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. Author manuscript; available in PMC: 2016 Jan 4.
Published in final edited form as: Hum Factors. 2012 Oct;54(5):849–871. doi: 10.1177/0018720812442685

U.S. Truck Driver Anthropometric Study and Multivariate Anthropometric Models for Cab Designs

Jinhua Guan 1, Hongwei Hsiao 2, Bruce Bradtmiller 3, Tsui-Ying Kau 4, Matthew R Reed 5, Steven K Jahns 6, Josef Loczi 7, H Lenora Hardee 8, Dominic Paul T Piamonte 9
PMCID: PMC4698842  NIHMSID: NIHMS742907  PMID: 23156628

Abstract

Objective

This study presents data from a large-scale anthropometric study of U.S. truck drivers and the multivariate anthropometric models developed for the design of next-generation truck cabs.

Background

Up-to-date anthropometric information of the U.S. truck driver population is needed for the design of safe and ergonomically efficient truck cabs.

Method

We collected 35 anthropometric dimensions for 1,950 truck drivers (1,779 males and 171 females) across the continental United States using a sampling plan designed to capture the appropriate ethnic, gender, and age distributions of the truck driver population.

Results

Truck drivers are heavier than the U.S. general population, with a difference in mean body weight of 13.5 kg for males and 15.4 kg for females. They are also different in physique from the U.S. general population. In addition, the current truck drivers are heavier and different in physique compared to their counterparts of 25 to 30 years ago.

Conclusion

The data obtained in this study provide more accurate anthropometric information for cab designs than do the current U.S. general population data or truck driver data collected 25 to 30 years ago. Multivariate anthropometric models, spanning 95% of the current truck driver population on the basis of a set of 12 anthropometric measurements, have been developed to facilitate future cab designs.

Application

The up-to-date truck driver anthropometric data and multivariate anthropometric models will benefit the design of future truck cabs which, in turn, will help promote the safety and health of the U.S. truck drivers.

Keywords: truck driver, human body size, cab design models

INTRODUCTION

Trucking is one of the most hazardous occupations in the United States. An estimated 1.5 million workers are employed as drivers of heavy trucks and tractor-trailers in the United States (Bureau of Labor Statistics [BLS], 2010). In 2009, truck drivers experienced 16.8% (303 out of 1,795 cases) of all transportation-related fatalities (BLS, 2009b) and 2.0% of the nonfatal injuries requiring days away from work (BLS, 2009d), even though they only made up 1.0% of the U.S. workforce.

Truck drivers spend long hours behind the wheel, working an average of 41.5 hr per week (BLS, 2009a). A well-designed truck cab not only makes a significant difference in the working conditions for a truck driver but also affects the safety of truck drivers and other road users. If the design of the truck cab is poorly fitted to the size and dimensions of the driver, the road may be less visible, driving controls may be more difficult to reach, and seat belts may be less comfortable and less likely to be used—all of which increase the risk of injury to the driver and other road users.

There is a pressing need to enhance ergonomic cab designs for safe and efficient over-the-road operation. Up-to-date anthropometric data play a key role in the design. Unfortunately, anthropometric data on the U.S. truck driver population have not been collected for several decades. Truck drivers were last systematically measured in the United States in the late 1970s (Sanders, 1977) and early 1980s (Sanders, 1983; Shaw & Sanders, 1984). Demographic evidence suggests that the population is changing, with a greater representation of racial and ethnic minorities, especially the Hispanic ethnic group. In 1983, the combined category of truck drivers (heavy and light) and driver-sales workers included 11.7% African Americans, 5.6% Hispanics, and 3.5% females (BLS, 1983). In 2009, the category of driver-sales workers and truck drivers included 13.4% African Americans, 18.7% Hispanics, and 5.2% females (BLS, 2009c). This new demographic reality necessitates an updating of the anthropometric data used for the design of truck cabs because anthropometric data are related to various demographic characteristics (Bradtmiller, Ratnaparkhi, & Tebbetts, 1985; Gordon, Bradtmiller, & Ratnaparkhi, 1986; International Organization for Standardization [ISO], 2006).

In recent years, major truck manufacturers in the United States and other countries have begun a transition from the traditional percentile approach toward the multivariate accommodation model (MAM) approach in cab design. The 5th-to-95th-percentile approach has been criticized for the decrease in accommodation when two or more dimensions are involved in a design (Zehner, Meindl, & Hudson, 1993) and for its inability to generate biofidelitic models (Robinette & McConville, 1981). The MAM approach offers a superior solution to the workstation design because of its ability to circumvent both problems.

With the MAM, one uses a principal component analysis (PCA) to reduce a large number of body dimensions to a smaller number (e.g., two or three) of variables or principal components (PCs). These PCs approximate an ellipse or ellipsoid in distribution, which enables designers to select the desired level (e.g., 95%) of accommodation for the user population. Then, a small set of body models can be identified on the boundary of the ellipse or on the surface of the ellipsoid. This cadre of body models is composed of not only the overall large or small individuals but also individuals of different body configurations (Zehner et al., 1993). Designers may rely on these more realistic multivariate body models, instead of the traditional percentile values, in cab design.

