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. Author manuscript; available in PMC: 2016 Sep 1.
Published in final edited form as: J Thorac Cardiovasc Surg. 2015 Jun 18;150(3):687–693.e1. doi: 10.1016/j.jtcvs.2015.06.023

First Report of 90-Day Support of Two Calves with a Continuous-Flow Total Artificial Heart

Jamshid H Karimov 1, Nader Moazami 1,2, Mariko Kobayashi 1, Shiva Sale 3, Kimberly Such 4, Nicole Byram 1, Gengo Sunagawa 1, David Horvath 1, Shengqiang Gao 1, Barry Kuban 1, Leonard A Golding 1, Kiyotaka Fukamachi 1
PMCID: PMC4554829  NIHMSID: NIHMS705214  PMID: 26173607

Abstract

Objective

The Cleveland Clinic continuous-flow total artificial heart (CFTAH) is a compact, single-piece, valveless, pulsatile pump providing self-regulated hemodynamic output to left/right circulation. We evaluated chronic in vivo pump performance, physiologic and hemodynamic parameters, and biocompatibility of the CFTAH in a well-established calf model.

Methods

CFTAH pumps have been implanted in 17 calves total. Hemodynamics, pump performance, and device-related adverse events were evaluated during studies and at necropsy.

Results

In vivo experiments demonstrated good hemodynamic performance (pump flow, 7.3 ± 0.7 L/min; left atrial pressure [LAP], 16 ± 3 mm Hg; right atrial pressure [RAP], 17 ± 3 mm Hg; RAP-LAP difference, 1 ± 2 mm Hg; mean arterial pressure, 103 ± 7 mm Hg; arterial pulse pressure, 30 ± 11 mm Hg; pulmonary arterial pressure, 34 ± 5 mm Hg). The CFTAH has operated within design specifications and never failed. With ever-improving pump design, the implants have shown no chronic hemolysis. Three recent animals with the CFTAH recovered well, with no postoperative anticoagulation, during planned in vivo durations of 30, 90, and 90 days (last two were intended to be 90-day studies). All these longest-surviving cases showed good biocompatibility, with no thromboembolism in organs.

Conclusions

The current CFTAH has demonstrated reliable self-regulation of hemodynamic output and acceptable biocompatibility without anticoagulation throughout 90 days of chronic implantation in calves. Meeting these milestones is in accord with our strategy to achieve transfer of this unique technology to surgical practice, thus filling the urgent need for cardiac replacement devices as destination therapy.

Introduction

Heart failure (HF) is a serious healthcare issue and a primary contributor to cardiovascular mortality affecting about 23 million people worldwide (1,2), and the prevalence of HF is rising rapidly even in developing nations (3). Heart transplantation can provide a remarkable improvement in quality of life and survival in selected patients with end-stage HF (4,5), but a shortage of donor hearts will always limit this option. Today, hemodynamic support is mainly provided by left ventricular assist devices (LVADs) for transplant-eligible patients and those who fail to meet criteria for heart transplant (5).

In the past several years, continuous-flow (CF) rotary pumps have replaced volume-displacement pulsatile-flow pumps because of their simplicity, increased mechanical reliability, improved durability, smaller size, and better outcomes (6). All (100%) LVADs implanted in 2012 and 2013 were CFLVADs (7), which clearly indicates the future direction of this therapy. However, up to 44% of patients needing LVADs also have significant right ventricular failure (8), for which the only feasible solutions are heart transplantation, biventricular assist devices, or a total artificial heart (TAH). In contrast to LVADs, existing clinical TAHs are all volume-displacement pulsatile-flow pumps: a temporary pneumatic system (CardioWest, SynCardia, Tucson, AZ), a permanent totally implantable system (AbioCor, Abiomed®, Danvers, MA), and a permanent electrohydraulically driven system (CARMAT TAH, CARMAT, Vélizy Villacoublay, France). Of significant concern are the large size and questionable durability of these TAHs.

The Cleveland Clinic has developed a unique single-piece, valveless, continuous-flow total artificial heart (CFTAH), which achieves passive, sensorless autoregulation of pump flows and filling pressures by varying relative left and right pump efficiencies, based on the position of its single moving part, to balance the left and right pump filling pressures and pump outputs. This device uses a single, centrally located, rotating assembly that has impellers for both left and right centrifugal pumps (9,10). The position of the centrally located rotating assembly is primarily determined by the differential force between the right and left pump filling pressures acting on this part. In this article, we present the first report on pump performance, physiologic and hemodynamic parameters, and biocompatibility of the single-piece CFTAH in chronic in vivo studies throughout 90 days post implant.

