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Nature Communications logoLink to Nature Communications
. 2026 Aug 31;17:10371. doi: 10.1038/s41467-026-75533-4

Unassisted bipolar photoelectrochemical synthesis of H2O2

Haojie Chen 1, Rui-Ting Gao 1,2,✉, Lei Wang 1,✉, Limin Wu 1,2,✉
PMCID: PMC13627670  PMID: 42816468

Abstract

Photoelectrochemical bipolar systems enable bias-free H2O2 synthesis by integrating light harvesting, water oxidation and oxygen reduction. However, poor selectivity due to competing 4e- pathways, slow charge transfer, and inferior stability severely limit their practical application. Herein, we present a bias-free photoelectrochemical bipolar system for H2O2 production, which integrates a Zn-TiO2/BVO/WO3 photoanode for the 2e- water oxidation reaction and a Ru:CuO/Nb-CBO photocathode for the 2e- oxygen reduction reaction. The photoanode suppresses *OOH intermediates to favor H2O2 formation, achieving a Faradaic efficiency (FE) of 90.2% at 0.6 VRHE. The photocathode stabilizes *OOH intermediates and delivers an FE of 91.9% under the same conditions while maintaining performance for over 50 h. Practical testing under natural sunlight with 36 cm2 electrodes achieves an FE of 163.37% and a yield of 11.44 mmol L−1. In situ generated H2O2 achieves over 99% bacterial inactivation within 60 min. This work provides an adaptive platform for solar-driven H2O2 synthesis and energy conversion.

Subject terms: Photochemistry, Materials for energy and catalysis, Environmental chemistry, Catalyst synthesis


PEC H2O2 production usually suffers from low selectivity and poor stability. This study shows a Zn-TiO2/BVO/WO3∥Ru:CuO/Nb-CBO bipolar system that enables efficient and stable H2O2 synthesis under sunlight, achieving a combined Faradaic efficiency of 163.37%.

Introduction

Hydrogen peroxide (H2O2) is a versatile and environmentally benign oxidant widely used in chemical synthesis, pulp bleaching, wastewater treatment, and disinfection1–3. Current industrial-scale H2O2 production primarily relies on the energy-intensive anthraquinone process, which involves multiple steps, requires high-purity H2 and organic solvents, and generates explosive H2/O2 mixtures4–6. To address these issues, electrochemical systems based on the two-electron water oxidation reaction (2e- WOR) at the anode and two-electron oxygen reduction reaction (2e- ORR) at the cathode have emerged as a sustainable alternative7,8. This strategy directly converts H2O and O2 into H2O2 without hazardous intermediates. However, the thermodynamic equilibrium potential for H₂O₂ generation via the electrochemical 2e- WOR is above 1.76 VRHE, while that for the 2e- ORR is below 0.7 VRHE9,10. This significant potential gap inevitably requires external voltage to drive the process, thereby limiting the development of efficient devices.

Bias-free photoelectrochemical (PEC) systems offer a promising, green, and electricity-free route to sustainable synthesis of H2O2. Their practical development, however, is constrained by insufficient activity and selectivity at the low potentials required for system integration. For instance, a key challenge at the photoanode is the poor Faradaic efficiency (FE) and low current density, primarily because the key *OOH intermediate tends to undergo further oxidation via the competing 4e- oxygen evolution reaction (OER)11,12. Currently, most reported photoanodes exhibit less than 70% Faradaic efficiency at 0.6 VRHE, with current densities below 2 mA cm−2. Therefore, simultaneously achieving high activity, selectivity, and stability in bias-free PEC systems for H2O2 production remains a critical obstacle to their practical implementation.

Herein, we report a bias-free photoelectrochemical system for efficient H2O2 production, integrating a Zn-TiO2/BiVO4/WO3 photoanode for 2e- WOR and a Ru:CuO/Nb-CBO photocathode for 2e- ORR. The photoanode employs a type‑II heterojunction to suppress the *OOH intermediate and thus the competing 4e- OER, achieving 90.2% H2O2 FE at 0.6 VRHE. The photocathode combines heterojunction engineering and Ru cocatalyst modification to enhance *OOH retention and charge transfer, delivering 91.9% FE at 0.6 VRHE and 50 h of durability. Notably, practical testing under natural sunlight with 36 cm2 electrodes achieves an FE of 163.37% and a yield of 11.44 mmol L−1. In situ generated H2O2 solution achieves >99% bacterial inactivation within 60 min, demonstrating a practical route to solar‑driven H2O2 synthesis for energy conversion.

Results

Synthesis and characterization

Figure 1a illustrates the fabrication process of the photoanodes. First, WO3 nanosheets were synthesized on fluorine-doped tin oxide substrates via a hydrothermal method, followed by the electrodeposition of BiOI films. Subsequently, a VO(acac)2 solution was drop-cast onto the BiOI films and sintered to form BiVO4/WO3 (denoted BVO/WO3). A TiO2 passivation layer was then deposited by atomic layer deposition using tetrakis(dimethylamido)titanium and H2O as precursors, followed by annealing to yield TiO2/BVO/WO3. Finally, the samples were immersed in Zn(NO3)2 and sintered in an Ar atmosphere to obtain Zn-TiO2/BVO/WO3 for the photoelectrochemical two-electron water oxidation reaction (2e- WOR). X-ray diffraction (XRD) patterns confirm that all photoelectrodes exhibit diffraction peaks corresponding to monoclinic BiVO4 (JCPDS No. 83-1699) (Supplementary Fig. 1)13. Peaks at 23.1°, 23.6°, 24.4°, and 34.2°, corresponding to the characteristic diffractions of WO3 (JCPDS No. 43-1035), are observed in BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3. No crystalline phases of TiO2 are detectable due to the amorphous nature of the TiO2 layer.

Fig. 1. Synthesis and structural characterization.

Fig. 1

a Schematic illustration for the synthesis of Zn-TiO2/BVO/WO3. b Top-view SEM image of Zn-TiO2/BVO/WO3. c, d HRTEM images of the interface (c) between BVO and TiO2 and (d) between BVO and WO3. e, f FFT patterns of (e) BVO and (f) WO3. g EDX mapping images of Zn-TiO2/BVO/WO3. h Bi 4 f XPS spectra of BVO, BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3. i Ti 2p XPS spectra of TiO2/BVO/WO3 and Zn-TiO2/BVO/WO3. j Band alignments of TiO2, BVO, and WO3.