In 2006, the National Institute for Occupational Safety and Health (NIOSH) initiated a 4-year nationwide anthropometric study of the U.S. truck driver population. In this report, we present the study results and examine the differences in key anthropometric dimensions between the current U.S. truck driver population and the U.S. general population and between the current truck drivers and their counterparts of 25 to 30 years ago. In addition, MAMs capable of accommodating 95% of the truck driver population were developed to facilitate the next-generation truck cab design.

METHOD

Participants

This study sample consists of 1,779 male and 171 female truck drivers measured from January 2008 to March 2009. Data were collected in 15 states across the continental United States. A sampling strategy that took into account age, sex, and race categories was used. The original sampling plan and the final sample are presented in Table 1. Other relevant information (data collection sites and location types) is provided in Table 2. Only those with a valid Class A Commercial Vehicle Driver's License (CDL) were measured. The sample size of this study has exceeded the requirement of ISO 15535 standard on minimum sample size for 95% confidence and 1% relative accuracy (ISO, 2006).

TABLE 1.

Original Study Sampling Plan and Final Sample

Original Sampling Plan Non-Hispanic White Hispanic Non-Hispanic Black and Others Total
Males
    Ages 20–24 129 30 24 183
    25–29 149 38 28 215
    30–34 139 38 26 203
    35–39 151 40 26 217
    40–44 157 39 26 222
    45–49 164 37 25 226
    50–54 146 32 21 199
    55+ 241 47 27 315
    Total 1276 301 201 1,780
Females
    All ages, all races 100
Grand total 1,880
Final Sample
Males
    Age <25a 33 10 8 51
    25–29 65 31 21 117
    30–34 124 42 27 193
    35–39 155 41 42 238
    40–44 186 49 33 268
    45–49 216 45 38 299
    50–54 214 32 30 276
    55+ 290 25 22 337
    Total 1,283 275 221 1,779
Females
    <25 2 2 0 4
    25–29 3 2 0 5
    30–34 9 2 0 11
    35–39 18 2 2 22
    40–44 20 5 2 27
    45–49 32 2 3 37
    50–54 26 3 1 30
    55+ 31 1 3 35
    Total 141 19 11 171
Grand total 1,995
a

Two drivers, ages 18 and 19, were added to the youngest age category, so it is not exactly equivalent to the youngest Bureau of Labor Studies category (which ranged from 21 to 25).

TABLE 2.

Data Collection Sites and Location Type

Variable n Percentage
Region (states)
    South (Texas, Florida, Tennessee) 509 26
    Midwest (Kentucky, Ohio, Missouri, Indiana) 541 28
    Northeast (Pennsylvania, New York, New Jersey, West Virginia) 353 18
    West (Nevada, California, Arizona, Oregon) 547 28
    Total 1,950 100
Location type
    Fleet 795 41
    Truck stop 566 29
    Truck show 589 30
    Total 1,950 100

Apparatus

Standard anthropometric instruments, used in this study, were an anthropometer, beam caliper (rearranged pieces of the anthropometer), sliding calipers, and a Lufkin steel tape. Other instruments included a weight scale and a stool for seated measurement.

Procedure

The measuring team traveled to each data collection site, where a measuring station was set up. When a participant arrived, an investigator checked his or her CDL to establish eligibility before giving him or her a consent form, on which the purpose of the study and the measurement procedures were explained. If he or she agreed to participate, the participant would sign the form. The participant remained in street clothes during the measurement and was measured on two postures: standing with heels together and sitting (Figure 1). Detailed specifications on the measurement postures can be found in Gordon and associates (1989). The investigator located body landmarks by palpating the bones and placing small stickers on the clothes overlying those points or marking those points with an eyeliner pencil if they were on the skin. After the marks were properly placed on the participant's body, 33 anthropometric measurements, plus shoe length and width, were taken with the anthropometric devices. After the measurement was completed, the participant was reimbursed and dismissed.

Figure 1.

Figure 1

Illustration of sitting height measurement.

Anthropometric Measurements

The 33 anthropometric dimensions, plus shoe length and shoe width, were chosen on the basis of their utility in facilitating truck cab design (Appendix A). Five measurements (abdominal breadth, sitting; arm length; thumb-tip reach; shoe length; and shoe width) were specifically defined for this study. Further information about the remaining variables can be found in Gordon and associates (1989) and Speyer (2007). Shoe length and width were measured only if the individual was wearing shoes that were typically worn while driving.

To ensure data quality, we trained five measurers prior to data collection; only four of them performed subsequent data collection. During the training session, 9 participants were measured. Since it was a training session, dimensions that are more difficult (e.g., chest width) were measured more often than dimensions that are less difficult (e.g., shoe length). The measuring team repeated the measurements on practice participants until the interobserver differences were at or below the levels specified in ISO 20685 (ISO, 2005). In addition, specifically designed software was employed in data entry. The software signals the operator when an unexpected value is entered. Any values flagged by the system were verified on-site by remeasuring the driver.

