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. Author manuscript; available in PMC: 2016 Jan 1.
Published in final edited form as: J Occup Environ Med. 2015 Jan;57(1):73–78. doi: 10.1097/JOM.0000000000000303

Physical activity levels at work and outside of work among Commercial Construction Workers

Oscar E Arias 1,4, Alberto J Caban-Martinez 1, Peter E Umukoro 1, Cassandra A Okechukwu 2,4, Jack T Dennerlein 1,3,4
PMCID: PMC4530451  NIHMSID: NIHMS622763  PMID: 25563543

Abstract

Objective

Characterize the number of minutes of moderate and vigorous physical activity at work and outside of work during seven consecutive days, in a sample of 55 commercial construction workers.

Methods

Workers wore accelerometers during work and outside work hours for seven consecutive days, and completed brief survey at the seventh day of data collection.

Results

From the directly measured physical activity, the average number per participant of moderate minutes of occupational physical activity and physical activity outside of work obtained in short bouts were 243 minutes (65%) and 130 minutes (35%), respectively. Directly measured minutes of vigorous occupational physical activity were significant and positively correlated with self-reported fatigue.

Conclusions

Among commercial construction workers, physical activity from work contributes significantly, approximately 2/3, towards a workers total amount of weekly minutes of moderate physical activity.

INTRODUCTION

Construction work is physically demanding yet it might not confer the health benefits associated with physical activities. While moderate or vigorous intensity leisure time physical activity (LTPA) has been widely shown to confer positive health benefits to cardiovascular health and to extend longevity,14 exposure to high occupational physical activity (OPA) has been associated with an increased risk of cardiovascular disease (CVD) and all-cause mortality.5,6 In addition, the daily work activities in construction include frequent lifting and carrying of heavy loads, static work, and exposure to vibrations and extreme weather conditions,7 which have all been associated with work-related diseases and injury.810 In fact, musculoskeletal disorders (MSDs) are highly prevalent in the construction industry.9 In 2010, the rate of MSDs was 16% higher than the rate of 32.8 per 10,000 Full Time Equivalent workers (FTEs) for all industries combined.11 For the same period, overweight and obesity, which have an inverse relationship with physical activity, were present in 71% of US construction workers, compared to 63% for all industries combined.11 Furthermore, MSDs and CVD have been identified as main causes of occupational disability in construction workers.10,12

Interventions aimed at increasing LTPA levels among construction workers may have a role as part of an integrated occupational health, safety and worksite health intervention.1316 However, the amount of moderate and vigorous levels of OPA that construction workers experience remains unclear. Studies using objective measures of physical activity generally show that people overestimate their levels of moderate and vigorous physical activity.17,18 For occupational physical activity, same results have been found when the task performed is physically demanding.19 Therefore, our ability in implementing tailored physical activity interventions that factors a worker’s job conditions is limited. There is a need to characterize the moderate and vigorous levels of OPA and outside of work among construction workers. Previous observational studies have primarily examined physical activity based on self-reports,3,5,6 while other studies lack sufficient direct measurement for providing a good estimation of physical activity levels.20

The goals of this pilot study were to collect and characterize directly measured and self-reported moderate and vigorous physical activity levels at work, as well as outside of work in a convenience sample of 60 commercial construction workers during seven consecutive days. Since construction work is classified as physically demanding, we expect work activities to contribute significantly to the total number of minutes at moderate and vigorous activity for the week. In addition, we examined the association between directly measured and self-reported physical activity from both work and outside of work activities while controlling for perceived exertion, fatigue, pain, and functional limitations that could influence the implementation of work interventions.15

METHODS

Subjects and Study Design

In collaboration with the safety mangers and jobsite foreman of three general construction contracting firms, we identified five commercial construction worksites in the State of Massachusetts from where we randomly invited 78 workers and subsequently consented and enrolled 60 construction workers into the pilot study (77% response rate) between February and April 2013. All study materials and protocols were approved by the applicable institutional review board.

