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Asian Pacific Journal of Tropical Biomedicine logoLink to Asian Pacific Journal of Tropical Biomedicine
. 2013 Dec;3(12):995–1002. doi: 10.1016/S2221-1691(13)60192-6

Formulation of unidirectional release buccal patches of carbamazepine and study of permeation through porcine buccal mucosa

Parthasarathy Govindasamy 1,*, Bhaskar Reddy Kesavan 2, Jayaveera Korlakunta Narasimha 3
Reviewed by: Senthil Adimoolam4
PMCID: PMC3805095  PMID: 24093793

Abstract

Objective

To achieve transbuccal release of carbamazepine by loading in unidirectional release mucoadhesive buccal patches.

Methods

Buccal patches of carbamazepine with unidirectional drug release were prepared using hydroxypropyl methyl cellulose, polyvinyl alcohol, polyvinyl pyrrolidone and ethyl cellulose by solvent casting method. Water impermeable backing layer (Pidilite® Biaxially-oriented polypropylene film) of patches provided unidirectional drug release. They were evaluated for thickness, mass uniformity, surface pH and folding endurance. Six formulations FA2, FA8, FA10, FB1, FB14 and FB16 (folding endurance above 250) were evaluated further for swelling studies, ex vivo mucoadhesive strength, ex vivo mucoadhesion time, in vitro drug release, ex vivo permeation, accelerated stability studies and FTIR and XRD spectral studies.

Results

The ex vivo mucoadhesion time of patches ranged between 109 min (FA10) to 126 min (FB14). The ex vivo mucoadhesive force was in the range of 0.278 to 0.479 kg/m/s. The in vitro drug release studies revealed that formulation FA8 released 84% and FB16 released 99.01% of drug in 140 min.

Conclusions

The prepared unidirectional buccal patches of carbamazepine provided a maximum drug release within specified mucoadhesion period and it indicates a potential alternative drug delivery system for systemic delivery of carbamazepine.

Keywords: Buccal patches, Carbamazepine, Mucoadhesion, Biaxially-oriented polypropylene films, Porcine buccal mucosa

1. Introduction

Epilepsy is a chronic disorder of the brain that affects people of all ages. Around 50 million people worldwide have epilepsy. Carbamazepine is a dibenzazepine derivative mainly used for the treatment of epilepsy, trigeminal neuralgia and bipolar disorder. Carbamazepine and its active metabolite are responsible for adverse drug reactions like dizziness, diplopia, nausea, headache and light-headedness especially at the beginning of treatment and at higher doses[1]. Buccal delivery of drug is an alternate to the conventional method of drug administration, to overcome problems such as high hepatic first pass metabolism and associated adverse drug reactions[2]. Direct access to the systemic circulation through the internal jugular vein bypasses drugs from the hepatic first pass metabolism leads to high bioavailability. The buccal route could be an alternative choice for seizure control in epileptic unconscious patients[3],[4]. It is a safer method of drug administration since drug absorption can be easily terminated in case of toxicity by removing the dosage form from the buccal cavity. Considering the low patient compliance of rectal, vaginal, sublingual and nasal drug delivery for controlled release, the buccal mucosa has rich blood supply and its relatively permeable and rapid onset of action can be achieved. As it is confirmed by literature review buccal patches of carbamazepine were not yet formulated and reported. In this present research, mucoadhesive buccal patches were designed to formulate using various combinations of hydrophilic and lipophilic polymers[5].

2. Materials and methods

2.1. Materials

The drug, carbamazepine was obtained as a gift sample from Caplin Point Pharma Ltd, Puducherry, India. The polymers hydroxypropyl methyl cellulose (HPMC-K15M), polyvinyl alcohol (PVA), polyvinyl pyrrolidone (PVP K-30) and ethyl cellulose (EC) were procured from Sigma-Aldrich, Bangalore. Propylene glycol (PG) and Polyethylene glycol-400 (PEG-400) were purchased from SD Fine Chem Ltd, Bangalore, India. Biaxially-oriented polypropylene film was supplied by Pidilite®, India. All other reagents used were of analytical grade.