Scanning electron microscopy (SEM) images reveal that all samples exhibit a nanoworm-like morphology (Fig. 1b and Supplementary Fig. 2). Transmission electron microscopy (TEM) images indicate the well-defined interfacial structure of the multilayer heterojunction (Fig. 1c–f and Supplementary Fig. 3). Clear boundaries are observed at both the BiVO4/WO3 and TiO2/BiVO4 interfaces, confirming the construction of the tri-layer architecture. Lattice fringes with a spacing of 0.269 nm, corresponding to the (022) plane of WO3, are resolved in the WO3 nanosheet. Within the BiVO4 layer, a distinct interplanar distance of 0.308 nm is observed, indexed to the (112) plane of BiVO414. The outermost TiO2 layer exhibits an amorphous morphology, consistent with its role as a conformal passivation layer. Energy dispersive X-ray spectroscopy (EDX) elemental mappings across the cross-section show the well-defined multilayer architecture (Fig. 1g). The intense and continuous W signal evidences the bottom WO3 layer, which shows a sharp boundary with the overlying V- and Bi-rich layer. In the intermediate region, the uniform distribution of V and Bi signals confirms the BiVO4 layer and correlates with its characteristic porous structure, beneficial for light absorption and electrolyte infiltration. A homogeneous Ti signal overlying this region indicates a continuous and conformal TiO2 layer. Notably, the Zn signal is exclusively confined to the TiO2 layer, confirming successful doping into the TiO2 matrix without diffusion into the underlying BiVO4 or WO3 layers. The sharp transitions between these elemental profiles demonstrate well-defined interfaces with minimal interdiffusion, validating the successful fabrication of the Zn-TiO2/BiVO4/WO3 heterojunction15.

X-ray photoelectron spectroscopy (XPS) analysis reveals the electronic structure across the Zn-TiO2/BiVO4/WO3 heterojunction (Fig. 1h, i, Supplementary Fig. 4, and Table 1). The formation of the BiVO4/WO3 induces a positive shift of 0.1 eV in the Bi 4 f and V 2p core levels. Deposition of the TiO2 overlayer further increases the binding energies of Bi and V by an additional 0.1 eV, indicating that TiO2 acts as a stronger electron acceptor and enhances the interfacial band bending. Zn doping into the TiO2 lattice is corroborated by a 0.1 eV shift in the Ti 2p peaks. The cumulative positive shift of the BiVO4 core levels maps a coherent electron-transfer pathway from WO3 to BiVO4 and then to the TiO2 layer16. This stepwise electron redistribution establishes built-in electric fields, which are essential for efficient spatial charge separation and the consequent enhancement in photoelectrochemical performance. Ultraviolet photoelectron spectroscopy and ultraviolet-visible absorption spectroscopy analyses indicate the formation of a type-II band alignment within the TiO2/BVO/WO3 multilayer photoanode (Fig. 1j and Supplementary Fig. 5). This band alignment promotes the directional migration of photogenerated holes from the inner WO3 layer, through the BVO layer to the outermost TiO2 layer. Consequently, the efficiencies of hole extraction and the subsequent oxidation reaction at the photoanode surface are significantly enhanced.

PEC WOR Performance

We evaluated the PEC H2O2 production performance of BVO, BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3 photoanodes in 1 M NaHCO3 (pH = 10) under AM 1.5 G illumination (100 mW cm−2). As shown in Fig. 2a, Zn-TiO2/BVO/WO3 demonstrates superior activity, attaining a photocurrent density of 2.01 mA cm−2 at 0.6 VRHE with a low onset potential of 0.31 VRHE. In comparison, TiO2/BVO/WO3, BVO/WO3, and BVO show lower current densities of 1.27, 0.48, and 0.29 mA cm−2 at 0.6 VRHE, respectively, along with positively shifted onset potentials (Supplementary Fig. 6a). The dark currents in the LSV curves follow a similar trend (Supplementary Fig. 6b). The integrated incident monochromatic photon-to-current conversion efficiency (IPCE) with respect to the AM 1.5 G spectrum yields solar photocurrent densities (JSC) of 2.01 mA cm−2 for Zn-TiO2/BVO/WO3, 1.25 mA cm−2 for TiO2/BVO/WO3, 0.48 mA cm−2 for BVO/WO3, and 0.29 mA cm−2 for BVO at 0.6 VRHE (Supplementary Fig. 7a), in agreement with the experimentally measured values (Fig. 2a). Steady-state and time-resolved photoluminescence measurements reveal that Zn doping reduces PL emission and prolongs the carrier lifetime (Supplementary Fig. 7b, c), indicating suppressed charge recombination. H2O2 production was quantified using a Ce4+ colorimetric method (Supplementary Fig. 8)17. Zn-TiO2/BVO/WO3 maintains high Faradaic efficiencies (FEs) over a wide potential range from 0.6 to 1.6 VRHE (Fig. 2b), notably displaying an outstanding FE of 90.2% at 0.6 VRHE, which is approximately 1.2, 2.2, and 6.3 times higher than those of TiO2/BVO/WO3, BVO/WO3, and BVO, respectively. In addition, the FE at 0.6 VRHE is competitive with those of the reported BiVO4-based photoanodes (Supplementary Fig. 9 and Supplementary Table 2). In Fig. 2c, Zn-TiO2/BVO/WO3 achieves the highest H2O2 yield of 1.71 μmol cm−2 min−1 at 1.6 VRHE, surpassing the yields of TiO2/BVO/WO3 (1.23 μmol cm−2 min−1), BVO/WO3 (0.57 μmol cm−2 min−1), and BVO (0.21 μmol cm−2 min−1). At 0.6 VRHE, Zn-TiO2/BVO/WO3 releases the lowest amount of O2 among all photoanodes as detected by gas chromatography (Fig. 2d), indicating the highest selectivity for H2O2 production.

Fig. 2. PEC H2O2 production performance of photoanodes.

