Abstract
H2O and SO2 poisoning of cerium-manganese oxide catalysts remains a critical challenge for low-temperature selective catalytic reduction of nitrogen oxides by NH3. Here we show that Ti doping of CeO2 induces lattice contraction and structural distortion, promoting the generation of oxygen vacancies, active oxygen species, and stable Ce-O-Ti interfaces. These strain-engineered structural modifications enhances surface Lewis acidity and triggers a downshift of the d-band center, collectively improving low-temperature catalytic activity and resistance to H2O/SO2 poisoning. The optimized Ce8MnTi2.5Ox catalyst achieves over 90% nitrogen oxides removal across a 150–335 °C temperature range. Under 5 vol.% water and 100 ppm SO2, it maintains over 98% efficiency for 12 h at 210 °C. Furthermore, during stepwise heating from 150 °C to 240 °C with 5 vol.% H2O and 200 ppm SO2, initial activity suppression below 180 °C is fully reversed at or above 210 °C, demonstrating temperature-driven regeneration. This study introduces a strain-engineering strategy for designing robust catalysts for low-temperature nitrogen oxides removal.
Subject terms: Atmospheric chemistry, Atmospheric chemistry, Heterogeneous catalysis
This study demonstrates that Ti-induced strain engineering creates robust cerium–manganese oxide catalysts with enhanced low-temperature nitrogen oxide removal, strong resistance to H2O and SO2 poisoning, and temperature-driven self-regeneration.
Introduction
Nitrogen oxides (NOx), as critical precursors to PM2.5, ozone, and acid rain, pose a serious threat to air quality and public health1. Consequently, reducing NOx emissions has become a critical mandate for sustainable industrial development, with high-performance selective catalytic reduction (SCR) catalysts serving as the technological backbone. While ultra-low NOx emission standards have been successfully implemented in coal-fired power plants, non-electric industries, such as cement and coking, now dominate NOx emissions, shifting the focus of air pollution control toward these sectors. Flue gas from non-electric industries presents unique challenges: low operating temperatures (150–300 °C), high moisture content (≥5%), and elevated SO2 concentrations (>400 mg/Nm3)2. Currently, commercial low-temperature deNOx catalysts are primarily vanadium-based with high V2O5 content. However, V2O5 is highly toxic3, causes secondary pollution, and poses hazardous waste disposal issues. Therefore, the development of eco-friendly low-temperature catalysts with a broad active temperature window (150–300 °C) and exceptional H2O/SO2 resistance has become an urgent priority for NOx abatement in complex flue gas environments4.
Current research on low-temperature deNOx catalysts primarily focuses on ion-exchanged zeolites and mixed metal oxides5. Among ion-exchanged zeolites, small-pore zeolites with CHA topology6, such as Cu-SSZ-137 and Cu-SAPO-348, exhibit broad active temperature windows (150–500 °C) and superior hydrothermal stability. However, their performance deteriorates in dust-laden, humid, and sulfur-rich atmospheres due to ammonium sulfate deposition, metal sulfation, and pore blockage, rendering them unsuitable for such complex flue gas conditions9. In contrast, MnOx-based materials have garnered significant attention for their exceptional low-temperature redox properties and high intrinsic deNOx activity. Yet, industrial deployment remains limited due to challenges such as MnOx water-solubility, poor H2O/SO2 tolerance, and low N2 selectivity10,11. To address these limitations, researchers have explored the incorporation of promoters, including Ce12, Co13, Fe14, Sm15, and Eu16, to enhance low-temperature activity and poisoning resistance, with Ce emerging as the most effective additive17. Despite these advancements, Mn-Ce catalysts remain highly susceptible to chemical deactivation via metal sulfates formation under sulfur-rich, low-temperature conditions—a persistence bottleneck that continues to impede industrial application18.
To enhance the stability of Mn-Ce catalysts under harsh flue gas conditions, recent research has concentrated on three key strategies: morphological control, promoter doping, and support optimization. Morphological control, such as constructing layered19 or core-shell architectures20, can effectively limit SO2 penetration and facilitate the decomposition of reaction intermediates, thereby improving resistance at lower temperatures and moderate SO2 levels. However, their structural protection remains inadequate under the high-sulfur and high-humidity conditions typical of industrial flue gas. Promoter modification offers another pathway: incorporating electronic promoters such as Sm21 and Fe22 can tune the electronic structure, surface acidity, and oxygen species activity. These adjustments suppress SO2 over-oxidation, enhance NH3 adsorption, and mitigate competitive H2O adsorption, collectively improving catalyst resilience. Additionally, advanced support designs, such as 3D-ordered macroporous (3DOM) structures23 and carbon nanotube (CNT) loading24, further optimize textural properties, increase active site dispersion, and boost mass transfer efficiency. Despite these innovations, achieving long-term stability under real-world conditions (150–300 °C, H2O ≥ 5%, SO2 > 400 mg/Nm³) remains an unresolved challenge, underscoring the urgent need for breakthrough solutions.
Building on these challenges, this study proposes a strategy to overcome the persistent limitations of Mn–Ce catalysts under harsh flue gas conditions. To further enhance H2O/SO2 poisoning resistance, we focus on Ce8MnOx, a catalyst known for its high low-temperature deNOx activity25. By employing Ti-doping to trigger strain engineering with hierarchical coupling of structure-defect-electron-activity-resistance, we activate a series of synergistic effects that favor NH3-SCR performance and anti-poisoning capability. The ionic radius mismatch between Ti and the host lattice induces lattice contraction and distortion in CeO2, which promotes the formation of abundant oxygen vacancies, constructs a highly synergistic Ce-O-Ti interface, enhances surface acidity, and shifts the d-band center downward. Collectively, these modifications boost low-temperature activity while mitigating the detrimental adsorption of H2O and SO2. In this work, a series of Ti-doped Ce8MnOx catalysts was synthesized via a solvothermal method. Using a comprehensive suite of characterization techniques—including HR-TEM, XRD, Raman, NH3-TPD, H2-TPR, XPS, TG, FT-IR, and in situ DRIFTS—combined with theoretical calculations, we systematically investigated the influence of Ti-doping on catalyst performance and mechanism. This study provides new insights into designing high-performance catalysts for low-temperature NOx removal in complex flue gas environments, addressing a critical gap in industrial air pollution control.
