Abstract
Flexible electronics have enabled catheter-based intravascular sensing. However, real-time interrogation of unstable plaque remains an unmet clinical challenge. Here, we demonstrate the feasibility of stretchable electrochemical impedance spectroscopy (EIS) sensors for endoluminal investigations in New Zealand White (NZW) rabbits on diet-induced hyperlipidemia. A parylene C (PAC)-based EIS sensor mounted on the surface of an inflatable silicone balloon affixed to the tip of an interrogating catheter was deployed 1) on the explants of NZW rabbit aorta for detection of lipid-rich atherosclerotic lesions, and 2) on live animals for demonstration of balloon inflation and EIS measurements. An input peak-to-peak AC voltage of 10 mV and sweeping-frequency from 300 kHz to 100 Hz were delivered to the endoluminal sites. Balloon inflation allowed EIS sensors to be in contact with endoluminal surface. In the oxidized low-density-lipoprotein (oxLDL)-rich lesions from explants of fat-fed rabbits, impedance magnitude increased significantly by 1.5-fold across the entire frequency band, and phase shifted ~5 degrees at frequencies below 10 kHz. In the lesion-free sites of the normal diet-fed rabbits, impedance magnitude increased by 1.2-fold and phase shifted ~5 degrees at frequencies above 30 kHz. Thus, we demonstrate the feasibility of stretchable intravascular EIS sensors for identification of lipid rich lesions, with a translational implication for detecting unstable lesions.
Keywords: Stretchable micro-sensor, electrochemical impedance spectroscopy, balloon inflation, atherosclerotic lesions, New Zealand White rabbits
1. Introduction
Atherosclerosis is a systemic disease associated with focal and eccentric lesions (Fung, 1997). Atherosclerotic plaques usually contain high levels of inflammatory activity, due to oxidized lipids and foam cells (Bamford et al., 1991). The rupture of individual plaques is the primary underlying mechanism for myocardial infarction and stroke (Bamford, Sandercock, Dennis, Burn, & Warlow, 1991). Nevertheless, real-time detection of rupture-prone or unstable atherosclerotic lesions remains an unmet clinical challenge.
The advent of stretchable electronics provide intimal sensing of biomechanical and biophysical signals from tissues or organ systems otherwise difficult with conventional technologies (D.-H. Kim et al., 2011). Recently, our laboratory has developed micro-electromechanical systems (MEMS)-based thermal sensors for real-time interrogation of atherogenic fluid shear stress in the setting of oxidized low-density lipoprotein (oxLDL) and/or lipid-laden macrophages (Ai et al., 2008; Hamilton et al., 2008). We further demonstrated that spatial (∂τ/∂x) and temporal (∂τ/∂t) variations in shear stress regulate post-translational modifications of LDL; namely, oxidation and nitration, as well as recruitment of monocytes (Ai et al., 2008; Hsiai et al., 2007; Hwang, Michael, et al., 2003; Hwang, Saha, et al., 2003). These findings led to our novel observation that oxLDL and macrophages changed the electrochemical properties in the vessel wall that can be measured by electrochemical impedance spectroscopy (EIS) (Konings, Mali, & Viergever, 1997; Streitner et al., 2009; Suselbeck et al., 2005).
It is well recognized that tissue has a capacitive characteristic and its frequency-dependent electric impedance (Z) varies with its on-site composition and structure. In explants of the atherosclerotic lesions in the human aortic arch, we have reported increases in frequency-dependent electrochemical impedance magnitude by nearly 1.5-fold compared to the lesion-free sites (F. Yu, Ai, Dai, Yu, & Hsiai, 2011). Thus, real-time intravascular detection of the impedance changes in oxLDL-rich lesions holds promise to assess unstable plaque.
Electrochemical impedance spectroscopy (EIS) has been employed for detecting frequency-dependent changes in tissue impedance. A group of German investigators recently reported the application of a linear 4-point microelectrode that was affixed to a 2 centimeters long balloon catheter in NZW rabbits (Konings et al., 1997; Streitner et al., 2009; Suselbeck et al., 2005). Unlike the lengthy 4-point microelectrodes, the advantage of our bipolar microelectrode sensor lies in its concentric configuration (300 μm in diameter) that is conformal to the non-homogeneous tissue composition, non-planar endoluminal surface, and non-uniform electric current distribution of the atherosclerosis. Distinct from the large surface area (4-point) designed by the German group, our concentric bipolar microelectrode sensor provides a 2,000-fold reduction in dimension that can be conjugated with other catheter-based sensors such as ultrasonic transducers.