Data Analysis

Sample weighting

Before data were analyzed, a weighting procedure was applied to the male and female samples, respectively, to ensure that the current samples represent the current truck driver population in age, race, and ethnicity. The weights are calculated as the relative frequency of a given cell in the truck driver population, divided by the relative frequency of the same cell in the study sample. This approach is standard in anthropometric studies (Gordon, 2000; Harrison & Robinette, 2002; ISO, 2007, 2008).

Information on the racial ethnic distribution of truck drivers came from the BLS (2006). Age distribution was selected from an American Trucking Association–sponsored report (Global Insight, 2005) for lack of official government data. Samples were weighted across six age groups (<25, 25–29, 30–34, 35–44, 45–54, and 55+) and three racial ethnic groups (Non-Hispanic White, Hispanic, and Non-Hispanic Black and Others) for males and females, respectively. Note that this approach treats Hispanic as an ethnic, rather than a racial, group.

Current truck drivers compared with the U. S. general population

Measurements from the current study were compared with relevant measurements from the U.S. general population according to the National Health and Nutrition Examination Survey (NHANES). For this analysis, a male sample and a female sample between 20 and 65 years of age were taken from a combined 4-year (2003–2006) NHANES data set (McDowell, Fryar, Ogden, & Flegal, 2008). This age range consists of the majority of the U.S. working population. Before the two samples are compared, the same 20-to-65 age range criterion was applied to the NIOSH truck driver sample, resulting in a male sample of 1,749 participants and a female sample of 171 participants.

Bonferroni t was used to compare the relevant measurements from both studies. Most measurements in NHANES were not comparable to those taken in this study. As a result, only four comparable measurements (stature, weight, waist circumference, and thigh circumferences) were selected for comparison. With four comparisons, each t value was evaluated at α = .05/4 = .0125 level.

Current truck drivers compared to those of 25 to 30 years ago

The female samples were not involved in this analysis because the number of female participants in the earlier two studies was very small (Sanders, 1977, 1983; Shaw & Sanders, 1984). As a result, this analysis compared only the male samples. There are 10 dimensions comparably measured between the current study and the two earlier studies, and these 10 dimensions were submitted to statistical analysis by Bonferroni t. With 10 comparisons, each t value was evaluated at α = .05/10 = .005 level.

Multivariate anthropometric accommodation

The MAM method started with a PCA procedure run by SAS (Version 9; SAS Institute, Cary, NC) on the male and female samples, respectively. This procedure reduced a set of 12 dimensions, chosen on the basis of their utility in cab design, to a smaller number of variables or PCs. In the present study, a decision was made to use the first three PCs (PC1, PC2, and PC3) to define body models on the basis of a scree plot. These three PCs were found to account for 87% to 88% of the total variance.

To ensure the accuracy of body model selection, the multivariate normality of the samples was checked by inspecting Q-Q plots along with a Kolmogorov-Smirnov test for males (large sample) and a Shapiro-Wilk test for females (small sample). The Kolmogorov-Smirnov test showed that PC2 and PC3 for the male sample did not meet the normality assumption (p < .01). As a result, The 12 original variables were first transformed by natural log, and 1 participant (No. 488) was removed as an outlier before the PCA procedure was applied. On the other hand, the Shapiro-Wilk test showed that the female sample was able to meet the normality assumption without any transformation after just 4 participants (Nos. 408, 750, 1172, and 1529) were removed from the data set.

The PCs, which are orthogonal to one another, can be described as approximating an ellipsoid. Then, one can select the desired level of accommodation (e.g., 95%) by determining the appropriate confidence level in the ellipsoid (Zehner et al., 1993). In this study, we used the Bonferroni method to determine the 95% enclosure (Johnson & Wichern, 2007). Since the three PCs were standardized to z scores, we were able to use a single radius value (r = 2.40 for males and r = 2.42 for females) as the 95% enclosure criterion.

After the 95% enclosure criterion was determined, the next step was to identify the 14 models (six intercepts, eight octant midpoints) on the surface of the ellipsoid. The six intercept points were obtained on the ellipsoid surface where the three axes intercept. In addition, each of the eight octant midpoints was located at the surface center of each of eight sections (octants) divided by the three axes of this ellipsoid. These 14 points (8 octant points and 6 intercept points), along with the centroid of ellipsoid, were the basis for the selection of the anthropometric models (Figure 2).

Figure 2.

Figure 2

The centroid, intercept points (square) and octant midpoints (circle) of a 95% enclosure ellipsoid.

We calculated the corresponding 12 anthropometric values of these 14 models first by linearly transforming the coordinates of the models scaled by the Bonferroni factor and making use of the reduced matrices of the eigenvalues and eigenvectors. Then, these calculated values were multiplied by the weighted standard deviations before being added to the weighted means to obtain the final values. These 14 participants, along with the average individual, represented 15 body models, each of which had a set of 12 derived anthropometric dimensions. To determine the closest-neighbor participants for these models, we computed the Euclidean distance from each participant to each model point. One closest-neighbor participant for each model was chosen.