Results and discussion
Microstructure and physicochemical properties of Ce8MnTiaOx
To validate the design rationale of optimizing catalytic performance through Ti-induced strain engineering, we synthesized a series of Ce8MnTiaOx catalysts with varying Ti contents using a solvothermal method. Detailed synthesis protocols, performance evaluation metrics, and characterization techniques are provided in the Supplementary Information.
SEM and TEM analyses reveal that the as-prepared catalysts consist of agglomerated nanoparticles with grain sizes ranging from 4 to 10 nm (Fig. 1a–c). High-resolution TEM images (Fig. 1e–h) and the selected area electron diffraction (SAED) pattern (Fig. 1i) display lattice fringes with interplanar spacings of approximately 0.311 and 0.191 nm, corresponding to the (111) and (220) planes of CeO2, respectively. Additionally, lattice fringes of 0.248 nm are observed, assigned to the (211) plane of Mn3O4. Notably, the spacing associated with the CeO2 (111) plane is reduced compared to that of pristine CeO2. This suggests that Ti-doping induces lattice contraction-a key indicator of strain engineering. Furthermore, energy-dispersive X-ray spectroscopy (EDS) mapping (Fig. 1d) confirms the homogeneous distribution of Ce, Mn, and Ti elements throughout the catalyst structure, reinforcing the successful incorporation of Ti into the lattice.
Fig. 1. Morphological and structural characterization of Ti-doped Ce8MnOx catalysts.

a, b SEM images showing nanoparticle agglomerates. c Bright-Field(BF)-TEM image. d EDS elemental mapping confirming uniform Ce, Mn, and Ti distribution. e–h HR-TEM images revealing lattice fringes and contraction of CeO2 (111) planes indicative of Ti-induced strain. i SAED pattern of Ce8MnTi2.5Ox confirming crystalline phases. The original unedited TEM images are shown in Fig. S2.
XRD analysis (Fig. 2a) confirms that all samples exhibit characteristic diffraction peaks of cubic fluorite CeO2 (PDF No. 75-0076). No distinct crystalline phases of Mn or Ti oxides are detected, indicating that Mn and Ti species are either highly dispersed as nanocrystals, present in amorphous states26, or incorporated into the CeO2 lattice. Specifically, as the Ti/Mn molar ratio increases from 1.5 to 2.5, the diffraction peak corresponding to the CeO2 (111) plane shifts toward higher angles, providing direct evidence of lattice contraction27. Furthermore, the fitting results of the EXAFS fitting parameters at the Ce-L3edge (Table S2), show a clear contraction of the Ce-O bond length upon Ti incorporation (from 2.38 Å in Ce8MnOx to 2.30 Å in Ce8MnTi2.5Ox). At a Ti/Mn ratio of 3.5, the 2θ position stabilizes, suggesting saturation of Ti-doping. Considering that Ti4+ shares the same valence state but a smaller ionic radius than Ce4+25,28, these observations strongly confirm the successful incorporation of Ti4+ into the CeO2 lattice, forming a solid solution.
Fig. 2. Structural and textural characterization of Ti-doped Ce8MnOx catalysts.

a XRD patterns of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox powders. The inset shows the enlarged view of the selected region (25°–32°), highlighting the subtle structural variations/peak shifts among the samples. b Raman spectra of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox catalysts. The boxed regions labeled I and II highlight the characteristic Raman vibrational modes, where region I corresponds to Mn3O4 and region II corresponds to CeO2. c Pore volume and pore size distribution diagrams of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox catalysts. d N2 adsorption-desorption isotherm curves for Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox catalysts. Source data are provided as a Source Data file.
Raman spectroscopy (Fig. 2b) provides insights into the microstructural evolution. The band near 275 cm−1 in Ce8MnOx corresponds to Mn3O429, associated with MnO6 octahedral vibrations30 or O–Mn–O bending modes31. With increasing Ti content, this peak gradually diminishes, indicating that Ti4⁺ incorporation weakens the Mn-related vibrational response. Meanwhile, the F2g mode of CeO2 at ~465 cm−1,32 exhibits decreased intensity and increased FWHM as the Ti/Mn molar ratio increases from 1.5 to 2.5, suggesting the formation of Ce–O–Ti linkages and suppressed crystallite growth33. A pronounced blue shift of the F2g band, particularly for Ce8MnTi2.5Ox, further confirms lattice contraction and distortion induced by Ti doping34,35. Such lattice distortion enhances defect-related structural disorder and is accompanied by an intensified band at ~610 cm−1, commonly associated with vacancy-induced vibrational features36.
However, EPR results reveal that the signal intensity of paramagnetic oxygen vacancy centers in Ce8MnTi2.5Ox is lower than that in Ce8MnTi3.5Ox (Fig. S5). This discrepancy indicates that Raman and EPR probe different types of defect states. Specifically, while Raman reflects overall lattice distortion and vacancy-associated structural disorder, EPR selectively detects isolated paramagnetic oxygen vacancies37. Therefore, the enhanced Raman defect signal at moderate Ti doping (x = 2.5) is more likely related to increased lattice distortion and possibly the formation of vacancy clusters or non-paramagnetic defects, whereas higher Ti content (x = 3.5) favors the generation of more EPR-active isolated vacancies. At excessive Ti loading, the F2g red shift and reduced Raman defect intensity suggest partial strain relaxation and possible formation of Ti-rich amorphous domains, further supporting a redistribution of oxygen vacancy states rather than a simple change in total vacancy concentration.
