Abstract
The industrial production of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) has been hindered by high cost and a complex control strategy caused by the addition of propionate. In this study, based on analysis of the PHBV biosynthesis process, we developed a PHBV biosynthetic pathway from a single unrelated carbon source via threonine biosynthesis in Escherichia coli. To accomplish this, we (i) overexpressed threonine deaminase, which is the key factor for providing propionyl-coenzyme A (propionyl-CoA), from different host bacteria, (ii) removed the feedback inhibition of threonine by mutating and overexpressing the thrABC operon in E. coli, and (iii) knocked out the competitive pathways of catalytic conversion of propionyl-CoA to 3-hydroxyvaleryl-CoA. Finally, we constructed a series of strains and mutants which were able to produce the PHBV copolymer with differing monomer compositions in a modified M9 medium supplemented with 20 g/liter xylose. The largest 3-hydroxyvalerate fraction obtained in the copolymer was 17.5 mol%.
INTRODUCTION
Polyhydroxyalkanoates (PHAs) are produced by many Eubacteria and some Archaea as carbon and energy storage compounds (36). Since PHAs possess thermoplastic or elastomeric properties and are completely biodegradable, they have been considered as alternatives for common plastics (8). The copolymers of 3-hydroxybutyrate (3HB) and 3-hydroxyvalerate (3HV), named poly(3-hydroxybutyrate-co-3-hydroxyvalerate) or PHBV, are commercially interesting due to several properties, particularly in terms of melting point, crystal growth rate, plasticity, and biodegradability (28, 30).
The biosynthesis of PHBV in bacteria involves two parallel pathways (Fig. 1). One leads to the formation of a C4 monomer (3-hydroxybutyrate) in the copolymer, and the other leads to the formation of a C5 monomer (3-hydroxyvalerate) (1, 36). The C5 monomer is formed through the condensation of acetyl-coenzyme A (acetyl-CoA) and propionyl-CoA by the action of β-ketothiolase. In the normal PHBV production process in bacteria, propionate is added as the direct precursor of propionyl-CoA. Therefore, most attempts aimed at producing PHBV copolymer or increasing the 3HV fraction in the copolymer were based on the strategies of propionate utilization (8, 11, 20, 33). However, during PHBV production, propionate must be fed at relatively low concentrations because of its high toxicity to cells (37). In addition, many bacteria showed poor 3HV yields from substrate propionate (Y3HV/Prop) (32). The overexpression of propionyl-CoA synthetase (encoded by prpE) in recombinant Salmonella enterica or Escherichia coli improved the 3HV fraction in the copolymer up to 25 mol% (1, 40). Besides the uptake limitation of propionate, the endogenous catabolism of propionyl-CoA is also a limiting factor for producing PHBV with a high 3HV fraction. The methyl citric acid cycle (MCC) and the methylmalonyl-CoA pathway, respectively (Fig. 1), were thought to be the major alternative pathways initiating complete oxidation of propionate through propionyl-CoA in aerobic bacteria (37). Knocking out any one of the routes should increase the 3HV fraction in the copolymer. A methylcitrate synthase mutant strain of Burkholderia sacchari accumulated PHBV copolymer with a higher 3HV fraction than its parent when it was co-fed with propionate (6, 32).
Fig. 1.
Schematic representation of PHBV biosynthesis pathway from unrelated carbon sources in recombinant E. coli. Genes in bold are overexpressed, while disrupted pathway steps are indicted by the bold “×” symbols. glc, glucose; ∼P, phosphorylated; G-6-P, glucose-6-phosphate; EI, enzyme I; HSCoA, coenzyme A.
