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Journal of Applied Mechanics logoLink to Journal of Applied Mechanics
. 2013 Sep 19;81(3):0345031–03450310. doi: 10.1115/1.4024670

Analytical Solution for Whirling Speeds and Mode Shapes of a Distributed-Mass Shaft With Arbitrary Rigid Disks

Jong-Shyong Wu 1,1, Foung-Tang Lin, Huei-Jou Shaw 2
PMCID: PMC4023873  PMID: 24891729

Short abstract

The purpose of this paper is to present an approach for replacing the effects of each rigid disk mounted on the spin shaft by a lumped mass together with a frequency-dependent equivalent mass moment of inertia so that the whirling motion of a rotating shaft-disk system is similar to the transverse free vibration of a stationary beam and the technique for the free vibration analysis of a stationary beam with multiple concentrated elements can be used to determine the forward and backward whirling speeds, along with mode shapes of a distributed-mass shaft carrying arbitrary rigid disks. Numerical results reveal that the characteristics of whirling motions are significantly dependent on the slopes of the associated natural mode shapes at the positions where the rigid disks are located. Furthermore, the results obtained from the presented analytical method and those obtained from existing literature or the finite element method (FEM) are in good agreement.

1. Introduction

The critical speeds of flexible rotors are important information for many engineers; thus, there is great amount of literature concerning this subject. The existing literature reveals that the dynamic problems of rotor-bearing systems are solved by the step-by-step integration process [1], transfer matrix method (TMM) [2], analytical method [3–5], assumed mode method [6], hybrid method [7], frequency-dependent TMM [8] or the finite element method (FEM) [9,10]. Besides, Yamamoto and Ishida [11] have introduced the applications of the analytical methods, the TMM and FEM, to the linear and nonlinear dynamics of multidisk rotor-bearing systems.

From the foregoing literature reviews, one sees that all existing techniques for the analysis of whirling motions are the approximate approaches except for the analytical method presented by Eshleman and Eubanks [4] and that introduced by Yamamoto and Ishida [11]. In theory, the solution of Eshleman and Eubanks [4] is an exact one, however, it is only for the whirling speeds of a rotating shaft carrying “one” disk and the corresponding “whirling mode shapes” are not considered. Thus, the purpose of this paper is to extend and modify the aforementioned technique, so that the lowest five (or higher) forward and backward whirling speeds and the associated mode shapes for a shaft carrying any number of disks with various boundary conditions can be easily obtained. To this end, the transverse displacement of each shaft cross-section is represented by a complex number and then the equation of motion, the continuity equations for the deformations, the equilibrium equations for the forces (and moments), and the associated boundary conditions are derived in terms of the complex numbers in which the effects of each rigid disk mounted on the spin shaft are replaced by a lumped mass and a frequency-dependent equivalent mass moment of inertia. Finally, the method for obtaining the natural frequencies and mode shapes of a stationary beam carrying multiple concentrated elements [12–14] is used to determine the forward and backward whirling speeds and mode shapes of a spinning shaft mounted by arbitrary rigid disks. In addition to a comparison with the existing literature, most of the results obtained from the presented method are also compared with those obtained from the FEM by using the technique shown in the Appendix with the property matrices of each shaft element and each rigid disk given by Nelson and McVaugh [9] and Przemieniecki [15].

A structural system may be considered as the “continuous” system or “discrete” system and the solution obtained from the former is called the “closed-form” or “exact” solution, while that from the latter is called the “approximate” solution [16]. Thus, the results obtained from the proposed method are the “exact” solutions and may be the “benchmark” for evaluating the accuracy of the other “approximate” solutions such as those obtained from the FEM.

2. Formulations for the Problem

2.1. Equation of Motion and Displacement Function for a Shaft Segment.

Figure 1 shows a multistep shaft with its two ends supported by ball bearings. It consists of n uniform shaft segments (denoted by (1), (2), …, (i − 1), (i), (i + 1) ,…, (n)) separated by n − 1 nodes (denoted by 1, 2, …, i − 1, i, i + 1, …, n − 1) and carrying a rigid disk md , i (with an equivalent mass moment of inertia J eq, i) at each node i, for i = 1 to n − 1. Figure 2 shows the coordinate systems for the rotating shaft with a spin speed Ω about its longitudinal (a-) axis and a whirling speed ω˜ about the centerline of the bearings (x-axis), where xyz, x˜y˜z˜, and abc are the nonrotating (space-fixed), rotating (shaft-fixed), and cross-sectional coordinate systems, respectively. The relative positions between the xyz and x˜y˜z˜ coordinate systems are determined by the angle θx=ω˜t and the position of the abc coordinate system is defined by θx, θy, θz, and the axial coordinate x. Besides, uy and uz are the vertical and horizontal transverse displacements of the cross-sectional centroid of the shaft (or the center of gravity of the disk) in the y- and z-directions, while θy and θz are the rotational angles of the shaft (or disk) cross-section (located at x) about the y- and z-axes, respectively.

Fig. 1.