2.2. Methods

2.2.1. Preparation of mucoadhesive buccal patches of carbamazepine

Buccal patches of carbamazepine containing different proportions of HPMC K-15M, PVA, PVP K-30 and EC were prepared by solvent casting method[6]. About 2% w/v solutions of HPMC K-15M and PVA were prepared separately using deionized water and stirred for 24 h. The 1% w/v solution of PVP K-30 and EC were prepared in water and ethanol respectively. Two different polymer combinations of HPMC/PVA/PVP and HPMC/PVA/EC were formulated (Table 1). A 32 full factorial design (IBM® SPSS Statistics Version 20) was used to design the experiments for each polymer combination. The total volume of polymer solution used was maintained constant as 30 mL excluding the plasticizer and drug solution. To the above polymeric solutions 2 mL of either PG or PEG-400 was added as plasticizer. To this mixture, 5 mL of ethanolic solution of carbamazepine corresponding to 20 mg per patch (3 cm diameter) was added and mixed thoroughly. Then the above mixture was homogenized for 2 h and then casted on a specially fabricated teflon coated Petri dish (9 cm diameter) by placing on a leveled surface. Inverted funnel was kept over the Petri dish to avoid sudden evaporation. Patches were then allowed to dry at room temperature for 2 h and further dried in a hot air oven at 40 °C for 48 h. The dried patches were carefully examined for imperfections or entrapped air bubbles and cut into 3 cm diameter patches equivalent to 20 mg of carbamazepine. The patches were affixed on one side with a water impermeable backing layer (Pidilite® Biaxially-oriented polypropylene film) to provide unidirectional drug release and packed in an aluminium foil to store in a desiccator at room temperature for further studies[7].

Table 1. Composition of mucoadhesive buccal patches of carbamazepine.
Formulations
Carbamazepine (mg) Polymersa
Plasticizer PG (2 mL) Plasticizer PEG-400 (2 mL) HPMC K15M (2%, w/v) (mL) PVA (2%, w/v) (mL) EC (1%, w/v) (mL) PVP K30 (1%, w/v) (mL)
FA1 FB1 20 10.0 10.0 10.0
FA2 FB2 20 12.0 12.0 6.0
FA3 FB3 20 13.3 13.3 3.3
FA4 FB4 20 12.0 6.0 12.0
FA5 FB5 20 15.0 7.5 7.5
FA6 FB6 20 17.2 8.6 4.3
FA7 FB7 20 13.3 3.3 13.3
FA8 FB8 20 17.2 4.3 8.6
FA9 FB9 20 20.0 5.0 5.0
FA10 FB10 20 10.0 10.0 10.0
FA11 FB11 20 12.0 12.0 6.0
FA12 FB12 20 13.3 13.3 3.3
FA13 FB13 20 12.0 6.0 12.0
FA14 FB14 20 15.0 7.5 7.5
FA15 FB15 20 17.2 8.6 4.3
FA16 FB16 20 13.3 3.3 13.3
FA17 FB17 20 17.2 4.3 8.6
FA18 FB18 20 20.0 5.0 5.0

Total volume of polymer solution used in each formulation was 30 mL.

2.2.2. Evaluation of patches

2.2.2.1. Mass uniformity, thickness, folding endurance

Mass uniformity and thickness of prepared buccal patches (without backing layer) were measured using a digital balance and a digital vernier caliper respectively. Folding endurance of the patches (without backing layer) were determined by repeatedly folding a patch at the same place till it broke or develop visible cracks or folding above 250 times without breaking.

2.2.2.2. Surface pH

Surface pH of the buccal patches (without backing layer) were determined by a modified method reported by Bottenberg et al[8], An agar plate was prepared by dissolving 2% (w/v) agar in warmed simulated saliva (pH 6.2) and allowed to solidify at room temperature. Buccal patches were placed and allowed to swell for 2 h on the surface of an agar plate. The surface pH was measured by bringing a combined glass electrode in contact with the surface of the swollen patch, allowing it to equilibrate for 1 min. The experiment was repeated thrice and the averages were taken.