Since truck cab workspace is designed for both male and female drivers, a recombined set of male and female models, after those have been derived separately, is useful for the design process (Hudson & Zehner, 2010). To obtain these recombined male and female models, the models of each gender were put into the other gender's 95% enclosure space, and those who are identified to be within the enclosure space of the opposite gender were considered redundant and discarded. For example, to identify a redundant female model, we first converted the 12 derived body dimensions of that female model into z scores using the means and standard deviations of the corresponding variables in the male sample. Then, we derived the three PCs by multiplying the set of z scores with the matrix of component score coefficients. Then, we determined the Euclidean distance of this female model to the centroid of the 95% male enclosure by using the three PCs. If the distance was smaller than the r = 2.40 enclosure criterion, this female model was considered redundant and discarded. Otherwise, this model was retained for the joint male and female space. After all the female models have been evaluated in this way, the male models were placed into the female 95% enclosure (r = 2.42) and evaluated for possible redundancy.

RESULTS

Measurement Error

Data on measurement errors (minimum and maximum absolute difference between any two measurers and the mean and standard deviation of absolute differences among all measurers) on each measurement are presented in Appendix B. The mean of the absolute differences ranged from 2 mm to 18 mm, except for weight.

Summary Statistics

Summary statistics on all body measurements are presented in Appendix C. The weighted and unweighted means for each body dimension were very close to each other, as were the weighted and unweighted standard deviations for each body dimension. Since these values were very similar, subsequent analyses were based on the weighted samples alone. The similarity between the weighted and unweighted data suggests that this study sample was reasonably representative of the truck driver population in anthropometric dimensions.

Current Truck Drivers Versus the U.S. General Population

Table 3 shows the results of Bonferroni t comparisons for the means of four body dimensions between the current data and the U.S. general population. For the males, differences in the means of all four dimensions were found to be statistically significant. Although the male truck drivers were on average shorter than males in the U.S. general population, they were nonetheless heavier. The truck drivers were, on average, 13.5 kg heavier than those in the U.S. general population, and their thigh and waist circumferences were larger than those of men in the U.S. general population. For the females, the mean stature was not statistically different. However, the female truck drivers were significantly heavier than those in the general population, by 15.4 kg on average. Besides, their thigh and waist circumferences were larger than those of women in the U.S. general population. These results showed that the size and physique of the truck driving population are not well represented by the U.S. general population.

TABLE 3.

Independent t Tests (Bonferroni) on Four Dimensions: Truck Drivers in NIOSH Study (i) versus U.S. General Population (j)

NIOSH (i)
NHANES (j)
Dimension n M (SD) n M (SD) MiMj t
Males
    Stature 1,779 1757 (69.58) 3,335 1,769 (98.15) –12 –6.53*
    Waist circumference 1,779 1,089 (154.31) 3,333 1,002 (266.91) 87 18.55*
    Thigh circumference 1,779 635 (69.91) 3,225 545 (90.41) 90 53.59*
    Weight (kg) 1,779 102.6 (23.93) 3,193 89.1 (31.18) 13.5 23.61*
Females
    Stature 171 1,626 (69.19) 3,206 1,629 (96.26) –3 –1.09
    Waist circumference 171 1,020 (147.68) 3,121 936 (290.50) 84 11.93*
    Thigh circumference 171 671 (78.66) 3,067 536 (138.45) 135 39.90*
    Weight (kg) 171 91.0 (21.14) 3,207 75.6 (35.68) 15.4 18.03*

Note. All values are in millimeters except for weight. NIOSH = National Institute for Occupational Safety and Health; NHANES = National Health and Nutrition Examination Survey.

*

p < .05/4 = .0125, two-tailed test; equivalently t0.05(4, >120) = ±2.50.

Current Truck Drivers Versus Truck Drivers of 25 to 30 Years Ago

As Table 4 shows, the current male truck drivers were larger in abdominal depth, sitting; forearm-forearm breadth; hip breadth, sitting; waist circumference; and body weight as compared with the previously available male truck driver data (Sanders, 1977, 1983). The sitting height in the present study was shorter than that in earlier studies, although the stature was the same. This finding suggests that the current male drivers were different in physique from their counterparts of 25 to 30 years ago. They were heavier by 12.0 kg on average and larger in body width and girth, even though they were not taller.

TABLE 4.

Independent t Test (Bonferroni) on 10 Dimensions for Male Truck Drivers: NIOSH Study (i) Versus Sanders Studies (j)

NIOSH (i)
Sanders (j)
Dimension n M (SD) n M (SD) MiMj t
Stature (no shoes) 1,779 1,757 (69.58) 183b 1,756 (62) 1 0.48
Sitting height 1,779 919 (36.14) 267a 927 (35) –8 –7.51*
Buttock-knee length 1,779 632 (35.04) 183b 636 (32) –4 –3.98*
Hand breadth 1,779 90 (4.82) 183b 89 (5) 1 6.08*
Hand length 1,779 196 (10.10) 183b 189 (10) 7 22.84*
Abdominal depth, sitting 1,779 331 (66.03) 183b 299 (45) 32 15.44*
Forearm-forearm breadth 1,779 617 (66.17) 183b 502 (48) 115 55.85*
Hip breadth, sitting 1,779 428 (46.04) 267a 353 (35) 75 53.39*
Waist circumference, natural indentation 1,779 1089 (154.31) 183b 1,027 (124) 62 12.76*
Weight (kg) 1,779 102.6 (23.93) 183b 90.6 (17.11) 12.0 16.07*

Note. All values are in millimeters except for weight. NIOSH = National Institute for Occupational Safety and Health.