Physical Activity Measurements

To directly measure physical activity, participants wore a GT3X Actigraph Accelerometer on their waist for seven consecutive days. On first day, the accelerometer was initialized by the researcher and it was demonstrated to the construction workers how to attach and remove the accelerometer at their waist. Workers were instructed to wear the accelerometer all days except while they were sleeping, taking a shower, or swimming. Participants also kept a daily log throughout the week of study documenting the beginning and end of work shifts along with times they wore the accelerometer and when they took it off. The accelerometers recorded data in one-minute intervals, providing the number of counts for each minute for the duration of the seven days. A count was defined as any activity that was measured by the accelerations where the accelerometer is mounted at the waist, and is above the pre-defined threshold of 0.016317 m/s2. Number of counts per minute has been highly correlated with energy expenditure.21 At the end of the seven days, the researcher retrieved the accelerometer from the participant and downloaded its data to the study computer and the device was turned off.

We parsed the accelerometer data into two sets of data, minutes associated with work alone (OPA) and minutes associated with non-work times (Outside of Work). For each set of parsed data, we assigned each minute to a different level of physical activity based on definitions derived by Freedson and colleagues from energy expenditure studies.21 The different levels of physical activity intensity include sedentary (0–100 counts per minute), light (101–1952 counts per minute, moderate (1953–5724 counts per minute), and vigorous (>5725 counts per minute). We also identified bouts of moderate and vigorous activities with duration of 10 minutes or more.22 For each set of parsed data, we also calculated the total number of minutes of moderate and vigorous activity along with the total number of minutes obtained in bouts of 10 minutes or more of moderate and vigorous activity since most guidelines on physical activity are based on sustained activity for a minimum of 10 minutes.23,24 To describe overall physical activity at work, we also calculated total minutes of sedentary and light activities based on the parsed dataset containing “At Work” physical activity data.

From these parsed data sets, we assessed if an individual met weekly recommended guidelines for moderate and vigorous physical activity using three different sets of criteria. First, we used the strict recommendations from the American College of Sports Medicine and the American Heart Association of engaging in 30 minutes of moderate activity at least 5 days a week or 20 minutes of vigorous activity 3 days a week.23 Second, we used the more recent guidelines from the United States Department of Health and Human Services of engaging in 150 minutes of moderate activity or 75 minutes of vigorous activity per week.24 For both of these criteria, minutes of moderate and vigorous activity were calculated for bouts of 10 minutes or more. Third, we used a modified version of the US Department of Health and Human Services recommendation of 150 minutes of moderate or 75 minutes of vigorous activity accumulated in bouts of at least 10 min allowing 1- to 2-min interruption (short bouts), which also seems to be beneficial in reducing the cardiovascular risk.25

Perceived exertion and survey

Workers completed at the end of first day of data collection, the Borg rating scale measuring their perceived exertion of physical activity intensity level for their current and typical shift.26 The response scale, ranged from 6 to 20 which correlates to the worker’s heart rate, indicating how heavy and strenuous the participant perceived the shift.

At the end of the 7th day, each worker was asked to complete a survey that included retrospective measures of leisure-time and occupational physical activity, pain, fatigue, and functional limitations experienced during the study week.

The physical activity measure was adopted from the Center for Disease Control and Prevention Behavioral Risk Factor Surveillance System (BRFSS) survey.27 Participants were asked how much time they spent doing moderate (1 item) and vigorous (1 item) activities for at least 10 minutes at a time while at work in the last 7 days, and then while not at work in the last 7 days. Responses were summed to reflect total minutes of moderate and total minutes of vigorous physical activity for both OPA and Outside of Work for the preceding week. The daily logs of activities over the last seven days helped them calculate these times.

The validated fatigue measure included an impact scale with eight items (e.g. Because of fatigue, I felt less alert).28 Each of the eight items was rated on a Likert-type scale, with 1=never and 5=very often. Scores were summed to attain a total ranging from 8 to 40, with an increasing level of fatigue.

The pain measure consisted of five items assessing pain severity for the past seven days in five body areas (low back, neck/shoulder, wrist/forearm, knee, ankle/feet). Responses were rated on a 5-point Likert-type scale ranging from 1 = none to 5 = extreme pain.29 The 5 responses were summed for a single pain score ranging from 5 to 25.