Fig. 1

A multistep bearing-support shaft composed of n uniform shaft segments (denoted by (1), (2), …, (i − 1), (i), (i + 1), …, (n)) separated by n − 1 nodes (denoted by 1, 2, …, i − 1, i, i + 1, …, n − 1) and carrying a rigid disk md , i (with equivalent mass moments of inertia J eq, i) at each node i, for i = 1 to n − 1

Fig. 2.

Fig. 2

The coordinate systems for a rotating shaft with spin speed Ω about the a-axis and whirling speed ω˜ about the x-axis with xyz, x˜y˜z˜, and abc denoting the space-fixed, shaft-fixed and cross-sectional coordinate systems, respectively

For the ith shaft segment (see Fig. 1), its equations of motion during whirling are given by

EiIi4uy,i(x,t)x4+ρiAi2uy,i(x,t)t2=0(forxi-1xxi) (1a)
EiIi4uz,i(x,t)x4+ρiAi2uz,i(x,t)t2=0(forxi-1xxi) (1b)

where ρi, Ei, and Ai are the mass density, Young's modulus, and the cross-sectional area of the ith shaft segment, respectively, Ii is the diametric moment of inertia of area Ai, while uy , i (x, t) and uz , i (x, t) are the vertical and horizontal displacements for the centroid of the cross-section of the ith shaft segment at the axial coordinate x and time t (see Fig. 2), respectively.

Let

ui(x,t)=uy,i(x,t)+juz,i(x,t) (2)

with j=-1, then, Eqs. (1a) and (1b) become

EiIi4ui(x,t)x4+ρiAi2ui(x,t)t2=0(forxi-1xxi) (3)

For the free vibrations, one has

ui(x,t)=Ui(x)e±jω˜t (4)

where Ui(x) is the amplitude function of the ith shaft segment and ω˜ is the whirling speed of the entire shaft-disk system about the centerline of the bearings (the fixed x-axis). Furthermore, the upper sign ( + ) and lower sign (−) are for the forward and backward whirls, respectively.

Substituting Eq. (4) into Eq. (3) leads to

U""i(x)-βi4Ui(x)=0(forxi-1xxi) (5)

with

βi4=ω˜2ρiAi/(EiIi) (6)

where the prime (′) denotes differentiation with respect to the axial coordinate x.

The solution of Eq. (5) takes the form

Ui(x)=Aisinhβix+Bicoshβix+Cisinβix+Dicosβix(forxi-1xxi) (7)

2.2. Equilibrium Equations for Forces and Moments at Arbitrary Intermediate Node i.

The entire shaft-disk system is composed of “shaft segments” and “rigid disks,” as shown in Fig. 1. The free-body diagrams for a typical “shaft segment” dx on the xy- and xz-planes are shown in Figs. 3(a) and 3(b), respectively, while those for a typical “rigid disk” i located at node i (with x = xi) joining shaft segments (i) at the left side and (i + 1) at the right side on the xy- and xz-planes are shown in Figs. 4(a) and 4(b), respectively.

Fig. 3.

Fig. 3

Free-body diagrams for the “shaft segment” dx on (a) the xy-plane, and (b) the xz-plane

Fig. 4.

Fig. 4

Free-body diagrams for the “rigid disk” i located at node i (with axial coordinate x = xi) joining shaft segments (i) at left side and (i + 1) at the right side on (a) the xy-plane, and (b) the xz-plane. The superscripts L and R refer to the left and right sides of disk i, respectively.

From Figs. 3(a) and 3(b), one obtains

θy=-uzx (8a)
θz=uyx (8b)
My=-EIy2uzx2 (9a)
Mz=EIz2uyx2 (9b)
Qy=-Mzx=-EIz3uyx3 (10a)
Qz=Myx=-EIy3uzx3 (10b)

If the displacements are small and the center of gravity (c.g.) of each disk is coincident with the centroid of the cross-section of the shaft segment then for the translational motions, from Figs. 4(a) and 4(b), one has

QyR-QyL=md,i2uy(xi,t)t2 (11a)
QzR-QzL=md,i2uz(xi,t)t2 (11b)

where md , i is the mass of the rigid disk i located at node i (with x = xi), while Qy and Qz are shearing forces on the rigid disk i in the y- and z-directions, respectively, with the superscripts R and L denoting the right side and the left side of the disk i (or node i). Similarly, for the rotational motions, from Figs. 4(a) and 4(b), one has

MzR-MzL=JD,i2θz(xi,t)t2+JP,iΩzt (12a)
MyR-MyL=JD,i2θy(xi,t)t2+JP,iΩyt (12b)

where JD , i and JP , i are the diametric and polar mass moments of inertia of the rigid disk i, respectively, and (JP,iΩk)/t=JP,i(Ωk/t) is the time rate of change of angular momentum for the disk i in the k-direction (with k = y or z) and Ωy and Ωz are the components of the spin speed Ω of the shaft and disk in the y- and z-directions, respectively, given by (see Figs. 2 and 4)

