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Tissue Engineering. Part C, Methods logoLink to Tissue Engineering. Part C, Methods
. 2013 Oct 17;20(3):177–187. doi: 10.1089/ten.tec.2013.0041

Three-Dimensional Characterization of Tissue-Engineered Constructs by Contrast-Enhanced Nanofocus Computed Tomography

Ioannis Papantoniou 1,,2,, Maarten Sonnaert 1,,3,,*, Liesbet Geris 1,,4,,5, Frank P Luyten 1,,2, Jan Schrooten 1,,3,, Greet Kerckhofs 1,,3,,5
PMCID: PMC3936499  PMID: 23800097

Abstract

To successfully implement tissue-engineered (TE) constructs as part of a clinical therapy, it is necessary to develop quality control tools that will ensure accurate and consistent TE construct release specifications. Hence, advanced methods to monitor TE construct properties need to be further developed. In this study, we showed proof of concept for contrast-enhanced nanofocus computed tomography (CE-nano-CT) as a whole-construct imaging technique with a noninvasive potential that enables three-dimensional (3D) visualization and quantification of in vitro engineered extracellular matrix (ECM) in TE constructs. In particular, we performed a 3D qualitative and quantitative structural and spatial assessment of the in vitro engineered ECM, formed during static and perfusion bioreactor cell culture in 3D TE scaffolds, using two contrast agents, namely, Hexabrix® and phosphotungstic acid (PTA). To evaluate the potential of CE-nano-CT, a comparison was made to standardly used techniques such as Live/Dead viability/cytotoxicity, Picrosirius Red staining, and to net dry weight measurements of the TE constructs. When using Hexabrix as the contrast agent, the ECM volume fitted linearly with the net dry ECM weight independent from the flow rate used, thus suggesting that it stains most of the ECM. When using PTA as the contrast agent, comparing to net weight measurements showed that PTA only stains a part of the ECM. This was attributed to the binding specificity of this contrast agent. In addition, the PTA-stained CE-nano-CT data showed pronounced distinction between flow conditions when compared to Hexabrix, indicating culture-specific structural ECM differences. This novel type of information can contribute to optimize bioreactor culture conditions and potentially critical quality characteristics of TE constructs such as ECM quantity and homogeneity, facilitating the gradual transformation of TE constructs in well-characterized TE products.

Introduction

As the field of tissue engineering (TE) matures, the need for novel techniques to characterize engineered constructs (i.e., cells/tissue combined with scaffolds) in a more insightful and quantitative manner becomes imperative. Currently, standard techniques such as histological sectioning and Live/Dead viability/cytotoxicity staining show limited potential as quality controls for TE constructs as these techniques only allow assessment of tissue distribution in two dimensions, with loss of information and with limited depth resolution, while being destructive in nature.1–4 Techniques such as confocal microscopy may offer a potential for three-dimensional (3D) visualization, however, again a limited depth resolution (∼300 μm) hinders their performance when larger TE constructs need to be analyzed.5

Recent advances in 3D imaging techniques and image analysis strategies have demonstrated the potential of addressing some of the shortfalls of these currently applied methods for accurate TE construct analysis. In particular, X-ray microfocus computed tomography (micro-CT) has been frequently applied as a 3D quantitative imaging technique to assess the scaffold structure,6–8 as well as bone ingrowth after in vivo implantation.6,9–14 Furthermore, it has been employed for time-lapsed follow-up of mineralization inside scaffolds during in vitro static15–17 or bioreactor cultures.13,18,19 In most of these studies, polymeric, ceramic, collagen scaffolds, or composites were used, in which, the mineralized extracellular matrix (ECM) could be separated from the scaffold for the purpose of volume calculations and no significant material-dependent artifacts were present. However, when imaging the ECM or tissue growth in metallic scaffolds or around implants, additional caution has to be taken during image analysis as metal artifacts20,21 can significantly influence the accuracy of the quantification of the newly formed ECM or tissue volume.22,23

Several studies have shown that when using phase-contrast imaging, in most cases only available by synchrotron radiation, the nonmineralized ECM formed in vitro in 3D TE constructs can be visualized.24–26 However, routine access to systems allowing phase-contrast imaging is limited and there are restrictions on the sample specifications. On the other hand, by using the more routinely available desktop micro-CT in a standard absorption mode, without the use of a contrast agent, it has not been possible yet to visualize an in vitro produced nonmineralized ECM in 3D scaffolds.24,27 To address this limitation, osmium tetroxide,28 a well-known X-ray opaque staining, has been used to visualize cells in 3D constructs. This stain is, however, toxic to cells and thus cannot be used for noninvasive quality control of ECM growth in the TE construct.