*

p < .05/10 = .005, two-tailed test; equivalently t0.05(10, >120) = ±3.29.

Multivariate Anthropometric Models

We used the MAM approach to identify representative truck driver body models for truck cab design. Table 5 presents the PC score coefficient matrix involving 12 anthropometric dimensions for the male and female truck drivers, respectively. The PCA output for the males consisted of three PCs, the combination of which accounted for 88% of the total variation. PC1, which accounted for 53% of the total variation, predicted the overall body size. PC2, accounting for 20% of the variation, showed a contrast between dimensions correlated with body heights and those correlated with body width and depth. PC3, accounting for 15% of the variation, contrasted the measurements of stature and torso height with the remaining 7 body dimensions. The PCA output for females also consisted of three PCs, the combination of which accounted for 87% of the total variation. The three PCs, which followed the same patterns as in the male sample in revealing the relationships among body dimensions, accounted for 53%, 21%, and 13% of the total variation, respectively.

TABLE 5.

Component Score Coefficient Matrix, Eigenvalues, and Total Variance Explained for Male and Female Truck Drivers

Principal Component (PC)
Variable PC 1 PC 2 PC 3
Males
    Stature, no shoes 0.137 –0.180 –0.055
    Shoulder-elbow length 0.103 –0.229 0.081
    Elbow-fingertip length 0.112 –0.209 0.131
    Bideltoid breadth 0.099 0.240 0.205
    Abdominal depth, sitting 0.084 0.259 0.254
    Hip breadth, sitting 0.106 0.222 0.211
    Sitting height 0.129 –0.017 –0.287
    Knee height, sitting 0.134 –0.137 0.127
    Buttock-knee length 0.126 –0.078 0.229
    Elbow rest height 0.077 0.272 –0.273
    Eye height, sitting 0.123 –0.013 –0.305
    Acromial height, sitting 0.128 0.106 –0.236
    Eigenvalue 6.333 2.417 1.813
    Percentage of variation 53 20 15
    Total percentage of variation 88
Females
    Stature, no shoes 0.134 –0.178 –0.041
    Shoulder-elbow length 0.099 –0.215 0.229
    Elbow-fingertip length 0.109 –0.174 0.228
    Bideltoid breadth 0.094 0.269 0.153
    Abdominal depth, sitting 0.066 0.301 0.214
    Hip breadth, sitting 0.092 0.235 0.159
    Sitting height 0.133 –0.065 –0.279
    Knee height, sitting 0.134 –0.086 0.184
    Buttock-knee length 0.128 0.028 0.240
    Elbow rest height 0.082 0.227 –0.362
    Eye height, sitting 0.130 –0.067 –0.292
    Acromial height, sitting 0.136 0.029 –0.262
    Eigenvalue 6.426 2.531 1.526
    Percentage of variation 53 21 13
    Total percentage of variation 87

Table 6 describes the 15 representative body models and their corresponding closest-neighbor human participants for the male truck drivers. A graphical representation of these 15 male body models in both standing and sitting positions can be found in Figure 3. Model O, which was at the center of the ellipsoid, represented an average person in all body dimensions. Model U represented a small-size individual, whereas Model V represented a large-size individual. Model W had a relatively long stature but a short torso. In contrast, Model X was relatively short in stature and torso length but large in abdominal depth and hip breadth. Model C was characterized by a relatively short stature and short limbs but a long torso, whereas Model E was characterized by a relatively long stature and long limbs but a short torso (Figure 4). These 15 body models represented all body sizes and types for the male truck driver population. Table 7 describes the 15 female representative body models and their corresponding closest-neighbor human participants. Similar patterns in body dimensions found among the male representative models apply to the female representative models.

TABLE 6.

Multivariate Anthropometric Models and Closest-Neighbor Participants for Male Truck Drivers