Fig. 2

a LSV curves of BVO, BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3 under AM 1.5 G illumination. b FEs of H2O2 at various applied potentials. c Yield rates of H2O2 at various applied potentials. d H2O2 selectivities of H2O2 and O2 at 0.6 VRHE. e Charge transfer (ktrans) and charge recombination (krec) rate constants from IMPS spectra. f Relative electrochemical surface areas for the linear relationship. g I-t curves at 0.6 VRHE. h Cyclic H2O2 productions and FEs on Zn-TiO2/BVO/WO3 over 10 h cycles. All electrolytes were 1 M NaHCO3 (pH = 10, adjusted by NaOH).

The transient photoresponse shows that Zn-TiO2/BVO/WO3 delivers the highest steady-state to initial current ratio (isteady/iinitial) among all the photoanodes (Supplementary Fig. 10). To probe the charge carrier dynamics, intensity-modulated photocurrent spectroscopy (IMPS) measurements were performed18. The charge transport (ktrans) and recombination (krec) rate constants were deduced from the IMPS profiles (Supplementary Fig. 11). Zn-TiO2/BVO/WO3 exhibits the highest ktrans and the lowest krec among all samples (Fig. 2e). These kinetic parameters demonstrate accelerated charge transfer and suppressed charge recombination, consistent with the enhanced PEC performance. In addition, the charge collection efficiency, represented by ktrans/(ktrans + krec), reveals that the synergistic effect of Zn doping and the heterojunctions enhances charge carrier transport. To better elucidate the mechanism of PEC H2O2 synthesis, electrochemical surface area (ECSA) measurements were conducted (Fig. 2f and Supplementary Fig. 12)19. Zn-TiO2/BVO/WO3 exhibits a specific capacitance of 19.75 μF cm−2, twice as high as that of BVO (9.6 μF cm−2), confirming a great number of electrochemically active sites for rapid interfacial charge transfer. Consistently, Zn-TiO2/BVO/WO3 shows the lowest charge-transfer resistance in electrochemical impedance spectroscopy (EIS) measurements (Supplementary Fig. 13 and Table 3).

Long-term operation stability is a critical factor for assessing the practical viability of photoelectrodes. As shown in Fig. 2g, both Zn-TiO2/BVO/WO3 and TiO2/BVO/WO3 maintain stable photocurrent densities for over 10 h. In contrast, BVO exhibits significant performance degradation after 2 h. The post-stability characterization tests confirm that the Zn-TiO2/BVO/WO3 photoanode retains its pristine morphological and crystallographic characteristics (Supplementary Fig. 14a, b), underscoring its excellent chemical and mechanical durability against electrolyte corrosion and catalyst detachment. ICP-MS and XPS analyses confirm partial leaching of Zn and Ti from the photoanode after 10 h, while other elements (V, Bi, W) remain below 0.05 mg/L (Supplementary Fig. 14c–e and Table 4). Furthermore, long-term cycling stability was evaluated over 10 consecutive 1 h production cycles with electrolyte replacement after each cycle. The Zn-TiO2/BVO/WO3 photoelectrode exhibits stable performance, sustaining a photocurrent while maintaining an FE of over 90% and an average steady-state H2O2 production rate of 31.68 μmol cm−2 h−1 (Fig. 2h).

PEC ORR Performance

Copper bismuth oxide (CuBi2O4)-based photocathodes are promising due to their optimal bandgap (~ 1.6 eV) and favorable band alignment for the PEC 2e- oxygen reduction reaction (ORR)20–22. We investigate the production of H2O2 via the PEC 2e- ORR pathway using a heterojunction photocathode composed of CuO and Nb-doped CuBi2O4 decorated with Ru cocatalyst (denoted as Ru:CuO/Nb-CBO). The XRD pattern confirms the crystalline structure of CuBi2O4 (JCPDS No. 42-0334) (Supplementary Fig. 15)23. Peaks at 35.5° and 38.7° correspond to the (002) and (111) planes of CuO in the sample. SEM images reveal that Ru:CuO/Nb-CBO exhibits a nanosheet morphology (Fig. 3a and Supplementary Fig. 16). TEM analysis reveals a distinct interface between the Nb-CBO and CuO phases (Fig. 3b and Supplementary Fig. 17). The metallic Ru nanoparticles with diameters of approximately 10 nm are observed on the CuO surface (Fig. 3c). Lattice spacings of 0.318 nm and 0.252 nm are indexed to the (211) plane of CuBi2O4 and the (002) plane of CuO, respectively, while a lattice spacing of 0.234 nm is assigned to the (100) plane of Ru. TEM-EDX elemental mappings confirm the homogeneous distribution of Cu, Bi, O, Nb, and Ru (Fig. 3d).

Fig. 3. PEC H2O2 production performance of photocathodes.

Fig. 3

a SEM image of Ru:CuO/Nb-CBO. b, c HRTEM images and d TEM-EDX elemental mappings of Ru:CuO/Nb-CBO. e LSV curves of CBO, Nb-CBO, CuO/Nb-CBO, and Ru:CuO/Nb-CBO under AM 1.5 G illumination. f FEs of H2O2 at various applied potentials. g Yield rates of H2O2 at various applied potentials. h Selectivities of H2O2 at various applied potentials. i I-t curves at 0.6 VRHE. All electrolytes were 1 M NaHCO3 + 1 M NaOH (pH = 10).

