Abstract
Synthesizing transition metal catalysts to replace precious metal ones such as IrO2 and RuO2, achieving efficient acidic oxygen evolution reaction while balancing intrinsic activity, stability, and cost-effectiveness always been a dream pursued by scientists and industrialists, but still remains a challenge. Here, we present an efficient catalytic system formed by graphdiyne-induced high-spin state cobalt-based oxide (HSS-CoOx/GDY) for enhancing the activity and stability of the acidic oxygen evolution reaction. Experimental and theoretical results demonstrate that the bonding of electron-rich sp-hybridized carbon and Co atoms initiates the Jahn-Teller effect of CoO6 octahedra, which regulates the occupied d-orbital of Co atoms and generates the high-spin Co3+. Such spin occupancy breaks the spin-forbidden effect and optimizes the adsorption/desorption ability of HSS-CoOx/GDY toward key reaction intermediates, thereby promoting the coupling of O-O bonds and the evolution of oxygen gas. The proton exchange membrane water electrolyzers constructed based on this catalyst achieve a current density of 1.0 A cm−2 at a low cell voltage of 1.80 V. This research indicates that graphdiyne has the ability to manipulate the electronic spin states of electrocatalysts.
Subject terms: Electrocatalysis, Electrocatalysis, Hydrogen energy, Heterogeneous catalysis
Developing non-precious-metal oxygen evolution reaction catalysts to replace precious metal components is a promising strategy to reduce the cost, yet it remains a challenge. Herein, the authors report a catalyst system with high-spin Co3 + , achieving efficient acidic water oxidation.
Introduction
The kinetic bottleneck of the anodic oxygen evolution reaction (OER) is reflected in proton exchange membrane water electrolyzers (PEMWEs), which is confronted with the sluggish four-electron transfer kinetics and the strong reliance on rare and precious metal catalysts such as iridium oxide (IrO2) and ruthenium dioxide (RuO2)1–4, which have always been difficult technical issues to overcome in this field and suppressed the rapid progress of OER technology. For many years, scientists have made tremendous efforts to achieve the replacement of precious metal catalysts with transition metal (TM)-based materials, but the results have always been insignificant. The catalytic performance is fundamentally limited by the spin-forbidden effect of oxygen-containing intermediate5–7. Specifically, to satisfy angular momentum conservation (spin-allowed) during the OER process, the additional energy (~1.0 eV) is required to form the oxygen molecule (O2) with the singlet excited state (1Δu), subsequently transitions to the triplet ground state O2 (3Σg) (Supplementary Fig. 1)8. Some advanced catalysts attempted to modulate the d-orbital occupancy of the catalytically active centres through spin-state manipulation. An appropriate spin configuration enables a reduction in the energy barrier of O-O coupling via Hund’s rule-driven parallel spin alignment, facilitating the direct coupling of O-O bond9–12. However, our anxiety is that among numerous non-precious metal systems, there is still no clear roadmap for simultaneously optimizing water dissociation (H-OH cleavage) and oxygen dimerization via spin-state control.
After years of exploration, trivalent cobalt (Co3+), which is low-cost and abundant on Earth, has come into the view of scientists. This is because Co3+ has a relatively high intrinsic OER activity, and becomes a promising alternative to Ru/Ir-based oxides8,13–15. Notably, elevating the spin state of Co3+ can effectively activate the eg orbitals, thereby enhancing OER kinetics16. However, conventional strategies predominantly focus on electronic structure tuning rather than spin-state engineering. Although a few Co-based oxides with high-spin Co3+ have been reported, such metastable states are unreliable and rapidly degrade in acidic PEMWE conditions10,17. To address this core issue, discovering a corrosion-resistant catalytic system that stabilizes high-spin Co3+, generates strong interactions between metal and support on the interface, and preserves high-catalytic performances represents a critical pathway toward developing durable acidic OER electrocatalysts. As a novel carbon material, graphdiyne (GDY) possesses distinctive electronic and structural features, including an sp/sp²-hybridized carbon framework, intrinsic nanoporous architecture, high electron mobility, and a π-conjugated system with robust metal-anchoring capability18–21. The electron-rich nature of GDY facilitates charge transfer through metal-carbon bonding, which modulates the d-orbital occupancy of metal atoms22–27. This strong metal-GDY charge transfer might elevate eg orbital occupancy and trigger spin-state transitions in metal centers, consequently optimizing OER performance.
Building upon these issues, we strategically employed OER-inert Co3O4 as a model system to demonstrate GDY’s capability in stimulating and stabilizing high-spin states of Co3+ for enhancing acidic OER performances. Superconducting quantum interference device (SQUID) magnetometry quantified the high-spin Co3+ population is 58.9% in HSS-CoOx/GDY (Total effective magnetic moment μeff = 5.62 μB, eg occupancy = 1.18), contrasting sharply with bulk Co3O4 (μeff = 4.35 μB, eg occupancy = 0.12). Density functional theory (DFT) calculations revealed that high-spin centres reduce the energy barrier of the rate-determining step through the optimized eg orbital configuration, directly accelerating O-O bond formation. This spin-state modulation originates from GDY’s electron-donating π-system and uneven surface charge distribution, which induces the Jahn-Teller effect and weakens crystal field splitting (ΔOh reduced by 0.247 eV), thereby forming and stabilizing the high-spin state. The spin-polarized HSS-CoOx/GDY exhibited a high acidic OER performance with a low overpotential of 221 mV at 10 mA cm−2 (140 mV lower than Co3O4) and good stability (>400 h at 10 mA cm−2, <7.1% activity decay). When integrated into a PEMWE device, the catalyst achieved industrially relevant current densities (1.0 A cm−2 at 1.80 V without iR-correction) with minimal voltage drift at 200 mA cm−2 (<2.87 mV h−1 over 100 h). Mechanistic studies combining pulse voltammetry and in-situ EIS analysis revealed that the enhanced OER performance, compared to its low-spin counterpart, is attributable to a spin-aligned, facilitated electron transfer process.