In this study, we propose contrast-enhanced nanofocus CT (CE-nano-CT),29 as a 3D imaging technique that combines the high spatial and contrast resolution of nano-CT with the use of contrast agents, to characterize engineered ECM in TE constructs after in vitro culture. In particular, we performed a 3D quantitative and qualitative structural and spatial assessment of the in vitro engineered ECM, formed during static and bioreactor cell culturing in titanium alloy scaffolds. By using metallic scaffolds in this case study, we additionally proved the effectiveness of CE-nano-CT, as these scaffold types represent the worst-case scenario with regard to material-dependent image artifacts. The two selected tissue-specific contrast agents that were used to stain the TE construct after culture were Hexabrix® and phosphotungstic acid (PTA). The latter is known to bind to connective tissues and more specifically to collagen and fibrin.30 The former contains a negatively charged ioxaglate, which will be locally repulsed by the negative fixed charge density of the tissue; thus, all tissues that do not contain a negative charge will be stained.31,32 Additionally, Hexabrix has been used for in vivo animal studies33 and in a clinical setting34 and, thus, is a potential candidate for noninvasive TE construct quality assessment. To evaluate the potential of CE-nano-CT for 3D visualization and quantification of in vitro engineered ECM by culture of human periosteum-derived cells (hPDCS, i.e., a cell type that has been seen to be mulitpotent and to contribute in bone regeneration35,36) in 3D titanium alloy scaffolds, a comparison was made to routine physical measurement techniques, such as Live/Dead viability/cytotoxicity for cell viability, Picrosirius Red staining for collagen content, and ECM weight measurements.

Materials and Methods

Ti6Al4V scaffolds

Three-dimensional additive manufactured open porous Ti6Al4V scaffolds (subsequently referred to as Ti scaffolds: Ø=6 mm, h=6 mm, porosity=73%±1%, strut diameter=245±2 μm and pore size=755±3 μm), produced on an in-house developed selective laser melting (SLM) machine,37 were used. The design was based on a parametric unit cell (Fig. 1A) that consists entirely of identical beams with constant circular cross sections (0.1 mm) and a beam length of 0.9 mm. Figure 1B visualizes a produced open porous Ti scaffold. Before cell seeding, all scaffolds were prewetted by vacuum impregnation in a cell culture medium for 2 h in a humidified incubator at 37°C, and dried overnight in a nonhumidified incubator.38

FIG. 1.

FIG. 1.

(A) The parametric unit cell of the computer-aided design of the porous Ti scaffolds, which consists entirely of identical beams with constant circular cross sections (0.1 mm) and a beam length of 0.9 mm, (B) a typical image of a selective laser melting produced Ti scaffold and (C) an image of the in-house developed perfusion bioreactor equipped with parallel perfusion circuits, (D) schematic of the bioreactor setup used for three-dimensional (3D) dynamic culture, consisting of a medium reservoir containing 10 mL of medium, a peristaltic pump forcing the culture medium through the porous scaffold that was positioned in the perfusion chamber.

Standard 2D hPDC culture

hPDCs were isolated from periosteal biopsies of different donors as described previously.39 This procedure was approved by the ethics committee for Human Medical Research (KU Leuven) and with patient informed consent. hPDCs were expanded in the Dulbecco's modified Eagle's medium with high glucose (Invitrogen) containing 10% fetal bovine serum (BioWhittaker) and 1% antibiotic–antimycotic (100 units/mL penicillin, 100 mg/mL streptomycin, and 0.25 mg/mL amphotericin B; Invitrogen). The seeding density used for the two-dimensional (2D) culture dish hPDC expansion was 6000 cells/cm2. hPDCs were passaged at 80%–90% confluency. At the time of experiment, cells (with a population doubling number of 15) were trypsinized with Tryple Express (Invitrogen) to be seeded on the scaffolds.

