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. Author manuscript; available in PMC: 2012 Aug 13.
Published in final edited form as: J Lab Autom. 2011 May 16;16(3):197–203. doi: 10.1016/j.jala.2011.02.004

Monitoring of HTS Compound Library Quality via a High-Resolution Image Acquisition and Processing Instrument

Pierre Baillargeon 1, Louis Scampavia 1, Ross Einsteder 1, Peter Hodder 1,
PMCID: PMC3417353  NIHMSID: NIHMS278424  PMID: 21609702

Abstract

This report presents the high-resolution image acquisition and processing instrument for compound management applications (HIAPI-CM). The HIAPI-CM combines imaging spectroscopy and machine vision analysis to perform rapid assessment of HTS compound library quality. It has been customized to detect and classify typical artifacts found in HTS compound library microtiter plates (MTPs). These artifacts include: (a) insufficient volume of liquid compound sample, (b) compound precipitation, and (c) colored compounds that interfere with HTS assay detection format readout. The HIAPI-CM is also configured to automatically query & compare its analysis results to data stored in a LIMS or corporate database, aiding in the detection of compound registration errors. To demonstrate its capabilities, several compound plates (n =5760 wells total) containing different artifacts were measured via automated HIAPI-CM analysis, and results compared to those obtained by manual (visual) inspection. In all cases, the instrument demonstrated high fidelity (99.8% empty wells; 100.1% filled wells; 94.4% for partially filled wells; 94.0% for wells containing colored compounds), and in the case of precipitate detection, the HIAPI-CM results significantly exceeded the fidelity of visual observations (220.0%). As described, the HIAPI-CM allows for noninvasive, nondestructive MTP assessment with a diagnostic throughput of about one minute per plate, reducing analytical expenses and improving the quality and stewardship of HTS compound libraries.

Keywords: compound management, HTS library, machine vision, precipitate detection, colored compound, volume detection

Introduction

With the evolution of reliable high-throughput screening (HTS) automation1, large libraries of drug-like compounds are screened for pharmacologic activity in pharmaceutical, biotechnology and academic screening facilities throughout the world. Since the cost of a typical compound averages between $10–$100/mg2, many HTS centers select microtiter plates (MTPs) as the preferred vehicle for compound storage and handling. Although compound library size varies3 at different research facilities the vast majority are solvated in dimethyl sulfoxide (DMSO). As DMSO-solvated liquids, compounds are easily formatted into high-density MTPs (e.g. 384-well, 1536-well), which are ideally suited for containing the minuscule amount (10–100 μL) of compound necessary for HTS studies. In many cases, a research facility may have several copies of its library, either stored directly on the HTS platform or in longer term cold storage3,4.

As HTS libraries are solvated in DMSO they are subject to the introduction of artifacts (figure 1). Unfortunately, DMSO is hygroscopic and susceptible to water assimilation. Therefore compounds stored as DMSO-solvated HTS libraries degrade over time through exposure, such as freeze-thaw cycles or storage in humid environments 58. As a consequence artifact may be introduced to an HTS library, in the form of sample precipitation or compound hydrolysis. Additional artifacts may be introduced by typical activities in a compound management operation. For example a liquid handler may fail to correctly aliquot a compound from a source MTP to a destination plate; this error may result in an empty or partially filled well in the destination plate. Alternatively, a particular compound sample may be oversampled by a hit-picker, resulting in an empty well in the source MTP. A colored compound may also be considered an artifact; for example, its absorbance spectrum may overlap with the fluorescence or luminescence generated by an HTS assay reagent. Lastly, archival errors in an outdated or poorly maintained laboratory information management system (LIMS) can also complicate HTS screening efforts from the generation of mismatched biological and chemical data.

Figure 1. Common artifacts found in microtiter plate-based HTS compound libraries.

Figure 1

Artifacts observed in individual wells of a 384-well microtiter plate are illustrated: (A) an empty well, (B) a well containing colored compound, (C) a well with bubbles, (D) a partially-filled well, (E) and a well containing precipitate. For comparison, an image of a “normal” DMSO-filled well (F) is included. The HIAPI-CM detects & classifies all these artifacts in an automated fashion with high fidelity.

The challenges in quality assurance (QA) and quality control (QC) of compound libraries have led many facilities to employ traditional analytical instruments for periodic “spot” inspections of an HTS library during its lifecycle. Unfortunately these technologies are ill-suited for screening the vast number of compounds contained in HTS libraries. At present, liquid chromatography-mass spectrometry (LC-MS) instrumentation is the gold standard that combines the physical separation capabilities of liquid chromatography (i.e. purity) with the mass analysis capabilities of mass spectrometry (i.e. compound identification). In practice LC-MS is limited to small batch validations, since it requires extensive analysis times, destructive sampling and large consumable expenses9. Nephelometry is limited to precipitate detection and can be unreliable1011. Acoustic auditing devices are used with some success to monitor solvate composition & volume in MTPs1215. However this type of instrumentation cannot distinguish different well artifacts (i.e. precipitate/crystals from oil, bubbles or color) and is limited to analysis of proprietary MTPs, requiring costly re-plating of large HTS libraries to realize its application. Moreover, the sample throughput of all these technologies is too slow to be capable of performing rapid, routine surveys of entire library collections. To date, the most popular method to diagnose well artifacts is through visual inspection. Obviously this manual technique is fatiguing and subjective. In larger HTS libraries, visual inspection is virtually impossible5.

