Skip to main content
Journal of Food Science and Technology logoLink to Journal of Food Science and Technology
. 2010 Feb 6;47(1):15–26. doi: 10.1007/s13197-010-0010-8

Recent advances in drying and dehydration of fruits and vegetables: a review

V R Sagar 1,, P Suresh Kumar 2
PMCID: PMC3550996  PMID: 23572596

Abstract

Fruits and vegetables are dried to enhance storage stability, minimize packaging requirement and reduce transport weight. Preservation of fruits and vegetables through drying based on sun and solar drying techniques which cause poor quality and product contamination. Energy consumption and quality of dried products are critical parameters in the selection of drying process. An optimum drying system for the preparation of quality dehydrated products is cost effective as it shortens the drying time and cause minimum damage to the product. To reduce the energy utilization and operational cost new dimensions came up in drying techniques. Among the technologies osmotic dehydration, vacuum drying, freeze drying, superheated steam drying, heat pump drying and spray drying have great scope for the production of quality dried products and powders.

Keywords: Superheated steam drying, Heat pump drying, Fruits and vegetable dehydration, Freeze drying, Spray drying, Pulsed electric field

Full Text

The Full Text of this article is available as a PDF (574.7 KB).

References

  1. Achanta S., Okos M.R. Predicting the quality of dehydrated foods and biopolymers-research needs and opportunities. Drying Technol. 1996;14:1329–1368. [Google Scholar]
  2. Achariyaviriya A., Tiansuwan J., Soponronnarit S. Energy optimization of whole longan drying. Simulation results. Int J Ambient energy. 2002;23:212–220. [Google Scholar]
  3. Ade-Omowaye B.I.O., Taiwo K.A., Eshtiaghi N.M., Angersbach A., Knorr D. Comparative evaluation of the effects of pulsed electric field and freezing on cell membrane permeabilisation and mass transfer during dehydration of red bell peppers. Innovative Food Sci Emerging Technol. 2003;4:177–188. [Google Scholar]
  4. Alves-Filho O, García-Pascual P, Eikevik TM, Strømmen I (2004) Dehydration of green peas under atmospheric freeze-drying conditions. Proc 14th Int Drying Sym, Vol C, Sao Paulo, Brazil, 22–25 August, p 1521–1528
  5. Azura E., Garcia H.S., Beristain C. I. Effect of centrifugal force on osmotic dehydration of potatoes and apples. Food Res Int. 1996;29:195–199. [Google Scholar]
  6. Beaudry C., Raghvan G.S.V., Rennie T.J. Micro wave finish drying of osmotically dehydrated cranberries. Drying Technol. 2003;21:1797–1810. [Google Scholar]
  7. Beaudry C., Raghavan G.S.V., Ratti C., Rennie T.J. Effect of four drying methods on the quality of osmotically dehydrated cranberries. Drying Technol. 2004;22:521–539. [Google Scholar]
  8. Beker C.G.J. Energy efficiency in drying. Stewart Post-harvest Rev. 2005;4:8–12. [Google Scholar]
  9. Bezyma L.A., Kutovoy V.A. Vacuum drying and hybrid technologies. Stewart Post-harvest Rev. 2005;4:6–13. [Google Scholar]
  10. Bolin H.R., Huxsoll C.C., Jackson R. Effect of osmotic agents and concentration on fruit quality. J Food Sci. 1983;48:202–205. [Google Scholar]
  11. Brown M. Focusing on freeze drying. Food Manuf. 1999;76(9):34–36. [Google Scholar]
  12. Changrue V, Sunjka PS, Gariepy Y, Raghavan GSV, Wang N (2004) Realtime control of microwave drying process. Proc 14th Int Drying Symp Sao Paulo, Brazil 22–25 August, p 1532–1542
  13. Chou S.K., Chua K.J. New hybrid drying technologies for heat sensitive foodstuffs. Tr Food Sci Technol. 2001;12:359–369. [Google Scholar]
