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. 2026 Jul 20;12(4):01533-2025. doi: 10.1183/23120541.01533-2025

Automatic oxygen titration during exercise in pulmonary rehabilitation: a pilot trial

Tessa Schneeberger 1,2,✉, Inga Jarosch 1,2, Rainer Gloeckl 1,2, Daniela Kroll 1,2, Leonard Kolb 1,2, Wolfgang Hitzl 3,4, Andreas Rembert Koczulla 1,2,5
PMCID: PMC13383199  PMID: 42519222

Extract

Dyspnoea is the predominant symptom limiting exercise tolerance in people with chronic respiratory disease [1] and is often accompanied by exertional desaturation, with or without chronic hypoxaemia, during pulmonary rehabilitation. Supplemental oxygen (O2) is frequently prescribed to maintain oxygen saturation measured by pulse oximetry (SpO2) ≥90% [2, 3]. However, fixed O2 flow rates cannot adapt to changing O2 needs during activity, which may still lead to desaturation [4], increased dyspnoea and early termination of exercise, particularly during endurance training.

Shareable abstract

Automatic oxygen titration resulted in similar dyspnoea and physiological responses to prescribed constant-flow oxygen during exercise in pulmonary rehabilitation and was safe, suggesting potential to improve oxygen prescription in clinical practice https://bit.ly/4bPu78W


To the Editor:

Dyspnoea is the predominant symptom limiting exercise tolerance in people with chronic respiratory disease [1] and is often accompanied by exertional desaturation, with or without chronic hypoxaemia, during pulmonary rehabilitation. Supplemental oxygen (O2) is frequently prescribed to maintain oxygen saturation measured by pulse oximetry (SpO2) ≥90% [2, 3]. However, fixed O2 flow rates cannot adapt to changing O2 needs during activity, which may still lead to desaturation [4], increased dyspnoea and early termination of exercise, particularly during endurance training.

Automated O2 titration supply (ATOS) continuously adjusts O2 flow rates to maintain a predefined SpO2 target (e.g. 92%) and have been shown to improve oxygenation and relieve dyspnoea during walking [5, 6] and daily activities [7] in patients with exertional desaturation or chronic hypoxaemia. This represents a novel approach to meeting changing needs and overcoming the limitations of fixed O2 flows. To date, no studies have investigated such systems during endurance exercise training, a core component of pulmonary rehabilitation programmes. This pilot trial aimed to explore dyspnoea and physiological responses to ATOS compared with constant-flow O2 supply (CFOS) during endurance cycle training, and to inform future trials.

This prospective, single-centre, randomised, double-blind, crossover pilot trial included two study periods: one with ATOS and one with CFOS (usual care). Each period comprised five endurance cycling sessions within 1 week. The order of O2 delivery modes was randomised by an independent person using a computer-generated random sequence and concealed in sequentially numbered, sealed, opaque envelopes.

Inclusion criteria were age 18–80 years and a confirmed diagnosis of chronic respiratory disease with either chronic hypoxaemia or exertional desaturation (nadir SpO2 <88% during exercise), fulfilling established criteria for supplemental O2 therapy during exercise. Participants were enrolled during a 3-week inpatient pulmonary rehabilitation programme.

Exclusion criteria included an acute exacerbation of the underlying disease, unstable cardiovascular conditions, and orthopaedic or neurological limitations precluding exercise.

Before the study periods, all participants underwent a peak work rate (PWR) test on a cycle ergometer to determine individual training workload. Each study-period consisted of five 20-min supervised endurance cycling sessions performed according to current exercise recommendations for chronic respiratory diseases [8].

In the CFOS-period, O2 was delivered at individually prescribed flow rates for exercise, titrated during a prior exercise assessment in accordance with current O2 guideline recommendations [2, 3]. In the ATOS period, O2 flow (0–15 L·min−1) was automatically adjusted in real time using a closed-loop system that continuously titrated O2 to maintain an SpO2 range of 90–94%, based on feedback from pulse oximetry.

A 48-h washout separated the two study periods to minimise carry-over effects. Participants, assessors and the statistician were blinded to the O2 delivery mode. The same device (O2matic, Herlev, Denmark) was used for both conditions, with either mode preset by an independent person. The device display was concealed to maintain blinding.