Model Abd Dp, Sit Acro Ht, Sit Bidelt Brth Butt-Knee Lgth Ebw-Fngrtip Lgth Ebw Rest Ht Eye Ht, Sit Hip Brth, Sit Knee Ht, Sit Shldr-Ebw Lgth Sit Ht Stature No Shoes
Model O 324 614 535 631 486 252 798 425 568 361 918 1756
    participant 323 606 534 633 473 253 797 435 562 351 923 1748
Model A 288 552 497 630 490 189 737 392 562 364 855 1,709
    participant 289 533 500 628 498 176 743 391 553 352 864 1,726
Model B 387 570 563 614 462 232 734 447 540 340 851 1,640
    participant 371 588 542 627 477 228 740 461 545 355 857 1,633
Model C 285 616 503 568 445 289 797 391 519 331 913 1,662
    participant 277 621 498 581 460 279 783 373 528 339 901 1,667
Model D 212 596 445 582 471 235 800 342 540 355 916 1,732
    participant 215 594 466 599 472 260 794 354 531 340 923 1,735
Model E 370 612 569 700 532 220 800 463 622 395 923 1,855
    participant 412 618 573 693 529 234 799 449 617 386 910 1,866
Model F 497 632 644 683 502 270 797 528 598 368 919 1,780
    participant 486 630 647 692 518 248 797 538 601 405 923 1,764
Model G 365 682 576 631 482 337 865 462 575 359 986 1,804
    participant 375 666 562 637 472 304 869 462 580 356 978 1,820
Model H 272 661 508 647 511 274 868 404 598 385 989 1,880
    participant 282 641 492 649 511 264 858 417 603 373 974 1,873
Model U 252 554 468 567 448 216 736 360 513 333 850 1,617
    participant 261 567 458 560 460 236 751 360 518 333 861 1,635
Model V 417 680 612 701 528 294 866 502 629 392 991 1,906
    participant 442 663 597 717 522 277 861 500 625 385 992 1,907
Model W 241 594 473 646 515 205 801 372 592 387 921 1,829
    participant 257 622 488 645 518 232 799 373 594 386 916 1,810
Model X 436 634 606 615 459 310 796 486 546 337 914 1,685
    participant 419 631 569 620 457 313 778 498 542 345 894 1,682
Model Y 261 648 494 597 473 294 846 387 553 355 964 1,772
    participant 248 652 489 599 482 283 852 366 544 365 964 1,773
Model Z 403 581 579 666 500 216 753 468 584 368 874 1,739
    participant 409 585 565 665 500 215 728 463 578 373 863 1,727

Note. All values are in millimeters. Abd = abdominal; Dp = depth; Acro = acromial; Ht = height; Bidelt = bideltoid; Brth = breadth; Butt = buttock; Lgth = length; Ebw = elbow; Fngrtip = fingertip; Sit = sitting; Shldr = shoulder.

Figure 3.

Figure 3

The 15 male representative body models in both standing (i) and sitting postures (ii).

Figure 4.

Figure 4

Contrasting Models C, left in (i) and (ii), and E, right in (i) and (ii). Model C has a relatively short stature (1,662 mm [9th percentile]), short arm length (shoulder-elbow length = 331 mm [5th percentile]; elbow-fingertip length = 445 mm [3rd percentile]), and short leg length (buttock-knee length = 568 mm [3rd percentile]; knee height = 519 mm [3rd percentile]) but a large sitting height (913 mm [44th percentile]). In contrast, Model E has a relatively tall stature (1,885 mm [92nd percentile]), long arm length (shoulder-elbow length = 395 mm [97th percentile]; elbow-fingertip length = 532 mm [97th percentile]), and long leg length (buttock-knee length = 700 mm [97th percentile]; knee height = 622 mm [97th percentile]) but a short sitting height (923 mm [55th percentile]).

TABLE 7.

Multivariate Anthropometric Models and Closest-Neighbor Participants for Female Truck Drivers

Model Abd Dp, Sit Acro Ht, Sit Bidelt Brth Butt-Knee Lgth Ebw-Fngrtip Lgth Ebw Rest Ht Eye Ht, Sit Hip Brth, Sit Knee Ht, Sit Shldr-Ebw Lgth Sit Ht Stature No Shoes
Model O 325 580 499 606 440 251 753 460 526 333 864 1,627
    participant 317 597 512 619 445 280 772 467 527 322 883 1,638
Model A 271 525 442 591 446 183 697 407 518 342 809 1,585
    participant 252 515 428 589 448 167 705 410 526 345 817 1,599
Model B 386 531 523 597 423 224 682 481 504 318 795 1,509
    participant 375 550 528 573 419 238 700 468 517 318 835 1,545
Model C 316 571 484 556 397 281 737 438 479 295 846 1,523
    participant 318 561 460 567 383 272 735 430 486 298 832 1,510
Model D 201 566 402 551 420 239 751 364 493 320 860 1,599
    participant 210 546 439 576 422 216 747 407 503 325 856 1,601
Model E 335 588 514 655 483 221 769 481 572 370 882 1,730
    participant 353 585 506 655 471 225 776 476 551 354 886 1,736
Model F 449 593 596 660 460 262 754 555 558 346 868 1,654
    participant 415 608 602 667 461 269 784 574 565 333 885 1,682
Model G 380 634 557 620 434 319 809 512 533 324 919 1,668
    participant 381 649 555 604 457 313 809 458 544 332 909 1,683
Model H 265 628 475 615 457 277 823 438 547 348 933 1,745
    participant 271 620 454 615 459 280 802 403 548 331 917 1,721
Model U 262 517 426 542 403 213 681 386 472 304 791 1,482
    participant 258 528 417 538 392 226 708 388 478 293 817 1,519
Model V 389 642 572 669 477 289 825 534 580 361 937 1,772
    participant 405 623 614 647 472 293 817 534 577 326 932 1,743
Model W 211 574 417 600 463 209 767 385 539 357 878 1,703
    participant 261 577 435 593 454 220 753 388 532 361 880 1,690
Model X 440 585 581 611 417 292 738 534 512 309 850 1,550
    participant 446 583 552 592 431 275 740 547 519 329 855 1,563
Model Y 276 608 471 577 421 291 791 429 508 317 900 1,637
    participant 269 594 456 572 432 282 762 402 510 343 870 1,642
Model Z 375 551 527 634 458 211 714 490 543 349 828 1,616
    participant 384 573 528 610 473 232 724 484 553 347 835 1,621

Note. All values are in millimeters. Abd = abdominal; Dp = depth; Acro = acromial; Ht = height; Bidelt = bideltoid; Brth = breadth; Butt = buttock; Lgth = length; Ebw = elbow; Fngrtip = fingertip; Sit = sitting; Shldr = shoulder.