The PEC H2O2 production performance via the 2e- ORR pathway was evaluated for CBO, Nb-CBO, CuO/Nb-CBO, and Ru:CuO/Nb-CBO photocathodes in O2-saturated 1 M NaHCO3 (pH = 10) under AM 1.5 G illumination (100 mW cm−2). All photocathodes exhibit low photocurrent densities in Ar-saturated electrolytes (Supplementary Fig. 18), while significantly enhanced photocurrents are observed in O2-saturated electrolytes (Fig. 3e), confirming their activity for the ORR. Notably, Ru:CuO/Nb-CBO achieves the highest photocurrent density of − 2.14 mA cm−2 at 0.6 VRHE, outperforming CBO (− 0.4 mA cm−2), Nb-CBO (− 0.84 mA cm−2), and CuO/Nb-CBO (− 1.32 mA cm−2). The integrated photocurrent density derived from IPCE spectra for Ru:CuO/Nb-CBO is − 1.97 mA cm−2 (Supplementary Fig. 19), slightly lower than the LSV value, likely due to the absence of convection during IPCE measurements. The concentration of generated H2O2 was also quantified using the Ce4+ colorimetric method (Supplementary Fig. 20). Within the investigated potential range, the pristine CBO exhibits a low average FE of ~ 22%, indicative of a dominant 4e- ORR pathway. In contrast, Nb-CBO and CuO/Nb-CBO show significantly higher average FEs of ~58% and ~ 76%, respectively, demonstrating that Nb-doping and the formation of the CuO heterojunction promote the selective 2e- ORR toward H2O2 production. The deposition of Ru nanoparticles further enhances the selectivity of Ru:CuO/Nb-CBO, achieving an outstanding average FE of 91% and a peak FE of ~ 91.93% at 0.6 VRHE (Fig. 3f and Supplementary Table 5). Correspondingly, Ru:CuO/Nb-CBO delivers the highest H2O2 yield of 1.43 μmol cm−2 min−1 at 0.3 VRHE (Fig. 3g), which remarkably surpasses those of CuO/Nb-CBO (0.71 μmol cm−2 min−1), Nb-CBO (0.26 μmol cm−2 min−1), and CBO (0.04 μmol cm−2 min−1) at the same potential. Moreover, Ru:CuO/Nb-CBO exhibits the highest selectivity within the potential range of 0.5-0.7 VRHE, with an average value of ~ 95.5% (Fig. 3h).

From IMPS measurements (Supplementary Fig. 21), Ru:CuO/Nb-CBO exhibits the highest ktrans and the lowest krec across the tested potential range among all photocathodes (Supplementary Fig. 22). These kinetic parameters indicate accelerated charge transfer and suppressed charge recombination, consistent with the enhanced PEC performance. In the ECSA measurements, Ru:CuO/Nb-CBO has a specific capacitance of 5.73 μF cm−2, which is 2.5-fold higher than that of CBO (2.27 μF cm−2) (Supplementary Fig. 23), confirming a greater number of electrochemically active sites for rapid interfacial charge transfer. Consistently, Ru:CuO/Nb-CBO exhibits the lowest charge-transfer resistance in EIS measurements among these samples (Supplementary Fig. 24 and Table 6). Importantly, the CuO layer serves as a protective coating that significantly improves the stability of the CBO-based photocathodes. Ru:CuO/Nb-CBO shows no notable current decay over 50 h of continuous operation during the 2e- ORR (Fig. 3i). After stability testing, its structural integrity is maintained, with no observable morphological or crystallographic change (Supplementary Fig. 25a, b). XPS and ICP-MS results reveal selective leaching of Ru and Cu (Nb and Bi < 0.05 mg/L) (Supplementary Fig. 25c–e and Table 4).

Unbiased H2O2 production

Efficient and sustainable unbiased H2O2 production remains a significant challenge, primarily due to the insufficient catalytic activity and selectivity of bipolar photoelectrodes in PEC systems24,25. Fig. 4a illustrates the schematic diagram of the unbiased system in this work. The core configuration consists of two functionally complementary photoelectrodes, where the Zn-TiO2/BVO/WO3 photoanode is responsible for the 2e- WOR and the Ru:CuO/Nb-CBO photocathode mediates the 2e- ORR. A mixed solution of 1 M NaHCO3 (pH = 10) serves as the electrolyte, providing a stable chemical environment for the bias-free reaction. LSV measurements verify the compatibility of the paired electrodes, yielding an initial operating current density of ~ 2.08 mA cm−2 at 0.608 VRHE (Fig. 4b). When assembled with a proton exchange membrane (PEM), the system maintains a stable current density for over 10 h during periodic electrolyte refreshment (Fig. 4c). Scaling the photoanode and photocathode to an area of 2 cm2 increases the current density by a factor of 1.9 while preserving stability over 10 h. Each cycle produces H2O2 at both electrodes, achieving an average FE of ~ 85% and a yield of ~ 61 µmol cm−2 on each side (Fig. 4d, e).

Fig. 4. Unassisted H2O2 production.

Fig. 4

a Schematic diagram of unbiased device of Ru:CuO/Nb-CBO ‖ Zn-TiO2/BVO/WO3 under illumination. b LSV curves for Ru:CuO/Nb-CBO photocathode and Zn-TiO2/BVO/WO3 photoanode in 1 M NaHCO3 (pH = 10). c Chronoamperometry of unbiased Ru:CuO/Nb-CBO ‖ Zn-TiO2/BVO/WO3. The surface areas of the photoelectrodes are 1 cm2 and 2 cm2, respectively. d H2O2 FEs for five cycles. The surface areas of photoelectrodes are 1 cm2. e H2O2 yields for five cycles. The surface areas of photoelectrodes are 1 cm2. f Digital image of real outdoor solar tests. g J-V curves of Ru:CuO/Nb-CBO || Zn-TiO2/BVO/WO3 under real sun (36 and 20 cm2 for both photoelectrodes). h H2O2 FEs and yields for 1 h test in membrane-free systems (The solvent volume is 100 mL). i Bacterial inactivation efficiencies of PEC-generated H2O2 against E. coli and S. aureus over time.

To evaluate the device’s adaptability for potential application, J-V curves were measured under simulated AM1.5 G sunlight using 2 cm2 electrodes and under natural sunlight using 20 and 36 cm2 electrodes (Fig. 4f, g). A 1 h continuous production test under natural sunlight confirms stable performance, yielding FEs of 165.38% (20 cm2) and 163.37% (36 cm2) with corresponding H2O2 concentrations of 7.64 and 11.44 mmol L−1, respectively (Fig. 4h). Notably, the system delivers a cumulative FE of ~170% in a membrane-free system, which exceeds the theoretical upper limit of 100% for a single-electrode process because both the photoanode and photocathode simultaneously produce H2O2 using the same photogenerated charge flow26,27. Stable photocurrent responses under both conditions demonstrate the practical adaptability of the device without requiring specialized light source regulation (Supplementary Fig. 26). Using the H2O2 produced at the achieved concentrations of 7.64 mmol L−1, two pathogenic species are completely inactivated (>99%) within 60 min (Fig. 4i and Supplementary Fig. 27)28. These results confirm the system’s capacity for rapid H2O2 generation and effective water disinfection without requiring external chemical input. Compared to previously reported bias-free PEC systems, our cell offers distinct advances (Supplementary Table 7). The successful operation under natural sunlight with large area photoelectrodes directly validates the practical potential of our system for decentralized solar-driven hydrogen peroxide synthesis.