  14. Chua K.J., Majumdar A.S., Chou S.K. Intermittent drying of bioproducts. An Overview Bioresour Technol. 2003;90:285–295. doi: 10.1016/s0960-8524(03)00133-0. [DOI] [PubMed] [Google Scholar]
  15. Chua K.J., Mujumdar A.S., Chou S.K., Hawlader M.N.A., Ho J.C. Convective drying of banana, guava and potato pieces: effect of cyclical variations of air temperature on drying kinetics and color change. Drying Technol. 2000;18:907–936. [Google Scholar]
  16. Cinar I. Carotenoid pigment loss of freeze-dried plant samples under different storage conditions. Food Sci Technol. 2004;37:363–367. [Google Scholar]
  17. Conwoy J., Castaigne F., Picard G., Vovau X. Mass transfer considerations in the osmotic dehydration of apples. Can Inst Food Sci Technol. 1983;16:25–29. [Google Scholar]
  18. Cui Z.W., Xu S.Y., Sun D.W. Dehydration of garlic slices by combined microwave vacuum and air drying. Drying Technol. 2003;21:1173–1184. [Google Scholar]
  19. Donsi G., Ferrari G., Nigro R., Maltero P.D. Combination of mild dehydration and freeze drying processes to obtain high quality dried vegetables and fruits. Trans, IChemE. 1998;76:181–187. [Google Scholar]
  20. Drouzas A.E., Schubert H. Microwave application in vacuum drying of fruit. J Food Eng. 1996;28:203–209. [Google Scholar]
  21. Erle U. Drying using microwave processing. In: Schubert H., Regier M., editors. The microwave processing of foods. Cambridge, England: Woodhead Publ; 2005. pp. 142–152. [Google Scholar]
  22. Feng H., Tang J., Mattinson D.S., Fellman J.K. Microwave and spouted bed drying of frozen blue berries. J Food Process Preserv. 1999;23:463–479. [Google Scholar]
  23. Filkova I., Majumdar A.S. Industrial spray system. In: Majumdar A.S., editor. Hand book of industrial drying. New York: Marcel Dekkar Inc; 1995. pp. 263–307. [Google Scholar]
  24. Fito P., Chiralt A., Barat J. M., Andres A., Martinez-Monzo J., Martinez-Navarrete N. Vacuum impregnation for development of new dehydrated products. J Food Eng. 2001;49:297–302. [Google Scholar]
  25. Gabas AL, Bernardi M, Telis-Romero J, Telis VRN (2004) Application of heat pump in drying of apple cylinders. Proc 14th Int Drying Symp, Vol C, São Paulo, Brazil, 22–25 August, p 1922–1929
  26. George SD, Cenkowski S, Muir WE (2004) A review of drying technologies for the preservation of nutritional compounds in waxy skinned fruit. North Central ASAE/CSAE Conf, Winnipeg, Manitoba, Canada, 24–25 September, MB 04-104
  27. Grabowski S., Marcotte M., Ramaswamy H.S. Drying of fruits, vegetables, and spices. In: Chakraverty A., Mujumdar A.S., Raghavan G.S.V., Rawaswamy H.S., editors. Handbook of Postharvest Technology: Cereals, Fruits, Vegetables, Tea, and Spices. New York: Marcel Dekker; 2003. pp. 653–695. [Google Scholar]
  28. Gunasekaran S. Pulsed microwave-vacuum drying of food materials. Drying Technol. 1998;17(3):395–412. [Google Scholar]
  29. Hall C.W. Expanding opportunities in drying research and development. Drying Technol. 1996;14:1419–1427. [Google Scholar]
  30. Hammami C., Rene F. Determination of freeze drying process variables for strawberries. J Food Eng. 1997;32:133–154. [Google Scholar]
  31. Hawkes J., Flink J.M. Osmotic concentration of fruit slices prior to dehydration. J Food Process Preserv. 1978;2:265–267. [Google Scholar]
  32. Hawlader M.N.A., Perera C.O., Tian M. Properties of modified atmosphere heat pump dried foods. J Food Eng. 2006;74:392–401. [Google Scholar]
  33. Hogan M.R., Ayers D.L., Muller R.E., Jr, Foster G.H., Rall E.C., Doering O.C. Heat pump for low-temperature grain drying. Trans ASAE. 1983;26:1234–1238. [Google Scholar]