Static and bioreactor TE construct culture

A validated static seeding protocol was used for seeding 2D cultured hPDCs (cell seeding density 30,000 cells/cm2) onto the preconditioned Ti scaffolds with an average cell seeding efficiency of 60%.38 In vitro cell culture in the TE constructs lasted for 14, 21, and 28 days under static (n=7) or dynamic (n=7) culture conditions. For static culture, TE constructs were positioned in 12-well plates (Greiner Bio One) containing a 3 mL cell culture medium, and incubated at 37°C in a humidified and CO2-controlled incubator (relative humidity: 95%, 5% CO2). For bioreactor culture, TE constructs were cultured in an in-house developed perfusion bioreactor equipped with seven parallel perfusion circuits (Fig. 1C). Each perfusion chamber, holding a single scaffold, was connected to an individual medium reservoir (disposable 50-mL Falcon tubes; BD Biosciences) containing 10 mL of the cell culture medium via a Tygon® (Cole Parmer) tubing and via a two-stop tubing (BPT; Cole Parmer) connected to a peristaltic pump (IPC-24; Ismatec SA). Two different perfusion flow rates were used for the bioreactor culture: the low flow rate used was 0.04 mL/min, while the high flow rate was 4 mL/min. In both, the static and bioreactor culture media were refreshed every 2 days for the entire culture duration.

CE-nano-CT

After static or dynamic culture, the TE constructs were rinsed with 1 mL of phosphate-buffered saline (PBS) and transferred to a 4% paraformaldehyde solution (Sigma) for 2 h to fixate the ECM. The TE constructs were stored in PBS before analysis. Two contrast agents were used as received, namely, Hexabrix 320 (Guerbet Nederland B.V) and PTA (VWR International). During preliminary experiments (data not shown), for both contrast agents, an exposure time of 30 min to consistently stain the entire TE constructs was selected.

Hexabrix is a radio-opaque injectable solution containing ioxaglate meglumine (39.3%) and ioxaglate sodium (19.6%). Ioxalgate is a negatively charged ionic iodinated dimer that is locally repulsed by the negative fixed charge density of the ECM. As a consequence, all tissues with a net negative charge will not be stained, while Hexabrix will adsorb to the rest. All samples were, before imaging, immersed in a solution of Hexabrix 320 (20% in PBS), then wrapped in parafilm, and stably positioned in the nano-CT system for imaging.

PTA is a soft tissue contrast agent containing tungsten, which confers strong X-ray contrast when attached to biological tissue, and has a strong binding affinity to fibrin and collagen. Hence, PTA is a very useful contrast agent to specifically visualize the collagen and fibrin content in the ECM. Similar to Hexabrix, all samples were, before imaging, immersed in a solution of PTA (1.25 g/50 mL PBS), were then wrapped in parafilm, and were stably positioned in the nano-CT system.

The nano-CT system employed in this study was a Phoenix NanoTom S (GE Measurement and Control Solutions) with a 180 kV/15 W high-performance nanofocus X-ray tube. It was equipped with a tungsten target and was operated, for all scans, at a voltage of 90 kV and a current of 170 μA. A 1-mm aluminum and a 1-mm copper filter were used to reduce beam hardening and metal artifacts as much as possible. The exposure time was 500 ms and a frame averaging of 1 and image skip of 0 were applied, resulting in a total scanning time of 20 min per TE construct. The scanning time was kept low to avoid sample drying during scanning, to allow routine screening and to enable in the future more noninvasive use and real-time monitoring. The reconstructed images had an isotropic voxel size of 3.75 μm.