BET analysis (Table 1) reveals that compared with Ce8MnOx, Ce8MnTiaOx exhibits a significant increase in BET specific surface area, average pore diameter, and pore volume. Furthermore, specific surface area, average pore diameter, and pore volume of Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox all decrease progressively with increasing Ti content. This trend is attributed to Ti-doping, which inhibits CeO2 grain growth and promotes denser grain packing. Pore size distribution analysis (Fig. 2c) further confirms a marked reduction in mesopore volume upon Ti incorporation. Meanwhile, N2 adsorption-desorption isotherms (Fig. 2d) for all samples exhibit Type IV profiles with H3-type hysteresis loops, indicative of slit-like pores formed by the nanoparticle agglomeration38. These textural changes, coupled with structural distortions observed in XRD and Raman analyses, reinforce the role of Ti-doping in tailoring both the microstructure and porosity—key factors for enhancing catalytic performance under harsh conditions.
Table 1.
BET specific surface area, average pore size, and pore volume of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox
| Catalyst | BET surface area (m2 g−1) | Average pore diameter (nm) | Pore volume (cm3 g−1) |
|---|---|---|---|
| Ce8MnOx | 144.90 | 4.82 | 0.17 |
| Ce8MnTi1.5Ox | 160.20 | 16.03 | 0.59 |
| Ce8MnTi2.5Ox | 152.80 | 14.91 | 0.51 |
| Ce8MnTi3.5Ox | 130.70 | 14.67 | 0.43 |
The redox properties of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox were examined using H2-TPR. As shown in Fig. 3a, all samples exhibit low-temperature reduction peaks (300–500 °C) corresponding to the reduction of surface Ce4+ to Ce3+39,40. In contrast, high-temperature peaks (700–750 °C) are associated with deep reduction of lattice oxygen in bulk CeO241. Notably, the undoped Ce8MnOx catalyst shows the lowest surface Ce4+ reduction peak temperature at 378.3 °C. With increasing Ti/Mn molar ratio (1.5 → 3.5), the Ce4+ reduction peak shifts toward higher temperatures, indicating that Ti-doping reduces the Ce lattice content and induces lattice contraction and distortion, thereby stabilizing Ce–O bonds. A broad and low-intensity hydrogen consumption feature observed in the range of 200–350 °C can be attributed to the reduction of surface-dispersed Mn4+ species, confirming the redox-active nature of the Mn component even at low concentrations.
Fig. 3. Redox properties and acidity of the catalysts.

a H2-TPR profiles of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox catalysts. b NH3-TPD Profiles of Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox catalysts. c Quantitative distribution of weak, medium, and strong acid sites for Ce8MnOx, Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox catalysts. d Ce-Ti oxides of Tanabe’s rule. Source data are provided as a Source Data file.
Surface acidity was further analyzed by NH3-TPD (Fig. 3b), revealing weak (<300 °C), medium (~450 °C), and strong (>550 °C) acid sites across all catalysts42. Notably, the undoped Ce8MnOx catalyst exhibits the lowest total acidity among all samples. As the Ti/Mn ratio increases, the total acidity progressively increases (Fig. 3c). This trend may result from electron transfer from Ce to Ti due to Ti’s higher electronegativity, which enhances the electropositivity of Ce sites and strengthens surface Lewis acidity. Moreover, Ti incorporation promotes the formation of Ce-O-Ti interfaces. According to Tanabe’s rules for solid acidity42, calculations indicate an excess positive surface charge on Ce8MnTi2.5Ox, manifesting as Lewis acidity and NH3 adsorption (Fig. 3d). This hypothesis warrants further validation through DFT calculations.
Regulation of the electronic properties of CeO2 by Ti doping
To elucidate the mechanisms by which Ti doping induces lattice contraction, charge redistribution, and their subsequent impacts on surface acidity and reactant adsorption, Density Functional Theory (DFT) calculations were performed to probe the atomic and electronic structure of CeO2. Models of pristine and Ti-doped CeO2 were constructed. As shown in Fig. 4a, b, the lattice parameter decreases from 5.490 to 5.454 Å upon Ti4+ incorporation, providing direct theoretical evidence that substitution of Ce4+ by smaller Ti4+ triggers lattice contraction. This result aligns well with XRD and Raman trends and represents the structural basis for subsequent electronic modulation.
Fig. 4. DFT calculations of structural, electronic, and adsorption properties.

a–c Charge distribution structures of pristine CeO2, Ti-doped CeO2, and CeO2 under compressive lattice strain. d–f Density of states (DOS) for the same three models. g, h Calculated NH3 adsorption energies on CeO2 (111) and Ti-doped CeO2 (111) surfaces. i, j Differential charge density maps illustrating electron transfer during NH3 adsorption. Source data are provided as a Source Data file.
Mulliken population analysis (Fig. 4a, b) indicates that Ti doping increases the charge on Ce sites from (≈1.270 → 1.350) and slightly reduces the charge on some O sites (−0.630 → −0.620). This confirms that Ti, with higher electronegativity, draws electrons from Ce, enhancing Ce’s electropositivity and strengthening Lewis acidity—consistent with NH3-TPD observations. Surface adsorption calculations (Fig. 4g, h) further show that Ti-doped CeO2 (111) exhibits higher NH3 adsorption energy. Differential charge density maps (Fig. 4i, j) visually confirm electron transfer from NH3 lone pairs to Ce sites, demonstrating that Ti-induced electronic reconfiguration reinforces Lewis acidity and NH3 adsorption.
Density of states (DOS) analysis (Fig. 4d, e) reveals a significant downshift of the d-band center after Ti doping. To decouple lattice strain from electronic effects, a CeO2 model with pure compressive strain (no Ti) was examined (Fig. 4c, f). Under strain alone, Ce charge slightly decreases (1.270 → 1.260), and the d-band center shifts upward—opposite to Ti doping effects. This comparison shows that electron redistribution, not lattice strain, drives the d-band downshift. Since the d-band center governs adsorbate–surface orbital coupling43, its downshift of the d-band center signifies a decrease in the average energy of the metal d-orbitals, its downshift lowers the average energy of Ce d-orbitals, weakening orbital hybridization and chemical bonding strength44,45.
This framework explains the observed phenomena: (i) charge transfer enhances Lewis acidity, promoting NH3 adsorption and activation for improved deNOx activity; (ii) the d-band downshift likely reduces adsorption of poisons such as H2O and SO2, providing a robust mechanism for enhanced tolerance.