  34. Hsuch L., Chen W., Weng Y.M., Tseng C.H.Y. Chemical composition and antioxidant activity of yam as affected by drying methods. Food Chem. 2003;83:85–92. [Google Scholar]
  35. Inyang U.E., Ike C.I. Effect of blanching, dehydration method, temperature on the ascorbic acid, color, sliminess and other constituents of okra fruit. Int J Food Sci Nutr. 1998;49:125–130. doi: 10.3109/09637489809089392. [DOI] [PubMed] [Google Scholar]
  36. Islam M. N., Flink J. N. Dehydration of potato II. Osmotic concentration and its effects on air drying behaviour. J Food Technol. 1982;17:387–403. [Google Scholar]
  37. Jayaraman K.S., Gupta D.K. Dehydration of fruit and vegetables-recent developments in principles and techniques. Drying Technol. 1992;10:1–50. [Google Scholar]
  38. Kadam D.M., Samuel D.V.K., Chandra P., Sikarwar H.S. Impact of processing treatment and packaging material on some proteins of stored dehydrated cauliflower. Int J Food Sci Technol. 2008;43(1):1–14. [Google Scholar]
  39. Kaminski E., Wasowicz E., Zawirska R., Wower M. The effect of drying and storage of dried carrot on sensory characteristics and volatile constituents. Nahrung. 1986;30:819–828. [Google Scholar]
  40. Khin M.M., Zhou W., Perera C. Development in combined treatment of coating and osmotic dehydration of food-A review. Int J Food Eng. 2005;1:1–19. [Google Scholar]
  41. Khraisheh M.A.M., McMinn W.A.M., Magee T.R.A. Quality and structural changes in starchy foods during microwave and convective drying. Food Res Int. 2004;37:497–503. [Google Scholar]
  42. Kohayakawa MN, Silveira-Júnior V, Telis-Romero J (2004) Drying of mango slices using heat pump dryer. Proc 14th Int Drying Symp, Vol B, São Paulo, Brazil, 22–25 August, p 884–891
  43. Krokida M.K., Maroulis Z.B., Saravacos G.D. The effect of method of drying on colour of dehydrated product. Int J Food Sci Technol. 2001;36:53–59. [Google Scholar]
  44. Kumar H.S.D., Radhakrishna K., Nagaraju P.K., Rao D.V. Effect of combination drying on physico-chemical charcterestics of carrot and pumpkin. J Food Process Preserv. 2001;25:447–460. [Google Scholar]
  45. Kumar P.S., Sagar V.R., Singh U. Effect of tray load on drying kinetics of mango, guava and aonla. J Sci Ind Res. 2006;65:659–664. [Google Scholar]
  46. Lai F.C., Sharma R.K. EHD-enhanced drying with multiple needle electrode. J Electrostatics. 2005;63:223–237. [Google Scholar]
  47. Lazarides H.N., Katsanidis E., Nickolaidis A. Mass transfer kinetics during osmotic preconcentration aiming at minimal solid uptake. J Food Eng. 1995;25:151–156. [Google Scholar]
  48. Leeratamark N., Devahastio S., Chiewchan N. Drying kinetics and quality of potato chips undergoing different drying techniques. J Food Eng. 2006;77:635–638. [Google Scholar]
  49. Le Maguer M (1998) Osmotic dehydration: review and future directions. Proc Int Symp Progress in Food Preservation Processes, CERIA, Bruxelles, Belgium, 12–14 April, p 283–309
  50. Lenart A. Osmo convective drying of fruits and vegetables: Technology and Application. Drying Technol. 1996;14:391–413. [Google Scholar]
  51. Lenart A., Flink J.M. Osmotic concentration of potato-I: Criteria for the end of point of the osmosis process. J Food Sci Technol. 1984;19:45–48. [Google Scholar]
  52. Lerici C.L., Pinnavaia G., Dalla Rosa M., Bartolucci L. Osmotic dehydration of fruit: Influence of osmotic agents on drying behaviour and product quality. J Food Sci. 1985;50:1217–1219. [Google Scholar]
  53. Lewicki P.P. Effect of pre-drying treatment, drying and rehydration on plant tissue properties: a review. Int J Food Prop. 1998;1:1–22. doi: 10.1080/10942919809524561. [DOI] [Google Scholar]
