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. 2007 Apr;5(2):85–92. doi: 10.2450/2007.0033-06

Plasma derivatives and strategies for reaching self-sufficiency in Liguria: the role of the Transfusion Medicine Service of the Gaslini Institute

Laura Bocciardo 1, Marina Martinengo 1, Diego Ardenghi 1,, Tullia Emanueli 2, Enrica Oliva 3, Gino Tripodi 1
PMCID: PMC2535880  PMID: 19204758

Abstract

Background

Since 2002, Liguria has been part of the Interregional Agreement on Plasma Derivatives (AIP) stipulated among some Regions of north Italy with the aim of contributing to self-sufficiency of the interregional system through exchanges between the facilities lacking products and those with an excess. In Liguria , the management of plasma derivates is entrusted to the Regional Centre for Co-ordination and Compensation (CRCC) which, with strategies of compensation, tries to guarantee that the needs for plasma derivates are covered in the hospitals in its territory.

The Services of Immunohaematology and Transfusion Medicine (SIMT) have a goal of increasing the production of plasma in order to participate actively in achieving regional self-sufficiency.

Methods

The SIMT of the G. Gaslini Institute introduced some strategies aimed at reaching this goal. The increase in the number of donations made with a cell separator, the introduction of multicomponent donations of plasma and platelets and the collection of high concentration platelet concentrates led to a considerable increase category A plasma sent for fractioning. Finally, the implementation of shared guidelines on the use of blood components enabled the clinical use of the plasma collected to be kept under control.

Results and conclusions

The analysis of the trends of consumption of the most widely used plasma derivatives showed an increase in the overall demands, which can be attributed to the paediatric focus of our hospital and to its highly specialised wards.

On the basis of the industrial technical yield, it was possible to calculate the theoretical coverage of the requirements for plasma: this highlighted a better theoretical coverage for albumin but a shortfall of intravenous immunoglobulins. The amount of plasma necessary to meet the theoretical needs was calculated for each plasma derivative, revealing that the derivative requiring the greatest volume of plasma is intravenous immunoglobulins. This finding confirms the change in the “driving product”: it is now the consumption of intravenous immunoglobulins that determines the amount of plasma that is sent for industrial processing.

Keywords: plasma production, blood derivatives

Introduction

Since 2002, the Region of Liguria has been part of an Interregional Agreement on Plasma Derivatives (AIP)1 stipulated in 1998 among some Regions of north Italy (Veneto, Abruzzo, Emilia Romagna, Friuli Venezia Giulia) and the Autonomous Provinces of Trento and Bolzano, and subsequently joined by Valle d'Aosta, Tuscany, Basilicata and Umbria.

Veneto, as the leading Region, manages the processing of plasma and the production of blood derivatives of all the Regions belonging to the AIP, through the Regional Co-ordination for Transfusion Activities (CRAT).

It stipulates a single interregional agreement with the pharmaceutical industry.

The Region of Veneto is also in charge of the distribution of therapeutic blood derivatives to the other Regions on the basis of the amount of plasma supplied by each one of them.

The primary purpose of the Agreement is to combine the efforts of the individual members, in a unanimous and synergistic way, in order to contribute to reaching the priority goal, established by legislators with law n. 219/05 and its subsequent modifications and integrations, that is, national self-sufficiency. Once internal self-sufficiency has been guaranteed, each participating region is committed to contributing to the self-sufficiency of the interregional system, through exchanges between the facilities lacking products and those with excesses.