Ωy=ΩsinθzΩθz (13a)
Ωz=Ωsin(-θy)-Ωθy (13b)

Substituting Eqs. (13a) and (13b) into Eqs. (12a) and (12b), respectively, one obtains

MzR-MzL=JD,i2θz(xi,t)t2-JP,iΩθy(xi,t)t (14a)
MyR-MyL=JD,i2θy(xi,t)t2+JP,iΩθz(xi,t)t (14b)

Similarly, substituting Eqs. (10a) and (10b) into Eqs. (11a) and (11b), respectively, yields

-EIz3uyR(xi,t)x3+EIz3uyL(xi,t)x3-md,i2uy(xi,t)t2=0 (15a)
-EIy3uzR(xi,t)x3+EIy3uzL(xi,t)x3-md,i2uz(xi,t)t2=0 (15b)

Introducing Eq. (2) into Eqs. (15a) and (15b) leads to

-EI3uR(xi,t)x3+EI3uL(xi,t)x3-md,i2u(xi,t)t2=0 (16)

or

EiIiu"'i(xi,t)=Ei+1Ii+1u"'i+1(xi,t)+md,iu··i(xi,t) (17)

which is the equilibrium equation for the shearing forces on disk i (located at node i), where the overhead dot (·) denotes differentiation with respect to time t, while 3uL(xi,t)/x3=u"'i(xi,t), 3uR(xi,t)/x3=u"'i+1(xi,t), 2uL(xi,t)/t22uR(xi,t)/t2=u··i(xi,t), Iy=Iz=I, ELIL=EiIi, and ERIR=Ei+1Ii+1. Note that the subscripts i and i + 1 for the parameters u, E, and I refer to the ith and (i + 1)th shaft segments, respectively.

Similarly, the substitution of Eqs. (8) and (9) into Eqs. (14a) and (14b), respectively, yields

-EIz2uyRx2+EIz2uyLx2+JD,i2t2(uyx)+JP,iΩt(uzx)=0 (18a)
-EIy2uzRx2+EIy2uzLx2+JD,i2t2(uzx)-JP,iΩt(uyx)=0 (18b)

Since, for the disk i with small thickness h, one has

JP,i=2JD,i (19)

introducing Eq. (2) into Eqs. (18a) and (18b), one obtains

-EI2uRx2+EI2uLx2+JD,i(3u(xi,t)xt2-j2Ω2u(xi,t)xt)=0 (20)

or

EiIiu"i(xi,t)=Ei+1Ii+1u"i+1(xi,t)-JD,i[u··'i(xi,t)-j2Ωu·'i(xi,t)] (21)

which is the equilibrium equation for the bending moments on disk i (located at node i).

For a circular thin disk with mass density ρd, diameter dd, and thickness h, its mass md and diametrical mass moment of inertia JD are given by

md=ρdh(πdd2/4) (22a)
JD=ρdh(πdd4/64) (22b)

2.3. Conditions for Continuity and Equilibrium at Intermediate Node i.

The continuity of displacements and slopes for the two shaft segments (i) and (i + 1) joined at node i (see Fig. 1) requires that

Ui(xi)=Ui+1(xi) (23a)
U'i(xi)=U'i+1(xi) (23b)

Since the equations for the equilibrium of the shearing forces and bending moments of the two shaft segments (i) and (i + 1) joined at disk i are given by Eqs. (17) and (21), the substitution of Eq. (4) into the latter equations produces

EiIiU"'i(xi)=Ei+1Ii+1U"'i+1(xi)-md,iω˜2Ui(xi) (24a)
EiIiU"i(xi)=Ei+1Ii+1U"i+1(xi)+Jeq,iω˜2U'(xi) (24b)

where

Jeq,i=JD,i[12(Ω/ω˜)]=JD,i(12λ) (25a)
λ=Ω/ω˜ (25b)

In Eq. (24b), the term Jeq,iω˜2U'(xi) denotes the gyroscopic moment of disk i, thus, Jeq , i represents the (frequency-dependent) equivalent mass moment of inertia of the ith disk. Furthermore, in Eq. (25a), the symbol λ denotes the speed ratio, while the upper sign ( − ) and lower sign (+) are for the “forward” and “backward” whirls, respectively. Substituting Ui(x), which is defined by Eq. (7), into Eqs. (23) and (24), one obtains