  54. Lovedeep K., Narpinder S., Navdeep S.S. Some properties of potatoes and their starches II. Marphological, reheological properties of starches. Food Chem. 2002;79:183–192. [Google Scholar]
  55. Master K. Current market driven spray drying activities. Drying Technol. 2004;22:1351–1370. [Google Scholar]
  56. Masters K. Spray drying. Hand book. 5th edn. New York: Longman group Ltd; 1991. [Google Scholar]
  57. Mayor L., Sereno A.M. Modelling shrinkage during convective drying of food materials. J Food Eng. 2004;61:373–386. [Google Scholar]
  58. Meda L., Ratti C. Rehydration of freeze dried strawberries at varying temperature. J Food Process Eng. 2005;28:233–246. [Google Scholar]
  59. Meda S.V., Raghavan G.S.V. An overview of microwave processing and dielectric properties of agri-food materials. Biosystem Eng. 2004;88:1–18. [Google Scholar]
  60. Mohamed S., Hussein R. Effect of low temperature blanching, cysteine-HCl, N-acetyl-L-cysteine, Na metabisulphite and drying temperatures on the firmness and nutrient content of dried carrots. J Food Process Preserv. 1994;18:343–348. [Google Scholar]
  61. Nijhuis H.H., Torringa H.M., Muresan S., Yukel D., Leguijt C., Kloek W. Approaches to improving the quality of dried fruits and vegetables. Tr Food Sci Technol. 1998;9:13–20. [Google Scholar]
  62. Nindo C.I., Sun T., Wang S.W., Tang J., Powers J.R. Evaluation of drying technologies for retention of physical quality and antioxidants in asparagus. Lebens Wissen Technol. 2003;36:507–516. [Google Scholar]
  63. Nsonzi F., Ramaswamy H.S. Osmotic dehydration kinetics of blueberries. Drying Technol. 1998;16:725–741. [Google Scholar]
  64. Okos M.R., Narsimhan S.R.K., Weitnauer A.C. Food dehydration. In: Heldman D.R., Lund D.B., editors. Handbook of food engineering. New York: Marcel Dekker Inc; 1992. pp. 437–562. [Google Scholar]
  65. Orsat V., Changrue V., Raghavan G.S.V. Microwave drying of fruits and vegetables. Stewart Post-Harvest Rev. 2006;6:4–9. [Google Scholar]
  66. Orsat V., Raghavan V., Meda V. Microwave technology for food processing: an overview. In: Schubert H., Regier M., editors. The microwave processing of foods. Cambridge, England: Woodhead Publ; 2005. pp. 105–118. [Google Scholar]
  67. Osepchuk J.M. Microwave power applications. IEEE Trans Microwave Theory Technol. 2002;50:975–985. [Google Scholar]
  68. Paakkonen K., Mattila M. Processing, packaging and storage effects on quality of freeze dried strawberries. J Food Sci. 1991;56:1388–1392. [Google Scholar]
  69. Peleg M. On modelling changes in food and biosolids at and around their Tg temperature range. Crit Rev Food Sci Nutr. 1996;36:49–67. doi: 10.1080/10408399609527718. [DOI] [PubMed] [Google Scholar]
  70. Perera C.O. Selected quality attributes of dried foods. Drying Technol. 2005;23:717–730. [Google Scholar]
  71. Piotrowski D., Lenart A., Wardzynski A. Influence of osmotic dehydration on microwave-convective drying of frozen strawberries. J Food Eng. 2004;65(4):519–525. [Google Scholar]
  72. Queiroz R., Gabas A.L., Telis V.R.N. Drying kinetics of tomato by using electric resistance and heat pump dryers. Drying Technol. 2004;22:1603–1620. [Google Scholar]
  73. Raghavan GSV, Orsat V (1998) Electro-technology in drying and processing of biological materials. Keynote presentation at 11th Int Drying Symp (IDS 98), Halkididi, Greece 19–22 August, P 456–463
  74. Raghavan G.S.V., Rennie T.J., Sunjka P.S., Orsat V., Phaphuangwittayakul W., Terdtoon P. Overview of new techniques for drying biological materials with emphasis on energy aspects. Braz J Chem Eng Cem. 2005;22:195–201. [Google Scholar]
