous, showed limited catalytic performance, likely due to extensive surface oxidation of the titanium phase during high-temperature processing and subsequent exposure to ambient conditions. This surface oxidation not only decreases the number of catalytically active sites but may also disrupt the surface electronic interaction between the MXene and the carbon matrix. Surface oxidation of Ti3C2 should arise from the combined contribution of several factors during sample preparation, including prolonged ultrasound sonication, the use of NaOH in the gelation of chitosan beads, and H2O and CO2 evolution at a high temperature during the pyrolysis process to convert chitosan into graphitic carbon.

In contrast, the Nb2C-based material benefits from a favorable balance of stable metal retention and high surface area. Moreover, Nb2C stands out for withstanding hydrolytic and oxidative stress better than Ti- or V-MXenes, a feature that is highly beneficial for enhancing the durability of the Nb2C catalyst under harsh reaction conditions.

Catalytic performance of the 3D porous carbon spheres embedding M n+1C n -type MXenes was evaluated in the aerobic oxidation of cyclohexanone oxime to cyclohexanone in 6 h at 110 °C (eq ). Their catalytic activity is summarized in Table which presents conversion and selectivity data achieved for each of the three MXene catalysts. Among the tested materials, the 3D Nb2C-NaNbO3 catalyst exhibited the highest conversion and selectivity toward cyclohexanone (see Table ), clearly outperforming its Ti3C2- and V2C-derived analogues.

2. Comparison of Conversion, Selectivity, and Yield of the Different Catalysts in the Aerobic Oxidation of Cyclohexanone Oxime to Cyclohexanone .

material conversion (%) selectivity (%) yield (%)
3D Ti3C2 43 100 37
3D V2C 85 100 78
3D Nb2C-NaNbO3 100 100 100
a

Reaction conditions: cyclohexanone oxime (0.5 mmol), 2 mL of EtOH:H2O (1:1), 15 mg of MXene, 110 °C, 6 h. Conversion and yield were determined by GC analysis using dodecane as an external standard.

b

Leaching of M (Ti or V) was observed by ICP of the liquid phase.

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This superior catalytic activity can be attributed to the favorable electronic and structural properties of the Nb phases, as well as its homogeneous dispersion within the porous carbon matrix, which maximizes the accessibility of active sites. In addition, ICP analysis of the post-reaction filtrates revealed negligible leaching of Nb to the solution, confirming the strong support interaction with the Nb2C nanophases under the reaction conditions.

In contrast, both Ti- and V-containing catalysts showed significant metal leaching, indicating lower structural robustness and weaker support interaction of the MXene-derived phases with the carbon matrix. This loss of active metal species compromises the catalytic efficiency, recyclability, and long-term application of these catalytic systems. The combination of high activity and negligible leaching underscores the advantage of using Nb2C in the design of robust 3D carbonaceous catalysts for liquid-phase oxidation reactions. ,

Given its superior catalytic activity and stability, the 3D Nb2C-based material was selected for in-depth structural and morphological characterization. Initial characterization of the carbon-based 3D framework containing embedded Nb2C was investigated by X-ray diffraction (XRD). As shown in Figure S2, the diffractogram of the final pyrolyzed spheres does not display any clear reflections attributable to Nb2C or any derived phase. This is likely due to the relatively low loading of MXene in the composite (7 wt %), combined with its high dispersion within the amorphous or turbostratic carbon matrix. Additionally, it is not possible to determine from this measurement alone whether the Nb2C phase undergoes any structural or chemical transformation during the sequences of gelation, supercritical drying, and pyrolysis.

Fortunately, electron microscopy analysis of the 3D carbon material provided valuable information. Figure a shows a HRFESEM image of the multilayered Nb2C obtained after selective etching of the MAX phase. The characteristic accordion-like morphology is clearly visible, with increased interlayer spacing resulting from the removal of Al and partial intercalation of termination groups, consistent with successful formation of the Nb2C MXene.

2.

2

(a) High-resolution FESEM image of multilayered Nb2C MXene obtained after Al etching of Nb2AlC; (b) FESEM image of the pyrolyzed 3D porous carbon microspheres embedding Nb2C–NaNbO3 layers; (c) FESEM view of the spherical morphology of a full 3D carbon microsphere; (d) HAADF-STEM image of the Nb2C–NaNbO3 composite; (e) HAADF-STEM image of the sample showing nanoscale morphology with a 20 nm scale bar; (f) HAADF-STEM image displaying both Nb2C and NaNbO3 lattice spacings; (g) HAADF-STEM image of the same region used for elemental mapping (scale bar = 80 nm); (h–j) corresponding EDS maps of (h) C, (i) Nb, and (j) composite overlay of C (red), Nb (green), Na (blue), and O (cyan), confirming that NaNbO3 flakes are embedded within the continuous carbonaceous matrix.

