Abstract
A well-designed nanostructure of transition metal oxides has been regarded as a key to solve their problems of large volume changes during lithium insertion-desertion processes which are associated with pulverization of the electrodes and rapid capacity decay. Here we report an effective approach for the fabrication of porous iron oxide ribbons by controlling the nucleation and growth of iron precursor onto the graphene surface and followed by an annealing treatment. The resultant iron oxide ribbons possess large aspect ratio, porous structure, thin feature and enhanced open-edges. These characteristics are favorable for the fast diffusion of lithium ions and electrons, and meanwhile can effectively accommodate the volume change of iron oxides during the cycling processes. As a consequence, the graphene-induced porous iron oxide ribbons exhibit a high reversible capacity and excellent cycle stability for lithium storage.
Transition metal oxides such as iron oxides1, cobalt oxides2 and molybdenum oxides3 have attracted tremendous attention as anode materials for lithium ion batteries owing to their high theoretical capacities (~1000 mAh g−1). In particular, iron oxides (Fe2O3 and Fe3O4) possess such abundant, inexpensive, and nontoxic properties so that they are regarded as the most promising candidates for lithium storage4,5. However, a large specific volume change commonly occurs in the host matrix of iron oxides during the cycling processes, resulting in pulverization of the electrodes and rapid capacity decay4,5,6. To circumvent these obstacles, one effective approach is to fabricate nanostructured iron oxides7,8. In well-designed nanostructures, not only the strain associated with volume change during lithium insertion and extraction processes can be accommodated, but also the lithium diffusion in electrodes becomes easy, leading to significantly improved electrochemical performance7,9.
Two-dimensional nanosheets, such as graphene, metal chalcogenides, titania and manganese oxide10,11,12,13 have been recently explored and shown improved host capabilities and cyclabilities for lithium storage owing to their limited volume change and short lithium diffusion pathway in matrix. In comparison, nanoribbons, stripes of nanosheets, can provide more open edges and active sites14, which would enhance their reactivity toward Li adsorption as predicted by the recent computational studies15. However, the synthesis of nanoribbon materials, especially of electrochemically active metal oxide ribbons remains challenging.
In this article, we will demonstrate an efficient synthesis of porous iron oxide ribbons by controlling the nucleation and growth of iron glycolate onto the surface of graphene and followed by an annealing treatment in air. Reduced graphene oxide (RGO) is employed as a substrate16,17,18,19, and iron acetylacetonate (FeAa)/ethylene glycol as the iron oxide precursor. The resulting iron oxide ribbons possess large aspect ratio, porous structure and thin feature. Such unique characteristics can not only provide numerous open channels for the access of electrolyte and thus facilitate the rapid diffusion of lithium ions from electrolyte to electrode, but can also effectively accommodate the volume change of iron oxides during the cycling processes. As a consequence, the porous iron oxide ribbons exhibit a high reversible capacity of 1050 mAh g−1 in the first 10 cycles, and over 1000 mAh g−1 after 130 cycles, holding great potential as an anode material for lithium storage.
Results
The overall synthetic procedure of porous iron oxide ribbons is schematically illustrated in Figure 1. Chemically reduced graphene oxide was first dispersed in a solution of ethylene glycol to create a dark suspension with the aid of a dispersant, polyvinylpyrrolidone (PVP). The suspension was then mixed with iron (II) acetylacetonate via ultrasonication, and then was heated to 170°C for the heterogeneous nucleation of the iron glycolate (FeG) (demonstrated in Figure S1a and S2) onto the surface of RGO. As presented in Figure S1, once the nucleation occurs, the residual iron precursor would further grow around the nucleus to form iron glycolate ribbons with various lengths when increasing the reaction time from 30 min to 5 h. Subsequent thermal annealing of the resulting ribbons at different temperatures (250–400°C) in air afforded the iron oxide ribbons, which are denoted as FeO-X; X represents the annealing temperature.