In an effort to address this unmet need, we have developed a novel machine vision-based technology referred to as the high-resolution image acquisition and processing instrument for compound management applications (HIAPI-CM). The HIAPI-CM provides an innovative solution to MTP inspection through the use of dual-image analysis. By incorporating visible and infrared imaging spectroscopy, it can be employed for rapid detection of common artifacts found in MTP-based HTS compound libraries. The instrument performs three simultaneous measurements in a noninvasive fashion, namely: (1) discrimination of empty & partially-filled MTP wells, (2) detection of insoluble compound crystals/precipitates, and (3) identification of potential colorimetric interferents. It can display results through a user interface, or compare its results to those in a LIMS for fully-automated QA methods. In this paper, a description of the HIAPI-CM, its software and performance in a pilot study is presented.

Instrument Overview

HIAPI-CM employs dual-image analyses, using visible and infrared images taken with a charge-coupled device (CCD) camera. Fabricated and integrated at our research facility, it consists of a color CCD camera (detector), automated MTP loader, telecentric imaging lens, plate barcode reader and dual mode illuminator. Instrument control & image analysis computers are located underneath the optical/mechanical tower within a mobile rack enclosure (figure 2). This unit is compact and portable, readily carted to serve multiple sites as needed.

Figure 2. The high-resolution image acquisition and processing instrument for compound management applications (HIAPI-CM).

Figure 2

Shown on the left is the HIAPI-CM with a fully functioning plate loader, barcode reader and servers in the mobile computer rack below. On the right, a CAD rendering of the prototype’s interior with a light illumination configured for a “bottom plate read” mode is illustrated. A telecentric lens allows for full plate imaging by the detector. Complete analysis is approximately a minute per plate.

A distinguishing feature of the HIAPI-CM is its use of a custom telecentric lens coupled to a high-resolution, progressive-scanning five megapixel CCD camera. This optical arrangement is capable of imaging the entire MTP without need for repositioning. With a depth of field of ~12-mm, the lens produces negligible perspective and focal errors, and the instrument is able to resolve features to ~60 microns with minimal vignetting. Consequently the HIAPI-CM is capable of detecting artifacts missed by manual inspections.

A customized light source was designed, fabricated and integrated on the HIAPI-CM to provide illumination using either visible (VIS) or infrared (IR) light. As seen in figure 3, IR imaging reveals hidden artifacts (i.e. precipitate/crystals) that may otherwise be masked by color. The illuminator requires no warm-up period for even illumination and instantaneously toggles between VIS and IR modes. This feature allows for multiple image analyses across the MTP field in ~1 minute, and is not limited to any appreciable extent by MTP format density (i.e. 96-, 384-, 1536-wells). Transmission mode illumination is employed in the presented setup, with images taken from the bottom of the MTP.

Figure 3. HIAPI-CM distinguishes colored compounds from precipitate.

Figure 3

All images from 384-well microtiter plates. Visible-light images (A, C) of colored compounds can mask the presence of precipitate. However the HIAPI-CM’s IR images of these same wells clearly identifies the top well (images A and B) as containing insoluble precipitate while the bottom well (images C and D) as containing solubilized compound.

Of equal importance to the HIAPI-CM hardware is its use of customized machine vision software for image processing, and a User Interface (UI) for operating the instrument & reviewing results. When applied to the analysis of HTS compound libraries, machine vision methods facilitate the detection of features that evade more conventional detection methods. To illustrate this utility, figure 4 presents visible light snapshots of different MTP wells from an HTS compound library, and intermediate machine-vision processing steps that result in the automated classification of the sample contained in each well. Machine-vision processing begins as the MTP image is digitally partitioned into individual wells, each with a pre-defined “area of interest” (AOI) to be analyzed. After selection of the AOI, the first step in analysis is the extraction of color information, which is spectroscopically resolved in terms of pixel intensity at each color channel. Following the extraction of color information from the AOI, image subtraction is performed from an archived control plate, consisting of empty wells. This background correction facilitates further analysis of the image based only upon the well contents found in the AOI. Grayscale profiles can be created that transect pixel variances across the well, which can be further simplified to binarized images. The software can convert these binarized images into digital “object signatures”. Pre-defined digital thresholds are then applied by the software to distinguish the different well types. For example, an empty compound well will result in a black binarized image with no object signature. If the well is not empty, it will yield a different result at each stage of image processing, and be automatically classified as appropriate.