Figure b displays an HRFESEM image of the final pyrolyzed 3D structure, revealing the formation of a porous, sponge-like carbonaceous network. The image also shows the intimate integration of NaNbO3–Nb2C nanosheets within the carbonaceous matrix, forming a well-interconnected hybrid architecture. This structure is expected to enhance the mass transport and facilitate access to catalytic sites.

Further insights into the crystalline structure of the embedded MXene phase were obtained by high-angle annular dark-field scanning transmission electron miscroscopy (Figure d–f). The images show well-defined lattice fringes corresponding to crystalline Nb2C domains (Figure f). The measured interplanar spacing of 0.260 nm is in agreement with the (100) planes of Nb2C, confirming the preservation in some regions of the MXene crystallinity after pyrolysis. The formation of NaNbO3 was also confirmed by HAADF-STEM (Figure e). The interplanar distance of 0.390 nm observed for the nanosheets embedded in the carbonaceous matrix corresponds to the (110) plane of orthorhombic NaNbO3. It is worth mentioning that a similar oxidation of Nb2C to sodium niobate has previously been reported after an alkali treatment with a sodium hydroxide solution followed by hydrothermal processing at temperatures ranging from 180 to 200 °C. , Given that our synthesis protocol involves the use of a basic NaOH solution to coagulate the chitosan spheres, it is likely that some of this sodium remains associated with the MXene, despite extensive washings until pH neutralization. During pyrolysis at 750 °C, a fraction of sodium-associated MXene may undergo oxidation to form NaNbO3. To confirm this hypothesis, Nb2C was subjected to the same treatment used for the preparation of the spheres, followed by pyrolysis at 750 °C. The formation of NaNbO3 at high temperatures was confirmed by XRD. Figure S2 shows the XRD pattern of the resulting material in which diffraction peaks corresponding to the crystallographic planes of orthorhombic NaNbO3 can be identified. XRD was also used to further determine in which step during the preparation procedure indicated in Figure appears the NaNbO3 phase. Figure S3 gathers these XRD patterns showing that NaNbO3 is not formed in any of the steps shown in Figure such as exfoliation, incorporation on chitosan, gelation with NaOH or low-temperature water removal, until the pyrolysis step. During the pyrolysis, the appearance of NaNbO3 was observed only at temperatures above 550 °C.

To assess the spatial distribution of the metal component, EDX elemental mapping was performed on a cross-section of the carbon spheres, as seen in Figure g–j. The elemental maps clearly indicate the presence of Nb on the particles dispersed in the carbon matrix, confirming the effective entrapment of Nb2C particles during synthesis and that NaNbO3 flakes are embedded within the continuous carbon matrix. This uniform distribution is key to achieving consistent catalytic performance and minimizing the risk of metal leaching under reaction conditions.

To have a better view of the real 3D structure of Nb2C-NaNbO3 particles embedded in the carbon matrix, a series of X-Ray microscopy (XRM) images with submicrometer resolution were taken at increasing penetration depths in the 3D microsphere. This set of images was reconstructed using a tomographic software togenerate a three-dimensional view of the microsphere. Supporting Information provides two video clips with these visualizations in every direction of the material. They show a highly porous and open carbon matrix with well dispersed Nb2C-NaNbO3 particles distributed at all depths and in all directions with the carbon matrix serving to build and hold a 3D network of suspended Nb2C-NaNbO3 particles.

To evaluate the degree of exfoliation of the Nb2C MXene prior to incorporation into the chitosan matrix, atomic force microscopy (AFM) measurements were carried out on the delaminated material after 5 h of sonication in water. As shown in Figure , the nanosheets exhibit lateral dimensions in the submicrometer range and thicknesses ranging from 2 to 3 nm, consistent with few-layer Nb2C. These results confirm the effective delamination of the multilayered precursor and the presence of well-exfoliated MXene flakes prior to the hybrid material formation.

3.

3

AFM frontal view of Nb2C before incorporation into the chitosan matrix: (a) image field of 3.0 (a) and 1.0 μm (b). The inset in frame b corresponds to the histograms of the thickness of a representative number of particles.

However, morphological analysis of the final pyrolyzed spheres suggests that partial restacking or aggregation of the Nb2C sheets occurs during the gelation and thermal treatment steps. This phenomenon may result from van der Waals interactions and capillary forces acting during solvent exchange and supercritical drying of the chitosan microsphere as well as from pyrolysis-induced structural rearrangements. Despite this partial reaggregation, the MXene phase remains well-dispersed at the microscale within the carbon matrix, as shown in the tomographic analyses of the material, and retains its crystalline character of Nb2C and NaNbO3 as confirmed by HAADF-STEM.