2.2.2.3. Drug content uniformity

For drug content uniformity, a 3 cm patch (without backing membrane) was separately dissolved in 100 mL of ethanol and simulated saliva solution (pH 6.2) mixture (20:80) for 12 h under occasional shaking. The resultant solution was filtered by 0.45 µm filter and the content of carbamazepine was estimated spectrophotometrically at 285 nm (Shimadzu 1800, Japan). The averages of three determinations were taken.

2.2.2.4. Swelling study

The initial weight of the patch (without backing membrane) was determined using a digital balance (W0). Then the patches were allowed to swell on the surface of an agar plate (described under measurement of surface pH) and kept in an incubator maintained at 37 °C. Weight of the swollen patch was determined (Wt) at predetermined time intervals for 120 min. The percentage of swelling (% S) was calculated using the following equation[9]:

2.2.2.4.

Where Wt is the weight of swollen patch after time t, W0 is the initial weight of patch at t=0.

2.2.2.5. Ex vivo mucoadhesion time

The ex vivo mucoadhesion (residence) time was determined by locally modified USP disintegration apparatus using 800 mL of simulated saliva (pH 6.2) and the temperature was maintained at (37±1) °C. A porcine buccal mucosa obtained from local slaughter house within 2 h of slaughter was used to mimic the human buccal mucosa in the in vivo conditions. The mucosal membrane was carefully separated by removing the underlying connective tissues using surgical scissors. The separated mucosal membrane was washed with deionized water and then with simulated saliva (pH 6.2)[10]. Porcine buccal mucosa (3 cm diameter) was glued on the surface of a glass slab. One side of the buccal patch was hydrated with one drop of simulated saliva (pH 6.2) and brought into contact with porcine buccal mucosa by gentle pressing with a fingertip for few seconds. The glass slab was vertically fixed to the shaft of the disintegration apparatus and allowed to move up and down (25 cycles per min). The patch was completely immersed in simulated saliva at the lowest point and was out of the solution at the highest point. The time of complete erosion or detachment of the patch from the mucosal surface was recorded as ex vivo mucoadhesion time[11].

2.2.2.6. Ex vivo mucoadhesive strength

The force required to detach the attachment of mucoadhesive film from the mucosal surface was applied as a measure of the mucoadhesive strength. This study was carried out on a specially fabricated physical balance assembly. Porcine buccal mucosa was glued on a dry Petri dish surface by placing the mucosal surface outward and it was moistened with few drops of simulated saliva (pH 6.2). The right side pan of the balance was replaced by a glass disc glued with a buccal patch of 3 cm diameter. The balance was adjusted for equal oscillation by keeping sufficient weight on the left pan. A weight of 5 g (w1) was removed from the left pan, which lowered the pan and buccal patch was brought in contact with pre moistened mucosa for 5 min. Then weights were increased gently on the left pan until the attachment breaks (w2). The difference in weight (w2-w1) was taken as mucoadhesive strength[11]. The mucoadhesive force was calculated from the following equation:

2.2.2.6.

Here, acceleration due to gravity 9.8 m/s−1

2.2.2.7. In vitro release study

The in vitro drug release study was carried out by using USP XXIII Type-2 rotating paddle dissolution test apparatus (Electrolab, EDT-08Lx). A total of 100 mL of ethanol and simulated saliva solution (pH 6.2) mixture (20:80) was used as dissolution medium at (37±1) °C, and stirred at 50 r/min[12]. A 3 cm diameter buccal patch was fixed on the glass disc with the help of cyanoacrylate adhesive. The disc was put into the bottom of the dissolution vessel, so that the patch remained on the upper side of the disc. Samples (2 mL) were withdrawn at half an hour intervals and replaced with an equal volume of dissolution medium. The samples were filtered through 0.45 µm membrane filter and analyzed spectrophotometrically at 285 nm. The mechanism of drug release from the buccal patches was determined by finding the best fit of the release data to Higuchi, Korsmeyer-Peppas, zero order and first order plots[13].