Being part of the AIP carries economic and organizational advantages both in relations with the pharmaceutical industry and in interregional relations among the Regions adhering to the Agreement. The AIP:

  • - guarantees greater negotiating power and, therefore, better conditions, with respect to single Regions, with the pharmaceutical industry, that produces drugs derived from the industrial processing of plasma;

  • - encourages exchanges of blood derivatives between Regions with excesses and those with shortfalls of products at costs lower than market prices;

  • - guarantees, through the contribution of plasma conferred by each Region, the constant availability of blood derivatives also for Regions that are not able to confer sufficient volumes of plasma for autonomous formation of batches for industrial transformation, thereby limiting these Regions' recourse to the commercial market;

  • - imposes the standardisation and use of the same production processes (selection of donors, stages of processing and storage, tracking procedures), contributing to the definition of the Plasma Master File (PMF), which is obligatory for safer and more reliable production of blood derivatives;

  • - may foster a more extensive sharing adoption of guidelines on the use of blood derivatives, also at a supraregional level, particularly for limited products, such as intravenous immunoglobulins (IgG).

The management of plasma derivates, obtained from plasma produced by centres in the Region of Liguria, is entrusted to the Regional Centre for Co-ordination and Compensation (CRCC). On the basis of the different needs that the Ligurian hospitals have for plasma derivatives, the CRCC tries to guarantee that these needs are met by using a mechanism of compensation. In this context, every Service of Immunohaematology and Transfusion Medicine (SIMT) has the aim of optimising the types of donations to increase the production of plasma and, therefore, the amount of this blood component sent for industrial processing to obtain the plasma-derived drugs, that are widely used in a clinical context.

An increased production of plasma is fundamental for participating actively in the achievement of regional self-sufficiency in the supply of plasma derivatives. The SIMT of the Gaslini Institute has, therefore, introduced some strategies aimed at reaching this objective.

In this study we compare the data on the production of plasma by the SIMT of the Gaslini Institute and those on the requirements for blood derivatives by the Institute itself, in order to analyse the theoretical coverage of the needs for plasma derivates, in particular albumin, intravenous IgG and antithrombin III.

Methods

Strategies for increasing the production of plasma to send for industrial fractionation

Until 2002, plasma in our SIMT was obtained exclusively from two sources: productive plasmapheresis (for category A plasma) and whole blood (for category B plasma and a minimal proportion of category C plasma). Three possible areas of intervention were identified:

  1. an increase in the plasmapheresis procedures;

  2. changing the collection of platelets into multicomponent donations of plasma and platelets and, subsequently, the introduction of procedures to collect high-concentration platelet concentrates to increase the volumes of plasma yielded in each procedure;

  3. the introduction of guidelines on the good use of blood components and close monitoring of the requests from wards, to limit the clinical use of plasma.

Analysis of the production and internal consumption of plasma

The data on the production of plasma in the SIMT of the Gaslini Institute in the period 2001–2005 were analysed (volume of each category of plasma), as were the data relating to the proportion of plasma sent for industrial processing and the proportion retained for clinical use.

Analysis of the consumption of plasma derivatives and of the percentages of theoretical cover of the requirements

The data relating to the consumption of the plasma derivatives most widely used in the wards in our hospital (albumin, intravenous IgG and antithrombin III) were analysed.

On the basis of the yields of each derivative produced per litre of plasma, defined by the pharmaceutical industry in agreement with the AIP (Table I), we calculated the amounts of plasma derivates obtained from the volume of plasma sent for industrial processing. We, therefore, obtained the percentage theoretical coverage of requirements for each blood derivative guaranteed by the plasma production of the SIMT and identified the derivative whose requirements define the amount of plasma that must be sent to the industry to guarantee internal self-sufficiency.

Table I.

Industrial technical yields of plasma derivates

Albumin I.V. IgG Antithrombin III
Plasma A 25 g 2.9 g 250 UI
Plasma B 25 g 2.9 g -
Plasma C 25 g 2.9 g -

Results

Strategies introduced

Starting from the second half of 2002, attempts were made to increase the number of plasmapheresis procedures through a reorganisation of the system in the blood donation room; after 6 months, this organisational model was suspended because of the negative repercussions observed in the management of the blood donations. Other strategies of this type are currently not possible.

However, thanks to new cell separators, since September 2003 has been possible to replace the collection of platelets by apheresis by multicomponent donations of plasma and platelets, without this causing significant reductions in the yields of platelet collections.