X-ray photoelectron spectroscopy confirms that the 3D spheres host a tricomponent heterostructure in which carbide Nb2C, perovskite-type NaNbO3, and N-doped graphitic carbon coexist in electronic contact, as can be seen in Figure . In the C 1s region, the low binding energy signal at ≈283 eV (C–Nb) evidence preserved Nb2C layers, while the peak at 284.3 eV (sp2 CC) plus minor C–O/CO components document a partially oxidized carbon matrix. Nb 3d spectra is not the conventional one for Nb2C MXene since the NaNbO3 has evolved, and it seems to be preferential on the most external layers of the particles. Thus, the Nb 3d core level displays doublets at 203.7/207.0 (NbC), 204.7/207.7 (NbO x ) and 206.0/207.7 eV (Nb5+ in NaNbO3), proving partial retention of the carbide MXene and in situ growth of the Nb perovskite. O 1s peaks at 528.3 (NaNbO3 lattice), 530.3 (reduced NbO x /oxy-carbide), and 531.7 eV (CO/Nb–OH) corroborate this multiphase oxide–carbide interface. Crucially, the N 1s spectrum exhibits a sharp, intense peak at 396.3 eV, characteristic of Nb–N bonds, together with pyridinic (398.7 eV) and graphitic (401.7 eV) nitrogen atoms. The presence of Nb–N indicates partial nitridation at the MXene edges, introducing electron-rich Nb–N sites. The presence of Nb–N, in concert with Nb5+/Nb4+ centers and conductive Nb2C/graphitic domains, indicates the exceptional complex structure of the Nb phases in the material that has to be responsible for its catalytic activity and selectivity in aerobic oxime oxidation.

4.

4

XPS analysis of Nb2C-NaNbO3 embedded in a N-doped graphitic carbon matrix.

Catalytic Results

The formation of NaNbO3 from Nb2C under basic conditions upon heating has been reported in the literature, , and it is suggested that the resulting mixed-phase material, comprising both MXene layers and perovskite-type oxide domains, can exhibit enhanced performance due to interfacial electronic effects and synergistic redox behavior of the Nb2C-NaNbO3 junction. In our system, the coexistence of Nb2C and NaNbO3 within the carbonaceous matrix may therefore contribute to the high catalytic activity observed in the oxidation of cyclohexanone oxime, as discussed below.

The catalytic activity of the 3D Nb2C-NaNbO3 based carbon spheres was evaluated in the aerobic oxidation of cyclohexanone oxime in a sealed reactor using a 1:1 ethanol/water mixture as the solvent and cyclohexanone oxime as the substrate. The catalyst was introduced directly into the reaction mixture, which was then purged with oxygen and pressurized to 5 bar with O2. The reaction was conducted at 110 °C, and aliquots were periodically withdrawn and analyzed by gas chromatography using dodecane as an external standard.

To assess the role of each component in the catalytic system, a series of blank experiments were performed, as shown in Figure a. In the absence of O2, under a N2 atmosphere, cyclohexanone oxime conversion was below 5%, indicating that the contribution of hydrolysis to the process is negligible. When the reaction was carried out using only Nb2C MXene, a modest conversion of cyclohexanone oxime to cyclohexanone (11%) was obtained. Nb2C subjected to the same treatment as the hybrid material exhibited a slightly higher activity, reaching a 28% conversion, while commercial NaNbO3 led to a conversion of 17%.

5.

5

Time–yield plots for the oxidation of cyclohexanone oxime under various conditions: (a) control reactions with different catalysts ■ 3D Nb2C-NaNbO3 in a carbon matrix, ● Nb2C MXene, ▲ Nb2C after synthesis treatment, ▼ Commercial NaNbO3, and (b) varying MXene loadings in the catalyst ■ 10% Nb2C, ● 15% Nb2C, ▲ 5% Nb2C.

In contrast, the hybrid 3D Nb2C-NaNbO3 catalyst showed remarkable activity, achieving complete conversion of the substrate within 6 h. These results clearly demonstrate the synergistic effect between the active Nb2C and NaNbO3 phases and the structured carbon support. The porous carbon network not only provides a high surface area and improved dispersion of the active sites but also enhances mass transport and catalyst stability. This synergy results in significantly higher catalytic efficiency compared with the individual components alone.

Following the promising catalytic activity observed for the 3D Nb2C-NaNbO3 based spheres, we proceeded to optimize key reaction parameters, including the MXene loading in the carbon matrix, solvent composition, and reaction temperature. These variables play a crucial role in modulating both the efficiency and selectivity of the transformation.

