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. 2015 Aug 8;5(11):1203–1213. doi: 10.7150/thno.12295

A Disposable Microfluidic Device for Controlled Drug Release from Thermal-Sensitive Liposomes by High Intensity Focused Ultrasound

Long Meng 1,*, Zhiting Deng 1,*, Lili Niu 1,*, Fei Li 1, Fei Yan 1, Junru Wu 2, Feiyan Cai 1,, Hairong Zheng 1,
PMCID: PMC4568448  PMID: 26379786

Abstract

The drug release triggered thermally by high intensity focused ultrasound (HIFU) has been considered a promising drug delivery strategy due to its localized energy and non-invasive characters. However, the mechanism underlying the HIFU-mediated drug delivery remains unclear due to its complexity at the cellular level. In this paper, micro-HIFU (MHIFU) generated by a microfluidic device is introduced which is able to control the drug release from temperature-sensitive liposomes (TSL) and evaluate the thermal and mechanical effects of ultrasound on the cellular drug uptake and apoptosis. By simply adjusting the input electrical signal to the device, the temperature of sample can be maintained at 37 °C, 42 °C and 50 °C with the deviation of ± 0.3 °C as desired. The flow cytometry results show that the drug delivery under MHIFU sonication leads to a significant increase in apoptosis compared to the drug release by incubation alone at elevated temperature of 42 °C. Furthermore, increased squamous and protruding structures on the surface membrane of cells were detected by atomic force microscopy (AFM) after MHIFU irradiation of TSL. We demonstrate that compared to the routine HIFU treatment, MHIFU enables monitoring of in situ interactions between the ultrasound and cell in real time. Furthermore, it can quantitatively analyze and characterize the alterations of the cell membrane as a function of the treatment time.

Keywords: ultrasound-mediated drug delivery, high intensity focused ultrasound, mechanical and thermal effects, microfluidics

Introduction

Although various new therapeutic innovations such as gene therapy and Immunotherapy are being developed, chemotherapy remains the primary choice of treatment for a variety of cancers 1. The success of chemotherapy is not only related to the efficacy of the drug but also to the concentration of the drug attained in tumors. The aim of targeted drug delivery is to increase the concentration of a chemotherapeutic agent at the site of disease while minimizing the side effects to the neighboring normal cells. In other words, safe and efficient delivery of therapeutic dose of drug to the interior of the cell membrane is critical to the success of cancer chemotherapy.

Nano-scale liposomes, due to their small size and long circulation time in tumor blood vessels, have been used to preferentially deliver chemotherapeutic agents into tumors and maintain a high concentration in situ 2-4. Furthermore, drugs entrapped in liposomes can be released in response to diverse stimuli such as variation in pH, electromagnetic radiation (light) excitation, local enzymes and heat enhancement 5-8. Heat-responsive drug delivery, which takes advantage of low-melting point of membrane lipids, has attracted increasing attention because of its low-toxicity 9, 10. When the local temperature reaches the phase-transition temperature of lipid bilayers between 41 °C and 43 °C, the membrane of temperature-sensitive liposomes (TSL) undergoes a phase transition from a gel phase to a liquid crystalline phase. The permeability of the membrane increases significantly to promote the release of the encapsulated drugs from liposomes. However, the external excitation with electromagnetic radiation requires the insertion of an interstitial needle or an antenna into tissues, limiting its applications because of the invasive nature.

Ultrasound is a mechanical wave of frequency above 20 kHz. The high intensity focused ultrasound (HIFU) can influence the cellular activity by its localized thermal and mechanical effects 11. For its thermal effect, HIFU generated by an extracorporeal ultrasound transducer can induce local temperature rise inside the human body and trigger the drug release from TSL. It therefore has the potential to be a noninvasive modality for clinical applications 12-17. However, the complex and microscopic interactions between ultrasound and cells have proven to be difficult for revealing the mechanism of HIFU-mediated drug delivery.

Recently the surface acoustic wave (SAW)-based microfluidic device, has been widely used in various applications, such as particle 18-23 and fluid 24-26 manipulation, atomization27, 28, as well as sonoporation29 because of its following capabilities: localization of acoustic energy along the substrate surface; high operating frequency (≥20 MHz); standard micro-fabrication process and excellent optical transparency of the device.