Material and Methods

From October 2011 to November 2014, the Cleveland Clinic CFTAH was implanted in 17 calves (Jersey calves; weight range, 77.0 – 93.9 kg) through a median sternotomy (n = 9) or a right thoracotomy (n = 8) for elective chronic implantation of 14, 30 or 90 days.

The CFTAH passively self-balances left and right circulations without electronic intervention. The nominal external dimensions of the latest CFTAH design used in these studies are 98.4 mm (length), 62 mm (diameter), 160 cc (volume displacement), and 486 g (device weight with cable and connector off the scale) (Figure 1). Descriptions of the CFTAH’s parameters and design features have previously been detailed (10).

Figure 1.

Figure 1

Schematic rendering of Cleveland Clinic continuous-flow total artificial heart pump. A) Atrial inflow and outflow configuration; B) Cross-section of the pump.

The study protocol was approved by Cleveland Clinic’s Institutional Animal Care and Use Committee, and the animals received humane care in compliance with the “Guide for the Care and Use of Laboratory Animals” (Institute of Laboratory Animal Resources, Commission on Life Sciences, National Research Council, National Academy Press, Washington, DC, 2011) and institutional guidelines.

Anesthesia and Surgical Techniques

A standard protocol for premedication and anesthesia was implemented. For premedication, animals were given atropine (0.15 mg/kg, i.m.), ketamine (5 mg/kg, i.v.) and inhaled 5% isoflurane prior to intubation. After intubation, the gastric tube was placed. The anesthetized animal was situated using an Olympic Vac-Pac® (Natus Medical Inc., San Carlos, CA) in the supine position for median sternotomy or left lateral decubitus position for a right thoracotomy incision.

Vascular access was obtained from the neck vessels for fluid-filled line placement. After a median sternotomy or right thoracotomy was performed, heparin (300 units/kg) was administered for systemic anticoagulation. The cannulation for cardiopulmonary bypass (CPB) was established by arterial line inserted in the carotid artery and through bicaval venous return. Once CPB was initiated, the hemiazygos vein was tied off. The operation was performed at hypothermia of 32 °C. The aorta and pulmonary artery were cross-clamped together. Both ventricles were resected, and the atrioventricular annuli were trimmed and reinforced with Teflon strips (Figure 2A). Subsequently, the left and right atrial inflow cuffs were sutured to the reinforced left atrial stumps and tested for leaks (Figure 2B). The aorta and pulmonary artery were dissected, cross-clamped separately and trimmed. Both vessels were then sutured to the custom-made Dacron grafts. The primed CFTAH was connected to the proper inflow and outflow ports after the passive de-airing was performed (Figure 2C and D). The pump motor cable was exteriorized through the chest. The CFTAH was started at a low speed (2,400 rpm) with the aortic cross-clamp being simultaneously removed. CPB flow was decreased and stopped. Three pressure lines (LAP, RAP and PAP) were exteriorized through the left chest. Two 32 Fr chest tubes were placed, and the chest was closed.

Figure 2.

Figure 2

The operative techniques are shown. Both atrial stumps are reinforced with Teflon strips (A). Right atrial cuff is sutured and a designated tester (*) is used to check anastomotic competence (B). All four (inflow and outflow) conduits are in place (C). CFTAH is de-aired and connected to its inflow and outflow ports (D).

AO – aorta; LA – left atrium; LIC – left inflow cuff; LOG – left outflow graft; RIC – right inflow cuff; ROG – right outflow graft; PA –pulmonary artery; RA – right atrium.

Postoperative Care and Monitoring

After surgery, animals were transferred to a chronic care unit and maintained in cages with continuous (hourly) monitoring of pump and physiologic parameters for the full duration of the study. Antibiotics were given for the first postoperative 7 days. Probiotic paste was given for a few days postoperatively until regular bowel movement was restored. Systemic and pulmonary vascular resistance was controlled with nitroprusside early after surgery. A continuous intravenous drip of heparin was administered in earlier experiments as an early postoperative anticoagulation therapy with activated clotting times maintained at 1.2 times baseline. In the latter case series, (C13–C17), the CFTAH was run without any type of anticoagulation for the whole duration of the study except for a bolus injection of heparin (500 U/kg) before sacrifice. Diuretics were used throughout the studies as necessary. Water restriction (5–9 L/day) was applied in some cases (C15–C17). Serial blood samples were collected to detect signs of infection, bleeding, coagulopathy, renal or hepatic dysfunction, or hemolysis. Intensive wound care was provided to prevent potential contamination or dehiscence. The durations in this study series (n = 17) were intended to be 14 days (C01 and C02), 30 days (C03–C15), and 90 days (C16 and C17).