Further increasing the MXene content in the spheres was initially investigated to assess whether a higher loading would beneficially enhance the catalytic activity. As shown in Figure b, the catalyst with a theoretical Nb2C loading of 15 wt % (8% of Nb as determined by ICP) exhibited the lowest catalytic activity, despite its higher Nb2C content compared to the 10 wt % Nb2C theoretical content (7% of Nb as determined by ICP) sample, which achieved complete conversion. This suggests that increasing the Nb2C content does not necessarily lead to an improved catalytic performance.

This behavior may result from poor dispersion or aggregation of Nb2C at higher loadings, which reduces the number of accessible active sites, as can be seen in Figure S4. Excess Nb2C can also become concentrated in specific areas of the porous carbon network, where it forms aggregates that limit the extent of exposed Nb2C and thereby limiting its surface exposure and catalytic availability. In fact, effective performance depends not only on total Nb2C content but also on its distribution and integration within the 3D carbon framework.

ICP analysis of the washing solution confirmed that a significant fraction of the initial Nb2C amount used in the synthesis was not incorporated in the final 3D Nb2C-NaNbO3 catalyst, suggesting limited uptake capacity of the chitosan-derived matrix. At high precursor concentrations, MXene sheets may sediment or fail to interact efficiently with the support, reducing the level of incorporation. These findings emphasize the importance of balancing MXene and chitosan precursor mass ratios to maximize active site utilization in the resulting 3D Nb2C-NaNbO3 material.

The choice of solvent was also found to be critical (Figure a). Among the tested systems, a 1:1 v/v mixture of ethanol and water resulted in the highest yields. This enhanced performance can be attributed to the dual nature of the solvent system; ethanol improves substrate solubility and facilitates diffusion through the hydrophobic carbon framework, while water may stabilize oxygenated reactive intermediates or participate in proton transfer steps. In contrast, reactions conducted in pure ethanol, toluene, or 1,2-dichloroethane (DCE) led to substantially lower conversions, underscoring the need for a protic and polar medium to support the redox process.

6.

6

Time–yield plots for the oxidation of cyclohexanone oxime under various conditions: (a) effect of different solvents ■ EtOH:H2O (1:1), ● EtOH, ▲ Toluene ▼ DCE, and (b) effect of temperature ■ 110 °C, ● 100 °C, ▲ 90 °C ▼ 80 °C.

Finally, Figure b presents the systematic evaluation of the influence of the temperature on the catalytic performance. The reaction rate increased with temperature up to an optimum at 110 °C, beyond which no significant improvement was observed. This temperature was subsequently used for all further studies. From the Arrhenius plot correlating the initial reaction rates with the inverse of the absolute temperature shown in Figure S5, the apparent activation energy (E a) was calculated. An activation energy of 45.94 kJ/mol consistent with typical values for aerobic oxidation reactions catalyzed by heterogeneous systems was found.

As previously discussed, structural characterization revealed that Nb2C MXene undergoes partial oxidation to NaNbO3 during the synthesis process, which includes chitosan gelation in NaOH, supercritical CO2 drying, and high-temperature pyrolysis. This transformation leads to the formation of a composite material containing both Nb2C domains and crystalline NaNbO3, which forms a heterojunction within the carbon matrix when the material is pyrolyzed at high temperatures, especially above 550 °C. Such hybrid structures are known to promote enhanced catalytic activity due to interfacial charge transfer and synergistic effects between the metallic and oxide components.

To determine whether the observed high catalytic activity arises specifically from this combination, control experiments were performed using 3D carbon spheres containing only NaNbO3 at the same nominal loading as well as 3D spheres prepared solely from carbonized chitosan in order to confirm that the catalytic response was not due to the support alone. In both cases, the catalytic activity was significantly lower, with maximum yields of cyclohexanone reaching only ∼40% after 6 h (Figure a).

7.

7

Time–yield plots for the oxidation of cyclohexanone oxime catalyzed by (a) ■ 3D Nb2C-NaNbO3, ● 3D NaNbO3 in a carbon matrix, ▲ 3D carbon matrix; (b) hot filtration test demonstrating that the removal of the catalyst (●) at a given time stops the reaction, in contrast to the uninterrupted progression observed when the catalyst remains in the system (■).

These results confirm that NaNbO3 alone cannot account for the exceptional performance observed with the 3D Nb2C-NaNbO3 catalyst. Rather, the synergy between Nb2C and its oxidized counterpart, NaNbO3, within the conductive carbon framework appears to be critical. The Nb2C–NaNbO3 heterojunction likely facilitates improved electron transport and the generation of reactive oxygen species (ROS) under the reaction conditions. Oxygen vacancies on NaNbO3 are considered good sites for O2 gas adsorption, while the low oxidation state of Nb on Nb2C can promote adsorbed O2 reduction. Thus, the combination of Nb2C and NaNbO3 would result in a more efficient oxidative process.