  75. Rahman M.S. Toward prediction of porosity in foods during drying: a brief review. Drying Technol. 2001;19:1–13. [Google Scholar]
  76. Rahman M.S., Labuza T.P. Water activity and food preservation. In: Rahman M.S., editor. Handbook of food preservation. New York: Marcel Dekker; 1999. pp. 339–382. [Google Scholar]
  77. Rahman M.S., Perera C.O. Drying and food preservation. In: Rahman M.S., editor. Handbook of food preservation. New York: Marcel Dekker; 1999. pp. 173–216. [Google Scholar]
  78. Rahman M.S., Guizani N., Al-Ruzeiki M.H., Al-Khalasi S. Microflora changes in tunas during convection air drying. Drying Technol. 2000;18:2369–2379. [Google Scholar]
  79. Ramesh M.N., Wolf Tevini D., Jung G. Influence of processing parameters on the drying of spice paprika. J Food Eng. 2001;49:63–72. [Google Scholar]
  80. Rastogi N.K., Eshiaghi M.N., Knorr D. Accelerated mass transfer during osmotic dehydration of high intensity electrical fields pulse pretreated carrots. J Food Sci. 1999;64:1020–1023. [Google Scholar]
  81. Rastogi N.K., Niranjan K. Enhanced mass transfer during osmotic dehydration of high pressure treated pineapple. J Food Sci. 2008;63:508–511. [Google Scholar]
  82. Rastogi N.K., Raghavarao K.S.M.S. Mass transfer during osmotic dehydration of pineapple: Considering Fickian diffusion in cubical configuration. Lebens Wissen Technol. 2004;37:43–47. [Google Scholar]
  83. Ratti C. Freeze drying of plant products: where we are and where we are heading to. Stewart Post-harvest Rev. 2005;4:5–12. [Google Scholar]
  84. Regaldo C., Blanca E., Garcia-Alimendarez, Miguel A., Durale-Vazquez Biotechnological applications of peroxidises. Phytochem Rev. 2004;3:243–256. [Google Scholar]
  85. Regier M., Mayer-Miebach E., Behsnilian D., Neff E., Schuchmann H.P. Influences of drying and storage of lycopenerich carrots on the carotenoid content. Drying Technol. 2005;23:989–998. [Google Scholar]
  86. Sablani S.S. Drying of fruits and vegetables: retention of nutritional/functional quality. Drying Technol. 2006;24:428–432. [Google Scholar]
  87. Sablani S.S. Food quality attributes in drying. Stewart Post-harvest Rev. 2006;2:1–5. [Google Scholar]
  88. Sablani S.S., Rahman M.S. Pore formation in selected foods as a function of shelf temperature during freeze drying. Drying Technol. 2002;20:1379–1391. [Google Scholar]
  89. Sagar V.R., Kumar P.S. Processing of guava in the form of dehydrated slices and leather. Acta Hort. 2007;735:579–589. [Google Scholar]
  90. Saguy IS, Marabi A, Wallach R (2004) Water imbibition in dry porous foods. Proc 9th Int Conf on Engineering & Food Montpellier, France, 7–11 April, p 147–152
  91. Salunke D.K., Bolin H.R., Reddy N.R. Storage, processing and nutritional quality of fruits and vegetables. 2nd edn. Boca Raton, FL: CRC Press Inc.; 1991. Dehydration; pp. 49–98. [Google Scholar]
  92. Seco J.-G., Seco J.-G., Prieto E.H., Garcìa M.C. Evaluation at industrial scale of electric-driven heat pump dryers (HPD) Holz Roh Werkst. 2004;62:261–267. [Google Scholar]
  93. Sharma G.P., Prasad S. Optimization of process parameters for microwave drying of garlic cloves. J Food Eng. 2006;75:441–446. [Google Scholar]
  94. Shi J.X., Le Maguer M., Wang S.L., Liptay A. Application of osmotic treatment in tomato processing-effect of skin treatments on mass transfer in osmotic dehydration of tomatoes. Food Res Int. 1997;30:669–674. [Google Scholar]
  95. Shishegarha F., Mackhlouf J., Ratti C. Freeze drying charcterestics of strawberries. Drying Technol. 2002;20:131–145. [Google Scholar]
  96. Singh U., Sagar V.R., Behera T.K., Kumar P.S. Effect of drying conditions on the quality of dehydrated selected vegetables. J Food Sci Technol. 2006;43:579–582. [Google Scholar]