Three-dimensional visualization, and image processing and analysis

For 3D visualization of the TE constructs, CTVox (Bruker micro-CT) was used. For image processing and quantification of the ECM volume in the TE constructs, we used CTAn (Bruker micro-CT) according to the scheme in Figure 2. At first, the reconstructed dataset of the entire TE construct was fragmented in different subsets with a similar amount of metallic artifacts (step 1). By using a three-level automatic Otsu segmentation algorithm43 on the individual 2D slices, the ECM was separated from both the scaffold and the background, the latter including noise and metal artifacts (step 2). As a result, gray-scale images with distinct gray-scale values for the scaffold, ECM, and background were generated for the different subsets. A global threshold was then chosen manually to select the ECM (step 3). To reduce the errors introduced by the partial volume effect and metallic artifacts for analyzing the ECM volume, the binarized images for the Ti structure were dilated by two voxels and subtracted from the dataset of binarized ECM images (step 4). The noise was minimized by removing black speckle noise smaller than 500 voxels and white speckle noise smaller than 2000 voxels. To solidify the resulting structure, a closing operation (∼ 2 voxels) was performed on the resulting images (step 4), providing images suitable for the 3D analysis of the ECM volume. Finally, the ECM volume in the TE constructs was analyzed by performing a 3D analysis on the binarized and processed images (step 5).

FIG. 2.

FIG. 2.

Steps followed for image analysis from the 3D reconstruction of the contrast-enhanced nanofocus computed tomography (CE-nano-CT) scan to image processing and noise reduction to final 3D quantification and distribution analysis.

Physical characterization of TE constructs for comparison to the CE-nano-CT data

To gain further understanding on the properties of the cultured TE constructs, subsequent experimental analyses were performed, as described in this section. They were also used to evaluate the potential of CE-nano-CT and assess the levels of complementarity between established analyses and the suggested imaging technique.

Cell viability by Live/Dead viability/cytotoxicity staining

The cell viability in the TE constructs was evaluated using the Live/Dead viability/cytotoxicity staining (Invitrogen). Constructs were rinsed with 1 mL PBS, incubated in the staining solution (0.5 μL calcein AM and 2 μL ethidium homodimer in 1 mL PBS) for 20 min under normal cell culture conditions, and finally imaged using a Leica M165 FC microscope.38

Collagen content by Picrosirius Red staining

The collagen-containing ECM production on the TE constructs was characterized by Picrosirius Red staining (1 mg/mL Sirius Red in saturated Picric acid).44 The stained samples were thoroughly washed with distilled water to remove unbound dye and dried at 37°C before qualitative analysis by stereomicroscopy. For quantitative analysis, the Picrosirius Red dye was dissolved in 0.2 M NaOH/methanol (1:1 ratio) with mild shaking overnight, and the optical density was measured at 492 nm using a microplate reader (TECAN) for 1 mL triplicate samples for each condition.

ECM weight measurement

The liquid in the TE constructs was carefully removed using vacuum, after which they were dried overnight in 37°C and subsequently weighed on a high accuracy balance (Sartorius CPA225D). Ti scaffolds were cleansed ultrasonically, immersed for 10 min in acetone, 10 min in ethanol 70%, and 10 min in distilled water; subsequently, an alkali treatment was applied for 24 h at 60°C in a 5 M sodium hydroxide (Sigma-Aldrich) solution, samples were rinsed with distilled water, and finally sterilized in a steam autoclave. The weight of the cleansed Ti scaffold was subtracted from the total weight, resulting in the net ECM weight.

Results

CE-nano-CT allows 3D visualization of ECM in TE constructs

As a first step in this study, TE constructs were scanned with nano-CT without the use of contrast agents. It allowed a visual inspection of a 3D hPDC-driven ECM formation in the TE constructs after static or dynamic in vitro culture. However, the reconstructed 2D slices (Fig. 3A) were of low image quality (i.e., low contrast between the ECM and background) making accurate qualitative evaluation and further 3D quantification impossible. When using Hexabrix and PTA, both contrast agents, respectively, infiltrated and bonded to the ECM, resulting in an increase in 3D gray-scale intensity of the ECM for static (Fig. 3B) as well as for both (low and high flow rate) bioreactor culture-derived TE constructs (Fig. 3C, D). Black arrows in the image indicate ECM boundaries within the TE construct. The high-contrast difference between the ECM, background, and Ti scaffold allowed further processing of the raw CE-nano-CT images.

FIG. 3.

FIG. 3.

Representative two-dimensional (2D) CE-nano-CT cross sections of a construct (A) scanned without a contrast agent, after a bioreactor perfusion high flow rate (B) scanned after static culture with both Hexabrix® and phosphotungstic acid (PTA), (C) after bioreactor perfusion (low flow rate) culture with both Hexabrix and PTA and (D) after bioreactor perfusion (high flow rate) culture with both Hexabrix and PTA. Black arrows indicate boundaries of the extracellular matrix (ECM) in the constructs.