Results and discussion
Orbital configuration and theoretical predictions of HSS-CoOx/GDY
The Co3O4 spinel consists of corner-sharing CoO4 tetrahedra and edge-sharing CoO6 octahedra. According to the ligand field theory, Co2+ (3d7) in the tetrahedral field adopts a high-spin configuration (eg4t2g3) because the ligands have relatively less shielding effect on the d-orbitals of the central Co2+ ion (Fig. 1a)28. Therefore, it is difficult to regulate the spin configuration of the CoO4 tetrahedra, which results in activity that cannot be modified. In contrast, Co3+ in octahedral structures has been widely recognized as the primary active site of the OER29,30. This inference is consistent with the density functional theory (DFT) calculation results (Supplementary Fig. 2). To further increase the catalytic activity of the Co3+ active center, the spin configuration of Co3+ in the CoO6 octahedron is manipulated by GDY. To verify this, DFT calculations were first performed to investigate the effect of GDY on the electronic and crystal configurations of Co3O4. As shown in Fig. 1b and Supplementary Fig. 3, the lattice structure of the CoO6 octahedron is distorted after loading on GDY. The structural distortion shortens the gap between the eg orbital and t2g orbital because of the Jahn-Teller effect, which favors the electron transition from the t2g orbital to the eg orbital (Fig. 1c and Supplementary Fig. 4).
Fig. 1. DFT calculations.
a Structural model of Co3O4. b Illustration of the relationship between the crystal splitting energy (ΔOh) and the structure in the octahedral field. c The calculated eg and t2g band centers in HSS-CoOx/GDY and Co3O4. d Relationship between the distortion of octahedral structures and the spin state. The insets show the structural model of standard and distorted CoO6 octahedra. e The calculated lattice oxygen magnetization during the spin state increases. The inset is a schematic illustration of a high-spin Co3+ atom polarizing the surrounding O atoms. f The magnetization of the adsorbed *OOH species during the spin state increase and the corresponding structural diagram is presented in the inset. g Gibbs free energy diagrams of the OER on the octahedral Co3+ in HSS-CoOx/GDY and Co3O4. The distribution of d-electron in t2g and eg orbitals for high and low-spin Co3+ is presented in the inset.
To further reveal the influence of spin states on OER performance, we explored the relationships between the spin states of Co3+ and structural distortions, the spin channels of Co-O bonds, and the spin alignment of *OOH intermediates, respectively. Figure 1d shows that the distortion degree (Lmax/Lmin) of the crystal structure increases with increasing spin state, further demonstrating that distorting the structure of Co3O4 increases the probability of producing high-spin Co3+. Another key change is that the magnetic moment of lattice oxygen (OL) is positively correlated with the spin state of Co3+ (Fig. 1e), meaning that the OL is magnetized by the adjacent Co3+ ions. This change highlights the emergence and intensification of the spin channel between Co3+ and OL, which facilitates increased delocalization of electrons and charge transport during electrocatalysis31,32. In addition, the average magnetization of the oxygen atoms on the adsorbed *OOH species increases as the spin state increases (Fig. 1f). As a result, the high-spin state is conducive to the spin alignment of the oxygen-containing intermediates, and enhances the reaction kinetics by breaking the spin-forbidden effect33. On the basis of these analyses, the Gibbs free energy profiles were calculated to explore the OER performance differences between HSS-CoOx/GDY and Co3O4 (Supplementary Fig. 5). As displayed in Fig. 1g, HSS-CoOx/GDY has a lower energy demand (0.360 eV) in the rate-determining step (RDS) than Co3O4 does (0.453 eV) at 1.23 V. Therefore, DFT calculations have shown that engineering high-spin Co3+ in Co3O4 by GDY has the ability to enhance the OER performance of Co3O4 in acidic media.
Preparation and structural investigation of HSS-CoOx/GDY and Co3O4
Encouraged by the theoretical predictions, we prepared HSS-CoOx/GDY and Co3O4 via simple pulsed electrochemical deposition and a low-temperature thermal oxidation method. In a typical synthesis, Co(OH)x precursor is first electrodeposited on GDY or a carbon cloth substrate, followed by calcination to form HSS-CoOx/GDY or Co3O4 (Fig. 2a). Scanning electron microscopy (SEM) revealed that pure Co3O4 and HSS-CoOx/GDY present an interconnected 3D network (Fig. 2b, c, Fig. 2f–h, and Supplementary Fig. 6a, b), meaning that HSS-CoOx/GDY maintains the morphology of GDY after Co3O4 loading. Compared to HSS-CoOx/GDY, Co3O4 looks much more random and thicker (Fig. 2b, c). Atomic force microscopy (AFM) measurements revealed thicknesses of 4.8 nm for the Co3O4 and 4.3 nm for HSS-CoOx/GDY, respectively (Fig. 2c, 2g). Furthermore, transmission electron microscopy (TEM) image of HSS-CoOx/GDY revealed that Co3O4 nanoparticles were dispersed on the GDY surface (Fig. 2i and Supplementary Fig. 7), while the Co3O4 samples without GDY present the structure of nanosheets (Fig. 2d). High-resolution TEM (HRTEM) images show that the lattice distance of the (311) plane (0.245 nm) in Co3O4 is irregularly expanded to 0.247 nm, 0.250 nm and 0.255 nm in HSS-CoOx/GDY (Fig. 2e and 2j–2l), indicating that the degree of lattice distortion ranges from 0.8% to 4.08%. This conclusion was confirmed by the X-ray diffraction (XRD) patterns (Fig. 2m). In addition, some stepped interfaces exist in HSS-CoOx/GDY (Fig. 2n–q), further confirming the presence of defects and distortions in the crystal structure of HSS-CoOx/GDY. Energy-dispersive spectroscopy (EDS) elemental mapping results confirmed the distribution of the C, O, and Co elements on the entire HSS-CoOx/GDY (Supplementary Fig. 8). From the above analysis, it is concluded that GDY plays a constructive role in constructing the expansion and stepped interfaces of the crystal structure34,35. This situation destroyed the structural symmetry of Co3O4 and redistributed the d-orbital level of Co3+, which could regulate the electronic configuration of the eg orbital.