To assess the heterogeneous nature and stability of the 3D Nb2C-NaNbO3 catalyst under the reaction conditions, a hot filtration test was performed. In this procedure, the oxidation of cyclohexanone oxime was initiated under standard conditions, and after a given reaction time, when partial conversion had been reached, the reaction mixture was rapidly filtered at the reaction temperature to remove the solid catalyst. The resulting filtrate was then returned to the reactor and kept under identical conditions for the remaining reaction time. As shown in Figure b, the reaction ceased immediately after the removal of the catalyst, and no further conversion of cyclohexanone oxime was observed. This clearly indicates that the active species remain associated with the solid phase and that no significant leaching of catalytically active components occurs into the solution. These findings confirm the heterogeneous nature of the catalysis and the absence of leaching of active species from the 3D Nb2C-NaNbO3 solid catalyst to the liquid phase.

To evaluate the stability and robustness of the 3D Nb2C-NaNbO3 catalyst, recyclability tests were carried out. After each catalytic cycle, the solid catalyst was recovered by filtration, thoroughly washed with ethanol and water, dried, and reused under identical reaction conditions. As shown in Figure S6, the catalyst could be reused for up to four consecutive cycles, observing a gradual decrease in catalytic activity with each reuse.

To investigate the origin of this deactivation, the spent catalyst was characterized by HRTEM, FESEM, XPS, thermoprogrammed oxidation coupled with mass spectrometry detection (TPO-MS), and BET surface area. TEM and FESEM images in Figures S7 and S8 revealed that while the overall porous network of the graphitic spheres was preserved, partial aggregation of the Nb-containing domains occurred after multiple cycles. This aggregation, together with adsorption of organic compounds, would be responsible for the notable decrease of accessible surface area from 260.4 to 71.0 m2 g–1.

XPS analysis shows the chemical evolution of the 3D Nb2C–NaNbO3/graphitic carbon upon its use as a catalyst. XPS data of the reused 3D Nb2C–NaNbO3 catalyst is presented in Figure S9. Relative to the pristine sample, the used material shows in the C 1s region a discernible loss of the 283 eV C–Nb component and a concomitant rise of CC (284.5 eV) and CO/C–O signals (288.6 eV), evidencing surface oxidation of both the carbide and the carbon matrix during catalytic cycles. In Nb 3d, the intensity of the 203.7/207 eV Nb–C doublet decreased considerably, whereas the Nb5+ doublet at 206.4/209 eV grows, indicating further conversion of Nb2C edge sites into Nb2O5 domains, consistent with the gradual activity loss observed on recycling. Notably alongside pyridinic and graphitic nitrogen, the N 1s spectrum of the used catalyst retains the Nb–N feature but with an upshift from 396.3 to 397.9 eV which is consistent with oxidation of O–Nb–N, confirming that a fraction of electron-rich Nb–N sites survives catalysis and continues to contribute to O2 activation.

TPO-MS profiles provide additional important information about the stability of 3D Nb2C–NaNbO3/graphitic carbon under the reaction conditions. Thus, TPO-MS profiles of the fresh 3D Nb2C–NaNbO3/graphitic carbon, the pristine graphitic carbon obtained by pyrolysis of chitosan, and the pristine Nb2C show that none of these materials undergo oxidation at temperatures below 300 °C. Figure S10 in the Supporting Information provides the corresponding TPO-MS plots as well as the intensity of ions from m/z 2 to 44 amu. Only a small H2O desorption peak (m/z = 18 amu) at 79 °C was observed for fresh 3D Nb2C–NaNbO3/graphitic carbon. In comparison, the four times used 3D Nb2C–NaNbO3/graphitic carbon profile shows a more intense H2O desorption peak at 76 °C and a combustion process starting at 180 °C that we attribute to the organic material adsorbed on used 3D Nb2C–NaNbO3/graphitic carbon due to the contact with reagents. Altogether, the behavior of 3D Nb2C–NaNbO3/graphitic carbon and its components indicate a notable stability toward oxidation, pointing out that the gradual decrease in activity could be due to a combination of factors, including poisoning of the active sites.

These findings indicate that although the 3D Nb2C-NaNbO3 catalyst exhibits some reusability, structural and chemical changes at the nanoscale level, such as adsorption of organic compounds, particle agglomeration, decrease in surface area, and surface oxidation, appear to be responsible for the gradual loss of activity observed after repeated use. Given that Nb2O5 has shown low catalytic activity, we emphasize that the deactivation of the catalyst is likely due to the oxidation of Nb2C into Nb2O5/NaNbO3, thereby progressively reducing the catalytic performance of the material with each reuse.