The functional limitations measure asked the participants about their ability to perform 10 routine daily activities of living during the past 7 days (e.g. ability to do heavy household chores in the last 7 work days).30 Participants rated levels of difficulty in carrying out these 10 tasks of life on a 5-point Likert-type scale, with 1 = “no difficulty in carrying out the task” to 5 = “unable to do task without help.” Responses from these items were summed creating a score ranging from 10 to 50.

Statistical Analyses

To evaluate the associations between directly measured physical activity and self-reported physical activity, fatigue, pain and functional limitations, we used Spearman’s correlations. Non-parametric Spearman’s correlations were chosen because of the ordinal ratings of the scales used in assessing these survey measures; and the highly skewed distributions of these parameters. Correlation analyses explored associations between directly measured physical activity (short bouts) and each of self-reported measure (i.e., physical activity, fatigue, pain, functional limitations, and perceived exertion).

To ensure our correlations were not driven by the influence of potential covariates, we ran multiple linear regression models on associations that had significant (p<0.05) correlations and adjusted for potential covariates such as age, self-reported fatigue and perceived exertion. For the multiple linear regression models, the dependent variable was minutes of directly measured moderate OPA. The independent variables considered in the models were age, body mass index (BMI), self-reported physical activity (minutes), fatigue, pain, and perceived exertion. All analyses were carried out in STATA 11 (StataCorp, College Station, TX).

RESULTS

We collected complete self-reported survey data as well as directly measured accelerometer data on 55 of 60 construction workers (Table 1). Due to initialization errors of the accelerometers, we lost the directly measured physical activity data on 5 of the 60 workers. Missing data corresponded to workers employed as pile driver (1), laborer (3), and foreman (1) in two of the five worksites. For the 55 construction workers, self-reported compliance in wearing the accelerometer device at work was 99%; and outside of work was 93%. Descriptive statistics are shown in Table 1.

Table 1.

Socio-demographic, work, work exertion, and physical activity characteristics among participants (n=55).

Socio-demographic and Work Characteristics N %
Gender
 Female 0 0
 Male 55 100
Job Title
 Plumber 3 5
 Carpenter 10 18
 Demolition 3 5
 Electrician 5 9
 Operator 2 4
 Foreman 4 7
 Pipe Fitter 2 4
 Iron Worker 2 4
 Laborer 19 35
 Pile Driver 2 4
 Welder 1 2
 Missing 2 4
Mean S.D.
Hours Worked Last 7 Days 40 9
Age 40 11
BMI (kg/m2) 29 4
Perceived exertion Mean S.D.
 Current shift 12 3
 Typical shift 14 3
Self-reported Occupational Physical Activity Mean S.D.
 Moderate activity (mins/week) 942 906
 Vigorous activity (mins/week) 522 728
Self-reported Physical Activity outside of work Mean S.D.
 Moderate activity (mins/week) 450 570
 Vigorous activity (mins/week) 275 484
Met guidelines for physical activity based on self-reported physical activity N %
 Strict Guidelinesa 29 53
 General guidelinesb 42 76
Met guidelines for physical activity based on direct measure N %
 Strict Guidelinesa 1 2
 General guidelinesb 16 29
 General with short bouts requirementc 53 96
a

30 minutes of moderate activity at least 5 days a week or 20 minutes of vigorous activity 3 days a week achieved in 10 minute bouts.

b

150 minutes of moderate activity or 75 minutes of vigorous activity per week achieved in 10 minutes bouts.

c

150 minutes of moderate activity or 75 minutes of vigorous activity per week, in bouts of at least 10 minutes allowing 1 to 2 min interruption.

Differences in sub-total population sample due to item non-response or missing.

Self reported physical activity

Workers self-reported a greater number of minutes of moderate (109%) and vigorous (90%) physical activity at work as compared to self-reported minutes outside of work (Table 2.1). While 76% of the sample of workers met the general U.S. guidelines of physical activity (150 minutes of moderate activity or 75 minutes of vigorous activity per week achieved in 10 minutes bouts) through their self-reported data, only 29% of the workers met this definition when compared to their directly measured physical activity data.