Necropsy

At the completion of each study, the animal was sacrificed after full heparinization (500 U/kg bolus injection), and a thorough necropsy was performed. Thrombus in/on the pump, potential infection (local or systemic), neo-epitelization of conduit surfaces, bleeding, and thromboembolism to the major organs were evaluated. Macroscopic examination included opening all major branches of the arterial system to the common iliac artery, gross examination followed by 1.5-cm sectioning of the lungs, kidneys, liver, spleen, adrenals, and pancreas, gross examination of the digestive tract through for signs of hemorrhage or infarction, and histology of all samples. Post-explant analysis of pump and tissue-contacting surfaces at the device was performed.

Results

Postoperative Course and Outcomes

The first series of 14 experiments (C01–C14) were terminated at different durations. Of these, one experiment was terminated at the planned duration of 14 days (C02). The last three cases were planned for 30-day (C15) and 90-day (C16 and C17) chronic support; these were all completed at the planned durations. The experiment durations per study intervals are shown in Figure 3. No anticoagulants or thrombolytic agents were used in the last 6 cases. The first case (C01) was terminated soon after surgery due to severe respiratory failure. Three cases were terminated due to internal bleeding (C03, C07, and C10). In C07, internal bleeding occurred due to an accident (inadvertent pressure line withdrawal during exercise on postoperative day [POD] 3). Two cases were terminated due to postoperative bowel dysfunction (C05 on POD 13 and C06 on POD 5). Hemolysis was encountered (n = 2) due to depositions on the journal bearing in C08 (POD 6) and C11 (POD 4). Failure of a controller chip caused the pump to stop in one case (C14) on POD 2. Other issues caused by intraoperative complications led to neurological deficit (n = 2) in C04 and C09. Hypooxygenation caused by failure of CPB parameters terminated one case (C12) on POD 1. Anatomical abnormality of the aorta caused intraoperative hypoperfusion in one case (C13). The last six implants with our improved pump design after implementing geometry changes in the journal bearing (shorter motor allowed a 20% reduction in the overall bearing length) showed no chronic hemolysis.

Figure 3.

Figure 3

CFTAH implant durations.

All 17 chronic experiments demonstrated good hemodynamic performance of CFTAH (Table 1). The postoperative course differed in each animal as described above, in part as a consequence of intraoperative complications, or as technical issues that were encountered during this program.

Table 1.

The pump and hemodynamic parameters in chronic experiments.

Pump speed [krpm] Pump flow [L/min] Power [watts] AoP [mm Hg] LAP [mm Hg] RAP [mm Hg]
3.0 ± 0.1 7.4 ± 0.7 12.9 ± 1.3 103 ± 7 16 ± 3 17 ± 3

AoP – arterial pressure; LAP – left atrial pressure; RAP; right atrial pressure.

The following data are from the three most recently implanted animals (C15–C17). The animals remained healthy throughout the planned durations with good appetite and gained body weight of 0.44 ± 0.15 kg/day (1.0 ± 0.3 lb/day), which is typical for healthy calves. Stable hemodynamics were maintained, and the pump’s self-regulating performance was confirmed in vivo with the majority of atrial pressure difference (LAP-RAP) within −10 to +5 mm Hg (Figure 4). Pump flow and motor current were stable with no power elevations or mechanical failure (Supplemental Figures 1 and 2). The hematocrit decreased to 22.5 ± 4.8% on POD 7 (n = 3) but returned to 28.2 ± 5.6% on POD 30 (n = 3) without any blood transfusion after POD 8 and remained stable up to 27.2 ± 1.3% on POD 90 (n = 2) (Figure 5). Plasma free hemoglobin values were within range (2.7 ± 0.9 mg/dL on POD 30 and 11.7 ± 13.4 mg/dL on POD 90), excluding significant hemolysis. Total protein and albumin values decreased to 3.8 ± 0.7 mg/dL and 2.2 ± 0.3 g/dL on POD 3, respectively, but returned to 5.8 ± 0.3 and 2.9 ± 0.5 g/dL by POD 90, respectively, which suggested adequate nutrition and good general physical conditions. Blood urea nitrogen (9.6 ± 5.7 mg/dL), creatinine (0.5 ± 0.1 mg/dL), and total bilirubin (0.3 ± 0.2 mg/dL) values remained normal throughout the experiment. The activated clotting time (ACT) values remained low (average: 244 ± 32 sec).