In the two years 2004–2005, the mean volume of plasma from plasmaplateletapheresis was increased slightly, by modifying the programme of the cell separators. In September 2006, the collection of high-concentration platelet concentrates began, leading to a significant increase in the volume of plasma collected.

In December 2004, the Committee for the Good Use of Blood approved guidelines on the use of blood components. Thanks to these guidelines, a more rigorous control of the requests for plasma for clinical use was possible. In contrast, internal guidelines, approved by Committee for the Good Use of Blood, on the use of albumin, intravenous immunoglobulins and antithrombin III are still not available, although they have been the subject of discussion and debate for some time now.

Plasma production

The analysis of the data for the period 2001–2005 showed a considerable increase in the volume of plasma produced (Figure 1): the production increased from 1,560 litres in 2001 to 1,720 and 1,730 litres in 2002 and 2003, respectively; there were further increases in production in 2004 and 2005, reaching 1,830 and 1,890 litres of plasma, respectively. From the destination of the plasma that, after the validation process, enters the distribution circuit, it can be seen that during the 5 years considered, the volume of category B and C plasma did not vary significantly, ranging between 1,008 and 1,096 litres a year. In contrast, the increase in plasma from apheresis (plasma A) sent for industrial fractionation was constant and appreciable, passing from 267 litres in 2001 to 508 litres in 2005.

Figure 1.

Figure 1

Distribution of the production of plasma (in litres) in the period from 2001–2005

The observed increase was not, overall, related to the increase in the number of apheresis procedures which, particularly in the three years 2003–2005, was basically stable and lower than the values in the preceding two years (Table II), but rather, could be attributed to the optimisation of the collection procedures carried out using cell separators. Finally, it can be seen that during the period studied, the volume of plasma used for clinical purposes remained relatively steady (Table III and Figure 2).

Table II.

Productive apheresis procedures carried out in the SIMT

N. of plasmapheresis procedures N. of plateletphersis procedures N. of plasma-platelet pheresis procedures Total n. of productive apheresis procedures
2001 882 922 0 1,804
2002 1,041 874 0 1,915
2003 727 288 671 1,686
2004 808 0 975 1,783
2005 866 3 887 1,756

Table III.

Distribution of plasma (in litres) in the period 2001–2005

Total plasma distributed Plasma for clinical use Class A plasma sent for industrial fractionation Class B+C plasma sent for industrial fractionation Totale plasma sent for industrial fractionation
2001 1,520 245 267 1,008 1,275
2002 1,619 286 308 1,025 1,333
2003 1,621 250 360 1,011 1,371
2004 1,774 290 461 1,023 1,484
2005 1,864 260 508 1,096 1,604

Figure 2.

Figure 2

Graphical representation of the distribution of the production of plasma in litres

This evaluation of the production of plasma in the Region of Liguria enabled a quantification of the role played by the SIMT of the Gaslini Institute within the Region: during 2005, our Institute collected 8% of the total regional collection (Figure 3) of plasma from ordinary donations and 16% (Figure 4) of the plasma collected by cell separators.

Figure 3.

Figure 3

Pie chart of the production of plasma from ordinary blood donations in the Region of Liguria in 2005

Figure 4.

Figure 4

Pie chart of the production of class A plasma from apheresis in the Region of Liguria in 2005

Requirements for blood derivatives

Table IV reports the data on the consumption of albumin, intravenous IgG and antithrombin III in the years studied. The graph in figure 5 illustrates the trends in the same data, after normalisation to the values in 2001.

Table IV.

Consumption of plasma derivatives by the Gaslini Institute

Consumption of albumin Consumption of intravenous IgG Consumption of antithrombin III
2001 38,580 g 6,024 g 405,000 UI
2002 34,190 g 8,445 g 386,000 UI
2003 43,290 g 7,830 g 388,000 UI
2004 44,000 g 6,476 g 550,000 UI
2005 43,762 g 8,579 g 530,500 UI

Figure 5.