Characterization of iron glycolate ribbons
The morphology of the as-prepared iron glycolate ribbons was elucidated via transmission electron microscopy (TEM), scanning electron microscopy (SEM) and high-resolution TEM (HRTEM) measurements. As shown in Figure 2 and S3, a large number of ribbons with a width from 50 to 500 nm and a length from 600 nm to several micrometers on the surface of RGO can be observed. No other free ribbons or nanoparticles appear in the TEM and SEM visualizations. This result suggests that the complementary interaction between positively charged iron ions and negatively charged RGO can direct the growth of iron precursor ribbons on the surface of RGO during fabrication process. Such a proposed procedure can be further confirmed by our control experiments (see Supplementary Information, Figure S4), in which only iron precursor particles with irregular morphology are produced under the same synthesis conditions without adding reduced graphene oxide. Interestingly, the resulting ribbons possess numerous pores as displayed in the HRTEM images (Figure 2b and 2c). Closer inspection (Figure 2d) reveals that the porous architecture is built of fine particles with crystallite sizes of about 5 nm. Cross-sectional atomic force microscopy (AFM, Figure 2e and 2f) measurements were further conducted to reveal the structural features of the ribbons. Typical AFM analyses disclose the same morphology of ribbons as the observations from SEM and TEM, with a uniform thickness of about 50 nm.
Characterization of iron oxide ribbons
The as-prepared iron glycolate ribbons were then annealed at relatively low temperatures in air to generate iron oxide ribbons. Based on the element mapping analysis (Figure 3), we can recognize the uniform distribution of Fe and O elements in the iron oxide ribbons. Remarkably enough, when increasing the annealing temperature from 250 to 350°C, the porous architecture of the iron oxide ribbons including crystalline size and porosity significantly changes (Figure 4), although their ribbon-like shape is almost the same as that of the sample before oxidation. In the case of FeO-250 ribbons, the obvious lattice fringes show the uniform interlayer distance of 0.25 nm as depicted in the HRTEM image (Figure 4c), in good agreement with the spacing between (311) planes of Fe3O4 crystals9. Such an assignment is further supported by its X-ray diffraction (XRD) patterns (Figure S5), in which the prominent diffraction peaks are perfectly indexed to Fe3O4 according to the standard card of Fe3O4 (JCPDS 88–0315)4. Notably, two weak peaks at 35.6 and 49.6° in the XRD patterns of FeO-250 ribbons are visible, which can be attributed to the (012) and (024) planes of Fe2O3, respectively (JCPDS 33–0664)4. The presence of Fe2O3 in FeO-250 ribbons should originate from the partial conversion of Fe3O4 during the annealing process since the diffraction peaks of Fe2O3 become more dominant when the annealing temperature is increased to 350°C (Figure S5). Such conversion phenomena are well consistent with the literatures8,20. In addition, we noted that thermal treatment of iron precursor ribbons at 400°C led to the complete transformation of Fe3O4 to pure α-Fe2O3 (see Supplementary Information, Figure S6).
The porous nature of iron oxide ribbons is further validated by nitrogen physisorption measurements. Their adsorption-desorption isotherm exhibits a type IV hysteresis loop at a relative pressure between 0.2 and 0.9 (Figure 5), characteristic for mesopores with different pore sizes. A Barrett-Joyner-Halenda (BJH) calculation discloses that the pore size distribution is in the range of 2–20 nm, in good agreement with that estimated from the TEM images. A specific surface area of 115 m2 g−1 can be derived, which is much higher than those reported for iron oxide/carbon composites (35–58 m2 g−1)9,20 or iron oxide nanodiscs (52 m2 g−1)7, and is even comparable to that reported for mesoporous iron oxides (116–128 m2 g−1)21,22. In combination with the analysis based on TEM and HRTEM images, it is reasonable to believe that the high surface area of iron oxide ribbons is due to its small crystal grains, which give rise to a porous architecture. Thermogravimetric analysis (TGA) (see Supplementary Information, Figure S7) reveals that the weight content of iron oxide in the composite is about 86 wt%. Such a high content of electrochemicallyactive iron oxide ribbons with a unique nanostructure should result in excellent electrochemical performance when they are applied as an anode material for lithium storage.