Concentric bipolar microelectrode sensors measure the non-Faradaic tissue impedance as a result of non-homogeneities of oxLDL and/or foam cell infiltrates in the atherosclerotic lesions (Virmani, Kolodgie, Burke, Farb, & Schwartz, 2000). Using equivalent circuits to simulate frequency-dependent changes in vessel impedance magnitude and phase, we have established specific electric elements in the working and counter electrode interfaces (F. Yu, Ai, et al., 2011; Fei Yu et al., 2012). When an alternating voltage (AC) is applied to the lesion site, the current can be detected and frequency-dependent electric impedance (Z) can be calculated. Z is the summation of a real number (r) and the resistance (Xc) multiplied by the imaginary number (i), defined as Z = r + Xci (Aroom et al., 2009). By recording the endoluminal Z across a sweeping-frequency range, the specific frequency-dependent electrical and dielectric properties can be determined (Foster & Schwan, 1996).
In this context, we deployed flexible and stretchable concentric bipolar microelectrode sensors in New Zealand White (NZW) rabbits. In response to balloon inflation, the concentric sensor detected an increase in endoluminal impedance magnitude in the oxLDL-rich lesions from explants of fat-fed rabbit aortas. The balloon-inflatable sensors were further applied for in vivo demonstration of EIS measurements in real time. The impedance magnitude increased upon a minimal contact with the endolumen after balloon inflation in the normal-fed rabbits. Hence, our findings demonstrated the potential clinical utility of stretchable EIS sensors to assess lipid-rich atherosclerotic lesions with an implication for identifying unstable plaque in humans.
2. Designs and Methods
a) Implementation of the flexible and stretchable concentric bipolar EIS with balloon
The manufacturing process required 4 main steps: 1) fabricating the silicone balloon (Fig. 1B-a-a), 2) assembling the sealed tubing connecting the balloon to a syringe, 3) micro-fabricating the impedance sensor (Fig. 1B-b), and 4) securing the impedance sensor to the balloon (Fig. 1B-c). First, steel tubing with an outer diameter (OD) of 0.008 inches (200 μm) (McMaster-Carr, Santa Fe Springs, CA) was immersed into AZ9260 photoresist (PR) (AZ Electronic Materials, Branchburg, NJ); followed by a baking process for 10 minutes at 100°C. A second coating was then applied and baked for 10 minutes to form the inner layer of the balloon. Nusil 6820 silicone (Nusil Technology LLC, Carpinteria, CA) was used for its low Young’s modulus - 4.4 MPa and high elongation - 175%). The silicone was thoroughly mixed in a 1:1 ratio of part A and part B, and then painted onto the surface of PR and the capillary tubing. An opening was intentionally created for the subsequent PR release (Fig. 1B-a-ii). Ensuring an even coverage of the balloon is important for symmetrical inflation. The modulus of elasticity increased with prolonged curing duration and temperature. Afterwards, the balloon was fully submerged into a beaker of acetone to dissolve the PR; thereby, forming the cavity and allowing for the removal of the inner steel tube. The hole on the top was sealed with further silicone painting. The balloon was set over a parylene-coated silicon wafer and baked for 10 minutes at 100 °C. PAC facilitated peeling the balloon, and having rested it on a wafer created a planar surface for securing the impedance sensor.
In parallel, a 30 gauge Luer-lok needle was epoxied into a 5 cm section of similar capillary tubing. The free end of the tubing was then epoxied over a 30 cm section of 200 μm steel tubing. The steel tubing was more flexible and less brittle than the capillary tubing, rendering a more robust device for intravascular interrogation. This assembly was cured in an oven at 100°C, checked for blockage by pushing air into a beaker of water via a syringe, and then dried in an oven. The open end was inserted into that of the balloon’s capillary tubing and secured into place. Epoxy was spread over the silicone in contact with the capillary tubing to prevent balloon delamination (Fig. 1B-c).
To fabricate the impedance sensor, we deposited a 5-μm-thick bottom PAC onto a hexamethyldisilazane-treated (HMDS) silicon wafer. Then a metal layer of gold (Au) (0.2 μm) was deposited by thermal evaporation and patterned by chemical wet etching. After the deposition of another 5-μm-thick PAC layer, the impedance sensing electrodes and connecting pads were selectively exposed by oxygen plasma etching. The overall device outlines were finally defined by etching through the PAC layer. The device was then peeled off from silicon substrate.