To recombine the male and female body models, we first projected the 14 female body models (excluding the female Model O) into the 95% male enclosure space. Four female models (E, H, V, and W) were found to coincide with the male space because their respective Euclidian distance to the centroid of the 95% male enclosure was smaller than the r = 2.40 criterion. These four female body models were considered redundant and were, therefore, excluded from the final set of recombined male and female body models. The remaining female models were retained. Then the 14 male body models (excluding the male Model O) were projected into the 95% female enclosure space. The Euclidian distance of four male models (B, C, U, and X) to the centroid of the 95% female enclosure was smaller than the r = 2.42 criterion. These four models were excluded from the final set of recombined male and female body models, and the remaining male models were retained. Finally, the recombination procedure resulted in a joint male and female enclosure space that included Models A, D, E, F, G, H, V, W, Y, and Z for the males and Models A, B, C, D, F, G, U, X, Y, and Z for the females.

DISCUSSION

Anthropometric Characteristics of the Current U.S. Truck Driver Population

Table 3 shows that the current U.S. truck driver population is significantly heavier than the U.S. general population of working age. The body width and circumference measurements are also larger among truck drivers than among those in the U.S. general population. The results are consistent with Hsiao, Long, and Snyder's (2002) findings that different occupational groups have distinctive anthropometric characteristics from the general population.

A comparison between this and earlier truck driver anthropometric studies (Sanders, 1977, 1983) reveals a significant change in the anthropometric profile of truck drivers across a quarter century. The current male truck drivers are, on average, 12 kg heavier than their earlier counterparts, and they are also larger in abdominal depth, sitting; forearm-forearm breadth; hip breadth, sitting; and waist circumference. This change in body width and circumference may reflect the sedentary nature of the trucking occupation and the ongoing obesity epidemic in the United States.

There is also a discrepancy between what this study and the Sanders study found on truck drivers’ stature. Sanders (1983) found that both male and female truck drivers are taller than the U.S. general population. On the contrary, this study reported that male truck drivers are shorter than the general population and that female truck drivers are not significantly different from the general population in stature. The difference can be explained by the fact that this study included a more representative Hispanic subsample (14% of the total sample) whereas the Sanders study did not include any Hispanic participants. As an ethnic group, Hispanics have a shorter stature than non-Hispanic Whites. For example, for those 20 years and older, Hispanic males and females were reported to be, on average, 72 mm and 53 mm shorter than their non-Hispanic White counterparts (McDowell et al., 2008). In this study, we found that the male Hispanic truck drivers are, on average, 56 mm shorter than the male non-Hispanic White drivers (t = 12.93, p < .01, two-tailed test). The female Hispanic drivers are, on average, 44 mm shorter than the female non-Hispanic White drivers (t = 7.0, p < .01, two-tailed test). The inclusion of a representative Hispanic sample has enabled this study to yield a more accurate estimate of the true stature in the truck driver population.

The issue of female truck driver sample deserves special attention. Despite various anecdotes that more and more females are entering the trucking occupation, the BLS data consistently show that the percentage (i.e., about 4% to 5%) of female drivers has remained stable for decades in the driver-and-sales worker category. This study includes 171 female truck drivers, or about 8.8% of the total study sample. This percentage is higher than that of the actual female truck driver population. This over-sampling is needed for meaningful statistical analysis and desirable for design purposes.

Percentile Models Versus MAM Approach

Zehner and associates (1993) argued that the use of percentile models leads to a decrease in the accommodation level when two or more dimensions are involved in a design. The percentile values are univariate variables. The 5th to 95th percentiles would exclude 10% of the user population on the first dimension. With each additional dimension added, the exclusion rate would increase and the level of accommodation would decrease. The MAM approach circumvents this problem by taking a multivariate approach. In our example, instead of focusing on each of 12 individual dimensions, the MAM relies on three PCs, generated by the PCA, that are linear combinations of the 12 original variables. These PCs, which are orthogonal to each other, can approximate an ellipsoid in distribution. Then, a 95% accommodation level was chosen to exclude only 5% of the user population.

Another problem facing the percentile approach is that the percentile values are not additive (Robinette & McConville, 1981). For example, a 95th-percentile stature cannot be reassembled by adding up all the 95th-percentile body segments that make up the stature. Any attempt to reassemble a whole body based on the 95th-percentile segments would result in mathematically and anatomically incorrect models. In contrast, the MAM approach enables the generation of body models that are representative not only of the size variance but also of proportional body variance in a user population (Zehner et al., 1993). The cadre of MAM models generated in this study includes not only overall large and small persons but also individuals of different body configurations. For example, as shown in Figure 4, male Model C has a short stature (9th percentile) but a relatively tall sitting height (44th percentile). In contrast, male Model E has a tall stature (92th percentile) but relatively short sitting height (55th percentile). This variability in body sizes and configurations will help improve the biofidelity of manikins in cab workspace design.