Figure 4. Machine vision techniques resolve common artifacts found in HTS compound libraries.

Figure 4

Examples of a “normal” (DMSO filled) well and four different artifact types found in individual wells of a 384-well microtiter plate are presented. From left to right, the wells are a DMSO-filled well, a well partially-filled with DMSO, a well containing colored compound, a well with precipitated compound, and an empty well. All wells can all be analyzed and categorized via the HIAPI-CM’s machine vision analysis technology.

User Interface Software

A user interface (UI) & associated computer hardware facilitates the seamless deployment of the HIAPI-CM. Two computers are located on the HIAPI-CM platform (figure 2). The first is a “client” that controls the instrument & runs the image acquisition software while the other hosts the Apache web & structured query language database (MySQL) applications, which are used for the storage and retrieval of archived images & metadata. As unprocessed camera raw images are acquired within ~250-microseconds, the majority of image analysis time (~1 min) is expended for machine vision processes and database storage.

Figure 5 presents actual MTP images from the customized HIAPI-CM software, as viewed through the UI. A 384-well polypropylene plate (Greiner, USA) containing DMSO-solvated compounds with various artifacts is shown in the unprocessed raw image. This raw image is juxtaposed to images where the HIAPI-CM has displayed the results of its analysis. As seen in the figure, classification of wells containing colored samples, precipitate and different volumes of sample are easily viewed through the interactive UI software and easily identified by the user. The HIAPI-CM is also capable of comparing its analysis results to those archived in a LIMS database via a SQL query. Similar to the flagging of other artifacts, the UI software highlights wells that have conflicting status between the HIAPI-CM & LIMS databases. Alternatively, the user can elect an ad hoc analysis where no database comparison is performed. If the LIMS comparison is not chosen, any well that deviates from those properties of a “normal” well (i.e. a well filled with DMSO) will be classified & tagged by the HIAPI-CM.

Figure 5. Results of HIAPI-CM Analysis, as viewed through the User Interface (UI).

Figure 5

An unprocessed image (top left) is presented with other annotated images resulting from HIAPI-CM analysis. The UI displays a circle over wells which HIAPI-CM has identified as problematic. An image of wells annotated as containing colored sample (top right), wells containing precipitate image (bottom left) and empty wells image (bottom right) provide a quick reference for users to locate artifacts within the microtiter plate. The UI also allows the user to update the HIAPI-CM database.

Post-analysis, the UI software permits manual corrections, which facilitates software development & training efforts. However the HIAPI-CM has been designed to run fully automated, with a capability of exporting flat-text files that summarize results. The HIAPI-CM database archive also allows users to search & select images from any particular plate (retrievable by barcode or HIAPI-CM assay date) as might be necessary for long-term QC/QA inspection and intervention.

HIAPI-CM Pilot Study

To demonstrate “proof-of-concept” a small inventory of 15 HTS compound library plates (384-well format) with known artifacts were analyzed using the HIAPI-CM. The HIAPI-CM results were compared to manual inspections (performed visually by eye). The HIAPI-CM took 15 minutes to complete its analysis, including plate loading & unloading; in contrast, the manual inspections took 75 minutes. The HIAPI-CM successfully detected many of the artifacts found through manual inspection with high fidelity (table 1).

TABLE 1.

Results of manual (visual) and HIAPI-CM pilot study. (n=5760 wells total)

Artifact Type Number of wells assigned from manual (visual) Inspection Number of wells assigned by HIAPI-CM analysis Agreement
Empty 1620 1617 99.8%
Filled 4122 4126 100.1%*
Partially filled 18 17 94.4%
Precipitate 5 11 220.0%*
Color 2050 1927 94. 0%
*

The HIAPI-CM was found to have greater accuracy than manual methods. Visual reinspection of affected plates confirmed the presence of HIAPI-detected artifact.

Agreement increases to 100% when the HIAPI-CM colorimetric limit of detection (LOD) is taken into account.

Discussion of the HIAPI-CM’s detection fidelity provides insight into different aspects of the HIAPI-CM software & hardware design. For example, the HIAPI-CM had excellent fidelity in classifying empty and full wells; automation of partially filled well classification exhibited slightly lower fidelity. The disagreement between manual and automated analysis can be attributed to the HIAPI-CM platform’s software design. Specifically, when the HIAPI-CM software is unable to confidently classify an artifact, it defaults to a conservative assignment of well status. Although infrequent, the effects of this classification scheme are most apparent when the volume of sample in an interrogated well is on the boundary between the HIAPI-CM’s pre-defined “empty” and “partially filled” assignment cutoffs. In the case of the MTPs used for this pilot study a threshold volume of at least 2 μL was found to be necessary for 100% accuracy in the HIAPI-CM’s partially-filled well determination. Prior to executing the pilot study, the HIAPI-CM software was programmed to assign an “empty” status to any well whose volume was between 0 and 2 μL. This programming is reflected in the 94.4% agreement between manual and automated classification and to a lesser extent in the fidelity of other volumetric classification results. As the development of the HIAPI-CM continues, software-training efforts will include new solvents, samples and types of labware, resulting in more robust classification and therefore more faithful artifact assignments.