To distinguish the conventional HIFU, we name the high intensity focused ultrasound generated by a SAW-based microfluidic device as micro-HIFU (MHIFU). In this paper, we use MHIFU to investigate its thermal and mechanical effects on the mechanism of TSL release (Fig. 1A). Using this microfluidic device, we can accurately control the localized temperature elevation within a deviation of approximately ± 0.3 °C. Furthermore, the cellular uptake and apoptosis induced by MHIFU-mediated drug delivery at various temperatures are quantitatively measured by flow cytometry. The structure of cell membranes is imaged by an atomic force microscope (AFM), providing a microscopic insight on the mechanism of MHIFU-mediated drug delivery.

Figure 1.

Figure 1

(A) Schematic of the MHIFU device and MHIFU-mediated TSL release. Device architecture shows the SPUDT with curved electrodes to generate the focused SAW on the LiNbO3 piezoelectric wafer. The MHIFU is coupled to the PDMS cavity. Inset: the encapsulated drug is released from TSL due to the mechanical and thermal effects of MHIFU. The drug is then internalized by 4T1 cells cultured in PDMS cavity. (B) Optical imaging of MHIFU device. Inset: The finger pairs of the SPUDT on the substrate. The MHIFU was fabricated by deposition of circular electrodes on a 1 mm thickness 128° Y-rotated, X-propagating LiNbO3 substrate. In all experiments, only one SPUDT was excited to generate the MHIFU.

Materials and Methods

Fabrication of MHIFU device and PDMS cavity

The source of MHIFU used in this study is a single element unidirectional transducer (SPUDT) with curved electrodes to concentrate the acoustic energy into a focused zone. Besides enhancing acoustic energy in the focused zone, SPUDT reduces the loss of acoustic energy due to bidirectional propagation. The resonant frequency of the circular SPUDT was designed to 30 MHz with an aperture angle of 90° The MHIFU was fabricated by deposition of circular electrodes with 40 pairs on a 1 mm thickness 128° Y-rotated, X-propagating LiNbO3 substrate (Fig. 1B). In all experiments, only one SPUDT was excited to generate the MHIFU.

Fabrication of PDMS cavity mainly included three steps. First, Polydimethylsiloxan (PDMS, Sylgard 184, Dow Corning, USA) mixed at a 10:1 curing ratio was spin coated onto a silicon wafer and then was cured at 80°C for 30 min to obtain a thin PDMS film. The thickness of the PDMS film, characterized by a step profiler (XP-1, MTS, USA), was about 120 μm. Then, a circular opening (diameter, 8 mm) was drilled through a blank bulk PDMS with a height of 3 mm. Finally, the bulk PDMS with openings was bonded to the PDMS film by the plasma treatment; the PDMS film could then be peeled off from the silicon wafer to form multiple PDMS cavities. The single PDMS cavity could be isolated using a 10 mm puncher (Harris Uni-Core, World Precision Instruments, USA) and had a diameter of 8 mm with a height of 3 mm. The PDMS cavity was placed on the LiNbO3 substrate directly and the centre of the PDMS cavity was located at the focal position of MHIFU.

Cell culture and temperature sensitive liposome (TSL) preparation

Mouse 4T1 breast tumor cells, a typical model of cancer cells, were used in the experiment to investigate the response of cells to thermal effects of MHIFU. Prior to seeding the cells in PDMS cavity, the surface of PDMS film was coated with poly-L-lysine to enhance the dispersion and adhesion of cells. The 4T1 cells in the PDMS cavity were cultured in Dulbecco's Modified Eagle's Medium (DMEM, Gibco, USA) supplemented with 10% v/v fetal bovine serum (FBS; Life Technologies Corporation, USA) at 37°C with 5% carbon dioxide (CO2).

The TSL formulation was composed of DPPC: MPPC: DSPE-PEG-2000 in the molar ratio of 86:10:4. Encapsulation of Doxorubicin (DOX) into the liposomes was carried out using a remote loading protocol 30. Free DOX was removed by ultrafiltration (MWCO, 100 000). DOX encapsulation efficiency (EE) was calculated by comparing the total fluorescence intensity of DOX before and after purification. % EE=I(t) after purification/I(t) before purification*100, where I(t) is the fluorescence intensity of liposome suspension after liposome lysis with 1% Triton X-100. The DOX concentration was determined by fluorescence intensity measurements (λex = 485 nm, λem = 550 nm). The size and polydispersity of liposome was 79.51 nm (Additional File 4: Fig. S1) determined by dynamic light scattering (Zetasizer Nano ZS, Malvern Instrument, UK). Characterization of TSL is listed in Additional File 4: Table S1.