In a previous study, researchers found that PHBV could be produced from propionate-independent substrates by Ralstonia eutropha and recombinant E. coli (10, 38). However, the 3HV fraction in the copolymer is very low. In recombinant E. coli, only a 4% 3HV fraction was obtained in the copolymer even when threonine was added to the medium. Recently, Aldor et al. constructed a novel propionate-independent pathway in a recombinant Salmonella enterica serovar Typhimurium strain (2). A methylmalonyl-CoA mutase and a methylmalonyl-CoA decarboxylase gene from E. coli were cloned in S. enterica, by which the recombinant strain converted succinyl-CoA that derived from the tricarboxylic acid (TCA) cycle to propionyl-CoA. The engineered S. enterica strain was able to accumulate PHBV with a 30 mol% 3HV fraction in the copolymer. However, these processes required the addition of additional expensive amino acids or cyanocobalamin (CN-B12) in the medium.
The only reported wild-type bacteria which can naturally synthesize PHBV from unrelated carbon sources like glucose are various species belonging to the Gram-positive genera Nocardia or Rhodococcus (4, 5, 14). The production of PHBV by the Gram-positive bacteria is not feasible from an economic point of view due to the difficulty of PHBV purification, which is caused by the accumulation of triacylglycerols in these strains (3). Escherichia coli, as the best-known bacteria, is an ideal host for the production of PHA for reasons that include easier purification and the absence of an intracellular depolymerization system, as well as well-understood genetics and biochemistry (25, 26). In addition, high-cell-density cultivation strategies are well established for numerous E. coli strains (23, 31). In this study, we constructed a PHBV biosynthesis pathway from single unrelated carbon sources via the threonine biosynthesis pathway in E. coli DH5α. To improve the 3HV fraction in the copolymer, we (i) overexpressed threonine deaminase, which is the key factor for providing the propionyl-CoA, from different sources, (ii) removed the feedback inhibition by mutating and overexpressing the thrABC operon in E. coli, and (iii) knocked out the competitive pathways of catalytic propionyl-CoA to 3-hydroxyvaleryl-CoA.
MATERIALS AND METHODS
Bacterial strains and plasmids.
The E. coli strains and plasmids used in this study are listed in Table 1. All genetic techniques for DNA manipulation were performed according to the references given except where otherwise stated (29). Plasmid isolation and DNA purification kits were purchased from Omega (Shanghai, China). Restriction enzymes were provided by MBI Fermentas (Vilnius, Lithuania). All designated primers used for PCR are listed in Table 2. PCR was performed using an S1000 Thermal cycler (Bio-Rad, CA) and PrimeSTAR DNA polymerase (Takara). Gene knockout was performed through the one-step inactivation method as described by Datsenko and Wanner (9) with slight modifications (25).
Table 1.
Strains and plasmids
| Strain or plasmid | Relevant description | Source or reference | |
|---|---|---|---|
| E. coli strains | |||
| MG1655 | Strain K-12, F− λ− | Laboratory stock | |
| DH5α | F−endA1 glnV44 thi-1 recA1 relA1 gyrA96 deoR nupG Φ80dlacZΔM15 Δ(lacZYA-argF)U169 hsdR17(rK− mK+) λ− | Laboratory stock | |
| QW100 | DH5α derivative, ΔprpC | This study | |
| QW101 | DH5α derivative, ΔscpC | This study | |
| QW102 | DH5α derivative, ΔprpC ΔscpC | This study | |
| QW103 | DH5α derivative, ΔprpC ΔscpC Δpta | This study | |
| Plasmids | |||
| pBHR68 | pBluescript II SK− derivative with phbC and phbAB genes from Ralstonia eutropha | 35 | |
| pBBR1MCS-2 | lacPOZ mobRP4, low-copy-no. cloning vector, Knr | 19 | |
| pBBR-livAEC | pBBR1MCS-2 derivative with ilvA gene from E. coli | This study | |
| pBBR-livABS | pBBR1MCS-2 derivative with ilvA gene from B. subtilis | This study | |
| pBBR-livACG | pBBR1MCS-2 derivative with ilvA gene from C. glutamicum | This study | |
| pHB-livACG | pBHR68 derivative with ilvA gene from C. glutamicum with trc promoter after phbCAB operon | This study | |
| pCL1920 | Low-copy-no. cloning vector, Spcr | 24 | |
| pCL-thrABC | pCL1920 derivative with thrA(C1034T ) and thrBC genes from E. coli with a stronger trc promoter | This study |
Table 2.