Directly measured physical activity

Based on the total directly measured minutes of moderate (20572 minutes) and vigorous (367 minutes) occupational and outside of work physical activity obtained during the whole week in short bouts, we found that OPA contributes on average to 65% and 29% of the total weekly minutes accrued of moderate and vigorous physical activity respectively (Table 2). In agreement with the direct measures, most minutes of moderate (68%) and vigorous (66%) self reported physical activity were obtained outside of work (Table 1). Almost 88% of the time, OPA was classified as sedentary or light (Table 2). Fifty-three participants (96%) achieved the United States Department of Health and Human Services guidelines when considering short bouts (Table 1).

Table 2.

Across worker distribution of directly measured occupational physical activity (OPA) and physical activity outside of work performed in short and 10 minute bouts per week among participants (n=55).

SHORT BOUTS
Occupational Physical Activity Mean (SD) P25 P50 P75
Physical Activity Level (min)
 Sedentary 760 677 372 573 931
 Light 1055 404 901 1129 1331
 Moderate 243 128 140 232 335
 Vigorous 2 6 0 0 1

Physical Activity Level (%)
 Sedentary 37 18 21 29 42
 Light 51 14 49 58 63
 Moderate 12 7 8 12 16
 Vigorous 0 0 0 0 0

Physical Activity Level Outside of Work (min)
 Moderate 130 123 56 80 172
 Vigorous 5 12 0 0 1

Physical Activity Level Outside of Work (%)
 Moderate 0 0 0 0 0
 Vigorous 0 0 0 0 0

10 MINUTE BOUTS
Occupational Physical Activity Mean (SD) P25 P50 P75
 # Moderate bouts 3 3 0 2 5
 Moderate (min) 40 50 0 21 64
Physical Activity Outside of work
 # Moderate bouts 5 11 0 1 5
 Moderate (min) 93 209 0 20 88
 # Vigorous bouts 0 1 0 0 0
 Vigorous (min) 3 11 0 0 0

Correlation analyses

The correlations between perceived exertion, pain, fatigue, functional limitations, self reported physical activity and directly measured physical activity in minutes were not statistically significant, except for directly measured minutes of vigorous activity at work with self reported moderate OPA which were positively correlated (Table 3 and Figure 1).

Table 3.

Spearman’s correlation coefficients (and p-values) between direct measures of occupational physical activity levels and moderate and vigorous activity outside of work in minutes performed in short bouts and self-reported minutes at moderate and vigorous occupational and outside of work physical activity among participants of the (n=55)

Parameter Perceived Exertion Pain Fatigue Functional Limitations Self-reported OPA Self-Reported Outside of Work
Current shift Typical shift Moderate Vigorous Moderate Vigorous
rs p-value rs p-value rs p-value rs p-value rs p-value rs p-value rs p-value rs p-value rs p-value
Occupational Physical activity (min)
Sedentary 0.5 0.8 −0.1 0.6 0.1 0.5 0.1 0.7 0.1 0.6 −0.2 0.3 −0.2 0.2 −0.2 0.4 −0.1 0.5
Light 0 0.8 0 1 −0.1 0.5 −0.1 0.5 0.1 0.7 0.1 0.7 0.1 0.5 0 1 0 0.8
Moderate 0.1 0.6 0.2 0.2 −0.3 0.1 −0.2 0.4 −0.1 0.6 0.2 0.4 0.2 0.2 −0.2 0.2 0 1
Vigorous 0.2 0.3 −0.1 0.4 0 0.8 0.2 0.2 0.1 0.7 0.4 0.04 0.2 0.2 0.1 0.6 0.1 0.4
Directly measured Outside of Work
Moderate −0.1 0.7 0.2 0.2 −0.2 0.3 0.2 0.4
Vigorous 0.1 0.5 0.2 0.3 −0.1 0.4 0.2 0.3

Bold values indicate significant correlations (p<0.05)

Figure 1.