Experimental system

To characterize the performance of the MHIFU, an in situ real-time monitor was setup to measure the thermal effects of ultrasound using the optical imaging and infrared thermal imaging methods. The MHIFU was mounted on a stage of an inverted fluorescence microscope (DMI3000B, Leica, Germany) to investigate the intracellular uptake and distribution of DOX in cells. The thermal distribution of fluid medium in the PDMS cavity was visualized by a thermal infrared imager (T440, FLIR, USA). Sinusoidal signals of 30 MHz were produced by a signal generator (AFG 3102, Tektronix, USA), amplified by a power amplifier (ZHL-1-2W, MiniCircuits, German), and then applied to the SPUDT. The continuous wave (CWs) was initially applied to SPUDT for temperature elevation. Subsequently, the SPUDT was switched to a burst mode (duty cycle=28.6%, 52.8%, 79.2%) to maintain the fluid temperature in PDMS cavity at 37 °C, 42 °C, and 50 °C. In all experiments, the peak to peak electronic voltage from the output of the power amplifier applied to MHIFU was kept constant at 20 Vp-p. The acoustic pressure at the MHIFU focus was about 0.68 MPa measured by a calibrated needle hydrophone (Precision Acoustics, Dorchester, Dorset, UK) which was positioned 100 μm above the substrate.

Atomic force microscopy (AFM) imaging

The cells after MHIFU irradiation with TSL in the PDMS cavity were treated by glutaraldehyde (2.5%, 10min), washed by PBS and then air-dried. AFM imaging was performed on a MFP-3D bio-atomic force microscope (Asylum Research, Santa Barbara, CA) operated in a contact mode. The topographic images of the membrane were acquired at a scan field of 5 μm×5 μm.

Measurement of drug release from TSL liposomes

DOX liposomes were diluted to a final concentration of 0.1 μg/mL. 100 μl of the prepared liposomal solution was added to the PDMS cavity. When the temperature of the solution reached 37 °C, 42 °C and 50 °C by the aforementioned CWs, it was maintained at the desired temperatures for 0.33, 0.67, 1, 3, 5, 8, and 10 min. Subsequently, samples of the liposomal solution were transferred from PDMS cavity into black 96-well plates and the fluorescence intensity of DOX in each well was measured with a microplate reader (Synergy 4, BioTek, USA) at excitation and emission wavelengths of 485/550 nm. Meanwhile, an amount of 100 μl liposomal solution was also heated in an incubator and maintained for 0.33, 0.67, 1, 3, 5, 10, 20, and 30 min at 37 °C, 42 °C and 50 °C. The percentage of DOX release at different temperatures and durations was calculated using the following equation:

graphic file with name thnov05p1203i001.jpg (1)

where It is the fluorescence intensity of a sample at time point t; I0 is the steady fluorescence intensity of a sample measured at room temperature (26 °C); I100 was the intensity after the addition of detergent Triton X-100.

Evaluation of drug uptake and cell apoptosis

After irradiation by MHIFU as described above, the cells in the PDMS cavity were transferred back to the incubator at 37 °C for 30 min. The qualitative and quantitative characterization of DOX uptake of cells was carried out by laser scanning confocal microscopy (TCS SP5, Leica, Germany) and flow cytometery (Accuri C6, BD Biosciences, USA) respectively. For the confocal microscopy, the cells were fixed in 4% formaldehyde for 10 min, permeabilized with 1% Triton X-100 for 5 min and then blocked with 2% BSA for 30 min. The cells were then incubated with Alexa Fluor® 488 Phalloidin (Molecular probes, USA) for 20 min at room temperature to stain F-actin. After washing with PBS, the cells were counterstained with DAPI for 15 min. For flow cytometery study, at least 10,000 events were counted to measure the mean fluorescent intensity determined from a flow cytometry histogram.

Prior to investigating the cell apoptosis, TSL was added to 4T1 cells for MHIFU irradiation or incubation treatment for 3 min. Then, the TSL and 4T1 cells were co-cultured for 30 min. Subsequently, the TSL was removed, washed with PBS and the cells were further cultured for 4 h. The apoptosis detection was carried out after 4.5h using cells irradiated by MHIFU and TSL. The cells were harvested and labeled fluorescently to detect the apoptosis at early stage or late stage by adding the binding assay of Annexin V- fluorescein isothiocyanate (FITC)/ Prodium Iodide (PI) kit (BD PharMingen, San Diego, USA) to each sample. Annexin V and PI emissions were detected in the FL-1 (band pass 530 nm, bandwidth 30 nm) and FL-2 (band pass 585 nm, bandwidth 42 nm) channels, respectively.