As previously described and shown in figure 3, HIAPI-CM is able to exploit IR illumination to detect precipitate features which are otherwise invisible to the human eye. Combined with the instrument’s high-resolution camera & optics, this is largely responsible for the HIAPI-CM’s detection accuracy of 220%; that is, the HIAPI-CM routinely identified precipitation artifacts that were missed via manual inspection. In these cases, the precipitation artifacts discovered by the HIAPI-CM were confirmed by manual re-inspection of the discrepant wells. In most cases, efforts to manually inspect for precipitate were hampered by a number of challenges including precipitate being occluded by the color of the solvated sample, precipitate which is a similar color to the labware and precipitate which had not settled on the bottom of the plate.

HIAPI-CM’s fidelity in color classification reveals its sensitivity as a colorimeter. Disagreement in automated vs. manual color assignment was not a random error, but rather systematically associated with the presence of faint-colored compound samples. The HIAPI-CM performs color analysis in three steps: (1) color detection/resolution, (2) color intensity quantification and (3) color classification. The ability of these three steps to assign correct values is primarily dependent on the concentration of the colored sample in the well. Wells containing samples with deep color, i.e. with intensity above the HIAPI-CM’s colorimetric limit of detection (LOD), are detected & classified without any issue. However, as a sample’s concentration is reduced, its concentration approaches the HIAPI-CM’s LOD. Once the LOD threshold is exceeded, the HIAPI-CM is unable to detect color and therefore the software does not initiate any further color processing. To better understand the HIAPI-CM’s LOD, the instrument was calibrated using five different DMSO-soluble dyes with colors that span the visible light spectrum (table 2).

Table 2.

HIAPI-CM limit of detection (LOD) values for different chromophores.

Color Dye Name LOD (μM)
Red Allura Red 35.1 μM
Green Brilliant Green 9.0 μM
Blue Euroglaucine 0.6 μM
Yellow Tartrazine 12.7 μM
Violet Gentian Violet 1.3 μM

The values in table 2 show that the HIAPI-CM’s LOD varies with color of the dye, with a range of ~100–101.6 μM. As expected, the fidelity of HIAPI-CM color detection above the LOD is 100%. Nevertheless the 94.0% agreement between the manual and HIAPI-CM determinations is acceptable, given that faint-colored samples are less likely to interfere with common HTS assay detection formats. It is also important to note that the HIAPI-CM is able to distinguish wells with more than one artifact, e.g. wells containing colored precipitate (figure 3) or partially-filled wells containing colored samples. Again, this type of sample does not present a classification problem as long as its color intensity is above the HIAPI-CM’s corresponding LOD.

Conclusion

The HIAPI-CM platform represents an important paradigm shift in conventional HTS compound library management practices. A competitive comparison with current QA/QC instrumentation is presented in table 3. In its current version, HIAPI-CM can rapidly identify & classify MTP wells containing colored compound samples, empty, filled, & partially-filled wells and the presence of precipitate/crystals in MTP wells with high fidelity. HIAPI-CM’s rapid, economical and non-destructive analysis allows the monitoring of an entire HTS compound collection through its lifecycle, a practice not currently possible. Future enhancements of the HIAPI-CM include the implementation of Chemical Imaging for quantitative analyses of MTP wells. Chemical Imaging (CI) is a promising technology that can readily provide greater quantitative precision of sample volume and DMSO hydration levels in MTPs.

Table 3.

Capabilities of different analytical methods and instrumentation used for quality control of HTS compound libraries.

Analytical Instrument or Method Precipitate Empty Wells Presence of Bubbles Sample Volume MW ID Sample Color Analysis time, 384-well plate
Nephelometry10,11,16 yes no no no no no ~5-minutes
Acoustic Devices1215 * yes * yes no no ~7-minutes*
LC-MS9 no no no no yes yes 3–40 hours
HIAPI-CM yes yes yes yes no yes ~1-minute
*

Not designed to unambiguously detect problem but will flag acoustic anomalies; the effect of suspended solids/colloids are unknown. Acoustic methods require proprietary consumables.

Analysis requires destructive sampling

Acknowledgments

The work of P.B., L.S., R.E., and P.H. was supported by the Scripps Florida Funding Corporation and by the National Institutes of Health Molecular Library Screening Center Network (MH084512).

Footnotes

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