Electrochemical properties of iron oxide ribbons
The electrochemical performance of the iron oxide ribbons was evaluated by galvanostatic discharge (Li insertion)-charge (Li extraction) measurements at a current density of 74 mA g−1. It is striking to note that a high first discharge capacity of 1426 mAh g−1 can be achieved (Figure 6a and 6b), which largely exceeds the theoretical capacity of iron oxides (~1000 mAh g−1)4,23. This suggests the existence of additional lithium storagesites in the iron oxide ribbons. The detailed voltage profile analysis of the iron oxide ribbons demonstrates that three domains including an extended plateau and two slopes mainly contribute to the overall discharge capacity of FeO-250 ribbons during the discharge process. The first slope between 2.0 and 0.8 V corresponds to the lithium insertion into the nanocrystals of iron oxide and the conversion from Fe (III) to Fe (II)21. The long plateau at ~0.8 V can be attributed to the further lithium insertion and conversion of Fe (II) to Fe (0) and associated formation of Li2O, which is almost the same as that reported for nanostructured iron oxides4,21,23. The second slope below 0.8 V should partially arise from the decomposition of electrolyte, and partially from the lithium storage on the surface or at the edges of the iron oxide ribbons owing to their high surface area24. This phenomenon commonly becomes dominant with increasing surface area of nanostructured iron oxides4,6,25. Thereby, a highly reversible capacity of 1046 mAh g−1 for FeO-250 ribbons is obtained during the initial charging process. Remarkably, the reversible charge capacity can be maintained nearly 100% after 130 cycles (Figure 6b), representative of an excellent retention property. Apparently, such a high electrochemical performance of FeO-250 ribbons is superior to some of the previously reported iron oxide-based nanomaterials, including iron oxide nanotubes26, iron oxide/carbon composites6,9,20 and pure ion oxide ribbons (Figure S8) obtained under the similar testing conditions. The enhanced electrochemical properties of iron oxide ribbons can be attributed to their unique nanostructure including the finite lateral size and enhanced open-boundaries, which can 1) facilitate lithium ion diffusion through the active material, and 2) decrease the overvoltage of the overall electrode, thus driving a fast electrode reaction during the cycle processes.
The influence of the annealing temperature on the electrochemical performance of FeO ribbons is further explored because the annealing temperature can effectively tailor the nanostructure including porous structure and crystal size in FeO ribbons (Figure 6). Clearly, when increasing the annealing temperature from 250 to 350°C, the capacity retention significantly decreases, although their first reversible capacity is similar (about 1000 mAh g−1) (Figure 6c). In the case of FeO-350, the reversible capacity is rapidly decreased to 302 mAh g−1 after 30 cycles. More importantly, the rate capabilities of iron oxide ribbons are strongly dependent on the annealing temperature (Figure 6d and Figure S9). For instance, at a high current density of 1860 mA g−1, a capacity of 615 mAh g−1 can be achieved for FeO-250. This value is much higher than those of FeO-300 (170 mAh g−1) and FeO-350 (30 mAh g−1) under the same testing conditions (Figure 6d and Figure S9). To gain more insight, AC impedance measurements of the FeO electrodes were performed after 30 cycles. Their Nyquist plots (Figure 7) show that the diameter of the semicircle for FeO-250 electrode in the high-medium frequency region is much smaller than those of other electrodes, suggesting that FeO-250 electrode possess much lower contact and charge-transfer resistances. The exact kinetic differences among the iron oxide ribbons were inspected by modeling AC impedance spectra based on the modified Randles equivalent circuit (Figure S10)27,28 and summarized in Figure S1. The values of the Ohmic resistance and charge-transfer resistance are 34.0 and 15.2 Ohm, respectively, for FeO-250 ribbons, which are significantly lower than those of FeO-300 (54.7 and 15.9 Ohm) and FeO-350 (70.6 and 29.8 Ohm) ribbons. These results suggest that the nanostructure of iron oxide ribbons controlled by the annealing temperatures affects not only the electrical conductivity of the overall electrode, but also the electrochemical activity of iron oxide towards lithium during the cycling processes.