Mechanism analysis

In situ attenuated total reflection Fourier transform infrared spectroscopy (ATR-SEIRAS) was performed on the photoanodes to track the evolution of surface species under progressively increasing applied bias (Fig. 5a and Supplementary Fig. 28). For BVO and BVO/WO3, a marked enhancement of the characteristic peak at ~ 1650 cm−1, which is attributed to the symmetric C-O vibration of HCO3-, is observed29–32. Concurrently, the peak at ~ 1200 cm−1 is associated with the O-O stretching vibration of *OOH species related to the 4e- OER and H2O2 adsorption. The *OOH peak intensities on Zn-TiO2/BVO/WO3 and TiO2/BVO/WO3 are significantly weaker than those of BVO/WO3 and BVO, and nearly vanish at 1.6 VRHE on Zn-TiO2/BVO/WO3. This indicates that the TiO2 heterojunction effectively suppresses the 4e- OER pathway, and the induced Zn further inhibits the anodic decomposition of H2O2. It is noteworthy that a peak at ~1400 cm−1 corresponding to CO32- is consistently observed throughout the measurements33, which can be attributed to the distinct equilibria between surface and bulk phases in bicarbonate systems, especially under an applied bias. The emergence of the CO32- peak provides clear evidence of substantial H2O2 generation, a conclusion further corroborated by the corresponding FE measurements and the detected H2O2 production via the bicarbonate-mediated 2e- WOR34,35. In contrast, in bicarbonate-free electrolyte, only a weak *OOH peak appears, and the related H2O2 FE drops to 8.3% for Zn-TiO2/BVO/WO3 (Supplementary Fig. 28c, d), confirming that bicarbonate species occupy the active sites and prevent H2O2 oxidation.

Fig. 5. Reaction mechanism investigation.

Fig. 5

a In situ ATR-SEIRAS spectra of adsorbed intermediates recorded on BVO/WO3 and Zn-TiO2/BVO/WO3. b In situ Raman spectra for BVO/WO3 and Zn-TiO2/BVO/WO3. c EPR spectra detecting hydroperoxyl (*OOH) radicals on BVO/WO3 and Zn-TiO2/BVO/WO3 under light illumination. d Electrochemical online DEMS results over photoanodes for the WOR. e Schematic diagram of the photoanode reaction pathway. f In situ ATR-SEIRAS spectra of adsorbed intermediates recorded on Nb-CBO and Ru:CuO/Nb-CBO. g In situ Raman spectra for Nb-CBO and Ru:CuO/Nb-CBO. h EPR spectra illumination. i Schematic diagram of the photocathode reaction pathway.

In situ Raman measurements were performed to monitor intermediate dynamics under applied bias36. As shown in Fig. 5b and Supplementary Fig. 29, for Zn-TiO2/BVO/WO3, the characteristic signal of the *OOH intermediate exhibits a progressive decrease with increasing potential from 0.6 to 1.6 VRHE. TiO2/BVO/WO3 exhibits a weak but discernible *OOH peak. This decreasing trend of *OOH peak on Zn-TiO2/BVO/WO3 differs from those of BVO/WO3 and BVO, in which the *OOH signal intensifies continuously and significantly with increasing potential, ultimately promoting oxygen evolution. The detection of a trace-level *OOH signal on Zn-TiO2/BVO/WO3 indicates that the Zn-induced TiO2 passivation layer effectively stabilize the key intermediate of the 2e- WOR pathway, thereby preventing its dissociation into *O species and suppressing the competing 4e- OER.

Electron paramagnetic resonance (EPR) measurements further confirm the generation of the *OOH intermediate (Fig. 5c). Compared to BVO/WO3, the characteristic *OOH signal is significantly weaker for Zn-TiO2/BVO/WO3. In the differential electrochemical mass spectrometry (DEMS) analysis (Fig. 5d), although O2 evolution signals are detected from all four photoanodes, the signal intensity for Zn-TiO2/BVO/WO3 is nearly eliminated, confirming that the Zn-TiO2 passivation layer strongly suppresses the competing 4e- OER pathway37. Fig. 5e illustrates the proposed reaction pathways of the photoanodes under applied bias in the electrolytes. BVO/WO3 primarily follows the 4e- OER pathway, in which *O combines with *OH to form the *OOH intermediate, leading to O2 evolution. Zn-TiO2/BVO/WO3 relies on the Zn-induced TiO2 passivation layer to suppress *OOH formation, favoring the 2e- WOR pathway for H2O2 production.

In situ ATR-SEIRAS spectra reveal significant differences among the four photocathodes during the ORR (Fig. 5f and Supplementary Fig. 30). The ORR pathway involves two proton-coupled electron transfer steps, with *OOH as the key intermediate38. For Nb-CBO and CBO, two characteristic peaks are detected with one being a gradually intensifying peak assigned to the *OH adsorption, and another being a weak peak corresponding to the *OOH stretching vibration, indicating a preferential tendency toward the 4e- pathway. Conversely, Ru:CuO/Nb-CBO and CuO/Nb-CBO exhibit a drastically weakened *OH signal and a pronounced *OOH peak, the intensity of which increases as the potential is reduced from 0.8 to 0.3 VRHE. This trend correlates with the enhanced H2O2 FEs, confirming that Ru modification and CuO heterojunction formation shift the reaction pathway from 4e- ORR to 2e- ORR by stabilizing *OOH and suppressing *OH formation.