Measurement of flow field of acoustic streaming and shear stress

To obtain velocity data and visualize the flow field within the PDMS cavity actuated by MHIFU, a particle image velocimetry (PIV) study was carried out. PIV provides an effective means of quantitatively characterizing the velocity distribution of the complex field 31. The polystyrene particles (Sigma-Aldrich, Missouri USA) with the diameter of 10 μm were chosen as the tracer particles, and a video of the acoustic streaming was captured by a high speed charge coupled device (CCD) camera (MC1310, Mikrotron, Germany) at 500 frames/s. The shear stress induced by the gradient of acoustic streaming velocity could be estimated 32:

graphic file with name thnov05p1203i002.jpg (2)

where η is the viscosity of fluid; u and v are the flow velocity in x and y directions, respectively.

Results and discussion

Mechanical and thermal effects of MHIFU

MHIFU is designed to generate a strong acoustic radiation force to drive a droplet movement on the surface of the substrate. Two μl of pure water was placed at the focus of MHIFU directly. When we applied CWs sinusoidal electric voltage with the amplitude of 20 Vp-p to SPUDT, the 2 μl of pure water moved along the MHIFU propagation direction immediately and the average translational velocity was 20 mm/s (also see Additional File 1: Movie S1).

To trigger the TSL release, it is crucial to accurately regulate the temperature of the sample. A semi-open PDMS cavity with the diameter of 8 mm was placed at the focal region of MHIFU and 100 μl deionized water was injected into the cavity. Accurate controlling of the temperature at desired degrees involved two stages: (1) temperature elevation period and (2) temperature maintenance period. A continuous radio frequency (RF) signal was applied to a single SPUDT to heat the fluid continually while RF pulse signal was utilized to maintain the temperature at desired degrees by adjusting the pulse length and pulse repetition frequency (PRF). Fig. 2A shows the evolution and spatial distribution of fluid temperature in PDMS cavity as a function of time (also see Additional File 2: Movie S2). The distribution of the sample in PDMS cavity is visualized by a thermal infrared imager in real time. The results show that the temperature of sample in PDMS cavity increased quickly from 26 °C to 42 °C within less than one minute when the CWs with the voltage of 20 Vp-p was applied to the SPUDT. To maintain the sample temperature at 42 °C, the SPUDT was operated with burst RF signal (frequency = 30 MHz, length of each burst = 1.6 k cycles, PRF=10 kHz, and the peak-to-peak electric voltage = 20 V). As shown in Fig. 2A, the temperature of sample was kept constant at 42 °C accurately for 5 min and the temperature deviation was approximately within ± 0.3 °C. In both heating and maintaining temperature processes, the temperature distribution of fluid in PDMS cavity was relatively uniform. The sample temperature could reach 60 °C or even higher by increasing the input power and a longer duration. In addition, Fig. 2B shows the temperature variation in PDMS cavity as a function of time at the desired temperature of 37°C, 42°C and 50°C. This demonstrates that the temperature of fluid in PDMS cavity remained nearly constant (at various desired temperatures) through a time duration.

Figure 2.

Figure 2

(A) Evolution and the spatial distribution of the fluid temperature in PDMS cavity at as a function of time. Additional File 2: Movie S2 shows the temperature variation with the time induced by MHIFU (30 MHz, 20 Vp-p) at five times the normal speed. (B) The temperature of fluid in PDMS cavity can be elevated and maintained at 37 °C, 42°C and 50°C precisely by adjusting the input pulse length and PRF.

MHIFU-mediated release of drug from the TSL

Prior to investigating the efficiency of ultrasound mediated drug release from TSL, it is essential to be aware of the temperature sensitivity of TSL. The TSL samples were heated in a thermostatically controlled dry bath (Labnet International, Rutland, UK) to make the sample temperature more uniform and stable. The dashed lines in Fig. 3A show the efficiency of drug release of sample in an incubator at various temperatures as a function of time. After 10 min of incubation, the release rate was 16.7% ± 7.3% and 79.8 % ± 4.5% at 37 °C and 50 °C, respectively. When the temperature remained at 42 °C, the release rate increased from 47.6% ± 4.2% to 64.4% ± 6.2% as the time of incubation increased from 10 min to 20 min. The results indicate that the efficiency of DOX release increased with the increment of temperature and duration of incubation. Increase in temperature initiates the phase transition of TSL, rendering a higher permeability of the liposome membrane for releasing the DOX, indicating that the TSL is sensitive to the temperature elevation.

