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Journal of Athletic Training logoLink to Journal of Athletic Training
. 2014 May-Jun;49(3):297–303. doi: 10.4085/1062-6050-49.2.24

Plantar Loading During Cutting While Wearing a Rigid Carbon Fiber Insert

Robin M Queen *,, Alicia N Abbey *,, Ravi Verma *, Robert J Butler , James A Nunley
PMCID: PMC4080587  PMID: 24955620

Abstract

Context

Stress fractures are one of the most common injuries in sports, accounting for approximately 10% of all overuse injuries. Treatment of fifth metatarsal stress fractures involves both surgical and nonsurgical interventions. Fifth metatarsal stress fractures are difficult to treat because of the risks of delayed union, nonunion, and recurrent injuries. Most of these injuries occur during agility tasks, such as those performed in soccer, basketball, and lacrosse.

Objective:

To examine the effect of a rigid carbon graphite footplate on plantar loading during 2 agility tasks.

Design:

 Crossover study.

Setting:

Laboratory.

Patients or Other Participants:

A total of 19 recreational male athletes with no history of lower extremity injury in the past 6 months and no previous metatarsal stress fractures were tested.

Main Outcome Measure(s):

 Seven 45° side-cut and crossover-cut tasks were completed in a shoe with or without a full-length rigid carbon plate. Testing order between the shoe conditions and the 2 cutting tasks was randomized. Plantar-loading data were recorded using instrumented insoles. Peak pressure, maximum force, force-time integral, and contact area beneath the total foot, the medial and lateral midfoot, and the medial, middle, and lateral forefoot were analyzed. A series of paired t tests was used to examine differences between the footwear conditions (carbon graphite footplate, shod) for both cutting tasks independently (α = .05).

Results:

During the side-cut task, the footplate increased total foot and lateral midfoot peak pressures while decreasing contact area and lateral midfoot force-time integral. During the crossover-cut task, the footplate increased total foot and lateral midfoot peak pressure and lateral forefoot force-time integral while decreasing total and lateral forefoot contact area.

Conclusions:

Although a rigid carbon graphite footplate altered some aspects of the plantar-pressure profile during cutting in uninjured participants, it was ineffective in reducing plantar loading beneath the fifth metatarsal.

Key Words: soccer, cross-cutting, side cutting, plantar pressure, fifth metatarsal fracture, rigid carbon graphite footplate

Key Points

  • Fifth metatarsal stress fractures can be difficult to treat because of the risks of delayed union, nonunion, and recurrent injury.

  • In combination with a custom orthotic and foot brace, modifying footwear with the use of a carbon graphic footplate has been proposed to allow athletes to safely return to sport while the stress fracture is healing.

  • Plantar loading beneath the fifth metatarsal increased in healthy participants who wore a carbon graphite footplate while performing agility tasks. Plantar loading with and without the footplate should be studied in patients with metatarsal fractures.

While athletes compete in sports, the risk of injury depends upon the sport and position being played.1 Age, sex, competition level, bone density, and shoe type are all risk factors for injuries related to the foot and ankle.24 Stress fractures are one of the most common time-loss bony injuries in sports, accounting for approximately 10% of all overuse injuries.5 Metatarsal stress fractures account for up to 25% of all stress fractures in the foot.4 In addition to the previously mentioned risk factors, other risk factors appear to be associated with fifth metatarsal stress fractures, such as foot morphology, shoe design, and athletic task.4 The literature examining foot type as a risk factor for fifth metatarsal stress fractures is inconclusive, with some studies indicating that individuals with a flat foot were at increased risk for fracture6 and others indicating that those with a high arch foot were at increased fracture risk.7 Treatment of fifth metatarsal stress fractures involves both surgical and nonsurgical interventions. Regardless of treatment, however, fifth metatarsal stress fractures are difficult to treat812 because delayed union, nonunion, and recurrent injury are frequent complications.9,11,1315

The role of sex in fifth metatarsal stress fractures is not well understood. However, of the 23 fifth metatarsal stress fractures studied by Porter et al,3 17 occurred in men. Although differences in the incidence of injury between sexes have limited research support, sex differences in plantar-loading magnitude and increased lateral foot loading in men have been reported in multiple studies.1618 In addition, investigators19 have shown that fifth metatarsal stress fractures are more common in sports such as soccer, basketball, and lacrosse, which require cutting and other agility tasks.