In situ Raman measurements tracked intermediate vibrations under applied bias (Fig. 5g and Supplementary Fig. 31)39. For Ru:CuO/Nb-CBO, two characteristic peaks are detected, with one assigned to the *OO- stretching vibration derived from O2 adsorption and subsequent electron transfer, and the other corresponding to *OOH stretching vibration. As the potential decreases from 0.8 to 0.3 VRHE, the intensity of the *OO- peak remains stable, whereas the *OOH peak increases markedly. This reflects efficient protonation of *OO- to form *OOH, a critical step that promotes the 2e- ORR pathway. In contrast, CBO, Nb-CBO, and CuO/Nb-CBO exhibit the *OO- peak along with a weak *OOH signal. EPR measurements validate the formation of key radicals (Fig. 5h and Supplementary Fig. 32). Both Nb-CBO and Ru:CuO/Nb-CBO show a signal characteristic of *OO-, but only Ru:CuO/Nb-CBO displays a clear *OOH signal. Although both materials can adsorb oxygen, Ru:CuO/Nb-CBO predominantly follows the 2e- ORR pathway for H2O2 generation. Figure 5i illustrates the proposed reaction pathways of the photocathodes under applied bias in the electrolytes. Nb-CBO primarily proceeds via the 4e- ORR pathway, in which the generated *OOH intermediate decomposes into *OH, ultimately yielding H2O as the final product. Ru:CuO/Nb-CBO relies on the synergy between Ru nanoparticles and CuO to suppress *OOH decomposition, promoting O2 and H2O adsorption to form and stabilize the *OOH intermediate, thus favoring the 2e- ORR pathway for H2O2 production.

DFT calculations

Density functional theory (DFT) calculations were performed to elucidate the fundamental mechanisms of PEC WOR on the photoanodes. Supplementary Figs. 33–35 and Supplementary Data 1 present the catalytic models, including BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3, whose crystal structures were constructed based on the experimentally determined configurations and systematically optimized. Considering the inherent limitations of the computational model in reproducing the practical catalytic environment, the DFT results serve as complementary evidence to the experimental data rather than standalone conclusions. Density of states (DOS) analysis reveals that the induced Zn works synergistically with TiO2 to modulate the electronic structure of the heterojunction. Specifically, the d-band center of Ti for Zn-TiO2/BVO/WO3 shifts to − 1.88 eV compared with − 2.03 eV for TiO2/BVO/WO3 and − 2.56 eV for BVO/WO3 (Fig. 6a). This upward shift strengthens the interaction between the photoanode surface and *HCO3-, thereby improving the selectivity toward the 2e- WOR. By integrating in situ characterization results with DFT calculations, we clarify the 2e- WOR and 4e- OER pathways over the photoanodes and quantify the free energy of each intermediate in these processes. The 2e- WOR pathway responsible for H2O2 generation employs *HCO3- as the key mediator, which adsorbs onto the active sites of Zn-TiO2/BVO/WO3 to form the critical *HCO4- intermediate, followed by proton-electron transfer to release H2O2. Zn-TiO2/BVO/WO3 exhibits the strongest adsorption affinity toward the critical *HCO4- intermediate (ΔG*HCO4- = − 0.17 eV) along the 2e- WOR pathway, which is substantially lower than those of TiO2/BVO/WO3 (0.31 eV) and BVO/WO3 (0.46 eV) (Fig. 6b), promoting efficient 2e- PEC WOR. In contrast, the 4e- OER pathway for O2 production proceeds via sequential formation of *OH, *O, and *OOH intermediates (H2O → *OH → *O → *OOH → O2). For the *O intermediate in the 4e- pathway, Zn-TiO2/BVO/WO3 shows a significantly higher free energy (ΔG*O = 0.49 eV) compared with other samples (Fig. 6c), hindering the 4e- OER process.

Fig. 6. DFT calculations.

Fig. 6

a Total DOS of surface states for BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3 photoanodes. b 2e- WOR and c 4e- OER processes on BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3 photoanodes. d Total DOS of surface states for Nb-CBO, CuO/Nb-CBO, and Ru:CuO/Nb-CBO photocathodes. e 2e- ORR and f 4e- OER processes on Nb-CBO, CuO/Nb-CBO, and Ru:CuO/Nb-CBO photocathodes.

Using optimized models of Nb-CBO, CuO/Nb-CBO, and Ru:CuO/Nb-CBO, we conducted additional DFT calculations to uncover the underlying reasons for the improved 2e- ORR performance on the photocathodes (Supplementary Figs. 36-38)40. DOS analysis shows that Ru:CuO/Nb-CBO exhibits a d-band center of − 1.59 eV, which is upshifted relative to CuO/Nb-CBO (− 1.71 eV) and Nb-CBO (− 2.07 eV) (Fig. 6d). This shift strengthens the adsorption of O2 and key intermediates. Through a combination of in situ characterization and DFT calculations, we elucidate the 2e- ORR and 4e- ORR pathways on the Ru:CuO/Nb-CBO photocathode, and calculate the free energy profile of each intermediate involved. The 2e- ORR pathway for H2O2 production involves O2 adsorption on active sites to form the critical *OOH intermediate, which then undergoes electron transfer to release H2O2. Ru:CuO/Nb-CBO displays the most favorable adsorption affinity toward the critical *OOH intermediate (ΔG*OOH = 0.07 eV) for the 2e- ORR pathway, which is lower than those of Nb-CBO (0.41 eV) and CuO/Nb-CBO (0.22 eV) (Fig. 6e), thereby driving efficient 2e- PEC ORR. Conversely, the 4e- ORR pathway leading to H2O proceeds via dissociation of *OOH into the critical *O intermediate, followed by sequential electron transfers to form *OH and finally H2O. Ru:CuO/Nb-CBO exhibits the highest free energy for the critical *O intermediate (ΔG*O = 1.55 eV) in the 4e- pathway, which is higher than those of CuO/Nb-CBO (1.46 eV) and Nb-CBO (1.44 eV) (Fig. 6f). The above findings demonstrate that the Zn-TiO2/BVO/WO3 heterojunction for the photoanode, together with CuO/Nb-CBO heterojunction and Ru active sites for the photocathode, collectively optimizes the electronic structures of the catalytic systems. Simultaneously, the optimized photoanode and photocathode enhance the adsorption affinity of the critical intermediates involved in the 2e- pathways while inhibiting the progression of the competing 4e- pathways, enabling the PEC bias-free system to achieve high H2O2 activity and selectivity.

Discussion

This work presents a high-performance, bias-free photoelectrochemical bipolar platform for efficient and sustainable H2O2 synthesis. The integrated system combines a Zn-TiO2/BVO/WO3 photoanode, optimized for the two-electron water oxidation reaction, with a Ru:CuO/Nb-CBO photocathode tailored for the two-electron oxygen reduction reaction. Through rational design, key challenges such as low selectivity, sluggish kinetics, and poor stability have been effectively overcome. The photoanode achieves an FE of 90.2% for H2O2 at 0.6 VRHE with stable operation for 10 h, while the photocathode delivers an FE of 91.9% and maintains exceptional performance for over 50 h. The system also demonstrates practical viability under natural sunlight, sustaining an FE of 163.37% with 36 cm2 electrodes, while the in situ produced H2O2 solution enables over 99% bacterial inactivation. This study provides a versatile strategy for solar-driven, low-carbon H2O2 production and offers fundamental insights into designing high-performance PEC bipolar systems through targeted intermediate regulation and optimized energy level alignment.