Dyspnoea, the primary outcome, was immediately assessed using the 10-point Borg scale before cycling and after cessation of cycling. Secondary physiological outcomes included continuously recorded SpO2, transcutaneous carbon dioxide tension (PtcCO2) and heart rate via the SenTec system (Switzerland), and O2 flow via the O2matic. Furthermore, leg fatigue (Borg scale), capillary blood gases (RAPIDpoint; Siemens, Germany) and inspiratory capacity (SpiroSense Pro; Pari, Germany) were obtained immediately before and after cessation of cycling.

For analysis, the mean of all endurance training sessions within each O2 delivery condition (CFOS and ATOS) was used to represent the respective study period. Data were checked for consistency and normality using Shapiro–Wilk test. Cross-over analysis taking the treatment and possible carry-over effects into account, and the R packages “CrossCarry” and “geepack” for cross-over designs based on generalised estimating equation models were used, and two-sided p-values <0.05 were considered statistically significant.

15 patients with chronic respiratory disease (mean±sd age: 61±9 years; 67% male; peak work rate (PWR): 51±17 W) with an indication for O2 therapy during exercise (duration of supplemental O2 use during exercise: 5.2±4.9 years) completed both study periods. Diagnoses included COPD (n=7; forced expiratory volume in 1 s (FEV1): 42±17% pred; total lung capacity (TLC): 119±25% pred), interstitial lung disease (n=5; forced vital capacity: 63±9% pred; TLC: 69±12% pred) and bronchiectasis (n=3; FEV1: 34±11% pred; TLC: 108±19% pred). Eight participants were chronically hypoxaemic (capillary oxygen tension at rest while breathing room air (PcO2rest,room-air): 7.07±0.67 kPa) and seven had exercise-induced hypoxaemia (PcO2rest,room-air: 8.67±0.39 kPa); all were normocapnic (capillary carbon dioxide tension at rest while breathing room air: 4.93±0.53 kPa).

Exercise intensity and workload were comparable between study periods, with participants training on average at 65±9% of PWR. Mean cycling workload was 33±11 W under CFOS and 33±10 W under ATOS (p=0.979). Mean O2 flow rate recorded during cycling endurance training was also similar between conditions (table 1).

TABLE 1.

Outcomes averaged across cycle endurance training sessions during the constant-flow O2 supply (CFOS) and automated O2 titration supply (ATOS) study periods

CFOS ATOS p-value
Patients 15 15
O2 flow rate, L·min−1 3.7±1.9 3.8±2.6 0.499
Borg scale#
 Dyspnoea
  At rest 1.3±1.3 1.3±1.3 0.944
  Post-exercise 4.9±1.6 4.8±1.6 0.092
 Leg fatigue
  At rest 1.4±1.0 1.5±0.9 0.446
  Post-exercise 4.0±1.7 3.8±1.7 0.205
Transcutaneous measures
 SpO2, % 94.2±1.9 93.4±1.2 0.077
 PtcCO2, kPa 5.37±0.52 5.35±0.56 0.118
 Heart rate, beats per min 99.1±12.5 93.4±1.2 0.004
Inspiratory capacity, L
  At rest 1.9±0.6 1.9±0.7 0.695
  Post-exercise 1.7±0.7 1.7±0.7 0.286
Blood gas analyses
 PcO2, kPa
  At rest 12.65±3.84 8.81±0.68 0.001
  Post-exercise 8.76±1.01 9.29±1.47 0.474
 PcCO2, kPa
  At rest 4.87±0.36 4.85±0.37 0.053
  Post-exercise 5.27±0.57 5.33±0.63 0.255
 pH
  At rest 7.43±0.03 7.43±0.03 0.130
  Post-exercise 7.38±0.05 7.38±0.05 0.563
 Lactate, mmol·L−1
  At rest 1.5±0.5 1.5±0.3 0.862
  Post-exercise 2.9±0.9 3.0±0.9 0.988

Data are present as mean±sd unless otherwise stated. Under CFOS, a fixed flow rate was applied, whereas ATOS titrated flow to maintain oxygen saturation measured by pulse oximetry (SpO2) 92–94%. Capillary samples were obtained from the arterialised earlobe and analysed using the RAPIDPoint system (Siemens, Germany). PtcCO2: transcutaneous carbon dioxide tension; PcO2: capillary oxygen tension; PcO2: capillary carbon dioxide tension. #: scored from 0 to 10 points. : blood gases measured while breathing oxygen.