Figure 3.

Figure 3

Temperature dependence of drug release from TSL induced by (A) MHIFU and (B) incubation. (C) The streamline of the flow field by PIV analysis. The streamline indicated the acoustic streaming in PDMS cavity was a kind of rotational streaming. The maximum and average rotational speed was 1.6 mm/s and 743.8 μm/s when the SPUDT was operated at a burst mode to maintain the temperature at 37 °C. (D) The distribution of shear stress induced by acoustic streaming. The maximum shear stress was about 0.26 dyne/cm2. The MHIFU propagated along the negative X axis.

The efficiency of MHIFU-mediated drug release is shown by the solid lines in Fig. 3B. The results show that in analogy to the time of incubation, the rate of drug release from TSL increases as the temperature is elevated. However, the drug release from TSL irradiated by MHIFU was much faster than that of the incubation at 42 °C. After 3 min of ultrasonic irradiation, the efficiency of drug release attained 55.2% ± 5.9% at 42 °C, which was much higher than that of incubation at 42 °C of 31.3% ± 7.1%. The increased efficiency of drug release mainly contributed to the local temperature elevation and mechanical effects of MHIFU. When the SAW approached the boundary of the PDMS, part of the energy of the SAW was absorbed by PDMS boundary. The rest of acoustic energy existed in the leaky SAW (LSAW) and longitudinal bulk wave diffracted under an angle θR into the fluid33. Since the thickness of the PDMS boundary was about 2 mm, the actuation of acoustic energy in PDMS boundary was relatively small and the most acoustic energy was coupled with the confined fluid in the PDMS cavity. Due to the attenuation of longitude bulk wave, most acoustic energy was converted to the acoustic streaming leading to internal streaming in the PDMS cavity. The acoustic streaming in PDMS cavity induced by MHIFU may play an important role in triggering drug release from TSL. Fig. 3C shows the streamline of flow field in the PDMS cavity when the SPUDT was operated in a burst mode (2.6 k cycles, 3.3 kHz PRF) to maintain the temperature at 37 °C. The pattern of the streamline illustrated that the acoustic streaming was vortex-type and the maximum rotational speed was measured to be 1.6 mm/s using PIV method (also see Additional File 3: Movie S3). Fig. 3D shows the distribution of shear stress induced by acoustic streaming and the maximum stress is about 0.26 dyne/cm2. In addition, no significant improvement of drug release was obtained by increasing the duration of irradiation for more than 3 min at 42 °C. Thus, the duration of MHIFU irradiation was determined to be 3 min.

Uptake of drug released from TSL by 4T1 cells

Figure 4A shows the uptake of DOX by 4T1 cells at 30 min after MHIFU treatment. The red fluorescent of DOX can serve to assess the cellular uptake and distribution. The cellular myofilament and nuclei were stained with FITC-phalloidin and DAPI, giving green and blue fluorescence, respectively. When the fluid in PDMS cavity was heated by MHIFU at 37 °C, extremely weak DOX fluorescence signal can be found in the cellular nuclei. However, at 42 °C, the cells emitted strong red fluorescence, which was colocalized with the blue DAPI signal indicating accumulation of DOX in the nuclei. As the temperature increased to 50 °C, treated cells showed nuclear disintegration and myofilament fragmentation. Further experiments were carried out to quantitatively analyze cellular uptake of DOX by mean fluorescence intensities of cytometry histograms. As shown in Fig. 4B, the rate of cellular uptake increased with the increment of temperature. For 37 °C and 50 °C, there was no significant difference between incubation and MHIFU irradiation. However, the mean fluorescence intensity generated by MHIFU irradiation was 1.5 fold higher than that of incubation-induced drug release at 42°C, suggesting MHIFU promoted the DOX uptake.

Figure 4.