NH3-SCR catalytic performance of Ce8MnTiaOx catalysts
To evaluate the NH3-SCR deNOx performance of Ce8MnTiaOx, a series of catalysts with varying Ti contents was tested (Fig. 5a), and the results are summarized in Fig. 5b–i. As shown in Fig. 5b, Ce8MnOx exhibits an activity profile characterized by an initial increase, stabilization, and subsequent decline across 114–375 °C. Specifically, NOx conversion rises from ~90% at 114 °C to 100% between 225 and 275 °C, followed by a decrease beyond 275 °C due to non-selective NH3 oxidation. Ti incorporation enhances low-temperature activity (150–218 °C) and significantly broadens the high-temperature window (>275 °C). Based on DFT and NH3-TPD results, this improvement is attributed to Ti-induced electronic reconfiguration, which strengthens Lewis acidity and facilitates NH3 adsorption and dissociation25. However, excessive Ti loading reduces low-temperature activity—particularly at Ti/Mn ratios of 0.5–2—due to decreased surface area. At a Ti/Mn ratio of 2.5, optimal catalytic performance is achieved, with Ce8MnTi2.5Ox maintaining >90% NOx conversion over a wide temperature window of 150–335 °C, which can be attributed to a balanced interplay among oxygen vacancy concentration, surface acidity, and surface area. In fact, the high-temperature activity of the catalyst exhibits a moderate positive correlation with the concentration of oxygen vacancies (Fig. 5c). This can be attributed to the fact that during the formation of oxygen vacancies in CeO2, the exposed Ce3+ species on the surface act as Lewis acid sites, which enhance the acidity of the catalyst and thereby improve its high-temperature activity46.
Fig. 5. Catalyst performance.

a Schematic and photograph of the catalytic testing setup. b NOx conversion profiles of Ce8MnOx and Ti-doped samples as a function of temperature. The horizontal dashed line indicates the 90% NOx conversion level. c The relationship between the oxygen vacancy intensity and the rate of NO conversion at 378 °C. The detailed fitting parameters can be found in the Methods section. d DeNOx activity of Ce8MnTiaOx under 150 °C with 5vol.% H2O and 100 ppm SO2. Initial deNOx activity: Ce8MnTi0.5Ox (96.3%), Ce8MnTi1Ox (98.1%), Ce8MnTi1.5Ox (97.0%), Ce8MnTi2Ox (98.5%), Ce8MnTi2.5Ox (96.3%), Ce8MnTi3Ox (91.7%), Ce8MnTi3.5Ox (92.5%). e Comparison of fresh and post-calcination activity for representative catalysts. The horizontal dashed line indicates the 90% NOx conversion level. f Operational stability of Ce8MnTi2.5Ox and Ce8MnOx during deNOx under varying temperatures in high-humidity sulfur-containing atmospheres. Initial deNOx activity: Ce8MnOx-180 °C (94.8%), Ce8MnTi2.5Ox-180 °C (98.4%), Ce8MnTi2.5Ox-210 °C (99.8%), Ce8MnTi2.5Ox-240 °C (100%). g Effect of temperature rise on the long-term SO2 and H2O resistance of Ce8MnTi2.5Ox catalysts. (Reaction condition = 1000 ppm NO, 1000 ppm NH3, 10% O2, N2 as balance, and GHSV = 30,000 h−1). h Recovery of Ce8MnTi2.5Ox activity during stepwise heating in a high-humidity, sulfur-rich atmosphere. i Activity recovery of Ce8MnTi2.5Ox catalyst via stepwise temperature cycling under SO2 and H2O atmosphere. Reaction condition = 1000 ppm NO, 1000 ppm NH3, 10% O2, N2 as balance, and GHSV = 20,000 h−1. Source data are provided as a Source Data file.
The H2O/SO2 resistance of the catalyst is critical for practical application in complex flue gas environments. Under 5 vol.% H2O and 100 ppm SO2 at 150 °C, all catalysts experienced significant deactivation (Fig. 5d), with recovery correlated to Ti content. For Ti/Mn ratios of 0.5–2.5, NOₓ conversion dropped sharply within the first hour, then gradually declined to ~60% over 12 h. After removing H2O and SO2, activity recovered to 70–80%. For higher Ti/Mn ratios (3–3.5), initial deactivation was slower, but conversion eventually fell to ~50%, recovering to 70–75% post-poison removal. This deactivation is primarily due to physical blockage of active sites and mass-transfer resistance from ammonium sulfate accumulation at low temperatures47. Secondary calcination at 450 °C restored full activity for Ce8MnTi1.5Ox, Ce8MnTi2.5Ox, and Ce8MnTi3.5Ox (Fig. 5e), even slightly improving performance at 300–375 °C. This confirms that deactivation is reversible, as ammonium sulfates decompose at elevated temperatures, re-exposing active sites. Long-term tests at higher temperatures (Fig. 5f) further validated this mechanism: Ce8MnTi2.5Ox maintained >90% NOx conversion for 12 h at 180 °C under poisoning conditions and fully recovered afterward. At 210 and 240 °C, activity remained virtually unaffected (98–100% conversion). Given that Mn, Ce, and Ti sulfates decompose above 600 °C48,49, irreversible sulfation of the metal oxides can be excluded. As shown in the Fig. 5g, the Ce8MnTi2.5Ox catalyst still exhibited excellent stability under these harsh conditions: After introducing 100 ppm SO2 and 10 vol.% H2O at 210 °C, the NOx conversion slightly decreased from the initial ~98% to ~90% within the first 1 h, and then remained remarkably stable at ~90% for the subsequent 23 h without any further deactivation. When the temperature was temporarily increased to 240 °C, the NOx conversion rapidly recovered to 100%, indicating that the slight deactivation was caused by the deposition of ammonium sulfate salts rather than irreversible sulfation of active sites. When the temperature was returned to 210 °C, the NOx conversion recovered to ~90%, consistent with the stable value before the temperature increase. After cutting off SO2 and H2O, the NOx conversion completely recovered to the initial 100%.