Aisinhβixi+Bicoshβixi+Cisinβixi+Dicosβixi-(Ai+1sinhβi+1xi+Bi+1coshβi+1xi+Ci+1sinβi+1xi+Di+1cosβi+1xi)=0 (26a)
βi(Aicoshβixi+Bisinhβixi+Cicosβixi-Disinβixi)-βi+1(Ai+1coshβi+1xi+Bi+1sinhβi+1xi+Ci+1cosβi+1xi-Di+1sinβi+1xi)=0 (26b)
Ai(coshβixi+Qisinhβixi)+Bi(sinhβixi+Qicoshβixi)-Ci(cosβixi-Qisinβixi)+Di(sinβixi+Qicosβixi)-Pi+1(Ai+1coshβi+1xi+Bi+1sinhβi+1xi-Ci+1cosβi+1xi+Di+1sinβi+1xi)=0 (27a)
Ai(sinhβixi-Sicoshβixi)+Bi(coshβixi-Sisinhβixi)-Ci(sinβixi+Sicosβixi)-Di(cosβixi-Sisinβixi)-Ri+1(Ai+1sinhβi+1xi+Bi+1coshβi+1xi-Ci+1sinβi+1xi-Di+1cosβi+1xi)=0 (27b)

where

Pi+1=Ei+1Ii+1βi+13/(EiIiβi3) (28a)
Qi=md,iω˜2/(EiIiβi3) (28b)
Ri+1=Ei+1Ii+1βi+12/(EiIiβi2) (29a)
Si=Jeq,iω˜2βi/(EiIiβi2) (29b)

2.4. Boundary Conditions at Two Ends of the Entire Shaft.

The presented method is available for various boundary conditions (BCs), but only the shaft-disk system with rigid ball-bearing supports (such as that shown in Fig. 1) is introduced here because of a limitation of space. For Fig. 1, the transverse displacements and bending moments at nodes 0 and n are equal to zero; thus

U1(0)=0 (30a)
U"1(0)=0 (30b)
Un(L)=0 (31a)
U"n(L)=0 (31b)

Introducing Eq. (7) into the preceding equations, one has

B1+D1=0 (32a)
B1-D1=0 (32b)
AnsinhβnL+BncoshβnL+CnsinβnL+DncosβnL=0 (33a)
AnsinhβnL+BncoshβnL-CnsinβnL-DncosβnL=0 (33b)

Since the supporting condition of the present rotating shaft is similar to that of the pinned-pinned (P-P) stationary beam, it is called the P-P shaft in this paper, for convenience.

2.5. Determination of Whirling Speeds and Mode Shapes.

For the shaft-disk system consisting of n shaft segments and carrying n − 1 rigid disks as shown in Fig. 1, from the last section one sees that there exist simultaneous equations for the integration constants of all shaft segments to take the form

[H(ω˜)]n¯×n¯{B}n¯×1=0(withn¯=4n) (34)

where {B}n¯×1 is a column vector composed of the n¯ integration constants for all of the n shaft segments, i.e.,

{B}=[A1B1C1D1...AiBiCiDi...AnBnCnDn]T (35)

and [H]n¯×n¯ is an n¯×n¯ square matrix. For the P-P shafting system shown in Fig. 1, the nonzero coefficients of [H]n¯×n¯ may be obtained from Eqs. (32), (26), (27), and (33), respectively.

2.5.1. For the Left Pinned End at Node 0.

From Eqs. (32) one obtains

H1,1=0 (36a)
H1,2=1 (36b)
H1,3=0 (36c)
H1,4=1 (36d)
H2,1=0 (37a)
H2,2=1 (37b)
H2,3=0 (37c)
H2,4=-1 (37d)

2.5.2. For the Intermediate Node i (With Total Number of Shaft Segments n ≥ 2).

From Eqs. (26) and (27) one obtains

H4i-1,4i-3=sinhβixi (38a)
H4i-1,4i-2=coshβixi (38b)
H4i-1,4i-1=sinβixi (38c)
H4i-1,4i=cosβixi (38d)
H4i-1,4i+1=-sinhβi+1xi (38e)
H4i-1,4i+2=-coshβi+1xi (38f)
H4i-1,4i+3=-sinβi+1xi (38g)
H4i-1,4i+4=-cosβi+1xi (38h)
H4i,4i-3=βicoshβixi (39a)
H4i,4i-2=βisinhβixi (39b)
H4i,4i-1=βicosβixi (39c)
H4i,4i=-βisinβixi (39d)
H4i,4i+1=-βi+1coshβi+1xi (39e)
H4i,4i+2=-βi+1sinhβi+1xi (39f)
H4i,4i+3=-βi+1cosβi+1xi (39g)
H4i,4i+4=βi+1sinβi+1xi (39h)
H4i+1,4i-3=coshβixi+Qisinhβixi (40a)
H4i+1,4i-2=sinhβixi+Qicoshβixi (40b)
H4i+1,4i-1=-(cosβixi-Qisinβixi) (40c)
H4i+1,4i=sinβixi+Qicosβixi (40d)
H4i+1,4i+1=-Pi+1coshβi+1xi (40e)
H4i+1,4i+2=-Pi+1sinhβi+1xi (40f)
H4i+1,4i+3=Pi+1cosβi+1xi (40g)
H4i+1,4i+4=-Pi+1sinβi+1xi (40h)
H4i+2,4i-3=sinhβixi-Sicoshβixi (41a)
H4i+2,4i-2=coshβixi-Sisinhβixi (41b)
H4i+2,4i-1=-(sinβixi+Sicosβixi) (41c)
H4i+2,4i=-(cosβixi-Sisinβixi) (41d)
H4i+2,4i+1=-Ri+1sinhβi+1xi (41e)
H4i+2,4i+2=-Ri+1coshβi+1xi (41f)
H4i+2,4i+3=Ri+1sinβi+1xi (41g)
H4i+2,4i+4=Ri+1cosβi+1xi (41h)