Fig. 2. Synthesis and morphological characterization.
a Illustration of the synthesis of HSS-CoOx/GDY. b, c SEM images of Co3O4 (Inset: AFM image of Co3O4). d TEM image of Co3O4. e HRTEM image of Co3O4. f, g SEM images of HSS-CoOx/GDY (Inset: AFM images of HSS-CoOx/GDY). h SEM images of GDY. i–l HRTEM images of HSS-CoOx/GDY. m XRD patterns of HSS-CoOx/GDY and Co3O4 (Inset: Magnified image of the (311) plane). n–q HRTEM images of HSS-CoOx/GDY, in which some stepped interfaces exist.
Characterization of the electronic structure and spin states
The electronic structure and coordination environment were analyzed via Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and X-ray absorption spectroscopy (XAS). Raman spectroscopy of the pure Co3O4 revealed that a significant A1g symmetry peak at 676 cm−1 originating from the vibrational mode of CoIII-O in CoO6 units (Fig. 3a). This peak blue-shifted to 698 cm−1 in HSS-CoOx/GDY, confirming that the structural symmetry of the CoO6 octahedron is broken36,37. Furthermore, the peak for acetylenic bonds in pure GDY (2163 cm−1) positively shifts to 2182 cm−1 in HSS-CoOx/GDY, indicating the occurrence of interactions between Co3O4 and GDY38,39. This phenomenon is also visualized by the differential charge density (Supplementary Fig. 9). To further investigate the interactions between Co3O4 and GDY, the C 1 s and Co 2p XPS spectra of HSS-CoOx/GDY were obtained. In the C 1 s spectra (Supplementary Fig. 10a), an additional peak at 283.5 eV, which is consistent with the sp-C-Co bond appeared40. In addition, upon composite formation with Co3O4, the binding energy of the sp-C bond in GDY shows a positive shift from 285.0 eV to 285.15 eV. In return, the Co 2p XPS spectra clearly exhibited a higher Co2+/Co3+ ratio (0.75) on the surface of HSS-CoOx/GDY than that of Co3O4 (0.51) (Supplementary Fig. S10b). Similarly, the Co K-edge X-ray absorption near-edge structure (XANES) revealed that a lower oxidation state (+2.53) of Co in HSS-CoOx/GDY than in Co3O4 (+2.67) (Fig. 3b and Supplementary Fig. 11). The lower Co valence state provided additional evidence for the presence of high-spin Co3+9. In addition, the charge transfer between GDY and Co atoms generates a strong interaction, increases the intrinsic activity of the Co3+ while stabilizes catalytic active centers22,26,41. Further, the pre-edges of HSS-CoOx/GDY, attributed to the transition from the Co 1 s core level to Co 3 d states, are stronger than those of Co3O4 (Fig. 3b). This phenomenon indicates that the Co site is not centrosymmetric in HSS-CoOx/GDY. To further investigate the local coordination environment of Co, we analyzed the Fourier transform extended X-ray absorption fine structure (FT-EXAFS) of HSS-CoOx/GDY and Co3O4 (Fig. 3c). By fitting the FT-EXAFS data (Fig. 3d, Supplementary Fig. 12, and Supplementary Table 1), we find that the average coordination number (CN) of Co-O and Cooh-Cotd decreased from 5.06 and 9.73 to 4.11 and 4.97 after the introduction of the GDY substrate, respectively. In stark contrast, the average CN of Cooh-Cooh increased from 3.94 to 6.13, indicating that GDY disrupted the symmetry of the Co3O4 crystal structure. Additionally, the fit results of bond length confirmed that GDY led to the elongation of the Co-O (1.91 Å to 1.94 Å), Cooh-Cooh (2.86 Å to 2.89 Å), and Cooh-Cotd (3.36 Å to 3.40 Å) bonds, the change ratio for bond length is 1.57%, 1.05%, and 1.19%, respectively, which is in good agreement with XRD and HRTEM results. The wavelet transforms of EXAFS (WT-EXAFS) analysis of the Co K-edge show that the k position of the Co-O/C bond in HSS-CoOx/GDY decreases from 7.21 Å−1 to 6.77 Å−1 (Supplementary Fig. 12), which is attributed to the presence of the sp-C-Co bond. These results suggest that GDY has the ability to disrupt the symmetry of the CoO6 octahedron and modify the local environment of Co3+, finally leading to the formation of high-spin Co3+.
Fig. 3. Electronic structure and spin state characterization.
a Raman spectra of HSS-CoOx/GDY, Co3O4, and GDY. The inset provides enlarged panels showing the Raman shifts in the range of 2050 cm−1 to 2300 cm−1 for GDY and HHS-CoOx/GDY range. b Co K-edge XANES spectra of Co foil, Co3O4 and HSS-CoOx/GDY (Inside: the enlarged view of the pre-edge (7705 eV to 7710 eV) and edge (7715 eV to 7719 eV) for Co K-edge). c Fourier transforms of k3-weighted EXAFS spectra of Co foil, Co3O4, and HSS-CoOx/GDY, and the inset displays the scattering paths and structural model of Co-O, Cooh-Cooh, and Cooh-Cotd local environment. d Fitting curve of HSS-CoOx/GDY. Inset: The fitted structural model for HHS-CoOx/GDY. e Model of superconducting quantum interference design. f Magnetic hysteresis loops of HSS-CoOx/GDY, Co3O4, and Com-Co3O4 at 300 K. g FC (field cooled) and ZFC (zero field cooled) magnetization curves of HSS-CoOx/GDY, Co3O4, and Com-Co3O4 as a function of temperature at H = 150 Oe. h The calculated total μeff. The inset shows the contributions of Co2+ (eg4t2g3) and Co3+ (t2g4eg2) to the total μeff. i The volume fraction of Co3+ and corresponding eg orbital filling of HSS-CoOx/GDY, Co3O4, and Com-Co3O4. Inset: Schematic diagram of the transition from a low-spin state to a high-spin state.