Figure 1

Directly measured minutes of vigorous occupational physical activity versus self-reported minutes of moderate occupational physical activity (n=46, difference in total population sample due to item non-response or missing)

The statistically significant association identified by the correlation analyses between vigorous OPA and self reported moderate OPA remained significant in the multiple linear regression model keeping minutes of moderate OPA as the outcome and self-reported moderate OPA as the main predictor after adjusting for BMI and pain (Table 4).

Table 4.

Multiple linear regression models with unadjusted and adjusted estimates. (n=46)

Parameter Estimate 95% confidence limits Standard error P value
Unadjusted
Self reported moderate OPA 0.002 0.0003 – 0.004 0.001 0.03
Adjusted
Self reported moderate OPA 0.002 0.0002 – 0.004 0.001 0.03
BMI −0.2 −0.67 – 0.27 0.2 0.4
Pain 0.3 −0.24 – 0.90 0.3 0.3

DISCUSSION

Our direct measures for physical activity performed in short bouts indicate that levels of moderate OPA (231 minutes) and physical activity outside of work (130 minutes) exceeded the American College of Sports Medicine and the American Heart Association’s recommended number of minutes of physical activity per week.

As we expected, the data collected in this pilot suggests that construction workers achieve the United States physical activity guidelines from the physical activity contributed at both work and outside of work, when considering physical activity done in short bouts (with a duration less than 10 minutes). For physical activity while at work, 73% of the workers met the recommended weekly physical activity guidelines for moderate activity. For physical activity outside of work, 31% of the workers met the recommended levels. If we consider the physical activity at work and outside of work, the total percentage of workers meeting the recommendations for moderate activity reached 93% of the participants.

When we used guidelines requiring that the moderate physical activity occurs in bouts of 10 minutes or longer, then only 29% achieved 150 minutes of moderate activity or more per week and only 2% achieved these 150 minutes with 30 minutes per day across five days of the week (Table 1). This suggests those workers are primarily getting physical activity in short bouts of moderate and vigorous activity. Duration of these short bouts of physical activity at work is more related to the characteristics of the task itself, which often last less than 10 minutes. This is in contrast to the sustained physical activity usually obtained for 10 minutes or longer during leisure time. There is evidence that moderate and vigorous physical activity done in short bouts might provide cardiovascular benefits. 25

These study results indicate that construction workers are getting plenty on PA (short bouts); however, US construction workers similar to our sample have high BMI values. Interventions addressing Health status in these workers should not rely on increasing PA alone. Scientific literature suggests that LTPA has a beneficial effect at improving myocardial function, increasing myocardial oxygen supply, and reducing heart rate, which all contribute to enhance physical fitness.31 In contrast, OPA in physically demanding jobs has an increased risk of CVD and all-cause mortality.5 Physical activity, in general, has been identified as an element of the five health related components of physical fitness (cardiorespiratory endurance, muscular endurance, muscular strength, body composition and flexibility). These components can be improved or maintained through planned, structured and repetitive physical activity known as exercise.32 Additionally, men with high physical fitness and high physical work demands do not have an increased risk for CVD mortality.5 Furthermore, workplace interventions aimed at improving physical fitness among construction workers have been successful in the construction work setting: Gram et al.14 found a significant improvement in physical fitness after a twelve-week worksite-based intervention consisting of an individually tailored training program through a twenty minute set of aerobic and strength exercises completed three times per week.14

Perhaps a long-term integrated intervention aimed at reducing physical loads at work, improving physical fitness and reinforcing healthy lifestyles such as tobacco cessation, healthy diets, and reduction of alcohol abuse, may benefit the health of construction workers.13 For example, Groeneveld et al.33, implemented an intervention in 816 male construction workers at high risk for CVD. Over a 6-months period, workers in the intervention group had 45–60 minutes of in person counseling and 4 telephone contacts lasting 15–30 minutes each. They found a beneficial effect on smoking cessation and diet. In our study, 85% of the workers were either overweight or obese with a mean BMI of 29 kg/m2. The features of construction work include times of intense work and intermittent unemployment. It is possible that dietary intake and lack of physical activities during a longer period would explain continued overweight among construction workers. These finding necessitates the need for longitudinal studies that characterize occupational and non-occupation related factors that contribute to the cardiovascular risk factor of construction workers.