2.2.2.8. Ex vivo permeation study

The ex vivo buccal permeation of carbamazepine through the porcine buccal mucosa was performed using a modified Franz glass diffusion cell. Porcine buccal mucosa was obtained from a local slaughterhouse and used within 2 h of slaughter. Freshly obtained porcine buccal mucosa was mounted between the donor and receptor compartments. The patch was placed on the smooth surface of mucosa by gentle pressing and the compartments were clamped together. The donor compartment was moistened with 1 mL of simulated saliva (pH 6.2) and the receptor compartment was filled to touch the membrane with a mixture of 100 mL of ethanol and isotonic phosphate buffer (pH 7.4) (20:80). Ethanol was added to prevent saturation of carbamazepine in aqueous medium of receptor compartment [14],[15]. The fluid motion in the receptor compartment was maintained by stirring with a magnetic bead at 50 r/min. The temperature was maintained at (37±0.2) °C by water jacket surrounding the chamber. At predetermined time intervals, a 2 mL sample was withdrawn (replaced with fresh medium) and analyzed spectrophotometrically at 285 nm. The permeation study was performed in triplicate.

2.2.2.9. Histopathology study

The effect of ethanolic phosphate buffer (pH 7.4) (20:80 mixture) on permeation behaviour of porcine buccal mucosa which was used in ex vivo permeation study was assessed by histopathological examination of mucous membrane. Cross section of formalin preserved and wax mounted tissue specimens were examined under optical microscope[16].

2.2.2.10. Accelerated stability studies

Selected formulations were subjected to accelerated stability testing by placing in glass Petri dishes wrapped with aluminum foil and kept in a stability chamber maintained at (37±0.5) °C and 75%±5% relative humidity for 6 months. Drug content, surface pH, mucoadhesion time and changes in the appearance of all the formulations were evaluated after 1, 2, 3, 4, and 6 months.

2.2.2.11. Stability in human saliva

The stability study of selected buccal patches was performed in natural human collected from normal healthy individuals aged between 25-32 years. Samples were placed in separate Petri dishes each containing 5 mL of human saliva and placed in a temperature controlled oven at (37±0.5) °C for 6 h. Samples were physically examined for changes in shape, colour and texture[3].

2.2.2.12. FTIR spectra and XRD studies

FTIR spectra of selected carbamazepine buccal patches [stored at (40±2) °C/75%±5% relative humidity for 2 months] were recorded. The samples were prepared by potassium bromide disc method and scanned for absorbance spectrum. And the samples of same formulations were subjected to XRD studies. The Powder X-ray diffraction patterns were studied (Anton Paar, TTK 450 diffractometer, Austria) to know the physical form of drug and polymers used in the formulations. The samples were stored at (40±2) °C/75%±5% relative humidity in a stability chamber for 2 months before study. The X-ray generator was set at 40 kV and 35 mA and configured at 2θ geometry[17].

3. Results

In the present study a total of 36 formulations were prepared and the physiochemical properties of prepared buccal patches are shown in Table 2. The thickness of the buccal patches is ranged between (0.2±0.001) and (0.5±0.001) mm and the mass varied from (135.4±0.006) to (166.3±0.006) mg. The pH of the patches are almost neutral and ranged between 6–7, and no mucosal irritation was expected due to neutral pH and showed favorable drug loading efficiency between (18.5±0.4) to (9.5±0.8) mg per patch (3 cm diameter). All the patches showed folding endurance of above 160 and among these 36 formulations, six formulations (FA2, FA8, FA10, FB1, FB14 and FB16) showed high folding endurance of above 250. These patches were selected for further evaluation such as swelling studies, ex vivo mucoadhesion time, ex vivo mucoadhesive strength, in vitro drug release, ex vivo permeation, accelerated stability studies and FTIR and XRD spectral studies.

Table 2. Physio chemical characteristics of buccal patches of carbamazepine.