Live/Dead viability/cytotoxicity staining was employed as a benchmark analysis of cell viability and distribution on the different TE constructs. The fluorescent images showed that cells were distributed over the entire outer TE construct surface, indicating similar results for all three culture conditions (Fig. 4A). However, CE-nano-CT images of the same TE constructs showed that for static culture, the ECM was only formed at the scaffold periphery, resulting in only partially ECM filled TE constructs, while in the bioreactor cultured TE constructs, the ECM was also found back throughout the internal TE construct volume (Fig. 4B).

FIG. 4.

FIG. 4.

(A) Live/Dead viability/cytotoxicity staining of constructs cultured in different conditions, (B) typical 2D gray-scale CE-nano-CT cross sections using Hexabrix and (C) the corresponding binarized and processed cross sections serving as input for the analysis of the ECM volume. Color images available online at www.liebertpub.com/tec

The cross-sectional CE-nano-CT images were subsequently binarized and processed as described in Figure 2 to quantify the volume of the ECM formed. Figure 4C shows representative binarized images for all culture conditions, visualizing the ECM in white and background plus the Ti scaffold in black. In the case of static culture, only thin strands of the ECM were present at the periphery of the TE construct, resulting in a loss of representation after binarization and correction for metallic artifacts (i.e., step 4 in Fig. 2), making the 3D quantification and visualization of the ECM in statically cultured TE constructs inaccurate. Qualitative assessment of the spatial ECM distribution in 3D, in these samples, was nevertheless possible throughout the entire TE construct.

CE-nano-CT allows 3D quantification of ECM volume in TE constructs

Image analysis of the binarized CE-nano-CT slices for the different contrast agents allowed to quantify the total amount of stained ECM formed within the available void volume (i.e., total TE construct volume excluding the volume of Ti scaffold) for the bioreactor perfusion culture conditions, which was not possible for statically cultured TE constructs as the amount of ECM formed was too small to be quantified. To comprehend the CE-nano-CT-based ECM characterization in the TE constructs, a comparison was made to two established methods for ECM assessment, namely, the Picrosirius Red staining to measure the collagen content and the ECM dry weight measurement (Figs. 5 and 6). TE constructs giving increased values of Picrosirius Red values (absorption at 492 nm, Fig. 5A) also showed increased values of ECM when measured via Hexabrix- and PTA-stained CE-nano-CT (Fig. 5B). Overall, Hexabrix-stained CE-nano-CT values were seen to follow the Picrosirius Red absorption values more closely than the PTA stained ones with a stronger dependency on the flow rate used for TE construct culture. The ECM volume after Hexabrix staining was seen to fit linearly with net dry weight values independent from the flow rate used (Fig. 6A). While for TE constructs cultured at a high flow rate, only a small difference in ECM volume was observed between the Hexabrix and PTA staining, for those TE constructs cultured at a low flow rate, Hexabrix staining resulted in significantly higher ECM volumes than those obtained via PTA staining (Fig. 5B) because of the binding specificity of PTA to proteins and collagen. Indeed, both Figures 5B and 6B show that a part of the ECM was not stained by PTA, and that this part was more pronounced for the lower ECM content conditions (seen for the low flow rate).

FIG. 5.

FIG. 5.

(A) ECM content quantification via Picrosirius Red for both flow rates over culture. (B) Relative ECM volume filling as function of the total TE construct internal void volume calculated based on CE-nano-CT using, respectively, Hexabrix and PTA.

FIG. 6.

FIG. 6.

Relative ECM volume filling as function of the total TE construct internal void volume calculated based on CE-nano-CT using, respectively, Hexabrix (A) and PTA (B) in function of net dry weight. TE constructs were cultured under (◯) low flow rate conditions (0.04 mL/min); (■) high flow rate conditions (4 mL/min).