In light of the above findings, the superconducting quantum interference design (SQUID) technique was used to delve into the magnetic behavior and spin configuration of HSS-CoOx/GDY, Co3O4 and commercial Co3O4 (Com-Co3O4) (Fig. 3e). First, the magnetic hysteresis (M-H) curves of these samples were measured in a magnetic field from −50,000 Oe to 50000 Oe under ambient conditions. The M-H curves of all the samples show a linear shape without a hysteresis loop and saturation magnetization (Fig. 3f), suggesting paramagnetic behavior42. However, the alteration in their slope signifies a change in magnetic susceptibility (χ, χ = M/H), further implying that their spin configurations have obvious differences. To quantify the electron occupancy of eg orbitals, the temperature-dependent magnetization (M-T) curves were recorded under zero field cooling (ZFC) and field cooling (FC) between temperatures ranging from 4 K to 300 K at H = 150 Oe. As shown in Fig. 3g, the Néel temperatures of HSS-CoOx/GDY are distinctly lower than those of Co3O4 and Com-Co3O4, indicating that GDY alters the magnetic properties of Co3O4. Further, the Curie constant (C) value was obtained by fitting the slopes of the M-T curves above 150 K, and these values are 0.253, 0.423, and 0.458 for HSS-CoOx/GDY, Co3O4, and Com-Co3O4, respectively (Supplementary Fig. 13)43. The total effective magnetic moment (μeff) was also calculated, which was 4.35 μB and 4.18 μB for Co3O4 and Com-Co3O4, respectively (Fig. 3h). These were close to the previously reported practical measured value of Co2+ (4.14 μB) in reported previously, suggesting that almost all of Co3+ ions in both Co3O4 and Com-Co3O4 are in a low-spin state44. Interestingly, the μeff value of HSS-CoOx/GDY is 5.62 μB, indicating the presence of high-spin Co3+. The volume fraction of high-spin Co3+ is determined to be approximately 58.9%, and the corresponding average eg orbital filling is 1.18 (Fig. 3i; more details are provided in Supplementary Table 2)45. These results provide solid evidence that GDY is capable of generating high-spin Co3+ in Co3O4. Notably, the degree of spin polarization has become an interesting descriptor of OER activity because it optimizes the adsorption capacity of reaction intermediates and accelerates charge transfer.
Catalytic performance in acidic media
To explore the influence of high-spin Co3+ on OER activity, the acidic OER performances of HSS-CoOx/GDY and Co3O4 were first evaluated in 0.5 M H2SO4 solution by a traditional three-electrode system (Supplementary Fig. 14). As shown in Fig. 4a, pure Co3O4 has a relatively poor activity, presenting overpotentials of 361 mV and 476 mV to reach current densities of 10 mA cm−2 and 100 mA cm−2, respectively. After engineering the spin state of Co3+ in Co3O4 by GDY, the OER activity was increased. Specifically, HSS-CoOx/GDY only required low overpotentials of 221 mV and 301 mV at 10 mA cm−2 and 100 mA cm−2, respectively. The corresponding Tafel slope for HSS-CoOx/GDY (72.9 mV dec −1) is smaller than that of Co3O4 (128.9 mV dec−1), indicating the fast reaction kinetics (Fig. 4b and Supplementary Fig. 15). In addition, the electrochemical surface area (ECSA) values were extracted by measuring the cyclic voltammetry (CV) curves with different scan rates (Supplementary Fig. 16a-b). The calculated ECSA value for HSS-CoOx/GDY is 8.00 cm−2, which is 3.94 times greater than that of Co3O4 (2.03 cm−2), indicating that the more active sites are exposed at the reaction interface (Supplementary Fig. 16c). To compare their intrinsic OER activity, the polarization curves were normalized by the ECSA values. As shown in Fig. 4b and Supplementary Fig. 16d, the intrinsic activity of HSS-CoOx/GDY (3.00 mA cm−2) was still higher than that of pure Co3O4 (0.33 mA cm−2) at 1.65 V. Furthermore, the catalytic stability of HSS-CoOx/GDY was examined via CV and chronopotentiometry (CP) protocol. As illustrated in Fig. 4c and Supplementary Fig. 17, HSS-CoOx/GDY maintained almost constant activity over 400 h at 10 mA cm−2, and maintained an unattenuated LSV curve after 10,000 cycles of CV testing. Such high stability has also been verified through 18O-labeled in-situ differential electrochemical mass spectrometry (DEMS) measurement (Supplementary Fig. 18) and in-situ XAS (Supplementary Fig. 20). As presented in Supplementary Fig. 19, the ratio of 34O2 to 32O2 and 36O2 to 32O2 in HHS-CoOx/GDY is consistently lower than that of Co3O4, reflecting that the adsorption evolution mechanism dominated the OER process for HHS-CoOx/GDY, thereby enhancing the stability46. In-situ XAS also confirmed that the local environment and valence of Co in HHS-CoOx/GDY undergo slight changes with potential variation, while a severe oscillation occurs in Co3O4 (Supplementary Fig. 21). Furthermore, the characterization of spent HSS-CoOx/GDY after the OER test by TEM-EDS, XPS, and SQUID revealed that no obvious changes in morphology and electronic structure (Supplementary Figs. 22, 23 and Supplementary Table 2), further highlighting that HSS-CoOx/GDY has a high catalytic activity and structural stability. In terms of activity and stability, HSS-CoOx/GDY is competitive with most previously reported Co-based oxide catalysts in acidic media (Supplementary Fig. 24 and Supplementary Table 3).