DFT calculations provide a mechanistic explanation for the superior H2O/SO2 resistance of Ti-doped Ce8MnTi2.5Ox. Ti-induced electron redistribution drives a downshift of the CeO2 d-band center, weakening competitive adsorption of H2O and SO2 and enhancing intrinsic tolerance. This electronic effect, combined with reversible physical coverage, explains the catalyst’s excellent online thermal regeneration capability. Dynamic stepwise heating experiments (150 °C → 180 °C → 210 °C → 240 °C) further demonstrated (Fig. 5h) that even under 200 ppm SO2, activity—initially suppressed by high humidity and sulfur—gradually recovered with increasing temperature. Above 210 °C, Ce8MnTi2.5Ox achieved rapid, complete online recovery to fresh catalyst levels. However, these single-direction heating experiments cannot confirm whether the active sites were fully restored. To resolve this ambiguity and provide definitive evidence for the reversible nature of deactivation, we performed a complete temperature cycling experiment incorporating a controlled cooling step following sulfate decomposition at 240 °C (Fig. 5i). Specifically, after maintaining full NOx conversion at 240 °C under SO2 and H2O atmosphere, the reaction temperature was gradually decreased stepwise back to 180 °C. Remarkably, the NOx conversion at 180 °C after the high-temperature treatment remained nearly identical to that of the fresh catalyst at the same temperature. Subsequent reheating to 210 °C immediately restored NOx conversion to the fresh catalyst level. This fully reversible activity profile unequivocally demonstrates that no irreversible sulfation of active Ce or Mn sites occurred during the entire poisoning process. Instead, deactivation was solely caused by the reversible deposition of ammonium sulfate species, which can be completely decomposed and removed by heating to ≥ 210 °C. This adaptability to fluctuating flue gas temperatures eliminates the need for shutdown and offline regeneration required by commercial catalysts, underscoring its significant practical value.
Thermal regeneration mechanism and reaction pathway of the Ce8MnTiaOx catalyst
To elucidate the deactivation and regeneration mechanisms of Ce8MnTi2.5Ox under H2O/SO2 atmospheres, thermogravimetric (TG) analysis was performed on samples after reaction at 150 °C and 240 °C (Fig. 6a). The poisoned catalysts exhibited weight loss of 4.5% (150 °C) and 3.0% (240 °C), indicating greater accumulation of physisorbed water and deposited ammonium sulfates at lower temperatures. Stepwise mass-loss analysis shows that 30–200 °C corresponds to evaporation of physisorbed water50, while the 200–450 °C range reflects decomposition of ammonium sulfates and release of chemisorbed water51; mass loss stabilizes above 450 °C. These results indicate that low-temperature activity decline originates from competitive water adsorption and physical coverage by ammonium sulfates.
Fig. 6. Characterization of surface properties and reaction behavior of Ce8MnTi2.5Ox catalysts.

a Thermogravimetric (TG) and derivative thermogravimetric (DTG) curves of Ce8MnTi2.5Ox catalysts after reaction at 150 °C and 240 °C. b O 1s XPS spectra of Ce8MnOx, Ce8MnTi2.5Ox and Ce8MnTi2.5Ox-150. c Ce 3 d spectra of the samples, with the surface atomic ratios of Ce3+/Ce4+ calculated from the integrated peak areas. The eight peaks are labeled as v, u, v’, u’, v”, u”, v”’, and u”’. Peaks labeled as v’ and u’ (in red) are the characteristic peaks of the Ce3+ oxidation state, while the remaining peaks represent the Ce4+ oxidation state. d Mn 2p spectra of the samples, with the Mn3+/Mn4+ ratios determined from the peak area analysis. e Ti 2p spectra of the samples. The detailed fitting parameters, peak area values, and the calculation methodology for the metal species ratios are provided in the Supplementary Information. f FT-IR spectra of Ce8MnTi2.5Ox under sulfide poisoning at different temperatures. g, h In situ DRIFTS spectrum of Ce8MnTi2.5Ox catalyst after reaction at 150 and 240 °C. Source data are provided as a Source Data file.
Comparative XPS analysis (Fig. 6b–e and Table 2) reveals the evolution of surface chemical states of Ce8MnTi2.5Ox before and after exposure to H2O/SO2. O1s fitting shows that the fraction of surface-adsorbed oxygen (Oα) at ~531.4 eV increases from 30.2% to 36.4% after poisoning, accompanied by a decrease in lattice oxygen (Oβ) at ~529.2 eV, likely associated with sulfur-containing surface species (e.g., sulfites, ammonium bisulfates)52. Ce3 d and Mn 2p spectra indicate changes at the redox-active sites: the Ce3+/(Ce3++Ce4+) ratio decreases from 21.2% to 18.2%, and Mn4+/(Mn2+ + Mn3+ + Mn4+) decreases from 19.3% to 16.8%, with a concomitant increase in Mn2+. These changes suggest inhibition of the Ce3+ + Mn4+ ↔ Ce4+ + Mn3+ redox cycle53, primarily due to physical coverage of active sites by ammonium sulfate deposits54, which hinder contact between Mn centers and gas-phase O2, delaying reoxidation of Mn2+ and thereby interrupting the catalytic cycle. Notably, Ti doping induces CeO2 lattice distortion and promotes oxygen-vacancy formation, yielding a higher Oα fraction in Ce8MnTi2.5Ox than in Ce8MnOx. These abundant active oxygen species can efficiently activate gas-phase O2, enhance NOx conversion, and compete with ammonium sulfates for surface sites to facilitate their decomposition, thereby imparting thermal regeneration capability.
Table 2.
Relative concentration ratios of O, Ce, Mn, and Ti ions on the surface of Ce8MnTi2.5Ox and Ce8MnTi2.5Ox-150 catalysts
| Catalyst | Mn4+ (%) | Mn3+ (%) | Mn2+ (%) | Ce4+ (%) | Ce3+ (%) | Ti4+ (%) | Oα (%) |
|---|---|---|---|---|---|---|---|
| Ce8MnOx | 13.1 | 26.6 | 60.3 | 76.4 | 23.6 | - | 20.7 |
| Ce8MnTi2.5Ox | 19.3 | 27.7 | 53 | 78.8 | 21.2 | 100 | 30.2 |
| Ce8MnTi2.5Ox-150 | 16.8 | 25.9 | 57.3 | 81.8 | 18.2 | 100 | 36.4 |
The detailed values of the binding energies and peak areas are listed in Table S4.