CE-nano-CT allows spatial visualization and quantification of the ECM in TE constructs

Figure 7B and C show typical 3D renderings of the CE-nano-CT images (both for Hexabrix and PTA staining, respectively), for a bioreactor perfusion cultured TE construct at a high flow rate, together with the corresponding Live/Dead viability/cytotoxicity staining (Fig. 7A) and Picrosirius Red staining (Fig. 7D). The 3D image obtained with Hexabrix staining, visualizing all the ECM present in the construct in green, showed a comparable ECM distribution as the Live/Dead viability/cytotoxicity staining for the outer TE construct surface (indicated by the white arrows). The PTA-stained 3D images, showing the collagen and fibrin containing ECM in red, had a comparable ECM distribution as the Picrosirius Red staining for the outer TE construct surfaces. Moreover, the 3D rendered CE-nano-CT images of both the Hexabrix and PTA staining allowed a full 3D visualization of the ECM distribution throughout the entire TE construct (Supplementary Videos S1 and S2 may be seen in the Supplementary Data; Supplementary Data are available online at www.liebertpub.com/tec). A volumetric ECM distribution histogram over the TE construct height was plotted both for the Hexabrix and PTA staining (Fig. 8), giving an indicative example of the 3D qualitative (distribution) and quantitative (volume of ECM) information obtainable with CE-nano-CT. Although a homogeneous ECM distribution over the TE construct height could be expected, both stainings showed that a larger amount of ECM was formed at the bottom of the TE construct.

FIG. 7.

FIG. 7.

Top and side view of the (A) Live/Dead staining of a perfusion bioreactor cultured construct at a flow rate of 4 mL/min, (B) 3D rendering of the CE-nano-CT images with Hexabrix staining, (C) 3D rendering of the CE-nano-CT images with PTA staining, and (D) Brightfield image of a scaffold stained with Picrosirius Red. White dashed lines indicate identical geometric features of the ECM in microscopic images and reconstructed images. Color images available online at www.liebertpub.com/tec

FIG. 8.

FIG. 8.

Representative longitudinal ECM distribution throughout the full TE construct, that is, volume of ECM per cross section, where the height of the section is 3.75 μm equal to the voxel size used for the analysis, in function of the scaffold height. Distributions obtained via Hexabrix and PTA staining for a scaffold that was cultured for 21 days under a flow rate of 0.04 mL/min.

Discussion

To successfully implement TE constructs as part of a clinical therapy, it is necessary to develop quality control tools that will ensure accurate and consistent TE construct release specifications.45 In general, a substantial amount of routine laboratory techniques currently used in TE were initially developed and optimized for 2D analysis of cell growth, distribution, and matrix secretion in culture flasks and not for use in a 3D setting, such as TE constructs (Table 1). For example, the information obtained by destructive scanning electron microscopy (SEM) remains 2D and rather elusive even when multiple sample slices are analyzed.8,25,27 Thus, one has to be careful when using 2D validated techniques to draw 3D conclusions. Proper validation under 3D conditions and/or complementary use of additional real 3D information requires substantial additional research, but it is a much safer route to obtain reliable information of 3D cell and tissue behavior. Hence, advanced 3D methods to, preferably noninvasively, monitor TE construct properties need to be further developed.

Table 1.

Categorization of Bench Imaging Techniques That Have Been Routinely Employed for the Visualization and Analysis of Three-Dimensional Engineered Tissues (Related to Bone TE)

Routine techniques Specificity Depth analysis Scale Ref.
Live/Dead stain Cells 2D: limited depth μm-mm Du et al.50
Picrosirius Red stain Collagen 2D: limited depth μm-mm Paletta et al.52
SEM and optical microscopy Cells, collagen, mineral phase 2D ∼μm Peyrin et al.8
Alizarin Red stain Mineral phase 2D: limited depth μm-mm Frohlich et al.17

2D, two-dimensional.

X-ray micro- and nano-CT offer a potential solution because of their nondestructive 3D character. However, the value of X-ray CT-based information for TE will ultimately be a trade-off of factors such as physicochemical, morphological, and dimensional TE construct properties, contrast-enhanced agent, and equipment limitations (Table 2). According to specific study objectives, a customized strategy will be required to extract the necessary information in a robust way, ranging from (1) accurate and detailed (100s of μm scale) identification and quantification of different TE construct components limited to small TE construct samples and using phase-contrast imaging,25 to (2) using standard desktop micro- or nano-CT as a routine 3D imaging technique for whole TE construct analysis (mm to cm scale) and quantification of mineralization after in vivo implantation.10,13 The latter approach, without the use of a contrast agent, has also been used for static or bioreactor in vitro cultures,16,18,19 showing distinct contrast differences between the mineralized matrix and scaffold. Phase-contrast imaging24–26 or micro-CT combined with osmium tetroxide as a contrast agent28 has shown its potential to assess nonmineralized ECM in an in vitro engineered TE construct. However, the limited availability of synchrotron radiation or CT systems allowing phase-contrast imaging, the toxicity of osmium tetroxide, and the high cost associated with its disposal, all hamper their use as routine quality control for TE constructs.