Methods

Material preparation

Preparation of BVO, BVO/WO3, TiO2/BVO/WO3, and Zn-TiO2/BVO/WO3 photoanodes

Initially, a precursor mixture was prepared by dissolving 1.25 g of tungstic acid (Aladdin, 99%) and 0.5 g of polyvinyl alcohol (Innochem, PVA-124) in 20 mL of hydrogen peroxide (Sinopharm, 30 wt%) under continuous stirring at 80 °C. This mixture was spin-coated onto an FTO substrate, and subsequently annealed at 500 °C for 2 h to produce a WO3 seed layer. Next, another precursor solution was prepared by dissolving 0.625 g of tungstic acid in a mixed solvent of 10 mL of 30 wt% H2O2 and 30 mL of deionized water, with stirring maintained at 92 °C. A precursor mixture was then prepared by combining 3 mL of the aforementioned solution, 2.75 mL of deionized water, 0.25 mL of 37.5 wt% hydrochloric acid (Sinopharm, 36  ~  38 wt%), and 10 mL of ethylene glycol (Alfa,99%). This mixture, together with the FTO substrate bearing the WO3 seed layer, was transferred into a 50 mL polytetrafluoroethylene-lined autoclave and heated at 180 °C for 3 h. After the reaction, the substrate was collected, thoroughly rinsed with deionized water, dried at 60 °C, and finally annealed in air at 500 °C for 1 h to obtain the WO3 nanofilm. Subsequently, a nanoporous BiVO4 layer was deposited on the WO3/FTO substrate through electrodeposition using the following procedure: first, 50 mL of a 0.4 M potassium iodide (Aladdin, 99%) solution was adjusted to pH 1.7 with concentrated nitric acid (Sinopharm, GR), followed by the addition of 0.97 g of bismuth nitrate pentahydrate (Aladdin, 99%). Then, 20 mL of 0.23 M p-benzoquinone (Aladdin, 97%) solution in ethanol (Aladdin, 99.5%) was introduced. Using a three-electrode configuration, a BiOI film was electrodeposited onto the WO3/FTO substrate at a working potential of −0.1 V (vs. Ag/AgCl) for 180 s. Afterwards, 0.15 mL of a 0.2 M vanadyl acetylacetonate (Aladdin, 98%) solution in dimethyl sulfoxide (Aladdin, 99%) was drop-cast onto the BiOI film. The sample was then annealed at 450 °C for 2 h to form BiVO4. The as-prepared electrode was soaked in 1 M NaOH for 30 min to remove residual V2O5, followed by thorough rinsing with deionized water and drying, yielding the BVO/WO3 photoanode. For comparison, a pure BVO photoanode was prepared directly on a bare FTO substrate. Next, a TiO2 layer was deposited by atomic layer deposition (ALD) using titanium tetrakis(dimethylamino)titanium and water as the Ti and O precursors, respectively. The process consisted of 30 cycles at 120 °C. Subsequent annealing in an argon atmosphere at 200 °C for 30 min produced the TiO2/BVO/WO3 multilayer structure. Finally, the samples were immersed in a 5 mM Zn(NO3)2 (Aladdin, 99%) solution for 1 min and then sintered at 200 °C for 20 min under argon, resulting in the Zn-TiO2/BVO/WO3 photoanode.

Preparation of CBO, Nb-CBO, CuO/Nb-CBO, and Ru:CuO/Nb-CBO photocathodes

A 0.23 M p-benzoquinone solution in ethanol was stirred until fully dissolved, while a 0.4 M KI solution was prepared and its pH was adjusted to 1.7 using HNO3. Then, 0.04 mol Bi(NO3)3·5H2O was dissolved in this solution and blended with the p-benzoquinone solution. BiOI was electrodeposited onto FTO substrates at − 0.1 V vs. Ag/AgCl for 300 s. Next, Cu was electrodeposited onto the BiOI/FTO electrode in a 0.2 M Cu(CH3COO)2·H2O (Aladdin, 98%) solution at − 0.3 V vs. Ag/AgCl for 100 s, followed by oxygen annealing at 450 °C for 3 h to form the CBO electrode. For Nb-doping, 3 mM ammonium niobamyl oxalate hydrate (Aladdin, 99.9%) was drop-cast onto the BiOI precursor and annealed under the same conditions. The CuO/Nb-CBO electrode was prepared by sputtering Cu onto Nb-CBO at 150 W for 7 min in an Ar atmosphere, followed by oxygen annealing at 450 °C for 100 min. Finally, Ru nanoparticles were deposited by immersing the electrode in Ru(acac)2 (Aladdin, 97%) solutions with various concentrations, followed by oxygen annealing to form the Ru:CuO/Nb-CBO.

Photoelectrochemical measurements

Anodic photoelectrochemical (PEC) measurements were performed in a closed H-cell using a three-electrode system with Zn-TiO2/BVO/WO3 as the working electrode, Ag/AgCl as the reference electrode, and Pt foil as the counter electrode. A Nafion 117 membrane separated the working electrode from the counter electrode. The electrolyte consisted of 1 M NaHCO3 (pH = 10, adjusted with NaOH). Measurements were performed for 1 h at various applied potentials. Before each independent test, the optical power was calibrated to align with the standard AM 1.5 G illumination (100 mW cm−2). The potentials were recored against the Ag/AgCl reference electrode and converted to the reversible hydrogen electrode (RHE) scale. Cathodic photoelectrochemical measurements were performed in a closed H-cell using a three-electrode system with Ru:CuO/Nb-CBO as the working electrode, Ag/AgCl as the reference electrode, and Pt foil as the counter electrode. The electrolyte consisted of 1 M NaHCO3 and 1 M NaOH (pH = 10). All measurements were performed on three independent samples under controlled conditions. There is no IR correction in PEC work.