Further comparison of the Ti 2p XPS spectra of Ce8MnTi2.5Ox after long-term H2O/SO2 exposure at 150 °C (Ce8MnTi2.5Ox-150) with the fresh catalyst shows that Ti 2p3/2 (457.9 and 458.7 eV) and Ti 2p1/2 (463.6 and 463.9 eV) shift to higher binding energy, indicating lower local electron density around Ti atoms. This shift is attributed to the electron-withdrawing influence of negatively charged sulfur/oxygen-containing deposits, which increase core-level binding energies55. Because SO2 chemisorption on metal centers is electrophilic and requires electron donation from the metal56, the cooperative valence changes observed for Ce and Mn—paired with an essentially unchanged Ti valence—suggest that under reaction conditions, charge transfer occurs preferentially between Ce and Mn, while significant electron transfer from metal sites to SO2 is unfavorable. Consequently, formation of stable, chemically adsorbed metal sulfates is unlikely. The activity deterioration at 150 °C is thus primarily attributed to physical coverage by ammonium sulfate deposits, which impede mass transfer and, more critically, suppress Mn-centered redox cycling.
To probe the chemical nature and temperature-dependent evolution of surface deposits under H2O/SO2, FT-IR spectra were collected for samples reacted at 150, 180, 210, and 240 °C in 100 ppm SO2 and 5 vol.% H2O (Fig. 6f). A band at 1310 cm−1 assigned to NH3 adsorption57,58 remains relatively constant from 150–240 °C, consistent with NH3-TPD evidence for strong surface acidity with minimal temperature dependence. The 1530 cm−1 band corresponds to bridged/bidentate nitrate species—key NH3-SCR intermediates59, and the ~1640 cm−1 band arises from δ(H–O–H) bending of adsorbed water60. At 150 °C, weak peaks at 893 and 869 cm−1 indicate HSO4- (ammonium bisulfate)61, while features at 1020 and 1066 cm-1 correspond to SO32- (ammonium sulfite)25. These findings show that small amounts of ABS and ammonium sulfite accumulate under moisture/sulfur co-feeding at 150 °C, driving the activity decline at low temperature.
With increasing temperature (150 → 240 °C), the SO32− and HSO4− bands gradually weaken and disappear by 180 °C, demonstrating temperature-promoted regeneration of Ce8MnTi2.5Ox. Concurrently, sub-800 cm−1 bands assigned to Mn–O/Ce–O stretching intensify with temperature62,63, indicating that thermal decomposition of ammonium sulfite/ABS overlayers re-exposes metal-oxide active sites. These FT-IR results confirm that deactivation in sulfur/moisture atmospheres is primarily reversible physical poisoning; deposited ammonium salts decompose rapidly above ~180 °C, restoring activity to fresh-catalyst levels.
To clarify NH3-SCR pathways and the anti-poisoning online thermal regeneration mechanism under H2O/SO2, in situ DRIFTS was conducted at 150 and 240 °C (Fig. 6g, h) under 1000 ppm NH3 + 1000 ppm NO + 10% O2 + 5 vol.% H2O + 100 ppm SO2. Peaks at 1558/1561 cm−1 (coordinated NH3 on Lewis acid sites) and 1315/1319 cm−1 (NH4⁺ on Brønsted acid sites) are observed64, with intensities increasing over time, indicating progressive NH3 adsorption and activation on both acid site types. The persistence and growth of these features—particularly at 240 °C—support a mechanism in which Ti-induced Lewis acidity and accessible Brønsted sites jointly sustain SCR activity while temperature facilitates removal of sulfate overlayers, enabling online regeneration.
Further analysis of reaction pathways at different temperatures reveals distinct mechanistic shifts. At 150 °C, the intensities of bridged nitrates (1623 cm−1) and bidentate nitrates (1540 cm−1) increase over time65, while monodentate nitrates (1377, 1402, 1441, 1489 cm−1) gradually weaken66,67. This indicates that active NH3 species react with monodentate nitrates via the Langmuir–Hinshelwood (L–H) mechanism25,68. At 240 °C, the intensities of monodentate nitrates (1377 cm−1), monodentate nitrites (1397, 1446 cm−1)69, and bidentate nitrates (1023, 1519, 1588–1618 cm−1) all increase66,70, suggesting that surface nitrates do not participate in the reaction. Instead, NO reacts directly with adsorbed NH3, following the Eley–Rideal (E–R) mechanism. Thus, under H2O/SO2 conditions, NH3-SCR over Ce8MnTi2.5Ox is dominated by L–H at low temperature and E–R at high temperature. To probe the thermal regeneration mechanism against water and sulfur, attention was given to ammonium salt peaks (1036, 1136, 1189, 1020–1134, 1179 cm−1)71. In the Ce8MnTi2.5Ox-150 sample, these peaks intensify and accumulate over time, indicating continuous deposition. Conversely, in Ce8MnTi2.5Ox-240, the same peaks weaken, confirming dynamic decomposition of deposited salts at elevated temperature. This progressive removal re-exposes active sites, enabling efficient and stable deNOx activity in sulfur- and moisture-rich atmospheres.
To further compare the competitive adsorption of NH3, H2O, and SO2 species on the catalyst surface, the evolution of surface adsorbed species during this process was investigated via stepwise introduction of NH3, NO + O2, H2O, and SO2 (Fig. S9). The experimental procedure was as follows: pure NH3 was introduced for 15 min (0–15 min) to achieve adsorption saturation; at 15 min, the gas stream was switched to NH3 + NO + O2 mixed atmosphere for 20 min of reaction; subsequently, H2O was introduced to form NH3 + NO + O2 + H2O atmosphere for another 20 min of reaction; finally, SO2 was introduced to evaluate the sulfur resistance performance.
