Abstract
An alternative method for the treatment of rendered animal fat (Category 1) intended for the production of renewable fuels by a continuous multi‐step catalytic hydro‐treatment process was assessed. The alternative method is based on a pre‐treatment by degumming and bleaching followed by a hydro‐treatment comprising three main processes: catalytic hydro‐treatment, stripping and isomerisation. The minimum processing conditions are pressure 30 bar, temperature 265°C and retention time 20 minutes. Based on the outcome of previous EFSA Opinions and the expert evaluation, the BIOHAZ Panel considered that a reduction of six log10 in the transmissible spongiform encephalopathy (TSE) agent by the alternative method is necessary to consider the process at least equivalent, for Category 1 animal by‐products, to the processing methods previously approved. Experimental data in the reviewed literature showed that similar processes at temperatures between 160 and 200°C deliver at least a 6 log10 reduction in TSE infectivity in 20 minutes. Thus, at least a similar level of reduction is expected to be produced by the alternative method proposed. This is in addition to the inactivation achieved by the pressure sterilisation method applied prior to the application of the alternative method. The treatment under assessment is considered to achieve the required level of TSE inactivation, as long as the critical limits of key parameters are achieved as specified by the applicant. The minimum retention time is a critical parameter. The applicant's estimate of minimum retention time is based on the reactor size and the flow rate of the material, but the real minimum time in actual processing conditions has not been determined. It should be confirmed that a minimum retention time of 20 minutes is achieved in all parts of Category 1 material under normal operational conditions in order to ensure the effectiveness of the treatment.
Keywords: animal fat, TSE, hydro‐treatment, category 1, rendering
EFSA Panel on Biological Hazards , 2015. Scientific Opinion on a continuous multiple‐step catalytic hydro‐treatment for the processing of rendered animal fat (Category 1). EFSA Journal 2015;13(11):4307, 23 pp. doi: 10.2903/j.efsa.2015.4307
Panel members: Ana Allende, Declan Bolton, Marianne Chemaly, Robert Davies, Pablo Salvador Fernández Escámez, Rosina Gironés, Lieve Herman, Kostas Koutsoumanis, Roland Lindqvist, Birgit Nørrung, Antonia Ricci, Lucy Robertson, Giuseppe Ru, Moez Sanaa, Marion Simmons, Panagiotis Skandamis, Emma Snary, Niko Speybroeck, Benno Ter Kuile, John Threlfall, and Helene Wahlström.
Correspondence: biohaz@efsa.europa.eu
Acknowledgement: The Panel wishes to thank the members of the Working Group on the evaluation the NExBTL process as an alternative method for treatment of rendered animal fat: Avelino Álvarez Ordóñez, Reinhard Böhm, Pablo Salvador Fernández Escámez and John Griffin for the preparatory work on this scientific output, the hearing expert: John Spiropoulos, and EFSA staff member: Angel Ortiz Peláez for the support provided to this scientific output.
Adoption date: 22 October 2015
Published date: 13 November 2015
Question number: EFSA‐Q‐2015‐00118
On request from: Ministry of Agriculture and Forestry of Finland on behalf of the company Neste Oil
References
- EFSA (European Food Safety Authority) , 2003. Opinion of the Scientific Panel on Biological Hazards on a request from the Commission related on the process of High Pressure Hydrolysis Biogas (HPHB) as method for safe disposal of category 1 Animal by‐Products (ABP) not intended for human consumption. The EFSA Journal 2003, 11, 1–4. [Google Scholar]
- EFSA (European Food Safety Authority) , 2004. Biodiesel Process as a method for safe disposal of category 1 Animal by‐Products. The EFSA Journal 2004, 23, 1–3. [Google Scholar]
- EFSA BIOHAZ Panel (EFSA Panel on Biological Hazards) , 2010. a. Statement on technical assistance on the format for applications for new alternative methods for animal by‐products. EFSA Journal 2010; 8 (7): 1680, 12 pp. doi:10.2903/j.efsa.2010.1680 [DOI] [PMC free article] [PubMed] [Google Scholar]
- EFSA BIOHAZ Panel (EFSA Panel on Biological Hazards) , 2010. b. Scientific Opinion on the Neste Oil Application for a new alternative method of disposal or use of Animal By‐Products. EFSA Journal 2010; 8 (10): 1825, 9 pp. doi:10.2903/j.efsa.2010.1825 [Google Scholar]
- EFSA BIOHAZ Panel (EFSA Panel on Biological Hazards) , 2011. Scientific Opinion on the capacity of oleochemical processes to minimise possible risks linked to TSE in Category 1 animal by‐products. EFSA Journal 2011; 9 (2): 1976, 26 pp. doi:10.2903/j.efsa.2011.1976 [DOI] [PMC free article] [PubMed] [Google Scholar]
- EFSA BIOHAZ Panel (EFSA Panel on Biological Hazards) , 2015. Scientific Opinion on a request for a review of a scientific publication concerning the zoonotic potential of ovine scrapie prions. EFSA Journal 2015; 13 (8): 4197, 58 pp. doi:10.2903/j.efsa.2015.4197 [Google Scholar]
- Gonzalez L, Thorne L, Jeffrey M, Martin S, Spiropoulos J, Beck KE, Lockey RW, Vickery CM, Holder T and Terry L, 2012. Infectious titres of sheep scrapie and bovine spongiform encephalopathy agents cannot be accurately predicted from quantitative laboratory test results. Journal of General Virology, 93, 2518–2527. [DOI] [PubMed] [Google Scholar]
- Müller H and Riesner D, 2005. Thermal degradation of prions in the presence of fats: Implication for oleochemical processes. European Journal of Lipid Science and Technology, 107, 833–839. [Google Scholar]
- Müller H, Stitz L, Wille H, Prusiner SB and Riesner D, 2007. Influence of water, fat, and glycerol on the mechanism of thermal prion inactivation. Journal of Biological Chemistry, 282, 49, 35855–35867. [DOI] [PubMed] [Google Scholar]
- Prusiner SB, Cochran SP, Groth DF, Downey DE, Bowman KA and Martinez HM, 1982. Measurement of the scrapie agent using an incubation time interval assay. Annals of Neurology, 11, 353–358. [DOI] [PubMed] [Google Scholar]
- Somerville RA, Fernie K, Smith A, Andrews R, Schmidt E and Taylor DM, 2009. Inactivation of a TSE agent by a novel biorefinement system. Process Biochemistry, 44, 1060–1062. [Google Scholar]
- Yoshioka M, Matsuura Y, Okada H, Shimozaki N, Yamamura T, Murayama Y, Yokoyama T and Mohri S, 2013. Rapid assessment of bovine spongiform encephalopathy prion inactivation by heat treatment in yellow grease produced in the industrial manufacturing process of meat and bone meals. BMC Veterinary Research, 9, 134. [DOI] [PMC free article] [PubMed] [Google Scholar]