Fig. 4. Evaluation of the electrochemical OER performance in acidic media.
a LSV curves with iR-correction of HSS-CoOx/GDY and Co3O4 in 0.5 M H2SO4 solution (pH = 0 ± 0.02) at a scan rate of 5 mV s−1, where Rsol was measured to be 4.0 ± 0.1 Ω for HSS-CoOx/GDY and 5.0 ± 0.1 Ω for Co3O4. The inset shows the overpotential of HSS-CoOx/GDY and Co3O4 at 10 mA cm−2 and 100 mA cm−2, respectively. b Comparison of the OER performances of HSS-CoOx/GDY and Co3O4. c Chronopotentiometry tests of HSS-CoOx/GDY and Co3O4 at 10 mA cm−2 (Inset: the enlarged E-t curve for Co3O4 in the three-electrode system). d Structural model of the PEMWE setup. e Polarization curves for HSS-CoOx/GDY and Co3O4 anode-based electrolyzers at 65 °C at a flow rate of 30 mL min−1. f Stability curves and g degradation rate of HSS-CoOx/GDY | |Pt/C and Co3O4 | |Pt/C at a current density of 200 mA cm−2 (Inset: the enlarged E-t curve for Co3O4 in PEMWE device).
Motivated by the above results of the three-electrode test, HSS-CoOx/GDY was assembled as an OER catalyst in a real PEMWE system to evaluate its performance (Fig. 4d). The steady-state polarization curves (without iR-correction) revealed much higher PEMWE activity when HSS-CoOx/GDY was used as the anode catalyst than when pure Co3O4 was used (Fig. 4e). Specifically, a cell voltage of 1.80 V delivers a current density of 1.0 A cm−2, which is higher than that of pure Co3O4 (157 mA cm−2). The PEMWE device efficiency reaches 68.3% at 1.0 A cm−2, and the corresponding energy consumption is 4.31 kWh Nm−3 H2, which is comparable with that of the previously reported most noble metal-free OER catalysts (Supplementary Table 4). The durability of the PEMWE cell was determined to be 100 h at 200 mA cm−2 and 130 h at 1.0 A cm−2 (Fig. 4f and Supplementary Fig. 25). However, pure Co3O4 only ran 1.8 h at 200 mA cm−2, and lost all its activity. The degradation rate of HSS-CoOx/GDYǀǀPt/C PEMWE device is 2.87 mV h−1, which is 2.65% of pure Co3O4 (108 mV h−1), confirming that the stability of HSS-CoOx/GDY was better than that of pure Co3O4 (Fig. 4g). These results indicate that GDY ultimately underpinned the performance of Co3O4 by producing the high-spin Co3+, suggesting the promise of using noble metal-free anode catalysts for practical applications in PEMWE setups.
Charge transfer and storage mechanism
Charge transfer and storage on the catalyst surface directly affect the cleavage and formation of chemical bonds, further leading to differences in their performance. On the basis of this premise, it is crucial to understand the transfer and storage mechanism of charge on the catalyst surface to explain the root of catalytic performance. To this end, in-situ electrochemical impedance spectroscopy (EIS) measurements were conducted at various voltages to probe the charge transfer ability at the electrolyte-catalyst interface (Fig. 5a). Compared to Co3O4, HSS-CoOx/GDY shows a more rapid decrease in phase angle in the Bode phase plots (Fig. 5b, Supplementary Fig. 26, and Fig. 5c), indicating that more electrons are used to trigger the OER process rather than being stored.
Fig. 5. Charge transfer and storage mechanism.
a Illustration of the equivalent circuit model of the electrode surface during the reaction process (Rsol: Electrolyte resistance; Rp: Interface resistance; CPEP: Interface capacitance; Rct: Charge transfer resistance; CPEct: Charge transfer capacitance; Rfilm: Catalyst’s resistance; CPEfilm: Catalyst’s capacitance). b Bode phase plots of HSS-CoOx/GDY. c Summarized phase peak angles of HSS-CoOx/GDY and Co3O4. d Pulse voltammetry protocol and corresponding current response. e Total charge versus potential from pulse voltammetry. f Cdl-type capacitance of HSS-CoOx/GDY. g Charge lifetime as a function of the potential. h Schematic diagram of the mass transfer process on the HSS-CoOx/GDY and Co3O4 surfaces.
A pulse voltammetry (PV) protocol was also employed to investigate the dynamic evolution of intermediates on electrocatalysts during the OER process (Fig. 5d)47,48. The applied pulse voltage can directly affect the accumulation and release of charge on the catalyst surface, resulting in a change in current. The obtained current response curve is primarily composed of the transient process corresponding to the evolution of intermediates and the steady-state process of kinetic equilibrium, which includes information on the double layer capacitance (Cdl) and diffusion process49. First, the total charge was obtained by integrating the cathodic charge from the current profile. As displayed in Fig. 5e, the total charge in HSS-CoOx/GDY is linear in potential. Moreover, that of Co3O4 can be divided into three parts: Co2+→Co3+, OER, and Co3+→Co4+. In addition, the slope of the total charge relative to the potential in HSS-CoOx/GDY is 8.30 mC V−1, which is lower than that of Co3O4 (24.99 mC V−1, 206.8 mC V−1, 92.70 mC V−1), indicating that the charge transfer in HSS-CoOx/GDY is faster than that in Co3O4, which is in agreement with the EIS results. To acquire the Cdl-type capacitance and charge, the Dupont and Donne model was subsequently used to fit the transient current response curves. Both the anodic Cdl-type capacitance and charge for HSS-CoOx/GDY first rise rapidly and then begin to decrease after reaching 1.45 V (Fig. 5a, 5f and Supplementary Fig. 27). This phenomenon means that the charge on the HSS-CoOx/GDY surface is sufficient to initiate the OER at 1.45 V, which is consistent with the LSV curve results. However, the anodic Cdl-type capacitance and charge for Co3O4 undergo three processes, including an increase (1.30 to 1.55 V), a decrease (1.55 to 1.68 V), and another increase (1.68 to 1.80 V), which are attributed to the processes of Co2+→Co3+, OER and Co3+→Co4+ (Supplementary Fig. 28). The lifetime of the charge was calculated by dividing the total charge by the OER current (Fig. 5g). Compared with Co3O4, HSS-CoOx/GDY has a shorter charge lifetime and a faster decay, demonstrating that the charges on the HSS-CoOx/GDY surface are difficult to accumulate due to the parallel spin alignment of the reaction intermediate50. These results indicate that HSS-CoOx/GDY with high-spin Co3+ accelerates charge transfer during the reaction process, not only increasing the catalytic reaction activity but also improving the stability by rapid charge transfer (Fig. 5h).