Primers for DNA manipulation
| Primer | Sequence |
|---|---|
| pKD-prpC1 | 5′-ACCCATGTCATTAAACCGAAAAAATCTGTGGCACTTTCTGTGTAGGCTGGAGCTGCTTC-3′ |
| pKD-prpC2 | 5′-GCGGTCTTCCGGTCCAACATAATTGGCGGAAGGACGGATATGGGAATTAGCCATGGTCC-3′ |
| prpC-testF | 5′-GCCCGTAGCCAGGTGAAATA-3′ |
| prpC-testR | 5′-CGGATGTTGTTGATTTGAGC-3′ |
| pKD-pta1 | 5′-GTGGCCGCTTGCCTGGCAGCCATGAACGGCGTAGAAATCGTGTAGGCTGGAGCTGCTTC-3′ |
| pKD-pta2 | 5′-TTACTGCTGCTGTGCAGACTGAATCGCAGTCAGCGCGATATGGGAATTAGCCATGGTCC-3′ |
| pta testF | 5′-GTGCCGTGGAGCTTTGACCT-3′ |
| pta testR | 5′-TTACTGCTGCTGTGCAGACT-3′ |
| pKD-scpC1 | 5′-GCCGCTGACGATGTACTTTCTGACGCCGTAGCTGTTTCCGTGTAGGCTGGAGCTGCTTC-3′ |
| pKD-scpC2 | 5′-TTAACCCAGCATCGAGCCGGTTGCAATTAAATTACGGTGATGGGAATTAGCCATGGTCC-3′ |
| scpC testF | 5′-ATGGAAACTCAGTGGACAAG-3′ |
| scpC testR | 5′-TTAACCCAGCATCGAGCCGG-3′ |
| ilvA-EC1 | 5′-GGCAAGCTTAAGGAGAAGCGTGATGGCTGACTCGCAACCCCT-3′ |
| ilvA-EC2 | 5′-GCGGAATTCCTAACCCGCCAAAAAGAACC-3′ |
| ilvA-BS1 | 5′-GGCAAGCTTAAGGAGAAGCGTGATGAAACCGTTGCTTAAAGA-3′ |
| ilvA-BS2 | 5′-GCGGAATTCTTAGATTAGCAAATGGAACA-3′ |
| ilvA-CG1 | 5′-GGCAAGCTTAAGGAGAAGCGTGATGAGTGAAACATACGTGTC-3′ |
| ilvA-CG2 | 5′-GCGGAATTCTTAGGTCAAGTATTCGTACT-3′ |
| thrA1 | 5′-ACGCATGCATCGAGTGTTGAAGTTCGGCGGTA-3′ |
| thrA2 | 5′-GATTGCGTAATCAGCACCACGAAAATACGGGCGCGTGACATCG-3′ |
| thrA3 | 5′-CGATGTCACGCGCCCGTATTTTCGTGGTGCTGATTACGCAATC-3′ |
| thrA4 | 5′-CACGCTCGAGTCAGACTCCTAACTTCCATGAG-3′ |
| thrB-1 | 5′-ATTCTCGAGATGGTTAAAGTTTATGCCCCG-3′ |
| thrC-2 | 5′-GCTCCGCGGTTACTGATGATTCATCATCAATT-3′ |
| ilvA-PHB1 | 5′-ATTAAGCTTTTGACAATTAATCATCCGGCTCGTATAATGTGTGGAATTGTGAGGAAACAGAATGCATATGAGTGAAACATACGTG-3′ |
| ilvA-PHB2 | 5′-ATTCTCGAGTTAGGTCAAGTATTCGTACTCAGGG-3′ |
To construct plasmids pBBR-ilvAEC, pBBR-ilvACG, and pBBR-ilvABS, the ilvA genes from E. coli, Corynebacterium glutamicum, and Bacillus subtilis were amplified from the respective genome DNA and ligated into the vector pBBR1MCS-2. To construct plasmid pHB-ilvACG, a DNA fragment containing the trc promoter and the ilvA gene was amplified with primers ilvA-PHB1 and ilvA-PHB2 using the genomic DNA of C. glutamicum as a template. The PCR product was digested with HindIII/XhoI, cloned into pBHR68, and digested with the same restriction enzymes.