2.5.3. For the Right Pinned End at Node n.

From Eqs. (33) one obtains

H4n-1,4n-3=sinhβnL (42a)
H4n-1,4n-2=coshβnL (42b)
H4n-1,4n-1=sinβnL (42c)
H4n-1,4n=cosβnL (42d)
H4n,4n-3=sinhβnL (43a)
H4n,4n-2=coshβnL (43b)
H4n,4n-1=-sinβnL (43c)
H4n,4n=-cosβnL (43d)

The nontrivial solution for Eq. (34) requires that

|H(ω˜)|=0 (44)

The preceding expression is an eigenvalue equation, from which one may determine the whirling speeds of the shaft-disk system ω˜r (r=1,2,3,...) by using the half-interval method [17,18] and, corresponding to each whirling speed ω˜r, one may obtain the associated integration constants Ai, Bi, Ci, and Di (i = 1 to n), from Eq. (34). The substitution of the latter constants into Eq. (7) will define the corresponding rth whirling mode shape of the entire shaft, U(r)(x)=i=1nUi(r)(x).

3. Numerical Results and Discussions

3.1. Comparisons With Existing Literature.

For a uniform P-P shaft carrying a rigid disk at x = L/4 (cf. Figure 6(a)), the relationships between the inertia ratio μJ=(dd/4L)2 and the lowest four nondimensional whirling speed coefficients βrL=ρsAsL4ω˜r2/(EI)4 (r = 1 − 4) are shown in Fig. 5, in which the thick solid lines () and dashed lines (- - -) are for the forward and backward whirls obtained from the presented method, respectively, while the thin solid lines (—) and dashed lines (- - -) are for the forward and backward whirls obtained from Fig. 5 of Eshleman and Eubanks [4], respectively. Furthermore, the symbols, • (or ○), + (or × ), ▴ (or ▵), and ▪ (or □) denote the 1st, 2nd, 3rd, and 4th whirling speed coefficients, respectively. From Fig. 5, one sees that the results of the presented method are in good agreement with those of Eshleman and Eubanks [4]. The given data for Fig. 5 are as follows: L = 1.26 m, shaft diameter ds = 0.1 L = 0.126 m, disk thickness h=L/72=0.0175m and disk diameter dd=4LμJ=5.04μJ, speed ratio λ=Ω/ω˜r=1.0, Young's modulus E = 2.068 × 1011 N/m2, and mass density ρs = ρd = 7850 kg/m3, where the inertia ratio (μJ) is given by

Fig. 6.

Fig. 6

A uniform P-P shaft carrying (a) one single disk (with thickness h = 0.012 m) at its center (x 1 = L/2), and (b) three identical rigid disks (with h 1 = h 1 = h 1 = h/3 = 0.004 m) at x 1 = L/4, x 2 = L/2 and x 3 = 3 L/4, respectively

Fig. 5.

Fig. 5

Influence of the inertia ratio μJ on the lowest four nondimensional whirling speed coefficients βrL (r = 1 − 4), for the P-P shaft carrying a single disk at x = x 1 = 0.25 L (cf., Fig. 6(a)) with the speed ratio λ=Ω/ω˜r=1.0

μJ=JD/(mdL2)=[ρd(πdd4/64)h]/[ρd(πdd2/4)hL2]=[dd/(4L)]2 (45)

3.2. Free Vibrations and Whirling Motions of a P-P Shaft Carrying Multiple Disks.

Figure 6 shows the uniform P-P shaft mounted by one disk and three disks, respectively, studied here. If h represents the thickness of the disk for the case of the shaft carrying one single disk (see Fig. 6(a)), then for the case of the shaft carrying three identical disks (see Fig. 6(b)), the thickness of each disk is assumed to be hi = h/3 with i = 1 − 3. The dimensions and material constants of the shaft-disk system are as follows: shaft diameter ds = 0.02 m, shaft length L = 1.20 m, disk diameter dd = 0.36 m, thickness of a single disk h = 0.012 m, Young's modulus E = 2.068 × 1011 N/m2, and the mass density for the shaft (or disk) material is ρs = ρd = 7850 kg/m3.

For the P-P shaft carrying a single rigid disk at its center (with x = x 1 = L/2), as shown in Fig. 6(a), the characteristic equations are similar to Eqs. (34)–(44). If the rth natural frequency for the transverse vibrations of the stationary P-P shaft-disk system is denoted by ωr (with r=1,2,...), then the lowest five natural frequencies obtained from the presented method and the FEM (with 60 shaft elements and 240 effective dofs) are listed in the 3rd and 4th rows of Table 1, respectively. Since Ω = 0 for a stationary shaft, the foregoing natural frequencies ω 1 − ω 5 (rad/s) are determined with zero speed ratio (λ=Ω/ω˜=0) and, in such a case, one has ω˜r=ωr. From Table 1, one sees that the values of ω 1 − ω 5 (rad/s) obtained from the presented method and those obtained from the FEM are in good agreement, but the CPU time required by the presented method is about one fifth of that required by the FEM (by using an IBM PC Pentium III).