Figure 4.

Figure 4

Atrial pressure differences in three longest-surviving cases (C15, C16, and C17). LAP – left atrial pressure; RAP – right atrial pressure.

Figure 5.

Figure 5

Hematocrit changes in three longest-surviving cases (C15, C16, and C17).

Necropsy Findings of 30- and 90-day Animals (C15–C17)

The necropsy revealed the rotor, stator bore, and both pump housings free of thrombus or depositions in any of these three animals. Some depositions were observed at the junctions between the metal fitting and the silicone tubing at the inflow and outflow connections, where there are some gaps. In one case (C17), the pump and both outflow grafts were inspected using a miniature high-definition camera before explant and device disassembly (11). The buildup of ingrowth material at the right outflow junction in C17 had a “cauliflower” configuration and extended into the silicone port, obstructing 70–75% of the right outflow orifice. This was the cause of relatively low LAP compared with RAP in the last 2 days of this experiment (Figure 4). The right pump impellers caught a thrombus in C16 and C17, most likely originating at the catheter tip placed in jugular vein. With understanding that no anticoagulation was used, these findings were not a surprise.

No thrombi or emboli were detected macro- or microscopically in any internal organs, and there were no signs of organ congestion. There were limited areas of ischemic discoloration in the renal cortical zone in one animal (C17); the cause of these ischemic changes was unidentifiable at histology.

Discussion

Our series of in vivo single-piece CFTAH experiments has demonstrated desired hemodynamic performance and pump operation within design specifications. No pump failures were encountered. The improved pump design in six animals showed no chronic hemolysis. One animal achieved the intended 30-day duration. Two animals achieved intended 90-day duration. Both median sternotomy (n = 9) and right thoracotomy (n = 8) surgical access techniques were evaluated in this study series. The surgical access for the longest-surviving cases (C15, C16, and C17) was established through full median sternotomy incision. Anticoagulation was not used postoperatively. All longest-surviving cases showed acceptable biocompatibility with no organ thromboembolism.

The variability of complications that occurred during surgeries and post-implant course suggest the multifactorial range of physiological and technical issues that may impact postoperative survival and outcomes. Most of the issues that occurred during this developmental study indicated that specific design improvements were critical. Surgical techniques underwent significant modifications, which improved survival. An unexpected device controller chip issue that caused the pump to stop indicated the necessity for stricter engineering pre-testing, development of troubleshooting protocols, and better device quality control. The CFTAH was set in fixed speed mode with 15% speed modulation in all studies, which limits our current knowledge on possible implications on physiologic parameters and animal recovery. The conditions fully regulated by automatic speed control should be tested in the future. Future practical device improvements will involve permanent, hermetic sealing of the rotor magnet to eliminate corrosion, and the transition from a fabricated to a manufactured device. To eliminate the gaps at the junctions, the mold for the conduits will be reworked to fit more snugly with the pump.

Research into the total artificial heart (TAH) began in the United States in 1963 under the impetus of the American Congress. The studies soon encountered a myriad of difficulties related to biocompatibility, autoregulation, device dimensions, practicality of implant and post-implant lifestyle, energy delivery and long-term durability. Significant advances have been made in our understanding of the progression and pathophysiology of HF since the initial conceptualization of the TAH using the mechanical device from the laboratory of Dr. Willem Kolff. Advanced support systems can be implanted relatively earlier in patients with end-stage HF, with the perceived advantages of promoting ventricular remodeling and thus potentially reversing the severity of HF. In the 21st century, TAHs are used in patients with end-stage HF to replace cardiac function so that adequate viable perfusion can be restored. Experience with the available versions of volume-displacement TAHs has been encouraging when the TAH is used as a bridge-to-transplant in this subset of patients. However, clinical experience with the TAH as a destination therapy has thus far been limited.