To assemble the impedance sensor to the balloon, we applied epoxy to the flat side of the balloon with the sensor openings facing up. Next, the two connecting pads were connected to a coaxial wire using conductive epoxy, and then fully encapsulated and fixed onto the tubing by epoxy. The sinusoidal lines connecting the sensing electrodes and the pads allowed the sensor to stretch in response to balloon inflation (Fig. 1A and 1B).
b) Real-time intravascular acquisition
In compliance with the Institutional Animal Care and Use Committee (IACUC) at the University of Southern California, four male New Zealand White (NZW) rabbits (10-week-old: mean body weight ~ 2 kg) were purchased from a local breeder (Irish Farms, Norco, CA). NZW rabbits are established as a model of atherosclerotic biology with plaques accessible to catheter interrogation. Two animals were fed a high-fat, high cholesterol diet (Newco® 1.5% cholesterol & 6% peanut oil). After 8 weeks, explants of aortas were interrogated for intravascular electrochemical impedance spectroscope (EIS). Another two animals were used for feasibility of in vivo EIS measurements.
The rabbits were anesthetized for percutaneous access. Intravascular ultrasound (IVUS) probe and concentric bipolar microelectrodes were sterilized by Electron Beam technology (Titans SureBeam™) and heparinized to prevent thrombosis. A femoral cut-down were performed and a 2-French (distal O.D.) Tracker-10, 80/15 guide catheter (Target Therapeutic) were inserted under binocular magnification and heparin administered (150 units/kg). The catheter and a Dasher-14 Steerable Guide wire (Target Therapeutic) were then advanced under fluoroscopic guidance (Phillips BV-22HQ C-arm) into the aortic arch (Ai et al., 2009). The catheter and guide wire were withdrawn to the thoracic aorta, and lastly, abdominal aorta for similar interrogations. Four or more replicates were performed at each site. AC signals with peak-to-peak voltages of 10 mV and frequencies ranging from 100 Hz to 300 kHz were delivered to the sites. The magnitudes and phases of the impedances were acquired at 20 data points per frequency decade.
c) Immunohistochemistry
A portion of each aorta was fixed in 4% paraformaldehyde, embedded in paraffin and serially sectioned at 5 μm for histological analyses. Foam cells were identified by Sudan black stain, lipids with oil-red-O (Holvoet et al., 2001; Holvoet, Vanhaecke, Janssens, Van de Werf, & Collen, 1998; Verhamme et al., 2002), macrophages with anti-CD68 antibody, and oxLDL with mAb4E6 (Holvoet et al., 1998) as previously published (F. Yu, Ai, et al., 2011; Fei Yu et al., 2012).
d) Statistical Analysis
The data on lesion sizes and electrochemical impedance were analyzed by Student’s t-test for comparison between groups and ANOVA for multiple groups, for the significance of difference and correlation between groups. Comparisons of statistical significance among multiple groups were determined using the Tukey’s test when appropriate. A p-value of less than 0.05 was considered statistically significant.
3. Results
a) Characterization of EIS measurements in response to balloon inflation
The catheter-based balloon-inflatable concentric bipolar EIS was deployed into the phosphate saline buffer-filled explants of aorta in which EIS measurements were performed to determine the optimal inflation pressures (Fig. 3). At a balloon inflation pressure below 6 psi, the balloon was not fully inflated, and sensor was not in contact with the endoluminal surface. The EIS measurements revealed a baseline impedance magnitude of 70 kΩ at low frequency and more resistive behavior at a higher frequency, accompanied by −40 to −45 degrees of phase. At an inflation pressure of 7 psi, the inflated balloon enabled the microelectrodes to make contact with the vessel wall, resulting in a significant change in the impedance spectrum. At a low frequency, the magnitude of the impedance increased to 300 kΩ. At a high frequency, the magnitude of the impedance decreased as the vessel wall was more capacitive compared to that of saline, accompanied by a decrease in phase to −60 degrees at 100 kHz. At 9 psi, a slight decrease in magnitude and phase were observed, implicating a higher pressure applied by the balloon to the vessel wall causing local vessel wall deformation. Hence, our observations suggest that balloon inflation pressure at 7 psi allowed for both a complete surface contact and a minimum pressure to the arterial wall.