To explore the general applicability of the catalytic system, we investigated the oxidation of a variety of oxime substrates under the optimized reaction conditions. As presented in Table , the 3D Nb2C-NaNbO3 catalyst was tested with structurally diverse aldoximes and ketoximes. Besides aliphatic and alicyclic oximes, the scope also includes aromatic substrates, such as benzaldehyde oxime, p-chlorobenzaldehyde oxime, acetophenone oxime, salicylaldoxime, and carvoxime.

3. Substrate Scope for the Aerobic Oxidation of Oximes Catalyzed by a 3D Nb2C-NaNbO3 Catalyst: Conversion of Oxime and Selectivity to the Corresponding Carbonylic Product after 24 h under the Optimized Conditions .

reactive conversion (%) selectivity (%) yield (%)
cyclohexanone oxime 100 100 100
benzaldehyde oxime 48 100 45
p-chlorbenzaldehyde oxime 42 100 38
acetophenone oxime 92 100 89
salicylaldoxime 15 100 11
carvoxime 34 100 31
4-methylacetophenone oxime 70 100 66
4-fluoroacetophenone oxime 11 100 10
a

Reaction conditions: substrate (0.5 mmol), 2 mL EtOH:H2O (1:1), 15 mg of 3D Nb2C-NaNbO3 catalyst, 110 °C, 24 h. Conversion and yield were determined by GC analysis using dodecane as an external standard.

b

Yield obtained after 6 h.

Among all tested substrates, cyclohexanone oxime remained the most reactive, consistently yielding full conversion to cyclohexanone within 6 h. Acetophenone oxime also showed excellent reactivity, affording a yield of approximately 90%, likely due to the stability of the benzylic intermediate and favorable electronic effects. In contrast, benzaldehyde oxime led to lower conversion (∼50%), possibly due to lower nucleophilicity and reduced adsorption on the catalyst surface.

Other aromatic or hindered substrates such as p-chlorobenzaldehyde oxime, salicylaldoxime, and carvoxime exhibited even lower reactivities, highlighting the influence of both electronic and steric effects on the oxidation efficiency. Data from the oxidation of substituted acetophenone oximes having a methyl or F group as a substituent in the para position allows one to draw a relationship between the σpara Hammett constant and the initial reaction rate. As shown in Figure S11, no apparent linear relationship between the σpara constant and the reaction rate is obtained, indicating that other factors besides the charge density on the oxime group C atom playing a role in the control of the reaction rate using the 3D Nb2C-NaNbO3 catalyst. These results demonstrate that while the 3D Nb2C-NaNbO3 catalyst is broadly applicable, its performance is highly substrate-dependent, with optimal activity observed for cyclic and less sterically hindered ketoximes.

To put into a broad context the results shown in Table about the scope and performance of 3D Nb2C-NaNbO3 as a catalyst for the aerobic oxidation of oximes, Table S2 provides an overview of the results reported in the literature. As can be seen there, several of the reported catalysts use over stoichiometric amounts of oxidizing reagents to carry out the oxidation, particularly H2O2 but even adsorbed chromic acid that generates toxic metal wastes in the process. Thus, the present process using O2 as the reagent is considerably more advantageous. Regarding the use of O2 as oxidizing reagents for the conversion of oximes to carbonylic compounds, most of the studies use 5 bar of O2 pressure and frequently temperatures higher than 110 °C, showing again the advantage of 3D Nb2C-NaNbO3 as the catalyst. One of the most active catalysts is based on Au nanoparticles to activate O2 on a defective CeO2 support having oxygen vacancies, while other case is a bimetallic hexacyanocobaltate. Obvious disadvantages of these two catalysts are the use of precious metal in one precedent and the possible evolution of cyanide in the other one. Based on this analysis of the existing literature, the present data rank 3D Nb2C-NaNbO3 among the most convenient and best performing catalysts for oxime oxidation to the corresponding carbonyl compound.

Reaction Mechanism

The fact that O2 is required for the reaction to occur indicates that the process is an oxidation rather than an acid–base catalyzed hydrolysis. It should be noted that the density of acid and basic sites in 3D Nb2C-NaNbO3 is very low and that these sites are weak in strength, as it has been reported for Nb2C and N-doped graphitic carbon. Aerobic oxidation occurs most commonly through a radical chain mechanism involving ROS. Accordingly, two of the major points in this type of reaction consist of determining the chain length and the nature of the main ROS involved in the reaction. In some cases, there is an initial reaction step in which the first intermediates are formed, and subsequently, propagation steps make that a single event of initiation results in a high number of product molecules due to the long length of the propagation step. Also, frequently these reactions involve free radicals in solution, and the role of the catalyst is just to initiate the chain rather than providing active sites in which the product molecules are formed.