We found that workers over-reported the number of minutes of moderate and vigorous activity at work by nearly four-fold and two hundred and sixty-fold, respectively, compared to their directly measured minutes. Our findings support existing concerns regarding reliance on exposures obtained by means of self-reported data and their validity due to the bias that could leads with exposure misclassification.19,3436 The accuracy of the self-reported duration of the working task might be influenced by the work pattern (working continuously for long periods or discontinuously for short periods), the perceived physical exertion of the task and worker fatigue. For example, we found that workers who self-reported high fatigue where significantly less likely to meet moderate OPA levels. High physical demands of a task could increase the chances of over-reporting its duration and under-report other tasks that are less physically demanding.19

The main strengths of our study were the use of direct measures of physical activity over the seven days follow-up period. We had a very compliant worker population, who let us get complete data (accelerometer data, perceived exertion questionnaire and survey) from 55 (92%) construction workers from the 60 recruited. Direct measures at work and outside of work allowed us to captures variations in physical activity and provided us with a better estimate of OPA and the physical activity outside of work. Therefore, we had a more reliable estimator with a lower risk of misclassification.

This study is not without limitations. The accelerometers may have underestimated activity that involves a static or non-ambulatory exercise, such as biking, swimming, rowing and manual material handling.37 Nonetheless, this did not affect our workers in meeting the US guidelines for physical activity, given the already high level of physical activity measured among them. The BRFSS questionnaire may have limitations in estimating the physical activity at work given its focuses on leisure time activities. Other health survey instruments utilized for assessing physical activity at work are available; however, their goal is to quantify physical activity among sedentary workers.3840

Finally, the results and conclusions of this pilot study are limited to our convenience sample of unionized, commercial construction workers in New England. However, this sample did represent wide variety of job titles typical in the New England unionized work force on construction. The distribution of race, trade, and job title in this sampler were not that different than the distribution of a larger sample (>300) of construction workers in New England.41 Distribution of trades and race will vary across the country as well as well as other factors that influence physical activity (e.g. seasonal patterns). In terms of physical activity of the larger population, these construction workers do have very different patterns of moderate activity compared to health care workers in New England.36

In conclusion, we found that commercial construction workers in our sample engaged in a large amount of minutes of moderate levels of physical activity at work and outside of work. They met the U.S. Department of Health and Human Services guidelines for physical activity when considering physical activity done in short bouts. Despite the compliance with the guidelines, 85% of the workers were overweight or obese. Given the negative effect of OPA on health, we recommend a tailored intervention aimed to reduce physical loads at work, increase physical fitness in order to reduce the gap between physical job demands and workers’ fitness, and the promotion of healthy lifestyles such as healthy diet, tobacco cessation and alcohol abuse prevention.

Clinical Significance.

Health promotion and intervention activities aimed at increasing leisure-time physical activity levels among commercial construction workers may not need to be a priority. Integrated approaches for improving healthy lifestyles that also include diet and overall fitness should be considered.

Acknowledgments

Funding: National Institute for Occupational Safety and Health (U19 OH008861)

This work was partially supported by a pilot study grant from the Harvard School of Public Health Center for Work, Health and Wellbeing, a National Institute for Occupational Safety and Health Total Worker Health Center of Excellence (grant U19 OH008861). Other support included the National Institute of Arthritis and Musculoskeletal and Skin Diseases grant T32 AR055885 and the National Institute for Occupational Safety and Health grant K01-OH010485. The authors would like to thank Kincaid Lowe and Mia Goldwasser of Northeastern University, Emily Sparer and Torey Jerauld of Harvard School of Public Health, and Mingzong Zhang of Tsinghua University who helped in worksite recruitment and data collection.

Footnotes

Conflict of interest noted: None

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