In summary, we demonstrate that Co3O4 anchored on GDY has the comprehensive ability to serve as an alternative to noble metal catalysts, representing the beginning of the challenge from non-noble metals to noble metal OER catalysts in acidic media because of the abundance of high-spin Co3+ in the CoO6 octahedron. The existence of GDY successfully leads to the imbalance of the symmetry of the CoO6 octahedron, causing a decrease in the crystal field splitting energy and promoting the transition of t2g electrons to eg orbitals of Co3+. This transition reconfigures octahedral Co3+ ions from a low-spin state (t2g6eg0) in Co3O4 to a favorable high-spin state (t2g5.188eg0.812) in HSS-CoOx/GDY. High-spin Co3+ possesses high electron delocalization ability and fast charge transfer kinetics, enabling high acidic OER performance. Our research results indicate that the activity and performance of spin-engineered HSS-CoOx/GDY have undergone favorable changes compared to the activity of Co3O4 without a spintronic structure. This work has encouraged us to construct high-performance OER catalysts by manipulating the spin states of earth-abundant metals, which is expected to replace expensive precious metal catalysts for PEMWE setups in the future.
Methods
Materials
Cobalt (II) acetate tetrahydrate (Co(CH3COO)2•4H2O, ≥99.5 %), carbon cloth (CC), copper foil (Cu, 0.1 mm thick), hydrochloric acid (HCl, 1.19 g mL−1), nitric acid (HNO3, 1.40 g mL−1), sulfuric acid (H2SO4, 1.84 g mL−1), acetone (CH3COCH3, ≥99.7 %), dichloromethane (CH2Cl2, ≥99.5 %) and pyridine (C5H5N, ≥99.9 %), hydrogen peroxide (H2O2, 30 wt%), heavy-oxygen water (H218O, ≥99.9%) were purchased from Sinopharm Chemical Reagent Co., Ltd. Before the experiment, the CC was activated in 8 M HNO3 at 100 °C for 48 h, and then rinsed by deionized water (DI) and CH3COCH3, finally dried at 60 °C for 12 h.
Preparation of porous GDY nanosheet
30 mL of CH2Cl2 and 2 mL of C5H5N containing 20 mg of hexaethynylbenzene (HEB) were injected into a petri dish (Φ7.0 cm × H 3.5 cm). Then, the cleaned Cu foil (4.5 cm × 4.5 cm, two pieces) clamps the activated CC (3.0 cm × 2.0 cm, two pieces), which were placed together in the above petri dish and kept for 2 days in the dark and at 25 °C. After the reaction was completed, the CC with GDY was cleaned several times with CH3COCH3 and DI water. Subsequently, the CC with GDY was placed in a tube furnace and annealed under Ar atmosphere at 200 °C for 2 h. Cu species in GDY/CC were removed in 1.0 M HCl solution at 80 °C for 2 h, which was followed by drying in a vacuum oven at 60 °C for 12 h, finally obtained the GDY nanosheet.
Preparation of HSS-CoOx/GDY electrode
The HSS-CoOx/GDY electrode was prepared by the pulse electrodeposition method on a CHI660E electrochemical workstation. Firstly, a piece of GDY with 3 cm2 was used as work electrode (WE), graphite plate as counter electrode (CE, Φ 0.6 cm × H 10.0 cm) and Ag/AgCl as a reference electrode (RE, 3.5 M KCl-saturated), immersed 20 mL of Co(CH3COO)2•4H2O solution (0.02 mmol mL−1, 498 mg of Co(CH3COO)2•4H2O was dissolved in 50 mL DI water and titrated into a 100 mL volumetric flask. The solution was prepared fresh for immediate use.). Next, a constant voltage pulse is applied to the GDY. The voltage was kept at −1.0 V for 20 s, then switched to open-circuit voltage (OCP) for 40 s. This cycle was repeated 60 times. The resulting Co(OH)2/GDY electrode was annealed at 250 °C in air for 2 h, and finally formed the HSS-CoOx/GDY electrode.
Preparation of Co3O4 electrode
The same preparation process with the HSS-CoOx/GDY electrode was used to produce the Co3O4 electrode, which only employed bare CC as the substrate.
Material characterizations
The powder X-ray diffraction patterns of HSS-CoOx/GDY and Co3O4 were collected on a PANalytical X’pert with Cu Kα radiation (λ = 1.542 Å) at the ambient temperature. The morphological and structural information of HSS-CoOx/GDY and Co3O4 were investigated by a field emission scanning electron microscope (SEM, Hitachi SU-4800), a transmission electron microscope (TEM), and high-resolution TEM (HRTEM, JEM-2100) at an acceleration voltage of 200 kV. The corresponding energy dispersive X-ray spectrum (EDS) was recorded to detect the species and distribution of elements. The Raman spectroscopy of HSS-CoOx/GDY, Co3O4, and GDY was recorded at a Renishaw-2000 Raman spectrometer with 473 nm excitation laser. XPS measurements were conducted on a Thermo Scientific ESCALab 250Xi instrument with Al Kα light source to uncover the chemical states. The thickness of the samples was determined by an AFM device on a Bruker FASTSCANBIO in non-contact mode. The K-edge X-ray absorption spectra (XAS) of Co were recorded at the 1W1B beamline of the Beijing Synchrotron Radiation Facility in Beijing, China.