A mutant thrA gene [thrA(C1034T)] of E. coli MG1655 was generated as follows. The point mutant at base 1034 was introduced into primer thrA2 by substitution of A for G and primer thrA3 by substitution of T for C, and then, two PCR fragments were amplified, respectively, from the genomic DNA using primers thrA1/thrA2 and thrA3/thrA4, and the two PCR products were joined by a crossover PCR method (17) using primers thrA1 and thrA4 to generate thrA(C1034T). Finally, the resulting amplicon was digested with NsiI/SacII and ligated into the same site of the pCL1920 vector to obtain pCL-thrA. The thrB gene was amplified along with the thrC gene using primers thrB-1 and thrC-2. Then, the PCR product was digested and subcloned into the SacII/XhoI site of pCL-thrA to generate pCL-thrABC.
Culture media and experimental design.
E. coli was cultivated on Luria-Bertani (10 g/liter NaCl, 5 g/liter yeast extract, and 10 g/liter tryptone) agar plates or in Luria-Bertani broth at 37°C. Ampicillin (100 mg/liter), kanamycin (50 mg/liter), or spectinomycin (50 mg/liter) was added to the medium when necessary.
For PHBV production, modified M9 medium was selected. An amount of 20 g/liter glucose or 20 g/liter xylose was added as the carbon source except where otherwise indicated. The modified M9 medium contained (per liter) 17.1 g Na2HPO4·12H2O, 3 g KH2PO4, 1 g NH4Cl, 0.5 g NaCl, 2 mM MgSO4, 0.1 mM CaCl2, and 2 g yeast extract.
Shaken-flask cultivation was carried out in a 250-ml flask containing 50 ml of modified M9 medium in a incubator at 37°C. Isopropyl-β-d-thiogalactopyranoside (IPTG) was added at a final concentration of 0.4 mM when the culture reached an optical density at 600 nm (OD600) of 0.8. Propionate, 2-ketobutyrate, or various amino acids were added into the culture when necessary.
Analytical procedures.
Optical density was measured at 600 nm with a spectrophotometer (Thermo Electron, United States).
PHBV copolymer was quantified by gas chromatography (GC). Cells were harvested by centrifugation at 10,000 × g for 3 min. The cell pellets were washed with distilled water and then lyophilized for 24 h. Before GC analysis, 1 ml chloroform, 850 μl methanol, and 150 μl sulfuric acid (98%, wt/wt) were added to the weighed cells. The vials were incubated at 100°C for 1 h. Then, 1 ml water was added to the cool vials. After phage separation, the heavier chloroform phase was transferred to another new vial for GC analysis. The GC detection process was performed according to the method of Matthew S. Wong (40).
For analyzing the extracellular metabolites, 1 ml of culture was centrifuged (10,000 × g for 2 min at 4°C) and the supernatant was then filtered through a 0.22-μm syringe filter for high-performance liquid chromatography (HPLC) analysis. Glucose, xylose, acetate, propionate, and 2-ketobutyrate were measured on a ion exchange column (HPX-87H; Bio-Rad Labs) with a differential refractive index (RI) detector (Shimadzu RID-10A). A 0.5-ml/min mobile phase using 5 mM H2SO4 solution was applied to the column. The column was operated at 65°C (18). For analysis of amino acids, the supernatant obtained by centrifugation was pre-column derived as follows. Two-hundred-microliter samples of supernatant, 100 μl phenyl isothiocyanate (PITC) and 100 μl triethylamine (TEA) from a Venusil AA analysis kit were added to a 1.5-ml microcentrifuge tube. Four hundred microliters of n-hexane was added to the tube when it was placed at room temperature for 1 h. After phage separation, the heavier phase (PTC-AA) was measured by HPLC with a UV detector (Shimadzu SPD-10A) according to the directions in the Venusil AA analysis kit.