Table 2.

Categorization and Evaluation of X-Ray Tomography Techniques Employed for the Visualization of Features of In Vitro Three-Dimensional Engineered Tissues (Related to Bone TE)

  Specificity Size range Resolution Scaffold material Imaging modality
CE-nano-CT ECM and mineral phase (if present) Whole construct (6 mm) Micron scale Titanium Absorption - nano-CT
Voronov et al.25 Cells, ECM, mineral phase, Localized region in the samples (∼500 μm) Submicron scale Poly-lactic acid (PLA) Phase contrast - micro-CT
Porter et al.18 Mineral phase Whole construct (3–9 mm) Micron scale PCL Absorption - micro-CT
Hilldore et al.28 ECM Localized region in the samples Micron scale Hydroxy-apatite Absorption - micro-CT
Albertini et al.27 ECM Localized region in the samples Submicron scale PLLA/PGA Phase contrast - synchrotron
Cartmell et al.16 Mineral phase Whole construct (6 mm) Micron scale PLDL & demineralized trabecular bone matrix scaffolds Absorption - micro-CT
Langer et al.26 Mineral phase, ECM Localized region in the samples Micron scale Bone graft substitute Phase contrast - synchrotron
Hagenmuller et al.15 Mineral phase Whole construct Micron scale Silkworm fibroin Absorption - micro-CT

ECM, extracellular matrix; PCL, poly-ε-caprolactone; PLLA, poly (L-lactide); PGA, poly (glycolic acid); PLDL, poly (L-lactide-co-DL-lactide).

Both contrast agents used in this work (Hexabrix and PTA) increased the gray-scale intensity difference between the different phases in the TE constructs as seen in Figure 3. In the static culture case, ECM was only found around the periphery of the Ti scaffolds in contrast with the ECM, the bioreactor cultured TE constructs. Porter et al.18 also reported peripheral deposition of the mineralized matrix on statically cultured TE constructs in respect to a more dense and spatially homogeneous distribution of mineralized matrix in bioreactor cultured TE constructs based on micro-CT analysis. Additionally, they also reported that mineralized matrix formation was initiated at the scaffold periphery and progressed toward the scaffold center over a period of 44 days. These dynamics may be attributed to fluid flow and convective nutrient and oxygen transport throughout the TE construct volume during culture.40–42,46 In this study, CE-nano-CT revealed a dramatic increase of ECM content for bioreactor cultured TE constructs (up to 75% of void volume) with respect to the statically cultured ones (less than 4% of void volume). The low ECM quantity in the static culture case was below the CE-nano-CT threshold for ECM quantification, which in this study was determined to be an ECM volume lower than 4% of the total Ti scaffold void volume (Fig. 4). This lower quantification limit was directly related to the artifacts introduced by the metallic scaffolds used in this work.47 For other scaffold materials, however, it is anticipated that the lower quantification threshold of CE-nano-CT will further decrease, since material-dependent artifacts will be reduced compared to the worst-case scenario described here.

CE-nano-CT results were then compared to known physical ECM characterization methods, such as dry net weight as a global ECM-related parameter and Picrosirius Red staining as a collagen-specific assay, to comprehend the CE-nano-CT data, and hence evaluate the potential of CE-nano-CT for 3D ECM quantification in TE constructs. In Figure 6A, the relative ECM void volume filling obtained via Hexabrix staining (an equilibrium contrast agent, thus, it does not bind to the ECM) was correlated to the net dry weight, resulting in a linear correlation for both flow rates, suggesting that Hexabrix stains most of the ECM in a quantitative manner. However, when using the more tissue-specific contrast agent PTA, which is known to bind to various proteins and connective tissue,48,49 a difference with Hexabrix staining was found (Fig. 5B), while when comparing to the net dry weight, it was shown that PTA only stained a fraction of the ECM (Fig. 6B).