Formulation Thickness (mm±SD)a Mass uniformity (mg±SD)a Surface pHa Drug content (mg±SD)a Folding endurance (times)a
FA1 0.200±0.002 136.400±0.001 6.50±0.110 19.000±0.300 187
FA2 0.400±0.005 140.600±0.002 6.500±0.150 19.100±0.900 255
FA3 0.200±0.004 152.300±0.006 6.700±0.010 18.600±0.100 230
FA4 0.400±0.005 139.400±0.004 7.000±0.050 18.800±0.500 192
FA5 0.300±0.005 140.400±0.007 6.300±0.250 19.000±0.500 198
FA6 0.200±0.005 147.300±0.005 6.400±0.310 18.700±0.800 220
FA7 0.300±0.004 137.300±0.006 7.000±0.180 18.500±0.400 194
FA8 0.200±0.002 142.400±0.005 6.300±0.210 19.500±0.700 253
FA9 0.200±0.006 146.300±0.007 6.500±0.140 19.100±0.900 178
FA10 0.300±0.004 138.400±0.007 6.700±0.180 19.400±0.600 250
FA11 0.300±0.002 139.100±0.007 6.500±0.210 19.000±0.500 212
FA12 0.400±0.004 153.200±0.002 6.600±0.320 18.600±0.400 187
FA13 0.300±0.001 139.400±0.006 7.000±0.420 18.500±0.400 172
FA14 0.300±0.004 136.400±0.006 6.600±0.210 18.300±0.900 200
FA15 0.200±0.001 145.400±0.006 6.400±0.350 18.900±0.600 168
FA16 0.200±0.003 135.400±0.006 6.800±0.060 19.000±0.600 182
FA17 0.200±0.001 143.400±0.006 6.700±0.180 19.100±0.800 210
FA18 0.300±0.007 149.400±0.006 6.300±0.210 19.000±0.600 188
FB1 0.300±0.003 147.400±0.006 6.400±0.310 19.500±0.800 259
FB2 0.400±0.001 146.400±0.003 6.300±0.210 19.000±0.600 185
FB3 0.400±0.006 156.300±0.006 6.300±0.180 18.800±0.800 200
FB4 0.500±0.001 145.400±0.003 6.800±0.180 18.700±0.600 169
FB5 0.200±0.004 143.400±0.006 6.200±0.210 18.300±0.400 210
FB6 0.200±0.004 146.200±0.002 6.400±0.290 18.500±0.600 249
FB7 0.400±0.001 156.300±0.004 6.600±0.030 18.500±0.400 190
FB8 0.300±0.004 153.200±0.002 6.300±0.170 19.000±0.200 188
FB9 0.200±0.004 157.400±0.008 6.400±0.160 18.500±0.400 188
FB10 0.200±0.001 145.400±0.006 6.800±0.050 18.300±0.500 249
FB11 0.200±0.006 156.400±0.003 6.500±0.250 18.900±0.700 186
FB12 0.400±0.001 160.300±0.006 6.900±0.090 19.000±0.700 216
FB13 0.300±0.005 155.400±0.003 6.800±0.110 19.000±0.600 188
FB14 0.200±0.001 148.400±0.006 6.600±0.09 19.100±0.500 268
FB15 0.300±0.005 162.400±0.006 6.700±0.190 18.800±0.500 180
FB16 0.400±0.005 156.200±0.002 6.800±0.21 19.100±0.600 261
FB17 0.400±0.002 166.300±0.006 6.900±0.030 18.500±0.700 197
FB18 0.200±0.001 158.400±0.006 6.500±0.190 18.900±0.600 199

aAll readings are average of three determinations.

The swelling properties of carbamazepine buccal patches were found to be restrained and varied between the formulations. This could be due to the presence of the hydrophobic and hydrophilic polymers. The swelling behavior of selected carbamazepine patches is illustrated in Figure 1.

Figure 1. Percentage swelling of selected carbamazepine buccal patches.

Figure 1.

The percentage of swelling was higher up to (63%±4%) for FB16 after 120 min. The percentage swelling was increased in the following order, FA10<FA8<FA2<FB1<FB14<FB16. The difference in swelling of the hydrophilic polymers may be due to the difference in resistance of matrix network structure to the movement of water molecule. It was observed that patches with PEG-400 showed more swelling compared to those with PG, and this may be due to higher water uptake of PEG-400 compared to PG. The swelling behavior provides an indication of the relative moisture intake capacities of polymers and whether the formulations continue their integrity after absorption of moisture. While considering the fact that the formulation FA2, FA8 and FB1 contained one part of ethylcellulose and assuming that the effect of ethylcellulose in swelling of the patches as common can be neglected. Although the swelling was high the patches did not illustrate any significant variation in their nature.