Table 1.

The lowest five natural frequencies ω 1 − ω 5 (with λ = 0) and whirling speeds ω˜1-ω˜5 (with λ = 1.0) for the P-P shaft carrying a single central rigid disk (see Fig. 6(a)) obtained from the presented method and the FEM (with 60 shaft elements and 240 effective dofs)


Natural frequencies ωr (rad/s) with λ = 0
Methods Direction of whirling ω 1 ω 2 ω 3 ω 4 ω 5 CPU time (s)
Presented 63.9603 401.5251 1139.5836 1232.5813 3601.9354 1
FEM 63.9603 401.5251 1139.5838 1232.5815 3601.9431 5
Whirling speeds ω˜r (rad/s) with λ = 1.0
ω˜1Forω˜1B ω˜2Forω˜2B ω˜3Forω˜3B ω˜4Forω˜4B ω˜5Forω˜5B CPU time (s)
Presented Forward 63.9603 986.0439 1139.5836 3523.6775 3603.8514 2
Backward 63.9603 252.7240 1139.5836 1142.4114 3574.9815
FEM Forward 63.9603 986.0441 1139.5838 3523.6850 3603.8591 10
Backward 63.9603 252.7240 1139.5838 1142.4116 3574.9892

For the case of λ = 1.0, the lowest five forward whirling speeds ω˜rF and backward ones ω˜rB with r=1-5, obtained from the presented method are listed in the 7th and 8th rows of Table 1, while the corresponding ones obtained from the FEM are listed in the final two rows of the table. It is seen that the results of the two methods are also in good agreement. From Table 1 one also sees that, either obtained from the presented method or the FEM, there exist the relationships ω˜1F=ω˜1B=ω1 and ω˜3F=ω˜3B=ω3; this is because the slopes of the 1st and 3rd natural mode shapes at x = x 1 = L/2 (where the rigid disk is located) are equal to zero (see Fig. 7), so that the gyroscopic moments induced by the rigid disk associated with the 1st and 3rd modes are equal to zero.

Fig. 7.

Fig. 7

The lowest five natural mode shapes for the P-P shaft carrying a single central rigid disk (see Fig. 6(a)) (with the speed ratio λ = 0) obtained from the presented method (denoted by solid lines: —) and the FEM (denoted by dashed lines: - - -)

Corresponding to the lowest five natural frequencies listed in the 3rd and 4th rows of Table 1, the lowest five natural mode shapes of the P-P shaft-disk system are plotted in Fig. 7, in which, the mode shapes obtained from the presented method are denoted by the solid lines (—) and those from the FEM by the dashed lines (- - -). Furthermore, the 1st, 2nd, 3rd, 4th, and 5th natural mode shapes are denoted by the symbols • (or ○), + (or × ), ▴ (or ▵), ▪ (or □) and ★ (or ☆), respectively. From Fig. 7, one sees that the mode shapes obtained from the presented method and those obtained from the FEM are overlapped, because the corresponding natural frequencies listed in Table 1 are very close to each other.

Corresponding to the lowest five whirling speeds (ω˜1-ω˜5) listed in the final four rows of Table 1, the lowest five mode shapes of the shaft-disk system for forward and backward whirls are plotted in Figs. 8(a) and 8(b), respectively. It is noted that the 1st and 3rd forward whirling mode shapes in Fig. 8(a) are the same as the 1st and 3rd backward ones in Fig. 8(b) and they are also identical to the 1st and 3rd natural mode shapes in Fig. 7, respectively; this is because ω˜1F=ω˜1B=ω1 and ω˜3F=ω˜3B=ω3 as previously mentioned. Comparing Fig. 8(a) with Fig. 8(b), one sees that, except for the 1st and 3rd mode shapes, the 2nd, 4th, and 5th forward whirling mode shapes are different from the corresponding backward ones, because the corresponding 2nd, 4th, and 5th forward whirling speeds (ω˜2F, ω˜4F, and ω˜5F) are different from the corresponding backward ones (ω˜2B, ω˜4B, and ω˜5B), as one may see from Table 1. Figures 8(a) and 8(b) also reveal that all whirling mode shapes obtained from the presented method are in good agreement with those obtained from the FEM (using the technique shown in the Appendix). Therefore, only the curves of the whirling speeds ω˜r versus the spin speeds Ω obtained from the presented method are plotted in Fig. 9.

Fig. 8.

Fig. 8

The lowest five (whirling) mode shapes of the P-P shaft carrying a single rigid disk (see Fig. 6(a)) obtained from the presented method (denoted by the solid lines: —) and the FEM (denoted by the dashed lines: - - -) with the speed ratio λ = 1.0 for (a) forward whirling, and (b) backward whirling

Fig. 9.