Figure 5 shows a qualitative relationship between experimental values obtained via the collagen-specific Picrosirius Red staining and CE-nano-CT values demonstrating both increasing trends over time. Additionally, a clear flow rate dependence was seen (Fig. 5B) for both PTA and Hexabrix stains. It can be observed that TE constructs cultured under a high flow rate showed a larger fraction of the ECM stained by PTA, which could be explained as an ECM richer in protein components (on which PTA may specifically bind). Fluid flow is known to enhance matrix synthesis within TE constructs during perfusion culture.19,40,50 Furthermore, differences in fibrillar collagen organization of the ECM, which are flow dependent,51 could also explain the ECM differences that were observed by PTA staining as the ECM morphology could influence the binding mechanism of PTA to the ECM proteins. In Figure 5, it may also be observed that the difference in collagen content, as determined by Picrosirius Red staining, for the different flow rates is less pronounced than the one observed with the PTA staining. However, one has to keep in mind that the Picrosirius Red staining was used without any customization and validation for the specifics of the 3D environment under investigation, which could underestimate actual collagen content.41 Certainly, for more dense TE constructs, like the ones obtained from high flow rate culture, this issue becomes more relevant due to increased interconstruct mass transport limitations that would affect the performance of the assay.

CE-nano-CT-based imaging and quantification clearly show that by using this technique information that could not be previously generated by standard experimental techniques such as microscopy of TE constructs stained with Live/Dead viability/cytotoxicity or collagen-specific Picrosirius Red staining, which are line-of-sight techniques lacking a 3D internal visualization potential, may now be obtained. Hence, a direct validation of CE-nano-CT using these techniques is irrelevant. Images obtained by standard experimental techniques are mainly limited to surface restricted TE construct characterization as they are line-of-sight techniques and only provide limited depth information.50,52 Not taking into account the latter limitation may result in the misinterpretation of statically cultured TE constructs as being full of ECM, while in reality only an outer layer of ECM exists, as confirmed by CE-nano-CT (Fig. 4). A potential validation technique could be histological sectioning. However, the use of Ti scaffolds in this work does not allow the sectioning of the produced TE constructs, and thus will also not present full 3D data.

To conclude, for the combination of factors used in this work, that is, the scaffold size and material type, type of CT device and scanning mode (Table 2), and its objective, CE-nano-CT has shown potential as a cost effective TE construct quality control methodology, by providing volumetric and distribution measurements throughout the entire TE construct (Figs. 7 and 8). Although there are preliminary indications for ECM composition analysis via this method that need to be further investigated, the novel information that CE-nano-CT generates will assist to increase our insight in the ECM characteristics within in vitro manufactured TE constructs. In this study, we showed proof of concept for CE-nano-CT as a whole-construct imaging technique with noninvasive potential that enables 3D visualization and quantification of in vitro engineered ECM in TE constructs. The development of robust tools and methodologies such as CE-nano-CT to assess important and potentially critical quality characteristics of TE constructs such as ECM quantity and homogeneity, can facilitate the gradual transformation of TE constructs to well characterized TE products.

Supplementary Material

Supplemental data
Supp_Video1.zip (10MB, zip)
Supplemental data
Supp_Video2.zip (11.2MB, zip)

Acknowledgments

I.P. is funded by the ENDEAVOUR project G.0982.11N of the Research Foundation Flanders (FWO Vlaanderen). M.S. is supported by a Ph.D. grant of the Agency for Innovation by Science and Technology (IWT/111457). G.K. and L.G. acknowledge support by the European Research Council under the European Union's Seventh Framework Program (FP7/2007–2013)/ERC grant agreement n°279100. This work is part of Prometheus, the Leuven Research & Development Division of Skeletal Tissue Engineering of the KU Leuven: www.kuleuven.be/prometheus.

Disclosure Statement

No competing financial interests exist.

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Supplementary Materials

Supplemental data
Supp_Video1.zip (10MB, zip)
Supplemental data
Supp_Video2.zip (11.2MB, zip)

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