The ex vivo mucoadhesion time of selected patches was ranged between 109 to 126 min. None of the patches were detached over the study period from the mucosal membrane and this indicated that this period of time was sufficient to retain the patch on the mucosal membrane.

The ex vivo mucoadhesive force of selected formulations was obtained in the range of 0.278 to 0.479 Kg/m/s. The highest mucoadhesive force was observed with formulation FB14 (Table 3). Increases in swelling behavior, molecular weight and contact time with mucin network are directly proportional to mucoadhesive property of polymers. Increased mucoadhesive strength in formulations FB14 and FB16 which contain HPMC and PVA may be related to hydrogen bond formation with mucin. High water uptake of PEG-400 used patches shows increased mucoadhesion due to increased interpenetration of polymer and mucin chain at the interface.

Table 3. Ex vivo mucoadhesion study of buccal patches of carbamazepine.

Formulation Ex vivo mucoadhesion time (min)a,b Ex vivo mucoadhesive force (Kg/m/s)a,b
FA2 112±4 0.341
FA8 110±2 0.321
FA10 109±1 0.278
FB1 120± 3 0.390
FB14 126±3 0.479
FB16 122±4 0.416

aAll readings are average of three determinations.

bOnly selected formulations were evaluated.

In vitro release revealed that formulation FB16 showed maximum release of 99.8% after 60 min and FB14 and FA10 showed maximum release after 90 min. But the formulation prepared with ethylcellulose (FA2, FA8 and FB1) showed maximum release after 120 min (Figure 2).

Figure 2. In vitro release of selected carbamazepine buccal patches.

Figure 2.

From the in vitro release studies it was concluded that the patches prepared with PEG-400 showed maximum release while compared with those patches prepared with PG as plasticizer. The in vitro release profile of carbamazepine buccal patches is shown in Figure 3. Initially all the patches showed an erratic drug release and were not ideal for a controlled drug delivery system.

Figure 3. Ex vivo permeation of selected carbamazepine buccal patches.

Figure 3.

The formulation FA2, FA8, FA10, FB1 and FB14 provided best fit to the Higuchi model with R2 value of 0.9722, 0.9515, 0.9549, 0.9416 and 0.9217 respectively (Table 4). The drug release from carbamazepine buccal patches may be controlled by diffusion. But the formulation FB16 showed good fit to the Korsmeyer-Peppas model with R2 value of 0.8665 and followed non-fickian (n value 0.8676) drug release varies with time according to the power law. A relative contribution of erosion and diffusion to the overall release mechanism is observed. Since all the tested patches had hydrophilic and hydrophobic polymers, we could not show a relationship to the difference in mechanism of drug release with the polymer properties[18].

Table 4. In vitro release kinetics and drug release mechanism from carbamazepine buccal patches.

Formulationsa,b Zero order
First order
Higuchi
Korsmeyer-Peppas Model
Mechanism of drug release
R2 k0 R2 k1 R2 k (min−1/2) R2 n
FA2 0.8700 0.6188 0.5487 0.0100 0.9722 8.5446 0.9384 0.9571 Diffusion
FA8 0.8282 0.5914 0.5182 0.0095 0.9515 8.1618 0.9328 0.9319 Diffusion
FA10 0.7768 0.6699 0.5223 0.0102 0.9549 8.2277 0.9250 0.9890 Diffusion
FB1 0.8457 0.6443 0.4710 0.0086 0.9416 9.2680 0.9102 0.8769 Diffusion
FB14 0.7598 0.6491 0.4317 0.0084 0.9217 9.1504 0.8938 0.8826 Diffusion
FB16 0.6675 0.6318 0.3871 0.0079 0.8642 9.1999 0.8665 0.8676 Non-fickian diffusion

a All readings are average of three determinations.

b Only selected formulations where evaluated.