During the pure NH3 adsorption process, the peak appearing at 1350 cm−1 and gradually shifting to 1375 cm−1 was assigned to -NH2 species adsorbed on Lewis acid sites72, while the peak at 1558 cm−1 was attributed to NH3 coordinated to Lewis acid sites. The intensities of both peaks increased continuously with adsorption time, indicating that NH3 molecules could be stably adsorbed on the catalyst surface and gradually reach saturation.
Upon introduction of NO + O2, the intensities of NH3 adsorption peaks at 1350 and 1558 cm−1 continued to rise, suggesting that the adsorption rate of NH3 was still higher than its reaction consumption rate with NOx at this stage. Meanwhile, a series of new characteristic peaks emerged in the 1000–1500 cm−1 region: the peak at 1016 cm−1 was assigned to bidentate nitrate species73, the peak at 1173 cm−1 to surface-adsorbed NO- species74, and the peak at 1258 cm−1 to bridged nitrate species25. The appearance of these nitrate species indicated that NO was oxidized to NO2 by surface active oxygen species in the presence of O2, and further combined with surface sites to form adsorbed nitrates, which gradually accumulated on the surface with prolonged reaction time.
After introducing H2O, a peak at 3545 cm−1 assigned to surface-adsorbed hydroxyl groups was observed75. In addition, the peaks attributed to NH3 adsorption were further enhanced. This was because the dissociation of H2O on the catalyst surface generated hydroxyl groups, which promoted the formation of Brønsted acid sites and thus significantly enhanced the NH3 adsorption capacity76. Meanwhile, the adsorption peak intensities of NO- species, bridged nitrates, and bidentate nitrates further increased and reached their maximum values. This was attributed to the fact that the abundant surface -OH groups generated by H2O dissociation greatly promoted the NO oxidation process and the formation of nitrate species. At this point, the formation rate of nitrates was much higher than their reaction consumption rate with NH4+, leading to a significant accumulation of surface nitrate concentration.
Upon introduction of SO2, the intensities of NH3 adsorption peaks at 1350 and 1558 cm−1 continued to increase sharply. This was due to the reaction of SO2 with surface-adsorbed NH3 and H2O to form sulfur-containing ammonium salt species such as ammonium bisulfate and ammonium sulfate. These species themselves possess strong acidity and can adsorb more NH3, resulting in the significant increase in peak intensities here. In contrast, the peak intensity of NO- species at 1173 cm−1 decreased significantly, because SO2 had a stronger competitive adsorption capacity on the catalyst surface and preferentially occupied the adsorption sites of NO- species. However, the peak intensities of bidentate and bridged nitrate species were further enhanced instead. This was because these two types of nitrate species were more stable, and the competitive adsorption of SO2 forced the adsorption of NOx to shift from vulnerable adsorption states to the formation of relatively stable bridged and bidentate nitrates that were less susceptible to SO2 interference77.
In this study, Ti-doped Ce8MnOx catalysts (Ce8MnTiaOx) were synthesized via a solvothermal method to investigate the effect of Ti incorporation on low-temperature NH3-SCR activity and resistance to H2O/SO2 poisoning. The optimized Ce8MnTi2.5Ox catalyst demonstrated enhanced performance, achieving >90% NOₓ conversion across 150–335 °C. Under harsh conditions (100 ppm SO2 and 5 vol.% H2O at 180 °C), activity remained above 90% for 12 h and fully recovered after poison removal. At 210 °C under 200 ppm SO2, the catalyst maintained full activity, confirming its online, temperature-driven regeneration capability.
Mechanistic analysis revealed that Ti incorporation into the CeO2 lattice induces lattice contraction and distortion, generating abundant oxygen vacancies and forming Ce–O–Ti interfaces with strong synergistic effects. These structural changes enhance Lewis acidity and facilitate NH3 adsorption and activation. DFT calculations further show that Ti doping triggers electronic reconfiguration and a downshift of the d-band center, which not only promotes NH3 activation but also suppresses competitive adsorption of H2O and SO2. TG and FT-IR analyses confirm that low-temperature deactivation arises from reversible physical deposition of ammonium sulfates and water adsorption, rather than irreversible metal sulfation. Above 210 °C, these deposits decompose rapidly, re-exposing active sites and enabling autonomous regeneration.
In summary, this work establishes a multi-level strain-engineering strategy—coupling structure, defects, electronic modulation, catalytic activity, and poisoning resistance—to design efficient, low-temperature NH3-SCR catalysts with robust tolerance to water and sulfur. These findings provide a valuable blueprint for developing next-generation deNOx catalysts for real-world flue gas applications.
Methods
Materials and reagents
All chemicals used in this study were of analytical grade and used as received without further purification. Cerium(III) nitrate hexahydrate (Ce(NO3)3·6H2O, Aladdin, ≥99.95%), manganese acetate tetrahydrate (MnC4H6O4·4H2O, Hushi, ≥99.0%), absolute ethanol (Yasheng, ≥99.7%), acetic acid (C2H4O2, Hushi, ≥99.5%), and titanium(IV) butoxide (C16H36O4Ti, Hushi, ≥98.0%) were utilized for the catalyst synthesis.
Catalyst preparation
The Ce8MnTiaOx catalysts were synthesized via a solvothermal method. Initially, 64 mL of absolute ethanol was measured into a 100 mL beaker, followed by the addition of 48 mmol Ce(NO3)3·6H2O and 6 mmol MnC4H6O4·4H2O into the solvent. The mixture was stirred for 60 min to obtain a transparent and homogeneous solution. Subsequently, 10 mL of C2H4O2 was added to the above solution under continuous stirring for 10 min until uniformity was achieved. Different amounts of C16H36O4Ti were then introduced into the mixture, which was stirred for an additional 20 min. The resulting mixture was transferred into a 100 mL Teflon-lined autoclave and maintained at 180 °C for 12 h. After reaction, the precipitate was collected by centrifugation and washed several times with absolute ethanol. The washed precipitate was dried at 80 °C for 12 h in a vacuum oven. The dried sample was subsequently calcined in a muffle furnace at 450 °C for 2 h under static air atmosphere, with a heating rate of 2 °C/min, yielding the final Ce8MnTiaOx catalysts (where “a” = 0, 0.5, 1, 1.5, 2, 2.5, 3, and 3.5). For comparison, the Ce8MnOx sample was prepared following the identical procedure, except that only Ce(NO3)3·6H2O and MnC4H6O4·4H2O were added during the synthesis.