The effects of side cuts, crossover cuts, and forward acceleration on plantar loading have been examined.2022 Queen et al,20 Eils et al,21 and Wong et al22 demonstrated that a 45° or 180° side-cutting task (to either side) resulted in increased plantar loading under the medial column of the foot. With the crossover cut, however, the increase in plantar loading shifted to the lateral forefoot.20 This increase in plantar loading beneath the lateral column indicates the importance of evaluating crossover cuts when examining potential risk factors for fifth metatarsal stress fractures. The conservative management of fifth metatarsal stress fractures has often resulted in delayed union or nonunion of these fractures, especially in athletes.9,11,1315 A novel technique is showing success in the conservative treatment of these fractures. Combining a custom orthotic and foot brace and modifying footwear through the use of a carbon graphite footplate allowed players to return to sport while the fractures were healing; no delayed unions or nonunions occurred.23

Based on this work, the purpose of our study was to quantify the effect of a rigid carbon graphite footplate on plantar loading, as defined by contact area, maximum force, and the localized force-time integral, during side cuts and crossover cuts. We hypothesized that a rigid carbon graphite footplate would decrease plantar loading beneath the lateral aspect of the foot during the cutting tasks and, therefore, be beneficial in the conservative treatment of stress fractures.

METHODS

A total of 19 college-aged physically active males (age = 21.4 ± 2.41 years, height = 1.78 ± 0.07 m, mass = 75.45 ± 8.69 kg, body mass index = 23.7 ± 1.7) volunteered for the study. They were physically active and engaged in sports that require cutting-type maneuvers, such as soccer and basketball, and had no history of lower extremity injury in the past 6 months, foot or ankle surgery in the past 3 years, or previous metatarsal stress fractures. Physically active was operationally defined as participating in physical activity at least 3 times per week for approximately 1 hour each time. Each volunteer read and signed an informed consent that had been approved by the medical center institutional review board, which also approved the study.

A Pedar-X in-shoe pressure-measurement system (Novel, St Paul, MN) was used to collect plantar-pressure data. The insoles were placed bilaterally, and plantar-pressure data were sampled at 100 Hz via Bluetooth technology. Participants were fitted with appropriate-sized shoes, insoles, and rigid carbon graphite footplates for testing. The rigid carbon graphite footplates were manufactured by DynaFlex (Wrymark Inc, Maryland Heights, MO) and are non-custom, full-length inserts. The Pedar-X insole was placed between the foot and either the carbon insert or the shoe, depending on the testing condition. All testing was completed in the laboratory on standard flooring with participants wearing the Nike Air Pegasus (Nike, Inc, Beaverton, OR), which is a neutral cushioning running shoe. These running shoes were used to standardize footwear equipment among participants and to prevent them from slipping on the laboratory floor during the cutting tasks.

Each participant was asked to run at 75% of maximum speed and then cut 45°; the direction depended on whether the task was a side cut or crossover cut. We monitored approach speed with a set of photocells to ensure that speed remained within 5% for all trials at the time of collection for each person in each condition. The side-cut task consisted of a left or right foot plant, depending on the dominant leg based on participant comfort, followed by a cut away from the plant leg at 45° (Figure 1A). The crossover cut was performed by having the participant run forward along a 10-m runway and plant either the right foot or the left foot, depending on plant-foot preference, and then cut across the leg at 45° (Figure 1B). The participant approached each cut with at least 4 steps before the cut and 3 steps after the cut. Each person was shown how to perform the cutting tasks and allowed to choose which foot to use to perform the maneuvers based on comfort. After completing the cutting tasks, the plant leg was isolated from each maneuver for the pressure analysis.

Figure 1.

Figure 1.

A, The side cut. B, The crossover cut.