Product analysis

The evolution of H2O2 was detected using the Ce4+ colorimetric method. During irradiation, an aliquot (5 mL) of the sample was collected with a syringe and mixed with 4.5 mL of 1 M H2SO4 and 0.5 mL of 2 mM Ce(SO4)2 in 1 M H2SO4. The resulting solution was analyzed by UV-vis spectroscopy. The Faradaic efficiency (FE) of H2O2 can be calculated using the following equation:

ηH2O2=amountofgeneratedH2O2theoreticalofH2O2×100%=amountofgeneratedH2O2amountofgeneratedelectrons÷2×100%

Definition of total FE for the bias‑free, membrane-free PEC system

In a closed circuit, the total charge passed through the external circuit (Qtotal) equals the charge consumed by anodic oxidation (Qanode) and that consumed by cathodic reduction (Qcathode): Qtotal = Qanode = Qcathode. Both the photoanode and the photocathode catalyze independent 2e- pathways for H2O2 generation:

Anode (2e-WOR):2H2O→H2O2+2H++2e-

Cathode (2e-ORR):O2+2H+ + 2e-→H2O2

The total FE of the tandem system is defined based on the total charge passing through the external circuit and the total electron demand for all H2O2 molecules produced at both electrodes. It is not a simple sum of the individual electrode FEs. The definition is:

TotalFE=2F(nanode+ncathode)Qtotal×100%

This definition avoids double-counting charge and conforms to charge conservation, because Qtotal represents the only charge pathway driving both half-reactions simultaneously. The individual FE of each electrode is calculated based on its own half-reaction charge (Qanode or Qcathode), which is consistent with standard single-electrode FE definitions.

Bactericidal experiment

Escherichia coli (ATCC 25922) and Staphylococcus aureus (ATCC 25923) were purchased from a certified microbial resource center. Pre-cultivation was performed by inoculating the strains into sterile Luria-Bertani (LB) medium and incubating at 37 °C for 12 h to reach the exponential growth phase. The bactericidal treatment was carried out by mixing 1 mL of the pre-cultivated bacterial suspension with 9 mL of the PEC-generated electrolyte (adjusted from pH 10 to pH 7 using KH2PO4) at a volume ratio of 1:9, followed by incubation at 37 °C in the  dark. This dark incubation was designed to exclude potential photodynamic effects. Sampling was performed at 20, 40, and 60 min after mixing. For each sampling time, 100 μL aliquots of the mixture were serially diluted from 100 to 10−4 using sterile 0.9% NaCl solution and then spread evenly on LB agar plates. The plates were inverted and incubated at 37 °C for 24 h. After incubation, colony-forming units (CFU) were counted to calculate the bacterial inactivation efficiency.

Computational details

All spin-polarized density functional theory (DFT) computations were carried out using the Vienna Ab-initio Simulation Package, with the projector-augmented wave method employed to represent electron-ion interactions41,42. The exchange-correlation energy was treated within the generalized gradient approximation using the Perdew-Burke-Ernzerhof (PBE) parametrization, a functional that has been extensively validated for transition metal oxides, including BiVO4, TiO2, WO3, and CuBi2O4-based systems43.

For both the OER on photoanodes and the ORR toward H2O2 on photocathodes, the Gibbs free energy change (G) for each elementary step was determined via the computational hydrogen electrode (CHE) model, adapted to incorporate photoelectrochemical conditions.

To construct the reaction energy diagrams, the photogenerated voltage (V) was integrated into the DFT framework to simulate the actual photoelectrochemical environment. This photovoltage shifts the Fermi level of the catalyst, thereby modifying the activation barriers of individual reaction steps. Specifically, the effective overpotential under illumination (ηlight) was corrected by the photogenerated voltage according to ηlight = ηdark - V, where ηdark represents the overpotential in the absence of photovoltage. This correction accounts for the role of photogenerated carriers in facilitating the electrochemical reaction, leading to a reduction in the required overpotential. The magnitude of V was derived from the optical absorption properties of the catalyst, as determined by the DFT calculations.

Supplementary information

Supporting Information (7.4MB, pdf)
41467_2026_75533_MOESM2_ESM.pdf (30.3KB, pdf)

Description of Additional Supplementary File

Supplementary Data 1 (231.2KB, zip)

Source data

Source data (16.9MB, xlsx)

Author contributions

L.M.W., L.W., and R.-T.G. proposed and supervised the project. H.C. performed the materials synthesis and PEC measurements, and wrote the original manuscript under the discussion of R.-T.G. L.M.W., L.W., and R.-T.G. revised the manuscript. All authors contributed to the discussion and manuscript review.

Peer review

Peer review information

Nature Communications thanks Ji-Wook Jang, Wooseok Yang, and the other anonymous reviewer(s) for their contribution to the peer review of this work. A peer review file is available.

Funding

The work was supported by the National Science and Technology Major Project (2022YFA1205200), the National Natural Science Foundations of China (22269016, 22479083, 22405138), the Group Project of Developing Inner Mongolia through Talents from the Talents Work Leading Group under the CPC Inner Mongolia Autonomous Regional Committee (2025TYL03), the Natural Science Foundations of Inner Mongolia Autonomous Regional (2026ZD007), the Leading Talents in Science and Technology of Inner Mongolia Autonomous Regional (2026LJRC0002, 2026LJRC0004), and program for Young Talents of Science and Technology in Universities of Inner Mongolia Autonomous Region (Grant NJYT25001).

Data availability

The source data generated in this study are provided in the Source Data file. Source data are provided in this paper.

Competing interests

The authors declare no competing interests.

Footnotes

Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Contributor Information

Rui-Ting Gao, Email: gao-ruiting@imu.edu.cn.

Lei Wang, Email: wanglei@imu.edu.cn.

Limin Wu, Email: lmw@fudan.edu.cn.

Supplementary information

The online version contains supplementary material available at https://doi.org/10.1038/s41467-026-75533-4.

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Supplementary Materials

Supporting Information (7.4MB, pdf)
41467_2026_75533_MOESM2_ESM.pdf (30.3KB, pdf)

Description of Additional Supplementary File

Supplementary Data 1 (231.2KB, zip)
Source data (16.9MB, xlsx)

Data Availability Statement

The source data generated in this study are provided in the Source Data file. Source data are provided in this paper.


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