Discussion
In summary, we have developed a simple approach to fabricate porous iron oxide ribbons by controlling the nucleation and growth of iron precursors onto the surface of graphene and subsequent thermal annealing in air. The unique structural features of these iron oxide ribbons including the finite lateral size, high surface area, porous structure and enhanced open-edges, lead to the superior electrochemical performance in terms of specific capacity and cycle performance when they are used as anode materials for lithium storage. We believe that such a straightforward and low-cost protocol will provide a new pathway for the large-scale production of various functional materials with controllable morphology and nanostructure for energy storage and conversions.
Methods
Fabrication of graphene oxide and reduced graphene oxide
Graphene oxide was synthesized from natural graphite flakes by the Hummers method29, the details of which have been described elsewhere30. Chemically reduced graphene oxide was prepared as following31: in a typical procedure, 25 mg of graphene oxide was dispersed into the solution mixed with 100 ml of water, 50 ml of hydrazine solution (35 wt%) and 350 ml of ammonia solution (28 wt%). After being vigorously stirred for a few minutes, the dispersion was heated to 95°C for 1 h.
Fabrication of porous iron oxide ribbons
Above chemically reduced graphene oxide was first dispersed in a solution of ethylene glycol to create a dark suspension with a concentration of 0.1 wt% by the aid of polyvinylpyrrolidone. The suspension was then mixed with iron (II) acetylacetonate (FeAa) via ultrasonication, in which the weight ratio between reduced graphene and FeAa was fixed to 1:11. After sonication for 3 h, the dispersion was heated to 170°C for the heterogeneous nucleation of the iron glycolate (FeG) onto the surface of reduced grapheme oxide. As increasing the reaction time from 30 min to 5 h, the nucleuses were gradually replaced by the iron glycolate ribbons with increasing lengths. Subsequent thermal annealing of the resulting iron glycolate ribbons at different temperatures (250–400°C) with the heating rate of 2°C/min in air afforded the porous iron oxide ribbons.
Morphology and structure studies
The morphology, microstructure and composition of the samples were investigated by SEM (LEO 1530), TEM (Philips EM 420), HRTEM (Philips F20), AFM (Veeco Dimension 3100), XRD and TGA measurements. The content of iron oxide ribbons in the composite was calculated by subtracting the weight increase from the conversion of Fe3O4 to Fe2O3 during the TGA process in air. Nitrogen sorption isotherms and BET surface area were measured at 77 K with a Micromeritcs Tristar 3000 analyzer (USA). The Raman spectra were obtained on Lab-RAM HR800 with excitation by an argon ion laser (514.5nm).
Preparation of electrodes and cells
The working electrodes were prepared by mixing the FeO ribbons, carbon black and poly(vinyl difluoride) (PVDF) at a weight ratio of 80:10:10 and pasted on pure Cu foil. Pure lithium foil (Aldrich) was used as the counter electrode. The electrolyte consisted of a solution of 1 M LiPF6 in ethylene carbonate (EC)/dimethyl carbonate (DMC) (1:1 by volume) obtained from Ube Industries Ltd. The standard R2032 type coin cells were assembled in an argon-filled glove box.
Electrochemical performance tests
Galvanostatical discharge-charge experiments were performed at different current densities in the voltage range of 0.01–3.00 V. All the specific capacities of iron oxide ribbons were calculated based on the total mass of the composites. Electrochemical impedance spectroscopy (EIS) measurements of the electrodes were carried out on an electrochemical workstation (PARSTAT 2273). The impedance spectra were recorded by applying a sine wave with amplitude of 5.0 mV over the frequency range from 100 kHz to 0.01 Hz. Fitting of the impedance spectra to the proposed equivalent circuit was performed by the code Z view.
Author Contributions
S.B.Y. carried out the experiments (synthesis, SEM, TEM, AFM, XRD and electrochemical tests) and wrote the paper. S. Y. and Y. H. conducted the HRTEM measurements. L. C. conducted BET measurements. All the results were discussed with X. L. F. and K. M. All authors contributed to revision of the manuscript.
Supplementary Material
Acknowledgments
This work was financially supported by the Max Planck Society through the program ENERCHEM, DFG Priority Program SPP 1355, DFG Priority Program SPP 1459, BMBF LiBZ Project, and ESF Project GOSPEL (Ref Nr: 09-EuroGRAPHENE-FP-001).
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