Testing order was randomized for both footwear cutting and condition to avoid fatigue and learning effects. Once the randomization order for footwear condition and task was determined, each participant completed 7 acceptable trials for the given condition before moving on to the next condition. Therefore, if a person was randomized to the carbon graphite footplate and side-cut condition first, he was asked to complete 7 trials in that condition before moving to the other 3 testing conditions. The participant was given a 30-second rest between trials and a 5-minute rest between testing conditions.

For analysis, the foot was divided into 8 anatomical regions (rearfoot, medial midfoot [MMF], lateral midfoot [LMF], medial forefoot [MFF], middle forefoot [MidFF], lateral forefoot [LFF], hallux, and lesser toes) using a percentage mask in the Novel Multiproject-ip software20,21,2426 (Figure 2). The maximum force, force-time integral, contact time, contact area, and peak pressure were collected for the total foot area and each anatomical region. The results of the 7 trials were averaged. Maximum force is the peak force in the region of interest throughout the entire stance phase. Contact area is the percentage of an area of the insole that was activated during the stance phase relative to the entire contact area of the insole. Force-time integral is the area under the force-time curve and measures both the magnitude of load on an area and the duration of the loading during the stance phase. Maximum force was normalized to each person's body weight, and contact area was normalized to the entire insole contact area.20

Figure 2.

Figure 2.

Representation of the masks that were used to divide the foot into 8 anatomical regions in the Novel software (St Paul, MN) during data reduction.

We used a series of paired t tests (α < .05) to determine if any differences existed between footwear conditions for any study variable independently for the 2 tasks. The choice of paired t tests was based on previous work27 indicating differences in loading based on task (side cut versus cross-cut) and, therefore, this comparison was not needed in our study. The question of interest was not whether differences existed between the cutting tasks but specifically what the effect of the insert was on plantar loading during these tasks independently. Although the Pedar-X measurement system collects pressure data from all parts of the foot, we analyzed the MMF, LMF, MFF, MidFF, and LFF because our focus was the loads under the lateral column of the foot (LMF and LFF). Focusing on these regions of the foot decreased the need for statistical adjustments due to multiple comparisons.

RESULTS

Side-Cut Task

The total foot peak pressure (P < .001) and the LMF peak pressure (P = .017) were increased by 54% and 17%, respectively, with the rigid carbon graphite footplate (Table 1). The force-time integral (P < .001; Table 2), total foot contact area (P = .001), and LMF contact area (P = .007; Table 3) were decreased by 28%, 9%, and 15%, respectively, with the use of the footplate (Figure 3). The changes in maximum force in the various foot regions during the side-cut task can be found in Table 4. No differences existed between the footplate conditions for the remaining regions of the foot.

Table 1.

Peak Pressure During the Side-Cutting Task, kPA

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foota 525.48 ± 129.06 583.52, 467.45 811.18 ± 159.10 882.72, 739.64
Rearfoot 341.10 ± 152.11 409.50, 272.70 624.51 ± 276.42 748.80, 500.22
Medial midfoot 238.39 ± 93.80 280.56, 196.21 249.86 ± 134.44 310.31, 189.41
Lateral midfoota 204.68 ± 55.65 229.70, 179.66 238.42 ± 75.44 272.34, 204.49
Medial forefoot 463.02 ± 140.53 526.21, 399.83 651.16 ± 240.78 759.43, 542.89
Mid forefoot 371.26 ± 101.99 417.12, 325.39 531.29 ± 200.97 621.66, 440.93
Lateral forefoot 244.35 ± 64.33 273.28, 215.42 259.23 ± 121.39 313.81, 204.64
Hallux 477.67 ± 140.03 540.64, 414.71 692.57 ± 202.31 783.54, 601.60
Lesser toes 305.17 ± 78.71 340.56, 269.77 382.15 ± 156.88 452.69, 311.62
a

Difference between shoe conditions.

Table 2.