b) Ex vivo EIS measurements in fat-fed NZW rabbits
EIS measurements were performed in explants of fat-fed rabbit aorta via the balloon-inflatable concentric bipolar microelectrodes. Similar to the previous figure (Fig. 3), inflation of the balloon enables the sensor to be in contact with the endoluminal surface, and significant changes in both impedance magnitude and phase spectra were observed (Fig. 4a). Immunohistochemistry revealed lesion versus lesion-free sites in the insets, respectively (Fig. 4a and 4b). Balloon inflation-mediated endoluminal contact induced an approximately 20% increase in impedance magnitude from 1 kHz to 100 kHz, and a decrease in phase at a frequency above 50 kHz (n = 4). EIS sensor contact with the atherosclerotic lesions further resulted in a greater than 50% increase in the impedance magnitude spectrum over the entire frequency range (n =4), accompanied by a decrease in phase at the lower frequency range (1 kHz – 10 kHz), reflecting a more capacitive property of the tissue. Histological analysis confirmed the presence of foam cell-rich fatty deposition in the endoluminal vessel wall at the lesion sites in contrast to the lesion-free site with an intact tunica intima layer (inset in Fig. 4b). Hence, we demonstrate the feasibility of the balloon-inflatable concentric bipolar microelectrodes for intravascular interrogation.
c) In-vivo EIS measurements in NZW rabbits
We further demonstrated the deployment of the catheter-based balloon EIS sensor to interrogate carotid arteries of NZW rabbits (Fig. 6). The angiogram in Figure 5 revealed the position of the catheter in relation of the EIS sensor. The impedance of in vivo measurements displayed distinct phase spectrum compared to that of ex vivo findings (Fig. 4b) towards the lower frequency range. Both blood serum and vessel wall were more resistive as reflected in a higher phase changes at −34.1±1.6 and −30.4±0.3 degrees, respectively (n = 6). However, the impedance magnitude spectra in the frequency range of 10 kHz to 300 kHz displayed a similar pattern to that of Figure 4a. Balloon inflation induced an increase in impedance magnitude and a decrease in phase towards the higher frequency range. This observation is consistent with our previous findings that the EIS was most sensitive in detecting biological tissue compositions in the higher frequency range from 10 kHz to 300 kHz (Fei Yu et al., 2012).
4. Discussions
The novelty of the current study lies in the intravascular deployment of flexible and stretchable EIS technology to assess oxLDL-rich atherosclerotic lesions. Biological tissues harbor charges storing and dissipation properties, which can be measured by EIS (F. Yu, Ai, et al., 2011; Fei Yu et al., 2012). While the 4-point electrodes have been utilized, the linear arrays preclude the detection of small and non-homogenous lesions. Hence, our concentric bipolar microelectrodes provide a sensitive and reproducible strategy to detect electrochemical impedance at a close proximity to the lesions.
Despite the advent of computed tomographic (CT) angiography, high resolution magnetic resonance imaging (MRI) (Li et al., 2012), intravascular ultrasound (IVUS), near-infrared fluorescence (NIRF) (Jaffer et al., 2008) and time-resolved laser-induced fluorescence spectroscopy (Marcu, Fishbein, Maarek, & Grundfest, 2001), early identification of mechanically and metabolically unstable lesions remains an unmet clinical need. The features of flexible and stretchable electronics have made real-time endoluminal assessment of lipid-rich lesions possible. We have previously demonstrated flexible intravascular shear stress sensors (H. Yu et al., 2008). Here, we characterized the stretchable sensors in terms of distinct changes in impedance magnitude and phase spectra in response to various balloon inflation pressures (Fig. 4). We established baseline EIS measurements before and after balloon inflation, followed by comparing EIS magnitudes in the presence or absence of lipid-rich lesions. The inflation of the balloon at 7 psi enabled the EIS sensors to be in minimal contact area with the endoluminal surface, providing reproducible differences in both impedance magnitude and phase changes at frequencies above 30 kHz (Fig. 4 and 6). Furthermore, the EIS measurements supported our previously published reports in terms of elevated EIS in the oxLDL-rich regions (F. Yu, Ai, et al., 2011; Fei Yu et al., 2012). Thus, we demonstrated the first intravascular sensor that is both flexible and stretchable for in-vivo applications.