Magnetic measurements
The magnetic properties of the samples were studied by a SQUID magnetometer (MPMS3, Quantum Design, America). The M-H curves were recorded at 300 K in fields between −50,000 Oe and +50,000 Oe. The susceptibilities (χ) were obtained by calculating the slope of M-H plots (χ = M/H). Further, the M-T plots were collected by measuring the variation of magnetization with temperature (4 K to 300 K) with a constant external magnetic field (H = 150 Oe). The Curie constant (C) value was extracted by fitting the M-T curves above 150 K based on the Curie-Weiss law: χ = C/(T–Tc), where Tc is the Curie-Weiss temperature. The effective magnetic moments (μeff) for these samples were subsequently obtained from the expression: μeff = (8 C)1/2μB. Further, the total μeff of samples includes contributions from both magnetic ions, i.e., Co2+ (3d7) in a tetrahedral field and Co3+ (3d6) in an octahedral field, and obeys Eq. (1):
| 1 |
The volume fractions of Co3+ in high-spin (HS) and low-spin (LS) derived from the following Eq. (2) 10:
| 2 |
Where SLS and SHS are the unpaired eg electrons number of Co3+ for the LS and HS states, their values are 0 and 2 for SLS and SHS, respectively; VLS and VHS (VLS + VHS = 1) represents the volume fractions of Co3+ ions in LS and HS states, respectively; g is the Lande g-factor, its value is 2 for electrons.
The eg filling can be further calculated by Eq. (3):
| 3 |
Electrochemical measurements
All electrochemical studies were performed on a CHI660E electrochemical workstation by a three-electrode system with HSS-CoOx/GDY or Co3O4 as a WE (0.3 cm × 0.3 cm), Ag/AgCl as a RE (3.5 M KCl-saturated) and graphite plate as a CE (Φ 0.6 cm × H 10.0 cm), cylindrical glass vessels (Φ3.5 cm × H 7.0 cm) as an electrolytic cell, respectively. All the potentials were converted to a reversible hydrogen electrode (RHE) through the following Eq. (4):
| 4 |
Where EAg/AgCl is the potential relative to the Ag/AgCl electrode, 0.197 V is the potential of the Ag/AgCl electrode against the standard hydrogen electrode (SHE). All tests were conducted in 20 mL of 0.5 M H2SO4 solution (pH = 0 ± 0.02, 27.76 mL of concentrated H2SO4 was gradually diluted with DI water. After cooling, the solution was made up to 1.0 L in a volumetric flask with DI water, and stored in a sealed and dark environment, unless otherwise specified. The linear sweep voltammetry (LSV) curves were collected once at a scan rate of 5 mV s−1 from 1.0 V to 1.8 V (without iR-correction) at room temperature (25 °C). The LSV curves were compensated by iR-correction for eliminating the effect of solution resistance, according to Eq. (5):
| 5 |
Where Imea is the measured polarization current, Rsol is the solution resistance, obtained by electrochemical impedance spectroscopy (EIS). The electrochemically active surface area (ECSA) values were estimated by the cyclic voltammetry (CV) method in a non-Faradaic area (1.10 V − 1.30 V vs. RHE without iR-correction) with different scan rates (10 mV s−1, 20 mV s−1, 30 mV s−1, 40 mV s−1, and 50 mV s−1). The electrochemical double-layer capacitance (CDL) was calculated by plotting the corresponding current density difference (ΔJ= (J+ − J−)/2) at 1.20 V (vs. RHE without iR-correction) against the scan rate, then linear fitting this curve, the slope of this curve is the CDL value. The ECSA value was estimated using the following Eq. (6):
| 6 |
Where Cs represents the ideally flat electrode, Cs = 0.035 mF cm−2. In-situ EIS was carried out in the frequency range from 106 Hz to 10−2 Hz at a voltage range of 1.3 V − 1.8 V (vs. RHE without iR-correction) with a 10 mV amplitude. Stability tests were conducted by chronopotentiometry (CP) and the CV method.
Pulse voltammetry (PV) tests
PV tests were performed on a CS310X electrochemical workstation at a low potential (E1 = 1.20 V vs. RHE) for 4 s and a high potential (E2) for 5 s, and then returned to E1 for 4 s. This process was cycled while increasing the potential from 1.20 to 1.80 (V vs. RHE) in 0.02 V/step, and recording the current response. The total charge was obtained by integrating the cathodic charge. The Dupont and Donne model was used to fit the temporal decay profile based on Eq. (7) 47–49:
| 7 |
Where the idl is the decaying current; Rs is the electrolyte resistance (Ω); Cdl is the Cdl-type capacitance (F); t is the time (s); E is the potential (V vs. RHE).
The lifetime of the charge was calculated by dividing the total charge by the OER current.
PEMWE tests
The membrane electrode assembly (MEA) was firstly prepared, using Nafion 212 membrane (thickness: 50.8 μm, area: 3.0 cm × 3.0 cm) as solid polymer electrolytes, HSS-CoOx/GDY or Co3O4 as anode catalysts (∼4.0 mg cm−2), and Pt/C (40 wt.%) as cathode catalyst (∼0.4 mg cm−2), Ti fiber with Pt layer and carbon paper as anode and cathode porous transport layer (PTL), respectively. The Nafion 212 membrane was sequentially treated with 3 wt% H2O2 and 0.5 M H2SO4 at 80 °C for 1 h, and stored in DI water. HSS-CoOx/GDY catalyst was collected by the ultrasonic method. The anode (4.0 mg) and cathode (1.0 mg) catalyst ink were separately prepared by dispersing the catalyst in a mixture of 0.055 mL of Nafion (5 wt%), 1.6 mL of isopropanol, and 0.4 mL of DI water. The catalyst ink was sprayed onto both sides of a Nafion 212 membrane with an active area of 1.0 cm × 1.0 cm. Then, the MEA electrode was assembled into a PEMWE device, and DI water was injected as the electrolyte solution at a flow rate of 30 mL min−1. Finally, the PEMWE setup was run at the temperature of 65 °C, and polarization curves were collected between 0.8 V and 1.8 V in the CS310X electrochemical workstation. The stability was also measured by recording the cell voltage change under a constant current of 200 mA cm−2 and 1.0 A cm−2.
The energy efficiency, hydrogen production cost, and energy consumption of the PEMWE setup were evaluated.
Energy consumption calculation: The energy consumption of a PEMWE setup is calculated based on Eq. (8):
| 8 |
Where is cell voltage (V) when a current density reaches 1.0 A cm−2; is the number of electrons transfers for generating one hydrogen molecule, its value is 2; F represents Faraday’s constant (96484 C mol−1); is the molar volume of gas under standard conditions (22.4 L mol−1).