RESULTS
Production of PHBV in recombinant E. coli.
To investigate the production of PHBV in recombinant E. coli, the plasmid pBHR68, which contains the key PHBV biosynthetic genes, was introduced into E. coli DH5α. The resulting strain was then cultivated in modified M9 medium containing glucose in addition to propionate (Fig. 2 A). When supplied with 1 g/liter propionate in the medium, the recombinant E. coli DH5α/pBHR68 accumulated 29.5% cell dry weight PHBV, with up to a 4.56 mol% 3HV fraction in the copolymer. By determining the metabolites in the cultivation broth, we found that the propionate concentration in the medium was at first decreased and then increased during the late exponential phase of cultivation. Further studies confirmed that the 3HV fraction was mainly accumulated at the initial stage of cultivation (data not shown). This result suggested that the transformation of propionate to propionyl-CoA happened mainly at the initial stages of growth or that, at a late stage, the diversion of propionyl-CoA to the other pathways was more active than the diversion to 3-hydroxyvaleryl-CoA.
Fig. 2.
Production of PHBV from recombinant E. coli DH5α/pBHR68 in medium supplemented with 20 g/liter glucose and 1 g/liter propionate (A) or 20 g/liter glucose (B). ■, cell growth (OD600); ○, glucose concentration; ▲, propionate concentration. Error bars show standard deviations.
To increase the 3HV fraction in the copolymer, the catalytic pathways of propionyl-CoA must be downregulated. In addition, we also found that recombinant E. coli DH5α/pBHR68 produced PHBV with a small amount of the 3HV fraction, even when it was not supplied with the precursor substrate propionate (Fig. 2B). These data suggest that propionyl-CoA and/or propionate can be generated from glucose through certain metabolic pathways in vivo.
Analysis of the primary propionyl-CoA source in recombinant E. coli.
After exploring possible metabolic pathways leading to the formation of propionyl-CoA from glucose in E. coli (37), we presumed that propionyl-CoA could be derived from amino acids. To determine which amino acid was involved in the biosynthetic pathway, we tried supplementing the medium with several amino acids (Table 3). The addition of threonine in the medium improved the 3HV fraction in the copolymer, while the addition of other amino acids did not. In further studies, 2-ketobutyrate, the deamination product of threonine, was added to the medium and resulted in a significantly increased 3HV fraction, proving that the propionyl-CoA in recombinant E. coli was mainly derived from threonine (Table 3). These results suggested that the production of PHBV from an unrelated carbon source in recombinant E. coli is feasible. In addition, the significant increase of the 3HV fraction in the copolymer by the addition of 2-ketobutyrate to the medium also suggested that the deamination of threonine is the rate-limiting step in the formation of propionyl-CoA in E. coli and that the provision of 2-ketobutyrate in vivo can increase the 3HV fraction in the copolymer.
Table 3.
PHBV accumulation in the presence of different amino acids and 2-ketobutyrate
| Supplementa | PHBV content (wt% ± SD) | 3HV fraction (mol% ± SD) |
|---|---|---|
| Noneb | 31.30 ± 2.62 | 0.35 ± 0.07 |
| Methionine | 33.08 ± 2.91 | 0.27 ± 0.08 |
| Valine | 33.97 ± 2.36 | 0.39 ± 0.06 |
| Leucine | 34.02 ± 1.43 | 0.31 ± 0.11 |
| Isoleucine | 33.69 ± 2.17 | 0.34 ± 0.05 |
| Threonine | 33.27 ± 3.23 | 0.73 ± 0.09 |
| 2-Ketobutyrate | 32.11 ± 2.56 | 4.45 ± 0.13 |
Amino acids and 2-ketobutyrate were added at the same final concentration of 4 mM.
No amino acid was supplemented.