The use of two CF pumps was performed in our institution for biventricular support (12). The successful implantation of extracorporeal centrifugal pumps indicates the potential of the continuous-flow environment on animal physiology. The first use of an implantable CFLVAD for total heart replacement was reported by Frazier et al. (13) in a calf experiment of 20-day duration. Two Jarvik 2000 FlowMaker pumps (Jarvik Heart, Inc., New York, NY) were used for this implant. It has been suggested that at a fixed rotational speed, flow increases with rising pump inlet pressures and decreases with falling ones; however, at what extent the preload effect is minimal may still be questionable. This device regulation may allow a TAH constructed from two rotary pumps to maintain some degree of autonomous balance between the systemic and pulmonary circulations under various physiologic conditions vs. pulsatile, volume-displacement TAHs. Since 2005, the Texas Heart Institute has been active in developing their TAH system with two CF pumps, having implanted that system in 65 calves, two of which survived for 90 days (mean, 24 days) (14,15). Another team (16) recently reported encouraging data for their initial clinical experience with dual HeartWare HVAD CFLVADs. More complex CFTAH control schemes and/or pressure/flow sensors will likely be needed to provide safe and effective cardiac replacement with dual CFLVAD pumps for the chronic treatment of biventricular HF. Matching right- and left-side pump outputs while balancing atrial pressures has proven to be more difficult for CF devices than for their pulsatile TAH predecessors when the native ventricle is not available to compensate for flow and pressure mismatches.

An Australian team of inventors (17) has joined with the Texas Heart Institute for device development and in vivo studies to evaluate a similar single-pump CFTAH for total heart replacement (BiVACOR BV Replace; BiVACOR Pty Ltd, Wilston, QLD, Australia); this device requires significant input from sensors, as its rotating element requires electromagnetic suspension, which must be actively positioned in the pump housing to balance flows. BiVACOR system requires almost twice the power of our CFTAH (19 Watts vs. 10 Watts at the 6 L/min and mean arterial pressure of 100 mm Hg condition) (18).

Despite the major advances that have been achieved with prolonged duration of CFTAH support and due to clinical unavailability of a dedicated single-piece CFTAH, the compensatory adaptability of existing devices for unmet needs is likely to remain an unresolved issue for years to come. Adaptations of various LVADs for TAH may continue. However, hope for the solution lies in devices specifically designed for TAH application that will be undergoing validation until a true clinical solution becomes available.

The limitations in this study include (1) the number of successful experiments (≥ 30 days) is only three, (2) biocompatibility with low flow condition was not validated, and (3) automatic speed control mode was not tested. Our current experience with single-piece continuous flow pumps suggests the necessity of further evaluation of this promising technology and its effects on physiological parameters.

Conclusions

In this report we present an experimental study series in 17 calves implanted with Cleveland Clinic continuous flow total artificial heart. This is the first report of successful 90-day implants with a single-piece CF artificial heart. Two animals achieved this intended duration. The implementation of this project and achievement of this important milestone suggests that single-piece, autoregulated and sensorless devices have a significant potential to further development into a valid clinical option in heart failure patients.

Supplementary Material

Central picture.

Central picture

Cleveland Clinic Single-Piece Continuous-Flow Total Artificial Heart.

Perspective.

The successful 90-day implants with a single-piece continuous flow total artificial heart showed optimal hemodynamic output and biocompatibility without anticoagulation. The achievement of this important milestone suggests that a reliable, single-piece, autoregulated and sensorless devices have a significant potential to further development into a valid clinical option for heart failure patients.

Acknowledgments

We are thankful to Raymond Dessoffy and Stephen Benefit of the Department of Biomedical Engineering, the Perfusion Team leaders Patrick Grady and Martin Sinkewic, Jianzhong Cang of the Lerner Research Institute, Dr. Richard Morton, Dr. Timothy Myshrall, Jennifer Veillette, Sarah Morales, Amanda Stewart, and Glen Stevenson of the Biological Resources Unit, Jackie Kattar and Laura Konczos of Cleveland Clinic Innovations, and to Mark Goodin of SimuTech Group for their significant efforts, valuable help and technical assistance for these studies.

Source of funding: This work was supported with federal funding obtained from the National Heart, Lung and Blood Institute, National Institutes of Health, under grant 5R01HL096619 (to LARG and KF).

Footnotes

Conflicts of interest: David Horvath, Leonard A.R. Golding and Barry Kuban are device co-inventors. The technology was licensed to Cleveland Heart, Inc., a Cleveland Clinic spin-off company. No other authors have conflict of interest.

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