Fig. 9

Influence of the spin speeds Ω on the lowest four whirling speeds (ω˜1-ω˜4) for the P-P shaft carrying 1 central rigid disk (see Fig. 6(a)) obtained from the presented method

In Fig. 9, the relationships between ω˜1F-ω˜4F (Hz) and Ω (Hz) are denoted by the solid lines (—), while those between ω˜1B-ω˜4B and Ω are denoted by the dashed lines (- - -), with the symbols, • (or ○), + (or ×), ▴ (or ▵) and ▪ (or □) denoting the 1st, 2nd, 3rd, and 4th modes, respectively. From the figure one sees that ω˜1F=ω˜1B=ω1=63.9603rad/s10.18Hz and ω˜3F=ω˜3B=ω3=1139.5836rad/s181.37Hz; in other words, the spin speed Ω does not affect the 1st and 3rd whirling speeds because the slopes of the 1st and 3rd natural mode shapes at the position x = x 1 = L/2 (where the single disk located) are equal to zero. Zu and Han [5] have shown that, for a beam being put into a spinning motion, its at-rest (transverse-vibration) natural frequency will split into two components: forward and backward precessions. This is the reason why, in Fig. 9, each pair of (forward) solid lines and (backward) dashed lines meet at a point on the vertical (ordinate) axis with Ω = 0 and ω˜rF=ω˜rB=ωr. In addition, Fig. 9 also indicates that the influence of the spin speed Ω on the 2nd whirling speed, either ω˜2F or ω˜2B, is much greater than that on the 4th whirling speed; this is because the slope of the 2nd natural mode shape at the position x = L/2 is much greater than the corresponding slope of the 4th one, as one may see from Fig. 7. From the foregoing analyses one sees that the influence of the spin speed Ω on the rth whirling speed ω˜r is dependent on the slope of the corresponding rth natural mode shape at the position where the rigid disk is located.

For the uniform P-P shaft carrying three identical rigid disks (with thickness h1=h2=h3=h/3=0.004m) at x 1 = L/4, x 2 = L/2, and x 3 = 3 L/4, respectively) as shown in Fig. 6(b), the lowest five natural frequencies ωr are listed in the 3rd and 4th rows of Table 2 (with λ = 0), while the lowest five forward whirling speeds ω˜rF (r=1-5) and backward ones ω˜rB (r=1-5) obtained from the presented method and the FEM are listed in the final four rows of Table 2 (with λ = 1.0). Although the configuration of the shaft-disk system shown in Fig. 6(b) is symmetrical and so are the 1st, 3rd, and 5th natural mode shapes shown in Fig. 10, one cannot find the slopes of any natural mode shape at the three positions x 1 = L/4, x 2 = L/2, and x 3 = 3 L/4 (where the three disks are located) to be equal to zero simultaneously. This is the reason why one cannot find the relationship ω˜rF=ω˜rB=ωr from Table 2. Therefore, the lowest five forward whirling mode shapes are different from the backward ones and thus are between the curves of ω˜rF versus Ω and the corresponding ones of ω˜rB versus Ω, as one may see from the computer output (not shown here). In other words, for a shaft carrying more than one rigid disk, the possibility of ω˜rF=ω˜rB=ωr (with λ0) is small, because it is difficult to find the slopes of any natural mode shape at the positions where the rigid disks are located to be equal to zero simultaneously.

Table 2.

The lowest five natural frequencies ω 1 − ω 5 (with λ = 0) and whirling speeds ω˜1-ω˜1 (with λ = 1.0) for the P-P shaft carrying three identical rigid disks (see Fig. 6(b)) obtained from presented method and FEM (with 60 shaft elements and 240 effective dofs)


Natural frequencies ωr (rad/s) with λ = 0
Methods Direction of whirling ω 1 ω 2 ω 3 ω 4 ω 5 CPU time (s)
Presented 75.3973 290.8641 611.9586 958.4773 1288.8920 1
FEM 75.3973 290.8641 611.9586 958.4773 1288.8920 5
Whirling speeds ω˜r (rad/s) with λ = 1.0
ω˜1Forω˜1B ω˜2Forω˜2B ω˜3Forω˜3B ω˜4Forω˜4B ω˜5Forω˜5B CPU time (s)
Presented Forward 77.1099 316.2592 686.8000 4406.5020 4412.7430 2
Backward 73.7624 266.5857 513.7804 587.4075 927.6585
FEM Forward 77.1099 316.2592 686.8000 4406.5176 4412.7581 10
Backward 73.7624 266.5857 513.7804 587.4075 927.6585

Fig. 10.

Fig. 10

The lowest five natural mode shapes for the P-P shaft carrying three identical rigid disks (see Fig. 6(b)) (with the speed ratio λ = 0). The legends are the same as those of Fig. 7.