Figure 5

Requirements for albumin, intravenous IgG and antithrombin III, normalised to 2001 levels. The virtual overall requirements, calculated as the sum of the three products, is also reported, again normalised to 2001 levels

The overall normalised needs, obtained by summing the specific needs, are also represented graphically.

As can be seen from this latter graph, the overall requirements are increasing constantly (with a mean annual increase of about 6%), even if the specific requirements for each plasma derivative are obviously dependent on the population of patients in the corresponding year.

In particular, it can be seen that in 2002, the maximum relative need for intravenous IgG (8,445 g) corresponded to the minimum requirements for both albumin (34,190 g) and antithrombin III (386,000 U.I.); similarly, in 2004, a minimum relative need for intravenous IgG (6,476 g) corresponded to maximum requirements for both albumin (44,000 g) and antithrombin III (550,000 U.I.).

Covering the needs

Starting from the industrial technical yields (Table I), it is clear that the increased production of plasma in our SIMT improved the theoretical coverage of the need for albumin, which increased from 82.6 % in 2001 to 91.6 % in 2005.

The data on intravenous IgG were less comforting: the theoretical coverage of needs, which in 2001 was 61.4 %, decreased to 54.2 % in 2005 (Table V).

Table V.

Theoretical coverage of the requirements of plasma derivatives

2001 2002 2003 2004 2005
Albumin 82.62% 97.47% 79.18% 84.32% 91.63%
Intravenous IgG 61.38% 45.78% 50.78% 66.45% 54.22%
Antithrombin III 23.94%

As far as concerns antithrombin III, we calculated that 23.9% of the requirements were covered in 2005.

It should be noted that this is a partial result in that antithrombin III was distributed after third party processing starting from March of the same year.

Finally, for each blood derivative considered, we evaluated the amount of plasma necessary to meet the theoretical requirements.

The graph in figure 6 shows the trends in the amounts needed for each of these derivatives each year.

Figura 6.

Figura 6.

The number of litres of plasma necessary to meet the demands for albumin, intravenous IgG and antithrombin III over the years studied

It is clear from this that the blood derivative giving rise to the greatest request for plasma is intravenous IgG.

Discussion

In line with the national plan for reaching self-sufficiency in plasma derivatives, the SIMT of the Gaslini Institute for children defined a plan to increase the volume of plasma to send for industrial fractionation as an objective of its Quality System. This led to the definition of new procedures for both production and clinical use of plasma.

The increase in plasma production was obtained without compromising the primary objective of the SIMT of maintaining self-sufficiency to meet needs for red cell concentrates, but rather by optimising the type of donation on the basis of the users' characteristics. The increase in plasma from apheresis in 2002 was due to the increase in donations made with a cell separator. In 2003, the introduction of multicomponent donations of plasma and platelets led to a further increase in the volume of class A plasma, without having to increase the number of donations.

In September 2006, the technique of collecting high-concentration platelet concentrates during multicomponent donations was introduced. It is estimated that this technique will further increase the production of category A plasma by about 400 litres/year. In addition, considering that about 25% of the units of plasma are assigned to low weight patients, the use of paediatric units of 50 mL (units for clinical use are currently fractioned into subunits of 100–150 mL) will not only further reduce the risk of transfusions (by enabling plasma from the same donor to be used for more than one transfusion) but also save an estimated volume of more than 40 litres of plasma each year.

The implementation of shared guidelines on the use of the blood components has, finally, allowed the clinical use of the plasma collected to be kept under control.

Although the production of plasma has increased considerably in the last few years, it is not yet sufficient to meet the Institute's requirements for blood derivatives which are, in fact, guaranteed by the policy of the CRCC.