Force-Time Integral During the Side-Cutting Task, ns

Foot Region
Shoe Condition
No Insert
Insert
Mean (Body Weight) ± SD
95% Confidence Interval
Mean (Body Weight) ± SD
95% Confidence Interval
Total foot 270 749.37 ± 51 959.36 294 113.15, 247 385.59 273 458.65 ± 61 784.60 301 240.39, 245 676.91
Rearfoot 74.72 ± 42.43 93.80, 55.64 79.84 ± 45.25 100.19, 59.49
Medial midfoot 15.56 ± 8.30 19.29, 11.82 8.14 ± 5.96 10.82, 5.47
Lateral midfoota 25.69 ± 11.82 31.01, 20.38 18.55 ± 13.24 24.50, 12.59
Medial forefoot 57.90 ± 28.47 70.71, 45.10 53.03 ± 25.20 64.36, 41.70
Mid forefoot 44.45 ± 14.86 51.14, 37.77 53.87 ± 20.67 63.16, 44.57
Lateral forefoot 29.24 ± 8.51 33.06, 25.41 28.12 ± 12.65 33.81, 22.43
Hallux 38.51 ± 17.73 46.48, 30.54 38.90 ± 15.96 46.08, 31.72
Lesser toes 41.63 ± 16.87 49.21, 34.05 35.09 ± 15.78 42.18, 27.99
a

Difference between shoe conditions.

Table 3.

Contact Area During the Side-Cutting Task, Normalized Insole Contact Area

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foota 0.92 ± 0.073 0.95, 0.88 0.84 ± 0.09 0.88, 0.80
Rearfoot 0.24 ± 0.03 0.25, 0.22 0.23 ± 0.03 0.24, 0.22
Medial midfoot 0.12 ± 0.04 0.13, 0.10 0.09 ± 0.04 0.11, 0.07
Lateral midfoota 0.15 ± 0.01 0.15, 0.14 0.13 ± 0.04 0.11, 0.14
Medial forefoot 0.07 ± 0.01 0.08, 0.07 0.07 ± 0.01 0.07, 0.07
Mid forefoot 0.09 ± 0.003 0.09, 0.08 0.09 ± 0.004 0.09, 0.08
Lateral forefoot 0.08 ± 0.003 0.08, 0.08 0.08 ± 0.01 0.08, 0.08
Hallux 0.06 ± 0.01 0.06, 0.06 0.06 ± 0.01 0.06, 0.05
Lesser toes 0.11 ± 0.01 0.11, 0.10 0.10 ± 0.01 0.11, 0.09
a

Difference between shoe conditions.

Figure 3.

Figure 3.

Changes in regional plantar pressure during the side-cutting task. Arrow indicates change in the variable when the carbon fiber footplate was worn in the shoe.

Table 4.

Maximum Force During the Side-Cutting Task, Body Weight

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foot 2.67 ± 0.63 2.96, 2.39 2.57 ± 0.50 2.79, 2.34
Rearfoot 1.32 ± 0.65 1.62, 1.03 1.29 ± 0.535 1.53, 1.05
Medial midfoot 0.22 ± 0.12 0.27, 0.16 0.13 ± 0.08 0.17, 0.10
Lateral midfoot 0.33 ± 0.12 0.38, 0.27 0.28 ± 0.16 0.35, 0.21
Medial forefoot 0.49 ± 0.17 0.56, 0.41 0.43 ± 0.13 0.49, 0.37
Mid forefoot 0.42 ± 0.11 0.47, 0.37 0.47 ± 0.13 0.53, 0.42
Lateral forefoot 0.28 ± 0.08 0.31, 0.24 0.28 ± 0.11 0.33, 0.23
Hallux 0.37 ± 0.13 0.43, 0.31 0.36 ± 0.09 0.40, 0.32
Lesser toes 0.36 ± 0.10 0.40, 0.32 0.31 ± 0.11 0.36, 0.26

Crossover-Cut Task

With the rigid carbon footplate, the total foot peak pressure (P < .001; Table 5), LMF peak pressure (P < .001), and LFF force-time integral (P = .016; Table 6) increased by 60%, 37%, and 15%, respectively. The total foot contact area (P < .001) and LFF contact area (P = .014; Table 7) were decreased by 9.7% and 4.8%, respectively, with the footplate (Figure 4). The changes in maximum force in the various foot regions during the crossover-cut task can be found in Table 8. No differences existed for the remaining regions of the foot.

Table 5.