Figure 3. shows the ex vivo permeation of carbamazepine from different patches. A maximum of 98.99% over a period of 60 min from the formulation FB16 followed by FB14 (at 150 min), FA10 (at 90 min), FB1 (at 120 min) and FA2 and FA8 (at 120 min) showed maximum permeation. The result indicated that maximum of drug is permeated through porcine buccal mucosa and hence could permeate the human buccal membrane.

Histopathology examination of integrity and appearance of the porcine mucosal surfaces was done. Porcine buccal mucosa kept in isotonic phosphate buffer (pH 7.4) for 8 h showed a thin keratinized layer of normal stratified squamous epithelium with regular horizontally arranged nuclei. This is compared with the specimens treated with ethanol and isotonic phosphate buffer (pH 7.4) mixture (20:80) for 8 h. The results showed no significant histological changes. This study proved that there was no dramatic alteration in the barrier property and permeation behaviour of the porcine buccal mucosa during ex vivo permeation study of carbamazepine (Figure 4).

Figure 4. Histopathology of paraffin embedded cross-sections of porcine buccal mucosa.

Figure 4.

(a) Porcine buccal mucosa treated with isotonic phosphate buffer (pH 7.4) for 8 h.

(b) Porcine buccal mucosa treated with ethanol and isotonic phosphate buffer (pH 7.4) mixture (20:80) for 8 h.

After the accelerated stability study of carbamazepine buccal patches, the drug content of the patches was ranged between (18.4±0.4) and (19.9±0.4) mg. Mucoadhesion time of patches showed between (101±2.1) to (125±1.3) min. During and at the end of the accelerated stability study, tested patches showed similar drug content, mucoadhesion time and surface pH. Stability studies conducted in normal human saliva shows no abnormal color changes or changes in the texture (Table 5).

Table 5. Accelerated stability studies of selected formulations.

Evaluation Parameter Formulationa,b code 1st month 2nd month 3rd month 5th month 6th month
Drug content (mg)a FA2 18.80±0.50 18.80±0.20 18.80±0.70 18.70±0.50 18.80±0.30
FA8 19.10±0.60 19.20±0.10 19.00±0.30 19.10±0.40 18.40±0.80
FA10 19.20±0.10 19.40±0.50 19.50±0.10 19.30±0.10 19.00±0.10
FB1 19.40±0.40 18.70±0.60 18.60±0.50 18.70±0.60 18.80±0.60
FB14 19.30±0.70 19.80±0.40 19.50±0.70 19.60±0.90 19.10±0.40
FB16 19.30±0.40 19.60±0.40 19.20±0.10 19.10±0.40 19.30±0.80
Ex vivo mucoadhesion time (min)a FA2 108.00±2.30 107.00±4.00 106.00±2.10 105.00±4.20 103.00±2.30
FA8 104.00±1.30 102.00±0.50 102.00±2.20 100.00±4.10 100.00±2.30
FA10 118.00±3.20 114.00±0.60 113.00±2.40 112.00±3.10 111.00±4.40
FB1 115.00±3.70 113.00±1.80 112.00±2.10 110.00±2.70 109.00±2.90
FB14 123.00±2.40 121.00±3.80 120.00±2.30 119.00±2.20 119.00±1.20
FB16 129.00±2.90 127.00±4.10 126.00±3.40 124.00±2.00 122.00±3.20
Surface pH FA2 6.50±0.24 6.40±0.13 6.30±0.06 6.40±0.25 6.60±0.14
FA8 6.30±0.14 6.40±0.72 6.50±0.42 6.50±0.19 6.60±0.01
FA10 6.70±0.32 6.50±0.09 6.40±0.21 6.50±0.99 6.50±0.90
FB1 6.40±0.11 6.60±0.26 6.50±0.18 6.40±0.13 6.50±1.20
FB14 6.60±0.20 6.50±0.18 6.50±0.05 6.40±0.14 6.30±0.11
FB16 6.80±0.17 6.70±0.54 6.50±0.35 6.60±0.01 6.70±0.07
Colour and Appearance FA2 No change No change No change No change No change
FA8 No change No change No change No change No change
FA10 No change No change No change No change No change
FB1 No change No change No change No change No change
FB14 No change No change No change No change No change
FB16 No change No change No change No change No change

a All readings are average of three determinations.

b Only selected formulations were evaluated.