Post-exercise dyspnoea ratings and baseline levels before endurance training did not differ between O2 delivery modes (table 1).

Leg fatigue scores, inspiratory capacity, mean SpO2 and PtcCO2 were also comparable between study periods. However, heart rate was statistically significant lower during the ATOS period than the CFOS period. Post-exercise blood gases also showed no significant differences (table 1).

In this pilot trial, dyspnoea did not differ between ATOS and CFOS during endurance cycle training, indicating that automated O2 titration provided symptom relief comparable to guideline-based exercise O2 titration. Importantly, ATOS achieved these comparable responses without requiring manual pre-exercise O2 titration. The absence of differences in dyspnoea or oxygen saturation at the end of endurance training may be explained by the use of prescribed O2 flow rates for exercise during CFOS, together with the use of cycling exercise, which typically induces less oxygen desaturation than walking. The slightly lower heart rate during ATOS may indicate reduced cardiovascular strain, though this should be interpreted cautiously given the small sample size.

PtcCO2 and capillary CO2 levels were similar between study periods. Importantly, CO2 remained stable, demonstrating that automated O2 adjustment did not cause CO2 retention, confirming ATOS safety during cycling exercise, consistent with previous trials [5].

The comparable mean O2 flow rates between CFOS and ATOS suggest that the automated titration effectively adapted O2 delivery to patients’ physiological demands during cycling exercise, while achieving similar symptom responses. In routine pulmonary rehabilitation, O2 titration is often performed manually, which can be time-consuming and inconsistent. In many clinical settings, O2 flow during exercise is empirically increased by only 1 L·min−1 above resting flow rather than being titrated as recommended [9]. In this context, our findings indicate that average O2 flow automatically delivered by ATOS during exercise was retrospectively comparable to guideline-titrated O2 flow. This observation raises the hypothesis that an individual's mean ATOS exercise flow could inform the prescription of a personalised constant-flow for exercise. Such an approach could help standardise O2 titration during pulmonary rehabilitation and reduce staff workload but requires prospective validation in future studies. Finally, ATOS may have the additional advantage of avoiding unnecessary hyperoxaemia at rest compared with CFOS.

Previous studies have shown that automated-titration systems improve oxygenation and reduce dyspnoea during walking [5, 6] and daily activities [7]. The present findings extend this evidence to endurance training, which represents a core component of pulmonary rehabilitation.

This study has several limitations. The sample was small and heterogeneous, reflecting the pilot nature of the trial. The short intervention periods preclude conclusions about long-term effects.

In conclusion, ATOS during cycling endurance training achieved responses comparable to guideline-based O2 titration flow rates and was safe, with potential relevance for future oxygen prescription strategies.

Acknowledgements

We thank the study participants for their time and cooperation.

Footnotes

Provenance: Submitted article, peer reviewed.

This study was registered at www.ClinicalTrials.gov as NCT06545851.

Ethics statement: The study was approved by the Ethics Committee of the Philipps-University of Marburg (Az.:23-65 BO). All participants provided written informed consent.

Author contributions: T. Schneeberger, I. Jarosch, R. Gloeckl and A.R. Koczulla conducted the study design. D. Kroll and L. Kolb performed the data collecting. W. Hitzl performed the data analyses. T. Schneeberger prepared the manuscript. T. Schneeberger, I. Jarosch, D. Kroll, R. Gloeckl, L. Kolb, W. Hitzl and A.R. Koczulla critically revised the manuscript. All authors have read and approved the manuscript. T. Schneeberger takes responsibility for the integrity. The corresponding author attests that all listed authors meet authorship criteria and that no others meeting the criteria have been omitted.

Conflict of interest: The authors declare that they have no competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Support statement: This study was partially funded by the Deutsche Atemwegsliga e.V. The sponsor had no role in the design, execution, interpretation, or writing of the study. Funding information for this article has been deposited with the Open Funder Registry.

Data availability

Anonymised data are available on reasonable request to the corresponding author. A data-sharing agreement will be needed.

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Data Availability Statement

Anonymised data are available on reasonable request to the corresponding author. A data-sharing agreement will be needed.


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