Energy efficiency calculation: The energy efficiency of a PEMWE setup is evaluated by the following Eq. (9):
| 9 |
where 1.23 V is the theoretical thermodynamic voltage for water splitting.
In-situ XAS measurements
In-situ XAS spectroscopy for Co under different potentials (OCP, 1.4 V, 1.5 V, 1.6 V and 1.7 V (vs. RHE) without iR-correction) in flow cell with three-electrode were carried out using the Rapid XAFS 2 M (Anhui Absorption Spectroscopy Analysis Instrument Co., Ltd.) by transmission mode at 20 kV and 20 mA, and the Si (533) spherically bent crystal analyzer with a radius of curvature of 500 mm was used for Co. Electrochemical signals are driven by CHI660E electrochemical workstation.
DEMS measurements
To elucidate the OER mechanism, differential electrochemical mass spectrometry (DEMS) measurements were conducted using heavy-oxygen water (H218O) in a CIS‑DEMS‑DM-C device (Hefei in situ technology Co., Ltd., China) with AOEPF-TB002HS-T membrane (pore size: 0.2 μm). The catalyst ink was prepared by dispersing 1.0 mg of HHS‑CoOx/GDY or Co3O4 in a mixture solution with 0.8 mL of isopropanol, 0.2 mL of DI water, and 0.027 mL of Nafion solution (5 wt%). Subsequently, 0.3 mL of the ink was drop‑cast onto a porous gold (Au) electrode, yielding a catalyst loading of 0.3 mg cm−2. A three‑electrode configuration was employed, with the catalyst‑modified porous Au, an Ag/AgCl electrode, and a pure Pt mesh as WE, RE, and CE, respectively.
Prior to DEMS detection, the catalysts were isotopically labeled with 18O at 1.5 V (vs. Ag/AgCl) for 10 min in 0.5 M H2SO4 containing H218O by CHI660E electrochemical workstation. After labeling, the electrodes were thoroughly rinsed with DI water (H216O) to remove residual H218O. The electrodes were then transferred to a fresh 0.5 M H2SO4 electrolyte with DI water. To ensure comparable current density between HHS‑CoOx/GDY and Co3O4, the LSV potential windows were adjusted to 1.0 V- 1.4 V (vs. Ag/AgCl) for HHS‑CoOx/GDY and 1.0 V- 1.9 V (vs. Ag/AgCl) for Co3O4. Throughout the LSV process, the evolved oxygen was monitored in real time using mass spectrometry.
Theoretical calculations
All calculations were performed using spin-polarized density functional theory (DFT) with the projector augmented plane-wave (PAW) method, as implemented in the Vienna Ab Initio Simulation Package (VASP). The exchange-correlation potential was modeled using the Perdew-Burke-Ernzerhof (PBE) generalized gradient approximation (GGA). Long-range van der Waals interactions were accounted for by employing the DFT-D3 correction. A plane-wave cutoff energy of 480 eV was used for all calculations. The energy convergence criterion was set to 10⁻5 eV for the iterative solution of the Kohn-Sham equations.
A unit cell of pristine Co3O4 was constructed by 48 Co atoms and 64 O atoms, and the most stable (311) plane was exposed at the terminal. The slab model of HHS-CoOx/GDY, it contained 72 C atoms, 28 Co atoms, and 44 O atoms. C atoms were used to form the skeleton of GDY. Co and O atoms were applied to build the model of Co3O4, and the Co atoms were connected to the sp-C atoms in the GDY model. During the structural optimization process, Brillouin zone integration was carried out using 3 × 3 × 4 gamma k-point sampling, and all atoms were fully relaxed until the residual forces reached below 0.02 eV/Å to form the most stable structure (Supplementary Data 1). Data analysis and visualization were performed using the VASPKIT and VESTA software packages51. A 20 Å vacuum layer was introduced normal to the slab surface to eliminate interlayer interactions.
Free energy changes (ΔG) were computed via the computational hydrogen electrode (CHE) approach, with potentials referenced to the standard hydrogen electrode by Eq. (10):
| 10 |
Where ΔE is the binding energy of the intermediates; ΔEZPE is the zero-point energy at 298.15 K; T is the experimental temperature (298.15 K); ΔS is the entropy change; ΔGU is the free energy correction term for the electrode potential, which can be obtained by: ΔGU = −eU, in which U refers to the electrode potential with respect to the standard hydrogen electrode, and e is the transferred charge number.
Supplementary information
Description of Additional Supplementary Files
Source data
Acknowledgements
This work is supported by funding from the Basic Science Center Project of the National Natural Science Foundation of China (22388101), the National Key Research and Development Project of China (2024YFA1509400 and 2022YFA1204500), the Natural Science Foundation of Shandong Province (ZR2024ZD02), and the Postdoctoral Fellowship Program of Beijing National Laboratory for Molecular Sciences (2023BMS20126). We thank the developers of VESTA for providing this powerful visualization tool. The crystal structure figures in this paper were generated using VESTA (ver. 3.5.8).
Author contributions
Y. L. and Y. X. conceived the project and directed the main experimental works. Y. X. and X. P. analyzed the experimental data. X. P. carried out the sample synthesis, characterization, and electrochemical measurements. S. C. (Siyi Chen), Y. Z., S. C. (Siao Chen), and Y. G. provided useful help during the experiments. Y. L., Y. X., and X. P. wrote the manuscript together.
Peer review
Peer review information
Nature Communications thanks Lu Xia and the other anonymous reviewer(s) for their contribution to the peer review of this work. A peer review file is available.
Data availability
The source data generated in this study are provided in the Source Data file. Source data are provided with this paper.
Competing interests
The authors declare no competing interests.
Footnotes
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Contributor Information
Yurui Xue, Email: yrxue@jlu.edu.cn.
Yuliang Li, Email: ylli@iccas.ac.cn.
Supplementary information
The online version contains supplementary material available at 10.1038/s41467-026-69682-9.
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Data Availability Statement
The source data generated in this study are provided in the Source Data file. Source data are provided with this paper.