Production of PHBV in recombinant E. coli from unrelated carbon sources.
Since threonine deamination is the key process in the formation of propionyl-CoA, the production of PHBV with a high 3HV fraction from unrelated carbon sources needs to overexpress this enzyme. Previous reports suggested that the threonine deaminases from Bacillus subtilis and Corynebacterium glutamicum exhibited enzyme activities that were competitive with the activity of the enzyme from E. coli (7, 41). Therefore, these two enzymes in addition to that from E. coli were selected as the candidates to compare the efficiencies of deamination of threonine. We overexpressed the three ilvA genes independently and introduced these into E. coli organisms harboring the plasmid pBHR68.
The cultivation results showed that overexpression of ilvA from C. glutamicum increased the 3HV fraction in the copolymer from 0.43 mol% to 5.09 mol%; however, overexpression of ilvA from E. coli or B. subtilis only increased the 3HV fractions in the copolymer to 0.99 mol% and 2.39 mol%, respectively (Fig. 3). Furthermore, strains overexpressing ilvA had the same cell concentration, of approximately 6 g/liter, which was higher than that of the control strain (5.4 g/liter). It is possible that E. coli overexpressing ilvA produced more valine, leucine, and isoleucine, which could improve the growth of E. coli. Therefore, ilvA from C. glutamicum was selected for further experiments.
Fig. 3.
Comparison of PHBV production in recombinant E. coli DH5α/pBHR68 expressing ilvA from different bacteria. Threonine was added to a final concentration of 4 mM. Control, no ilvA was overexpressed; ilvAEC, recombinant E. coli expressing the ilvA from E. coli; ilvABS, recombinant E. coli expressing the ilvA from B. subtilis; ilvACG, recombinant E. coli expressing the ilvA from C. glutamicum. Error bars show standard deviations. CDW, cell dry weight.
The rapid conversion of threonine to 2-ketobutyrate requires the availability of threonine. To increase the production of threonine in E. coli, we overexpressed the thrABC operon, which contains three genes encoding a subunit of aspartate kinase, a subunit of homoserine kinase, and a threonine synthase. Based on the previous studies, aspartate kinase is inhibited by threonine (21). As such, we mutated base C1034 to T (Ser345Phe) in the thrA gene to prevent threonine feedback inhibitions. By overexpressing the mutated thrABC operon, E. coli DH5α/pCL-thrABC accumulated 1.13 mM threonine when it was cultivated in modified M9 medium supplemented with glucose for 24 h, while E. coli DH5α accumulated a very low level of threonine after the same cultivation time (Fig. 4 A). As shown in Fig. 1, the transportation and phosphorylation of glucose consumes 50% more available phosphoenolpyruvate (PEP) through the phosphoenolpyruvate-sugar phosphotransport system (PTS). In addition, the precursor of propionyl-CoA, threonine, is synthesized from oxaloacetate, which is also PEP derived. Therefore, using glucose as the carbon source, E. coli will produce less threonine and, thus, less propionyl-CoA for PHBV production. Xylose, on the other hand, is transported through the xylFGH transport system, which is ATP dependent (34). Using xylose as the carbon source, E. coli consumes no PEP for xylose transportation and, therefore, provides more threonine and propionyl-CoA for PHBV accumulation. To increase the production of threonine in recombinant E. coli, we used xylose as the carbon source. As expected, the accumulation of threonine reached 2.66 mM at 24 h when xylose was used as the carbon source. Furthermore, E. coli DH5α/pCL-thrABC/pBHR68 was able to produce 38.1 weight percent (wt%) PHBV with a 1.12 mol% 3HV fraction from glucose, while this strain produced 36.3 wt% PHBV with a 2.12 mol% 3HV fraction from xylose (Fig. 4B). Therefore, the following experiments were performed using xylose as the carbon source.
Fig. 4.