  97. Soysal Y., Oztekin S., Eren O. Microwave drying of parsley modeling, kinetics and energy aspects. Biosyst Eng. 2006;93:403–413. [Google Scholar]
  98. Sunjka P.S., Raghavan G.S.V. Assessment of pretreatment methods and osmotic dehydration of cranberries. Can Biosyst Eng. 2004;4:.35–40. [Google Scholar]
  99. Taiwo K.A., Angersbach A., Knorr D. Influence of high intensity electric field pulses and osmotic dehydration on the rehydration characteristics of apple slices at different temperatures. J Food Eng. 2002;52:185–192. [Google Scholar]
  100. Taiwo K.A., Angersbach A., Knorr D. Effects of pulsed electric field on quality factors and mass transfer during osmotic dehydration of apples. J Food Process Eng. 2003;26:31–48. [Google Scholar]
  101. Talens P., Hartong S., Martinez-Navarrete N., Chiralt A., Fito P. Proc 12th Int Drying Symp (IDS) 2000”, paper 101. Netherlands: Elsevier Sci Amsterdam; 2000. Kinetics and equilibrium status in osmotic dehydration of strawberry. [Google Scholar]
  102. Tan M., Chua K.J., Majumder A.S., Chou S.K. Effect of osmotic pre treatment and infra red radiation on drying and colour changes during drying of potato and pineapple. Drying Technol. 2001;19:2193–2207. [Google Scholar]
  103. Tatemoto Y., Yano S., Mawatart Y., Noda K., Komatsu N. Drying characteristics of porous material immersed in a bed glass beads fluedized by superheated steam under reduced pressure. Chem Eng Sci. 2007;62:471–480. [Google Scholar]
  104. Tedjo W., Eshiaghi M.N., Knorr D. Impact of non-thermal processing on plant metabolities. J Food Eng. 2002;56:131–134. [Google Scholar]
  105. Tein M.L., Timothy D.D., Christine H.S. Characterization of vacuum microwave, air and freeze dried carrot slices. Food Res Int. 1998;31:111–117. [Google Scholar]
  106. Tulasidas T.N., Raghavan G.S.V., Mujumdar A.S. Microwave drying of grapes in a single mode cavity at 2450 MHz. I. Drying kinetics. Drying Technol. 1995;13:1949–1971. [Google Scholar]
  107. Tulasidas T.N., Raghavan G.S.V., Mujumdar A.S. Microwave drying of grapes in a single mode cavity at 2450 MHz. II: Quality and energy aspects. Drying Technol. 1995;13:1973–1992. [Google Scholar]
  108. Uddin M.S., Hawlader M.N.A., Hui X. A comparative study on heat pump, microwave and freeze drying of fresh fruits. Proc 14th Int Drying Symp, São Paulo, Brazil, 22–25 August. 2004;C:2035–2042. [Google Scholar]
  109. Venkatachalapathy K., Raghavan G.S.V. Combined osmotic and microwave drying of strawberry. Drying Technol. 1999;17:837–853. [Google Scholar]
  110. Wang J., Xi Y.S. Drying characteristics and drying quality of carrot using a two-stage microwave process. J Food Eng. 2005;68:505–511. [Google Scholar]
  111. Wang W., Thorat B.N., Chen G., Majumdar A.S. Fluidized bed drying of heat sensitive porous material with microwave heating. Proc 13th Int Drying Symp, Beijing, China, 27–30 August. 2002;B:901–908. [Google Scholar]
  112. Watanabe E., Ciacco C.F. Influence of processing and cooking on the retention of thiamine, riboflavin and niacin in spaghetti. Food Chem. 1990;36:223–231. [Google Scholar]
  113. Xian-Ju S., Minzhang, Arun S.M. Effect of vacuum microwave predrying quality of vacuum-fried potat chips. Drying Technol. 2007;25:2021–2026. [Google Scholar]
  114. Zhong T., Lima M. The effect of Ohmic heating or vacuum drying rate of sweet potato tissue. Bioresour Technol. 2003;87:215–220. doi: 10.1016/s0960-8524(02)00253-5. [DOI] [PubMed] [Google Scholar]

Articles from Journal of food science and technology are provided here courtesy of Springer

RESOURCES