Peak Pressure During the Crossover-Cut Task, kPa

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foota 417.48 ± 81.41 454.09, 380.88 664.36 ± 134.65 724.91, 603.82
Rearfoot 312.76 ± 113.05 363.59, 261.92 513.44 ± 196.78 601.92, 424.96
Medial midfoot 178.08 ± 50.13 200.62, 155.54 175.80 ± 45.18 196.11, 155.48
Lateral midfoot 263.88 ± 88.41 303.64, 224.13 360.27 ± 150.05 427.74, 292.79
Medial forefoot 275.77 ± 76.55 310.19, 241.35 366.97 ± 167.21 442.15, 291.78
Mid forefoot 293.30 ± 68.69 324.19, 262.42 449.82 ± 165.00 524.01, 375.62
Lateral forefoot 308.30 ± 86.84 347.34, 269.25 420.16 ± 136.74 481.64, 358.68
Hallux 323.36 ± 86.98 362.47, 284.24 494.81 ± 169.91 571.21, 418.41
Lesser toes 212.88 ± 59.94 239.83, 185.92 281.17 ± 94.11 323.49, 238.85
a

Difference between shoe conditions.

Table 6.

Force-Time Integral During the Crossover-Cut Task, ns

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foot 259 436.09 ± 55 162.28 284 240.08, 234 632.10 260 921.05 ± 54 889.14 285 602.22, 236 239.88
Rearfoot 62.39 ± 26.92 74.49, 50.28 63.45 ± 33.86 78.68, 48.23
Medial midfoot 12.22 ± 5.98 14.91, 9.54 6.59 ± 3.70 8.25, 4.92
Lateral midfoot 44.09 ± 16.68 51.59, 36.59 46.11 ± 16.64 53.60, 38.63
Medial forefoot 27.86 ± 12.40 33.43, 22.28 22.95 ± 12.01 28.35, 17.55
Mid forefoot 40.92 ± 16.75 48.45, 33.39 52.66 ± 23.42 63.19, 42.13
Lateral forefoota 35.13 ± 13.93 41.39, 28.86 40.48 ± 12.91 34.68, 46.29
Hallux 25.02 ± 8.07 28.64, 21.39 31.30 ± 10.47 36.01, 26.59
Lesser toes 23.38 ± 11.02 28.33, 18.42 26.41 ± 11.12 31.41, 21.41
a

Difference between shoe conditions.

Table 7.

Contact Area During the Crossover-Cut Task, Normalized Insole Contact Area

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foota 0.90 ± 0.06 0.93, 0.88 0.81 ± 0.06 0.84, 0.79
Rearfoot 0.24 ± 0.02 0.25, 0.24 0.22 ± 0.03 0.24, 0.21
Medial midfoot 0.11 ± 0.03 0.13, 0.10 0.07 ± 0.03 0.08, 0.05
Lateral midfoot 0.15 ± 0.01 0.16, 0.15 0.15 ± 0.01 0.15, 0.15
Medial forefoot 0.08 ± 0.003 0.08, 0.07 0.07 ± 0.01 0.07, 0.07
Mid forefoot 0.09 ± 0.002 0.09, 0.09 0.09 ± 0.003 0.09, 0.08
Lateral forefoota 0.08 ± 0.01 0.08, 0.08 0.08 ± 0.01 0.08, 0.07
Hallux 0.06 ± 0.01 0.06, 0.06 0.06 ± 0.01 0.06, 0.05
Lesser toes 0.09 ± 0.02 0.10, 0.08 0.09 ± 0.02 0.10, 0.08
a

Difference between shoe conditions.

Figure 4.

Figure 4.

Changes in regional plantar pressure during the crossover-cut task. Arrow indicates change in the specific variable when the carbon fiber footplate was worn in the shoe.

Table 8.