Performance of E. coli expressing mutated thrABC operon. (A) Threonine accumulation profiles in E. coli cultivated as follows: ■, E. coli DH5α supplemented with glucose as carbon source; ▲, E. coli DH5α supplemented with xylose as carbon source; ○, E. coli DH5α/pCL-thrABC supplemented with glucose as carbon source; ☆, E. coli DH5α/pCL-thrABC supplemented with xylose as carbon source. (B) PHBV accumulation after 48 h of incubation as follows: G0, E. coli DH5α/pBHR68 supplemented with glucose as carbon source; X0, E. coli DH5α/pBHR68 supplemented with xylose as carbon source; GT, E. coli DH5α/pBHR68/pCL-thrABC supplemented with glucose as carbon source; XT, E. coli DH5α/pBHR68/pCL-thrABC supplemented with xylose as carbon source. Error bars show standard deviations.
Blockage of endogenous propionyl-CoA catabolism.
Propionyl-CoA is the most important precursor responsible for the formation of the 3HV fraction in the copolymer. To provide a large pool of propionyl-CoA for 3HV fraction biosynthesis, metabolic pathways that divert the propionyl-CoA to many other end products need to be inhibited (Fig. 1). The methylcitrate cycle (MCC) pathway was considered the major pathway that allowed E. coli to use propionate as the sole carbon and energy source (16, 22). The prpC gene, which encodes a methylcitrate synthase, catalyzes the conversion of propionyl-CoA to methylcitrate. Therefore, we deleted prpC to increase the propionyl-CoA supply. However, the deletion of this gene did not significantly improve the 3HV fraction in the copolymer (Fig. 5). Mutant QW100 that harbors the necessary genes only accumulated PHBV with a 6.88 mol% 3HV fraction from xylose, which is similar to the amount in wild-type E. coli harboring the necessary genes. Next, we tried deleting another gene, scpC.
Fig. 5.
PHBV production of E. coli DH5α and its mutants harboring pHB-ilvACG and pCL-thrABC with xylose as carbon source. See Table 1 for genotypes. DH5α, E. coli DH5α/pHB-ilvACG/pCL-thrABC; QW100, E. coli QW100/pHB-ilvACG/pCL-thrABC; QW101, E. coli QW101/pHB-ilvACG/pCL-thrABC; QW102, E. coli QW102/pHB-ilvACG/pCL-thrABC; QW103, E. coli QW103/pHB-ilvACG/pCL-thrABC. Error bars show standard deviations.
Propionyl-CoA:succinyl-CoA transferase, encoded by scpC, catalyzes the reaction converting propionyl-CoA into succinyl-CoA, which is an intermediate of the central metabolism (2, 13). The deletion of scpC improved the 3HV fraction in the copolymer significantly. Mutant QW101/pHB-ilvACG/pCL-thrABC accumulated the PHBV copolymer with up to a 9.98 mol% 3HV fraction (Fig. 5).The double deletion of scpC and prpC allowed the mutant strain QW102 with the same plasmids to accumulate PHBV copolymer to a 16.78 mol% 3HV fraction. Phosphate acetyltransferase (encoded by pta) catalyzes both acetyl-CoA and propionyl-CoA to acetate and propionate, respectively (15). This process was thought to be responsible for propionate accumulation in the late stage of cell growth. To reduce the propionate formation, pta was deleted in mutant QW102. As expected, no propionate was detected in the culture at the late stage of growth. However, the deletion of pta did not significantly increase the 3HV content in the copolymer. Mutant QW103/pHB-ilvACG/pCL-thrABC produced PHBV copolymer with a 17.5 mol% 3HV fraction.
DISCUSSION
The physical and mechanical properties of PHBV depend on the 3HV content in the copolymer (2). Therefore, to obtain bioplastics suitable for actual applications, it is important to be able to produce PHBV with the desired 3HV composition. Previous efforts have focused on manipulation of the PHBV copolymer compositions by the addition of external cosubstrates (8, 33, 40). However, due to the prohibitively high price of propionate, which is the direct precursor of propionyl-CoA, the production of PHBV by this strategy was more expensive than that of the homopolymer PHB. Therefore, a more economical alternative is to produce PHBV from an inexpensive, unrelated carbon source. Based on analysis of the PHBV production pathways, we found it possible to produce PHBV with a high 3HV fraction from unrelated carbon sources through the threonine biosynthetic pathway.