Balloon inflation pressure at 7 psi is ideally suited for EIS measurements, and allows for both a complete surface contact and a minimum pressure to the arterial wall. While the difference in viscosity between saline and blood could affect the extent of balloon inflation, this difference is experimentally negligible. The bioengineering challenge resides in the higher intravascular blood pressure than atmosphere pressure or the pressure in saline, thus the balloon in vivo may not be inflated to the same extent as under the in vitro condition. In Fig. 3, we have demonstrated that EIS can detect lipid-rich lesions when in contact with the vessel wall. The impedance magnitude of blood is significantly lower than that of the vascular tissue due to its electrolyte-rich fluid property. For this reason, we can detect a significant increase in impedance magnitude when the inflated balloon makes contact between sensor and vascular wall. This phenomenon allows us to calibrate the extent of balloon inflation in vivo.
Oxidized low density lipoprotein (oxLDL) induces transformation of macrophages to lipid-laden foam cells (Brown & Goldstein, 1983). Activated macrophages secrete matrix metalloproteinase (MMPs) to mechanically destabilize plaques (Cheng et al., 1997; Y. S. Kim, Galis, Rachev, Han, & Vito, 2009). Growing evidence suggests that oxLDL and thin-cap fibroatheromas (TCFA) rich in macrophage/foam cells are prone to mechanical stress and destabilization (Chinetti-Gbaguidi et al., 2011; Ehara et al., 2001; Zeibig et al., 2011). Using our concentric bipolar microelectrode sensor, we demonstrated that oxLDL-laden foam cells in the subendothelial layer of plaque significantly increase the frequency-dependent EIS magnitude in New Zealand White (NZW) rabbits on diet-induced hyperlipidemia (F. Yu, Ai, et al., 2011). We further validated the electrochemical basis of EIS signals by assessing in silico electrical equivalent circuits at the electrode-endoluminal interface (F. Yu, Dai, Beebe, & Hsiai, 2011). Using explants of human coronary, carotid, and femoral arteries, we reproduced elevated EIS signals in the oxLDL-rich, but not oxLDL-free lesions (F. Yu, Dai, et al., 2011).
EIS measures the intrinsic electrochemical properties of the tissue; namely, water content, electrolyte concentration, vascular calcification and cholesterol/lipid content influence the frequency-dependent changes in impedance. Presence of active lipid or oxidized low density lipoprotein (oxLDL) in the endoluminal wall significantly reduces water content, which is electrically conductive. For this reason, an increase in frequency-dependent impedance magnitude in response to electrical input signals and an increase in capacitive effect in response to a high frequency range can be measured.
While EIS is a sensitive approach to assess lipid-rich lesions, its specificity would be strengthened by integrating with ultrasound (IVUS). While the high-frequency IVUS (20–60 MHz) will enable us to resolve spatial resolution from 400 μm to 30 μm, the concentric bipolar microelectrode sensor will detect distinct endoluminal impedance spectrum in the presence of high-fat versus normal diets (Streitner et al., 2009; Suselbeck et al., 2005). This integrated IUVS-EIS strategy will likely enhance the possibility of co-registration of ultrasound with the EIS measurements, and will detect an increase in EIS magnitude in non-obstructive lesions that occupy less than 20% of the luminal diameter, but harbor oxLDL and foam cells (Fig. 4). Hence, integrating EIS with IVUS would improve both the sensitivity and specificity in identifying the metabolically active, but non-obstructive lesions (Suselbeck et al., 2005).
5. Conclusions
This current study presents the use of a robust and innovative balloon catheter-based concentric EIS sensor for the detection of endoluminal electrochemical properties. The demonstrations with explants from fat-fed NZW rabbit aortas and carotid arteries, respectively, further corroborated the link between endoluminal properties and lipid-rich lesions. The EIS strategy can further be integrated with intravascular ultrasound to strengthen and the sensitivity specificity in identifying unstable plaque.
Our concentric bipolar microelectrodes enabled highly sensitive EIS measurement of the electrochemical tissue properties at close proximity without interference from the surroundings.
Balloon inflation allowed EIS sensors to be in contact with endoluminal surface. The EIS sensors remain functional under inflation condition due to the smart design.
Our findings demonstrated the potential clinical utility of stretchable EIS sensors to identify lipid-rich atherosclerotic lesions with an implication for unstable plaques.
Acknowledgments
The authors would like to express gratitude for technical advice from Dr. David Shavelle in the Division of Cardiovascular Medicine at USC, and technical support for animal studies from Sharon Hale and Dr. Robert Klonner in the Heart Institute at Good Samaritan Medical Center, Los Angeles. This project was supported by National Institutes of Health, HL083015 (T. K. H.) and HL111437 (T. K. H. and Y. C. T.).
Footnotes
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