Maximum Force During the Crossover-Cut Task, Body Weight

Foot Region
Shoe Condition
No Insert
Insert
Mean ± SD
95% Confidence Interval
Mean ± SD
95% Confidence Interval
Total foot 2.22 ± 0.33 2.37, 2.07 2.34 ± 0.40 2.52, 2.16
Rearfoot 1.13 ± 0.38 1.30, 1.00 1.23 ± 0.45 1.44, 1.03
Medial midfoot 0.17 ± 0.06 0.20, 0.14 0.08 ± 0.03 0.10, 0.07
Lateral midfoot 0.48 ± 0.13 0.54, 0.42 0.52 ± 0.16 0.60, 0.45
Medial forefoot 0.29 ± 0.10 0.34, 0.24 0.23 ± 0.10 0.28, 0.19
Mid forefoot 0.41 ± 0.11 0.46, 0.37 0.51 ± 0.17 0.58, 0.43
Lateral forefoot 0.33 ± 0.10 0.38, 0.29 0.38 ± 0.12 0.43, 0.33
Hallux 0.25 ± 0.06 0.27, 0.22 0.30 ± 0.07 0.33, 0.26
Lesser toes 0.22 ± 0.09 0.26, 0.18 0.25 ± 0.09 0.29, 0.21

DISCUSSION

The purpose of our study was to determine the magnitude of change in plantar loading during a side cut and a crossover cut with the use of a rigid carbon fiber footplate. Our results indicate that plantar loading increased during both tasks when the carbon insert was worn compared with performing the cutting tasks without the insert. During the crossover cut, the total foot peak pressure, maximum force, and force-time integral were all increased when the carbon footplate was used, while the contact area was decreased. The force-time integral is a measure of the area under the force-time curve and indicates not only how much the foot is being loaded but for how long. A decrease in the force-time integral is generally believed to be beneficial for preventing injuries.

Previous literature20,21,28,29 on plantar-pressure distributions while performing these athletic tasks is limited. Queen et al20,28 examined differences in plantar loading during specific athletic tasks. During a side cut, most of the load affected the medial portion of the foot, whereas during the crossover cut, most of the load was beneath the lateral column of the foot. Therefore, the loading patterns differed between the cutting tasks.

The results of the shoe-only condition are consistent with previous research.2022 During either type of cut while wearing the shank, the lateral column of the foot experienced increased pressures and decreased contact area when compared with cutting without the carbon inserts. When we examine the effect of plantar loading on the incidence of fifth metatarsal stress fractures, the area of interest is the lateral column, which includes the LFF and LMF. Placing a rigid carbon footplate in the shoes, however, resulted in higher plantar loading during the tasks studied, which was contrary to our expectations. Our findings show that when performing both the side cut and the crossover cut with the rigid insert, peak pressure increased in the LMF compared with completing these tasks without the shank. Additionally, in the crossover cut, peak pressure in the LFF increased. These results suggest that the carbon plate was not effective in decreasing plantar loading in a group of healthy participants. However, no information exists regarding the use of these inserts in patients with fifth metatarsal stress fractures to understand if their response differs.

Although many factors have been identified that increase plantar loading and risk factors for fifth metatarsal fractures,2 it is important to understand that altered shear stress, which cannot be measured using current plantar-loading systems, may also exist between the foot, shoe, and rigid carbon footplate. Controlling shear stress could be critical in improving healing and decreasing the time lost due to injury.30 Therefore, the inability to quantify shear forces is a limitation of this study. Sex, shoe, and athletic task were controlled, but other factors might influence the pressure-distribution patterns, including type and speed of movement.20,28,31 The relative changes in plantar loading due to fatigue are unknown. Also unknown are the interactions of these various limitations in normal participants, in injured athletes, and during training and competition.

Our results do not support the hypothesis that the use of a rigid carbon footplate reduces plantar loading during cutting when compared with performing these same tasks in shoes without the footplate. The carbon footplate did not decrease loading beneath the lateral column in healthy people during agility activities, but a previous study32 in patients with midfoot arthritis indicated that the carbon shank was effective in reducing plantar loading during walking. The results of our study indicate that the use of a rigid carbon footplate actually increased loading in the lateral column of the foot during cutting tasks and would probably not be warranted for patients hoping to compete in agility sports while recovering from a fifth metatarsal stress fracture. The carbon plate could be detrimental to healing and ineffective in decreasing plantar loading beneath the lateral column of the foot. Future authors should examine the changes in plantar loading both with and without a carbon graphite footplate in patients with metatarsal fractures, which could aid in the understanding of whether this novel treatment is effective for reducing healing time and expediting return to activity.

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