Figure 4

Qualitative and quantitative analysis of cellular uptake at various temperatures by confocal microscope and flow cytometry. (A) The fluorescence image shows the drug has entered into the cellular nuclei after MHIFU irradiation at 42 °C while the nuclear fragmentation and myofilament destruction were occurred at 50°C. (B) Flow cytometry result shows the cellular uptake increases with the temperature elevation and cellular uptake irradiated by MHIFU at 42°C was 1.5 times larger than that of incubation.

Apoptosis induced by MHIFU-mediated drug release

To investigate the cellular apoptosis induced by MHIFU-mediated drug release, the 4T1 cells were labeled with Annexin V-FITC/PI and analyzed by flow cytometry. The experiments were divided into four groups: (1) MHIFU irradiation for 3 min, in the presence of TSL; (2) MHIFU irradiation for 3 min solely; (3) incubation for 3 min together with TSL; (4) control group containing cells maintained at 37 °C without treatment. For the first and third groups, after 30 min of incubation, the PDMS cavity was washed 3 times to remove the TSL not internalized by 4T1 cells. The apoptosis detection was carried out at 4.5 h after the cells were treated by MHIFU or incubation. When the fluid temperature in PDMS cavity was held constant at 37 °C, no significant apoptosis was found in any group compared to the control group. As shown in Fig. 5, about 92.7% and 93.1% cells maintained viability in the first and third group, respectively. However, as the temperature was increased to 42 °C, late apoptotic cells in the first group reached up to 17.8%, which was much higher than that of the second (3%) and the third group (3.5%). It is of note the cell viability in the second group was 94.3% suggesting that the short duration of MHIFU treatment alone could not exert an adverse effect on the cell viability. Lack of apoptosis in the third group at 42°C was probably due to the short heating duration (3 min). Moreover, dead cells in the first group increased up to 5.3% indicating that application of MHIFU in TSL delivery was capable of accelerating the apoptosis within a short duration of treatment. When the temperature in PDMS cavity reached 50 °C, apoptotic cells in each group increased dramatically. It can be seen that high levels of apoptosis were achieved regardless of whether TSL were participated or not. This shows that the high temperature (50 °C) is the dominant factor causing the apoptosis. In the MHIFU-mediated drug delivery, both cellular uptake and apoptosis are closely related to the temperature and increased with the temperature elevation, as shown in Fig. 6.

Figure 5.

Figure 5

Quantitative analysis of apoptosis by flow cytometry. The cells were divided four groups: MHIFU-mediated drug delivery; MHIFU irradiation solely; water incubation-mediated drug delivery and control group. It can be seen that the cell did not show significant change in viability at 37 °C for each group. For 42 °C, the late stage apoptotic cells were detected only in the first group, indicating MHIFU irradiation solely would not exert an adverse effect on the viability while the third group did not show obvious apoptosis. When the temperature increased to 50 °C, apoptosis in each group increased dramatically because of high-hyperthermia.

Figure 6.

Figure 6

The relationship between SAW and cellular uptake and apoptosis at various temperatures. The cellular uptake is a normalized result.

Mechanism of MHIFU-mediated drug delivery

HIFU-triggered release of drugs as a promising approach to realize the local drug delivery has attracted a great deal of attention from researchers and clinicians. Understanding the mechanism of ultrasound-mediated drug delivery not only provides an effective drug delivery method but also could be utilized for therapeutic and clinical applications. Cell morphology and shape after MHIFU irradiation with TSL could provide the information about cell activity and viability. Long-time monitoring of the changes in cell morphology showed that the cells experience shrinking, degenerating, detaching from the substrate and eventually released into the medium (Additional File 4: Fig. S2).