4. Conclusions

  • (1)

    With the transverse displacement of each shaft cross-section represented by a complex number and the effects of each rigid disk i replaced by a lumped mass md , i together with a frequency-dependent equivalent mass moment of inertia Jeq , i, one may easily obtain the forward and backward whirling speeds (ω˜rF and ω˜rB) and the associated whirling mode shapes for a rotating shaft mounted by arbitrary rigid disks by using the simple approach presented in this paper.

  • (2)

    When a shaft-disk system is put into a spinning motion, each of its at-rest (transverse-vibration) natural frequencies ωr (r=1,2,...) will split into two branches: forward speeds ω˜rF and backward speeds ω˜rB, where the right superscripts “F” and “B” denote forward and backward whirls, respectively.

  • (3)

    The influence of the spin speed Ω on the rth whirling speed and mode shape is dependent on the slopes of the corresponding rth natural mode shape at the positions where the rigid disks are located: The larger the slopes, the larger the influence of the spin speed on the whirling speed and mode shape, because the magnitude of the gyroscopic moment induced by a rigid disk is proportional to the magnitude of the slope of the natural mode shape at the position where the rigid disk is located.

  • (4)

    For a uniform P-P shaft carrying one central rigid disk, the slopes of the 1st and 3rd natural mode shapes at x = 0.5 L (where the rigid disk is located) are equal to zero; for this reason, there exist the relationships ω˜1F=ω˜1B=ω1 and ω˜3F=ω˜3B=ω3 and the influence of the spin speed Ω on the 1st and 3rd whirling speeds and mode shapes is nil. However, for the same shaft carrying more than one rigid disk, the possibility of ω˜rF=ω˜rB=ωr (with λ0) is small, because it is difficult to find the slopes of any natural mode shape at the positions where a number of rigid disks are located to be equal to zero simultaneously.

  • (5)

    Since the order of the characteristic equation obtained from the presented method is much lower than that obtained from the FEM, the CPU time required by the former is much less than that required by the latter. This is another predominant advantage for the presented method to be superior to the FEM, in addition to providing the “exact” solutions for evaluating the accuracy of the other “approximate” ones. Furthermore, the formulation of the proposed method is also much simpler than that of the FEM, as one may see from the existing literature and the Appendix of this paper.

Acknowledgment

This paper is part of the project with Contract No. NSC99-2221-E-006-241. The financial support of the National Science Council, Republic of China, is highly appreciated.

Appendix: Determination of Whirling Speeds and Mode Shapes by the FEM

According to Nelson and McVaugh [9] and Yamamoto and Ishida [11], the equations of motion for the free vibration of a “rotating” shaft-disk system take the form

[m¯]{¯··u}+[c¯]{u¯·}+[k¯]{u¯}=0 (A1)

where [m¯], [c¯], and [k¯] are the effective overall mass, damping, and stiffness matrices of the entire shaft-disk system, respectively, and {u¯}, {u¯·}, and {¯··u} are the associated displacement, velocity, and acceleration vectors, respectively. In order to solve Eq. (A1) by using the existing computer codes in Ref. [19], one needs to transform it into the following form [16]:

[M¯]{U¯·}+[K¯]{U¯}=0 (A2)

where

[M¯]=[[0][m¯][m¯][c¯]] (A3a)
[K¯]=[-[m¯][0][0][k¯]] (A3b)
{U¯}={{u¯·}{u¯}} (A3c)
{U¯·}={{¯··u}{u¯·}} (A3d)

The rth eigenvalues ω˜r and associated rth eigenvectors [ψr] of Eq. (A2) take the two pairs of conjugate complex numbers

ω˜rB=ω˜r,RB±jω˜r,IB (A4a)
{ψrB}={ω˜r,RBψr,RBψr,RB}±j{ω˜r,IBψr,IBψr,IB} (A4b)
ω˜rF=ω˜r,RF±jω˜r,IF (A5a)
{ψrF}={ω˜r,RFψr,RFψr,RF}±j{ω˜r,IFψr,IFψr,IF} (A5b)

In the preceding equations, the superscripts B and F refer to the “backward” and “forward” whirls, respectively, while the subscripts R and I refer to the “real” and “imaginary” parts of a complex number, respectively, and j=-1. Furthermore, the imaginary parts of ω˜r, ω˜r,IB, and ω˜r,IF denote the “backward” and “forward” whirling speeds, respectively, while the corresponding real parts of {ψr}, {ψr,RB}, and {ψr,RF} denote the “backward” and “forward” whirling mode shapes, respectively.

For an undamped “stationary” shaft-disk system, because Ω = 0, Eq. (A1) reduces to

[m¯]{¯··u}+[k¯]{u¯}=0 (A6)

which is the equation of motion for the general free vibrations and can be solved with the Jacobi method [20]. The order of the property matrices of Eq. (A2) is two times that of Eq. (A6); this is one of the reasons why the CPU time required by the whirling problem is much greater than that required by the general free vibration problem.

Contributor Information

Jong-Shyong Wu, e-mail: jswu@mail.ncku.edu.tw.

Huei-Jou Shaw, Department of Systems and Naval, Mechatronic Engineering, National Cheng-Kung University, Tainan 701, Taiwan.

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