The consumption of blood derivatives in our Institute is high because the patients are children and because it contains numerous highly specialised wards. The high consumption of plasma derivatives is only partly under control, because of the lack of agreed guidelines within the Institute. However, the introduction of regional guidelines on the use of albumin in 2002 may have contributed to the fact that there was a relatively limited increase in the consumption of albumin, in the three years 2003–2005. On the other hand, the use of intravenous IgG has always been such that the theoretical coverage of needs is poor. A recent review of the literature2 showed that the number of publications on the use of intravenous IgG continues to increase rapidly, although in reality there is little evidence obtained from randomised, controlled clinical trials. This has led to a notable increase in off-label prescriptions, estimated, by the Food and Drug Administration, to account for between 50% and 70% of all prescriptions, even in organisational settings such as in America, in which the use of guidelines is consolidated2. Although the increase in the consumption of intravenous IgG is also due to the expanded indications for use in a certain number of clinical conditions, it is clear that the Institute must implement an agreed document regulating the use of this product. The increased consumption of immunoglobulins is a phenomenon present nationwide; our data do not, therefore, reflect the fact that our Institute cares for paediatric patients, but rather confirm the change in the 'driving product', already noted by other researchers3. The consumption of albumin is now no longer significantly greater than that of the other plasma derivatives46, such that it is mainly the consumption of intravenous IgG that determines the amount of plasma to be sent for industrial processing.

Precisely because of its widespread clinical use, the goal of meeting demands for intravenous IgG is difficult to achieve, since it would require an annual increase of about 1,350 litres in the production of plasma, which is equivalent to about 84% of the current production. If such an aim were to be reached, it would be of great financial importance, given that the cost of intravenous IgG is much higher than that of albumin. It should be remembered that the greater productive efficiency, achieved in 2005–2006, by the company that processes the plasma, with the current yield of intravenous IgG being 3.1 g/L, could contribute to greater availability of the product, without lowering the level of purity of the drug.

As far as concerns antithrombin III, the problem of the low theoretical coverage of requirements (23.94%) derives from the fact that this drug is produced only from class A plasma. At a regional level, this makes Liguria dependent on the production in other regions belonging to the AIP, which collect a larger number of donations with cell separators.

In order to contribute to self-sufficiency in plasma derivatives, it is essential to implement regionally-based strategies and, in some circumstances, interregional ones. These strategies must take into account factors related to the type of population of the donors, logistical aspects and agreements between the Associations that promote the donation of blood. For this reason the role of the intra and extra-regional co-ordination, defined by law (Legislative Decree. 219/05), is fundamental.

Conclusions

The analysis of the data collected leads to the conclusion that, although the production of plasma in the last four years has increased and the consumption for clinical use has remained roughly stable, the volume of plasma sent for industrial processing is insufficient to meet the requirements for plasma derivatives: this is particularly obvious for intravenous IgG, which are heavily requested.

The quantification of this lack of coverage enabled us to plan procedures to reduce the shortfalls: the strategies decided were to further increase the production of plasma and in particular the volume of plasma collected using a cell separator, and to optimise the clinical use of plasma and plasma derivatives.

Our analysis also led us to conclude that the optimisation of plasma production will never be sufficient to cover the notable increase in the consumption of intravenous IgG in our Institute: it is, therefore, extremely important to evaluate whether the increased requests are due to an increase or improvement in health care services delivered, or whether they are due to inappropriate consumption of these plasma derivatives. In the light of the most authoritative international recommendations, collaboration with clinicians is essential in order to optimise the use of plasma products and must have the concrete outcome of the production of guidelines and the control of the appropriateness of the requests2.

In fact, the good use of plasma derivatives, achieved by following appropriate guidelines, has obvious implications for the safety of transfusions, but also has clear financial consequences7.

The SIMT of the Gaslini Institute, thanks to its rationalisation of plasma production and optimisation of the consumption of plasma derivatives and plasma for clinical use, is participating actively in the attempt to reach regional self-sufficiency. Nevertheless, the CRCC is essential in order to evaluate the various realties in the regional context.

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