In the FTIR spectra of carbamazepine pure sample showed, characteristic peaks at 3472.56, 3005.28, 1661.55, 1661.55 and 1495.08 cm−1 were recorded due to N-H, C-H, C=O and C=C stretching respectively. The spectra obtained from the formulations showed that all the principle peaks are at or around the requisite wave number of the pure drug. This confirmed the purity and integrity of the drug in the formulations.

The XRD pattern of formulation FB16 showed less intensity and reduced number of peaks than powder form. This change indicates a reduction in crystallinity and increase in amorphous nature. This may be due to increased solubility of components in the formulation matrix. The distinctive peaks of carbamazepine at 13.48°(2θ), 15.39°(2θ), 25.29°(2θ) and 27.65°(2θ) revealed that the drug is present in crystalline state in the formulation[19].

4. Discussion

Unidirectional mucoadhesive buccal patches of carbamazepine were developed to improve the bioavailability by avoiding the hepatic first pass metabolism, and thereby reducing metabolite dependent adverse drug effect. The in vitro release profile reveled that maximum amount of carbamazepine is released from the prepared patches within specified mucoadhesion period and this indicated that the prepared novel unidirectional mucoadhesive buccal patches of carbamazepine would be a potential drug delivery system for systemic delivery of carbamazepine. But in future this has to be confirmed with in vivo studies.

Acknowledgments

The authors wish to express thanks to the Caplin Point Pharma Ltd, Puducherry, India for providing a gift sample of carbamazepine and RR college of Pharmacy (affiliated to Rajiv Gandhi University of Health sciences, Bangalore, India) for providing financial support to perform this study and also express sincere thanks to Dr. Soundrapandian for valuable guidance throughout the research period.

Comments

Background

Epileptic treatment should be patient friendly. Patients in deep sleep and in unconscious state cannot receive treatment by oral route. Suppositories were prepared to meet above needs, but may cause inconvenience and need experience. This research about buccal route of administration of carbamazepine in the form of buccal patches may be a boon for epileptic patients as an alternative route of drug delivery. Moreover this route may by pass hepatic metabolism and metabolite related side effects.

Research frontiers

Carbamazepine is known worldwide for its associated adverse drug reaction, but still used as a drug of choice for neuralgia, bipolar disorder and epilepsy. This research may improve present lacuna in the clinical use of carbamazepine and may be a step next to formulating an alternative route of drug administration.

Related reports

Ex vivo mucoadhesion time, mucoadhesive strength, in vitro release study and ex vivo permeation study were already reported in many related research papers. But this study including other parameters like histopathological examination of porcine mucosa used for the permeation study and effect of dissolution medium on porcine mucosa. The reports given are interesting. The mechanism of drug release was studied by various drug release models and reported. In this study formulations were designed to release drug completely within mucoadhesion period of patches.

Innovations and breakthroughs

The mucoadhesion time was used to design release profiles of the formulations by altering proportions of polymers to achieve maximum drug release within specified mucoadhesion period. This could be a best alternative method of drug administration rather than oral formulations. The practical problems related to buccal mucoadhesion were also considered. Moreover these formulations by passes hepatic first pass metabolism and associated complications.

Applications

This study proved good mucoadhesive strength and quick release of carbamazepine within specified experimental conditions. The usage of carbamazepine in the form of buccal patches may help to minimize current clinical problems and patient incompatibility.

Peer review

This is a good study about trans buccal administrations of carbamazepine. This study concentrated on various parameters like mucoadhesion time, mucoadhesive strength, ex vivo permeation through porcine mucosa and stability studies under human saliva. This covered almost all important parameters to be considered to understand the drug release mechanism from the formulation.

Footnotes

Foundation Project: This Research project was supported by RR college of Pharmacy affiliated to Rajiv Gandhi University of Health Sciences, Bangalore, India (Grant No. RRCP\PCEUTICS\IHR&D\231).

Conflict of interest statement: We declare that we have no conflict of interest.

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