The Ce8MnTiaOx catalyst was subjected to a water-sulfur resistance test by passing 100 ppm SO2 and 5 vol.% H2O through it. The resulting catalyst was designated as Ce8MnTiaOx-T (where “T” represents the water-sulfur resistance test temperature).
To prepare the Ce8MnTi2.5Ox-T catalyst after thermal regeneration, the catalyst was placed in a muffle furnace and heated at a rate of 2 °C/min to 450 °C under an air atmosphere. It was then held at this temperature for 2 h. The resulting catalyst was designated as Ce8MnTi2.5Ox-T-450.
NH3 selective catalytic reduction of NOx test
The NH3-SCR reaction for NOx removal over the samples was conducted in a laboratory fixed-bed reactor, as shown in Fig. S1. A 1.8 mL sample with a particle size of 20 ~ 40 mesh was placed into a quartz reaction tube with an inner diameter of 8 mm. To simulate the complex flue gas composition of ultra-low-temperature, high humidity, and SO2-containing conditions, the inlet gas components and their concentrations were configured as follows: [NO]in: 1000 ppm, [NH3]in: 1000 ppm, [O2]in: 10 vol.%, [SO2]in: 100 ppm (when used), [H2O]in: 5 vol.% (when used), N2 was used as the balance gas, and the gas hourly space velocity (GHSV) of the reaction was set to 20,000 h−1. A flue gas analyzer (MRU VarioPlus, Germany) was used to online detect the concentrations of NO, NO2, and NOx at the inlet and outlet of the reactor. Data were collected and recorded after the reaction stabilized.
The NOx conversion rate of the catalyst during the NH3-SCR deNOx reaction was calculated by equation (1):
| 1 |
The flue gas analyzer (MRU VarioPlus, Germany) was periodically calibrated by the manufacturer, ensuring a detection accuracy of up to 1 ppm. During the catalytic tests, the main source of error arises from slight fluctuations in the gas flow. Although a gas mixing tank was employed to ensure sufficient mixing of all gas streams prior to entering the fixed-bed quartz reactor, a fluctuation of NOx concentration within 5 ppm was observed under practical operation conditions. Considering an initial NOx concentration of 1000 ppm, the corresponding uncertainty in NOx conversion is estimated to be within ±0.5%. Given the relatively high gas hourly space velocity and the limited conversion uncertainty (±0.5%), the reaction can be reasonably considered to proceed under kinetically controlled conditions.
The concentrations of NOx, NH3, and N2O at the inlet and outlet of the reactor were measured by an FTIR spectrometer Protea atmos-FIRt (AFS-B2T-C-1911). The N2 selectivity were calculated by Eq. (2):
| 2 |
Linear regression of the oxygen vacancy intensity and the rate of NO conversion
A simple linear regression was performed to analyze the relationship between the oxygen vacancy intensity and the rate of NO conversion at 378 °C, as shown in Fig. 5c. The coefficient of determination (R2) was 0.81258. The standard error of the intercept and the slope were 0.09182 and 0.14128, respectively.
Statistics and reproducibility
All experiments described in this study were performed at least three times independently with similar results. Representative data, including micrographs, were selected from these independent experiments to ensure the consistency and reproducibility of the reported findings.
Reporting summary
Further information on research design is available in the Nature Portfolio Reporting Summary linked to this article.
Supplementary information
Description of Additional Supplementary Files
Source data
Acknowledgements
The authors thank Prof. Dengsong Zhang and Prof. Lupeng Han (Shanghai University) for their contribution to the N2 selectivity measurements.
Author contributions
Yuesong Shen (Y.S.S.) conceived and supervised the project. Y.S.S. and Xuewen Guo (X.W.G.) contributed to the methodology. X.W.G. and Yongji Hu (Y.J.H.) wrote the original draft. X.W.G. performed data curation and validation. Y.J.H. conducted the investigation and software analysis. Xiaoyi Wu (X.Y.W.) and Y.S.S. reviewed and edited the manuscript. Y.S.S. acquired the funding and provided resources. All authors discussed the results and contributed to the final manuscript. Y.S.S. is the corresponding and submitting author.
Peer review
Peer review information
Nature Communications thanks Roger Glaeser, who co-reviewed with Michael Liebau, and the other anonymous reviewer(s) for their contribution to the peer review of this work. A peer review file is available.
Funding
The work in Nanjing was financially supported by the National Key Research and Development Plan Subject (2021YFB3500603), the State Key Laboratory of Materials-Oriented Chemical Engineering (SKL-MCE-25A08), the Key Research and Development Plan of Jiangsu Province (Social Development, BE2021713), the Six Talent Peaks Project of Jiangsu Province (JNHB-044), the Qinglan Project of Jiangsu Province, the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD).
Data availability
All data generated or analyzed during this study are included in this published article (and its supplementary information files). Source data are provided with this paper. The DFT calculation of structural data of Figs. 4a– c g, h and S3a, b are included in Supplementary Dataset 1. Source data are provided with this paper.
Competing interests
The authors declare no competing interests.
Footnotes
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
These authors contributed equally: Xuewen Guo, Yongji Hu.
Supplementary information
The online version contains supplementary material available at https://doi.org/10.1038/s41467-026-76719-6.
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Associated Data
This section collects any data citations, data availability statements, or supplementary materials included in this article.
Supplementary Materials
Description of Additional Supplementary Files
Data Availability Statement
All data generated or analyzed during this study are included in this published article (and its supplementary information files). Source data are provided with this paper. The DFT calculation of structural data of Figs. 4a– c g, h and S3a, b are included in Supplementary Dataset 1. Source data are provided with this paper.