With this background in mind, an initial experiment was carried out in which two twin reactions were carried out under the same conditions, and then at a certain conversion in which sufficient ROS and organic radicals have evolved, the solid catalyst is filtered from the reaction mixture hot in one of the twin reactions. At this point, in the absence of a solid catalyst, the reaction should progress, at least to a certain extent, if the reaction involves free radicals. As shown in Figure b, these hot filtration experiments reveal that cyclohexanone formation stops completely upon removal of the solid catalyst. Therefore, this experiment clearly rules out the involvement of free radicals in solution in the formation of cyclohexanone and shows that 3D Nb2C-NaNbO3 should not be considered as an initiator but is really providing active sites in which catalytic cycles are necessary to form the product.

To learn about the nature of the main ROS responsible for cyclohexanone oxime oxidation, a series of quenching experiments and spin trapping followed by EPR spectroscopy were carried out. Following the literature, a series of twin experiments in the absence of quenchers or adding 10 mol % of a quencher at about 30% conversion were carried out. As quenchers, benzoquinone and DMSO were used as selective inhibitors of superoxide/hydroperoxyl and hydroxyl radicals, respectively. The results of these quenching experiments under the same conditions are presented in Figure a. As can be seen there, in the absence of a quencher, the reaction goes to completion at 5 h. In comparison, the addition of benzoquinone at 30% inhibits the reaction that reaches only 55% at 5 h. This means that superoxide and hydroperoxyl are involved as main ROS. In comparison, the addition of DMSO at the same conversion and conditions inhibits the aerobic oxidation to a lesser extent than benzoquinone, reaching a cyclohexanone yield of 78% at 6 h. Based on these experimental data, it is proposed that the interaction of the 3D Nb2C-NaNbO3 catalyst with molecular oxygen generates superoxide by electron transfer which is the primary ROS species involved in the process. Subsequent protonation by the aqueous medium will form hydroperoxide by a series of electron transfer and protonation will form hydroperoxyl radicals that are also species involved in the oxidation although to about 50% lesser extent. Equations 2–5 summarizes ROS generation and ROS involvement in cyclohexanone oxime oxidation. It has to be commented at this point that comparison of the quenching effect of benzoquinone and DMSO indicates that multiple ROS are present in the reaction mixture during the oxidation, and all of them are able to promote oxidation. The fact that DMSO inhibition is lower than benzoquinone inhibition indicates that superoxide can either evolve toward hydroxyl radicals or directly attack the CN–OH bond, the two processes occurring approximately in the same extent.

8.

8

Time–yield plots for the oxidation of cyclohexanone oxime over 3D Nb2C-NaNbO3 catalyst: (a) oxidation in the ■ absence of quencher, ● presence of Benzoquinone, ▲ presence of DMSO. Note that the quencher was added at 40 min of reaction time. Additionally, the lesser the reaction progresses after 40 min, the more efficient quenching. (b) Catalyst preactivation experiments ■ Standard oxidation under O2 atmosphere, ● 15 mg of catalyst preactivated with O2, reaction under Ar, ▲ 30 mg of catalyst preactivated with O2, reaction under Ar, ▼ 50 mg of catalyst preactivated with O2, reaction under Ar at 120 °C.

Spin trapping by 5,5-dimethyl-1-pyrroline N-oxide (DMPO) in water of the ROS generated by the 3D Nb2C-NaNbO3 catalyst under aerobic conditions was carried out and the experiments were monitored by EPR spectroscopy. While no radicals could be detected for experiments heating the mixture for 5 min, the formation of HOO· radicals was detected after 10 min of heating and characterized by the DMPO-OOH* adduct EPR spectrum (Figure S12). The fine structure of the characteristic EPR spectrum conclusively proves the formation of ·OOH radicals as indicated in eqs 2 and 3. The fact that these ROS species are not detected at shorter heating times is compatible with the occurrence of a certain induction period in the reaction required to generate these ROS on the catalyst surface.

graphic file with name an5c05547_0002.jpg 2

After having proved that oxidation requires the presence of a catalyst and that the 3D Nb2C-NaNbO3 catalyst is not acting as an initiator that only participates in the formation of ROS that subsequently become free radicals in solution, we were interested in confirming that cyclohexanone oxime oxidation occurs on the catalyst surface. To provide experimental support to this hypothesis, 3D Nb2C-NaNbO3 catalyst was first contacted with oxygen in the absence of cyclohexanone oxime to form the active sites on the catalyst surface, and then, subsequently, this catalyst previously activated by O2 was contacted with cyclohexanone oxime under an inert atmosphere under reaction conditions. A blank control in which the same two-step process was performed under identical conditions but the two steps under an argon atmosphere show that no cyclohexanone oxime becomes oxidized to cyclohexanone. In contrast, as shown in Figure b, if the 3D Nb2C-NaNbO3 catalyst is first heated under O2, then filtered and added to a cyclohexanone oxime solution under argon, formation of cyclohexanone in 8% yield was observed. This indicates that the number of active sites per gram of 3D Nb2C-NaNbO3 can be at least 2.7 mmol/g of catalyst.