Ultrasound mediated drug delivery is a complex process and the study of its bioeffects at a sub-micron to nanometer scale may provide an important new insight into the underlying mechanisms. To investigate the cellular morphology, we used AFM to scan the surface of the cell membrane. Figure 7 shows the deflection and topography images of a fixed cell after the treatment of MHIFU combined with TSL at various temperatures. As shown in Fig. 7, the cell surface at 37 °C and 42 °C is relatively smooth, and similar to the control group. The myofilament was intact and no pore-like structures were observed on the membrane. However, the cell surface shows more protruding structures at 50 °C. The disorganized membrane surface and destroyed myofilament reveal that high temperature-induced cell damage occurred at 50 °C. At 4 h after MHIFU-mediated drug delivery at 42 °C, the cell surface showed somewhat squamous structure with more uniform size and some depressions. Protruding and depression structures with larger magnitude were more obvious as the time extended from 6 h to 10 h. The changes in the morphology of the cellular membrane are probably due to the synergistic effect of MHIFU and drug. The flow cytometry results also show that the apoptotic cells in MHIFU-mediated drug delivery group is much larger than that of incubation-induced drug delivery group at 42 °C. Therefore, besides thermal effects, the mechanical effects, such as acoustic streaming, play an important role in the process of the ultrasound-mediated drug delivery. When the MHIFU induced temperature elevation to 42°C, the thermal effects melted the lipid layer of TSL, releasing the DOX from TSL. Furthermore, the acoustic streaming enables to mix and stir DOX in the PDMS cavity uniformly, increasing the collision probability between the DOX and cells (Additional File 4: Fig. S3). In addition, the acoustic streaming may also promote the endocytosis of DOX into the cellular nuclei leading to an increase in the drug uptake and apoptosis 34.

Figure 7.

Figure 7

Ultrastructure of cellular membrane imaged by AFM. The deflection image shows the profile of a single cell at various temperatures. The topographic images show the height distribution of the membrane with the size of 5 µm×5 µm. For 37°C and 42°C, the surface of membrane was relatively flat and no pore-like structures were detected after MHIFU treatment immediately. More protruding structures can be observed at 50 °C. After 4 h MHIFU-mediated drug delivery at 42 °C, the membrane surface was full of squamous structures with more uniform size.

Ultrasound is widely used for clinical applications ranging from diagnosis to therapy. The principal physical mechanisms underlying the clinical applications include: scattering, mechanical and thermal effects, as shown in Fig. 8. The mechanical effect, such as acoustic radiation force and acoustic streaming, enables to modulate neural activity 35, 36, manipulate bioparticles 37, 38 and trigger the drug release 39, 40. Furthermore, thermal ablation could be achieved by increasing the acoustic intensity and the duration of irradiation. Although the frequency of SAW is much higher than that of clinical ultrasound, the mechanism of drug release from TSL that relies on the heat generation by absorption of ultrasound over time is similar. Since the absorption coefficient of biomaterials such as cells is an increasing function of ultrasound frequency, the heating process generated by SAW device is much faster than the regular HIFU 39. The SAW-based microfluidic device is capable of quantitative analysis of the interaction between the ultrasound and cells in a real-time in situ manner, providing an alternative method for investigating the mechanism of ultrasound-mediated drug release. In addition, the SAW could be generated by a flexible piezoelectric substrate 41 and it may have the potential to deliver the drug by mounting the flexible SAW device on the skin surface as a wearable transdermal drug delivery system.

Figure 8.

Figure 8

Three primary acoustic effects of ultrasound and their biomedical applications.

Conclusions

We have demonstrated that a SAW-based microfluidic chip is capable of mimicking the bulk HIFU system and regulating the temperature elevation precisely to control the release of drug from TSL. The disposable nature of the device not only reduces the high cost of the piezoelectric wafer, but also facilitates the subsequent procedures, such as flow cytometry analysis and AFM scanning. Simultaneous quantitative analysis of drug uptake and apoptosis revealed that there is a synergy effect between the ultrasound and the drug release at 42 °C promoting apoptosis. Our study suggests that besides thermal effects, mechanical effects, such as acoustic streaming, play a role in the drug delivery. The MHIFU has the cumulative advantages of precise temperature control, disposable cavity, biocompatibility, small size, low cost and no need for a bulky ultrasonic transmission system. These features may afford insight into the mechanism of the HIFU-mediated drug delivery and provide a versatile toolbox for biomedical applications in drug discovery.

Supplementary Material

Additional File 1

Movie S1.

Additional File 2

Movie S2.

Additional File 3

Movie S3.

Additional File 4

Figures S1-S3, Table S1.

Acknowledgments

The work was supported by 973 Program (Grant No. 2015CB755500) and National Natural Science Foundation of China (Grant Nos. 11304341, 11302239, 11274008, 81401435. and 11325420). Guangdong Research Grant (S2013040014610), Shenzhen Basic Science Research (JCYJ20140417113430580, and JCYJ20130402113127516), and Shenzhen Key Laboratory of Nanobiomechanics.

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Supplementary Materials

Additional File 1

Movie S1.

Additional File 2

Movie S2.

Additional File 3

Movie S3.

Additional File 4

Figures S1-S3, Table S1.


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