An early study of PHBV production in recombinant E. coli through the threonine pathway yielded a very low 3HV fraction in the polymer unless exogenous amino acid was fed (10). As an alternative, a new pathway for PHBV production has been established in recombinant Salmonella enterica serovar Typhimurium by expressing the pathway that converts succinyl-CoA to propionyl-CoA (2). However, expensive cyanocobalamin (CN-B12) has to be supplemented in the medium to provide the precursor for coenzyme B12. In this study, we engineered E. coli to produce PHBV with up to a 17.5 mol% 3HV fraction from an unrelated carbon source via the threonine biosynthetic pathway without adding any cofactors. Coincidentally, a recent study also indicated that propionyl-CoA could be accumulated through the threonine biosynthetic pathway (39). In this study, the authors attempted to increase the concentration of threonine, the key intermediate of propionyl-CoA, in E. coli. However, based on our experimental data, the limiting step of propionyl-CoA formation was threonine deamination.
The overexpression of ilvA effectively draws carbon flux toward the synthesis of 2-ketobutyrate under aerobic conditions (27). Therefore, we first overexpressed native ilvA from E. coli (ilvAEC). The overexpression of ilvAEC resulted in PHBV production with a 2-fold increase in the 3HV fraction in the copolymer. To further improve the deamination efficiency, we overexpressed the threonine deaminases from other bacteria and found that overexpression of ilvA from C. glutamicum (ilvACG) could improve the 3HV fraction in the copolymer >10-fold, from 0.43 mol% to 5.09 mol%.
A large intracellular pool of propionyl-CoA may lead to a significantly higher 3HV fraction in the copolymer. To inhibit the endogenous propionyl-CoA catabolism, we deleted the metabolic pathways diverted to the MCC cycle and/or the TCA cycle (Fig. 1). Unexpectedly, deletion of the prpC gene did not significantly increase the 3HV fraction, while deletion of the scpC gene significantly increased the 3HV fraction in the copolymer. This result suggested that the metabolic flux from propionyl-CoA to the methylmalonyl-CoA pathway was much higher than that to the MCC cycle in E. coli. Previous studies have shown that prpC mutants from many other bacteria produced PHBV copolymers with a higher 3HV fraction in the presence of propionate (6, 32). The prpC mutant of Salmonella enterica serovar Typhimurium accumulated PHBV with up to a 30 mol% 3HV fraction (2). These results suggested that the metabolic pathway from propionyl-CoA to MCC is more active in these bacteria. To confirm our result, we also cultivated the E. coli mutants QW100/pBHR68 and QW101/pBHR68 in the presence of propionate. We observed the production of a markedly increased 3HV fraction of PHBV, 19.08%, by QW101/pBHR68 compared with that from QW100/pBHR68, 6.63%. This further indicated that propionyl-CoA in E. coli preferentially diverts to the TCA cycle rather than to the MCC cycle.
Through the metabolic engineering of E. coli, we constructed a series of strains and mutants that were able to produce PHBV copolymers with differing monomer compositions from single unrelated carbon sources. The highest 3HV fraction in the copolymer, 17.5 mol%, was obtained with the mutant QW103/pHB-ilvA/pCL-thrABC, which produced 11.1% of PHBV per gram of total cell dry weight, which reached 3.04 g/liter. Overall, the PHBV production via this strategy not only provided PHBV copolymer with different properties at low cost but also avoided a complex control strategy when propionate was co-fed. Further improvement of these host strains should lead to practical application of this technology.
ACKNOWLEDGMENTS
This research was financially supported by a grant from the National Natural Science Foundation of China (no. 30870022) and a grant from the National Basic Research Program of China (no. 2011CB707405).
Footnotes
These two authors contributed equally.
Published ahead of print on 7 June 2011.
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