Considering the available data with the initial generation of superoxide and hydroperoxyl as ROS and the short chain length, it can be proposed that the active sites on the MXene are surface termination vacancies that leave Nb atoms accessible to interact with the atoms of the cationic species in the interaction with O2. Formation of a Nb–O2 adduct will eventually lead to O2 ·– and concomitant oxidation of the Nb site. Formation of the Nb2C-NaNbO3 heterostructure will favor this electron transfer to O2, because the higher work function of Nb2C will determine electron density migration from NaNbO3 with a lower work function to Nb2C. The mechanism will require a subsequent step with the reduction of the Nb atom to the initial oxidation state. This proposal is in line with the current importance of oxygen vacancies on metal oxides for the activation of O2 and other species. Spectroscopic studies are necessary to provide some experimental support for this mechanism involving the interaction of molecular O2 and Nb with low oxidation states.

Conclusions

In summary, we have devised a one-pot strategy that converts delaminated Nb2C MXene into a three-dimensional N-doped graphitic carbon sphere where the carbide MXene becomes partially oxidized in situ to NaNbO3, forming an intimate Nb2C-NaNbO3 heterojunction. This architecture, stabilized within a high-surface-area, hierarchically porous carbon network, suppresses MXene restacking, maximizes active-site exposure, and endows the catalyst with robustness in liquid media. Among the Mn+1Cn systems investigated (M = Ti, V, Nb), the Nb-based material reaches quantitative conversion and selectivity in the aerobic oxidation of cyclohexanone oxime after 6 h, with no detectable Nb leaching and gradual activity drop after four consecutive uses. Hot-filtration, radical-quenching, and EPR studies confirm that the reaction is strictly heterogeneous and proceeds via superoxide/hydroperoxyl radicals generated at the Nb2C-NaNbO3 interface. The catalyst also oxidizes a range of aldoximes and ketoximes, reaching 90% yield for acetophenone oxime, highlighting its versatility. These findings establish MXene–perovskite heterostructures embedded in 3D carbon frameworks among the best catalysts for the aerobic oxidation of oximes reported in the literature, and upon further improvement, they can open a new sustainable platform for liquid-phase aerobic oxidation catalysis. To advance further in the use of MXene as a catalyst, future work should develop strategies to increase Nb2C stability under the conditions and reagents employed in oxidation reactions.

Supplementary Material

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Acknowledgments

Financial support by the Spanish Ministry of Science and Innovation (CEX-2021-001230-S, PID2024-161014NB-I00 funded by MCIN/AEI/10.13039/501100011033 and • HYLIOS CPP2022-010052 / AEI/10.13039/501100011033/ Unión Europea NextGenerationEU/PRTR), Generalitat Valenciana (CIPROM/2024/071), and the Advanced Materials programme Graphica MFA/2022/023 with funding from European Union NextGenerationEU PRTR-C17.I1) and European Commission through the ERC Adv. Grant 101141466 DISCOVERY is gratefully acknowledged.

The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsanm.5c05547.

  • Detailed experimental procedures and materials; synthesis protocols for Nb2C, V2C, and Ti3C2 MXenes and their corresponding 3D architectures; additional characterization data including XRD patterns, BET adsorption–desorption isotherms with pore size distributions, HRTEM, and FESEM images, STEM-HAADF micrographs with elemental mapping, XPS and EPR spectra; catalytic reuse studies; and two tables summarizing the physicochemical properties of all materials and reported catalysts for aerobic oxime oxidation (PDF)

  • X-ray microscopy (XRM) video showing the three-dimensional morphology and spatial distribution of 3D Nb2C-NaNbO3 (AVI)

  • X-ray microscopy (XRM) video presenting sequential cross-sectional images through the 3D Nb2C-NaNbO3 bead, revealing the internal structure and phase distribution of graphitic carbon with Nb2C and NaNbO3 (AVI)

The manuscript was written through contributions of all authors. All authors have given approval to the final version of the manuscript.

The authors declare no competing financial interest.

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