Application to Cab Design

In this study, we used the MAM approach to select 15 body models for male and female truck drivers, respectively. Each of the 15 body models represents a unique combination of body size and physique. These models, together with the anthropometric values of their closest-neighbor participants, should benefit the design of the next-generation truck cabs. If a combined set of the male and female models are more desirable, the 20 male and female models selected in this study may be used for the same purposes. These models can be applied to truck cab design in a number of ways. Developers of ergonomic software may apply these models toward generating biofidelic digital manikins to improve the cab simulation environment. Likewise, cab designers may use these models to create cadres of manikins to evaluate or visualize different “fit” issues in truck designs. For example, a short manikin with short legs but a relatively long sitting and eye height (Model C) and a tall manikin with long legs but a relatively short sitting and eye height (Model E) may be selected to evaluate the cab and mirror design. With the manikins properly seated and their right heels placed on the accelerator heel point, the effects of cab and mirror design on drivers’ direct and indirect visibility can be assessed. These manikins provide the level of anthropometric variability that cannot be provided by the percentile models.

CONCLUSION

An anthropometric study of 1,950 male and female U.S. truck drivers was conducted to provide key human body dimension data for the design of truck cabs. In this study, we found that truck drivers are, on average, heavier in body weight and larger in body width and girth than the U.S. general population. However, the male truck drivers are shorter in stature and the female truck drivers are not different from the U.S. general population. A comparison of the male truck drivers in this and earlier studies showed important anthropometric changes, primarily related to increased width and girth, across a quarter century. Given the substantial differences in key dimensions between the truck drivers and the U.S. general population, and between the current truck drivers and those of 25 to 30 years ago, the current data will be an important resource for future truck cab designs. The PCA-based representative body models were developed to facilitate truck cab designs.

KEY POINTS.

  • Truck drivers are heavier than the U.S. general population, with a difference in mean body weight of 13.5 kg for males and 15.4 kg for females.

  • The current truck drivers have a different anthropometric profile from their counterparts of 25 to 30 years ago, exemplified by a heavier mean body weight (by 13 kg) and larger width and girth dimensions.

  • A set of multivariate anthropometric models, spanning 95% of the current truck driver population, has been developed to facilitate future cab designs.

ACKNOWLEDGMENTS

This work was supported by the National Institute for Occupational Safety and Health (NIOSH) through the National Occupational Research Agenda. Additional financial support was also made available by industry partners (PACCAR, Daimler Trucks North America, Navistar, Volvo Group of America, Bostrom Seating, IMMI, and Isringhausen) to increase the sample size of this study. We would like to extend special thanks to Jerry Hubbell for his steadfast support for this project through the years, Mike Berta of Bostrom Seating, Chris Jessup of IMMI, and Gary Slater for their support for this project. We also wish to thank Alfred A. Amendola, Jeff Hudson, Greg Zehner, and Brian Corner for a constructive review of the manuscript and Richard Whisler for preparing the graphics. The findings and conclusions in the report are those of the authors and do not necessarily represent the views of NIOSH. Mention of any product in this report does not constitute an endorsement of the product by NIOSH or the authors.

Biography

Jinhua Guan is a health scientist in the Protective Technology Branch, Division of Safety Research, National Institute for Occupational Safety and Health. He received his PhD in kinesiology from the University of Minnesota in 1998.

Hongwei Hsiao is the chief of the Protective Technology Branch in the Division of Safety Research at the National Institute for Occupational Safety and Health and an adjunct professor at West Virginia University in Morgantown, West Virginia. He received his PhD in industrial engineering from the University of Michigan in Ann Arbor in 1990.

Bruce Bradtmiller is president of Anthrotech, a consulting firm in applied anthropometry. He is division chair of the HFES Institute, the organization within the Human Factors and Ergonomics Society that coordinates standards activities. He received his PhD in physical anthropology from Northwestern University in 1984.

Tsui-Ying Kau is a clinical information analyst staff specialist for the Clinical Information and Decision Support Services of the University of Michigan Health System. She received her MPH in biostatistics from the University of Michigan in 1981.

Matthew R. Reed is a research associate professor in the Biosciences Group of the University of Michigan Transportation Research Institute and in the Center for Ergonomics in Industrial and Operations Engineering. He received his doctorate in industrial and operations engineering from the University of Michigan in 1998.

Steven K. Jahns is a technical engineering manager for PACCAR, the maker of Kenworth, Peterbilt, and DAF trucks. He received his PhD in industrial engineering–ergonomics from the University of Iowa in 1996.

Josef Loczi is the manager of the Human Factors and Internal Concepts Department in Cab Engineering for Daimler Trucks North America. He received his PhD in biomechanics from the University of Illinois in 1993.

H. Lenora Hardee is a chief technical engineer of ergonomics and driver accommodation for Navistar. She received her PhD in industrial engineering and operations research from Virginia Polytechnic Institute and State University in 1985.

Dominic Paul T. Piamonte is a human factors and ergonomics specialist for Volvo Group Trucks Technology. He received his MD and PhD in industrial ergonomics from Lulea University of Technology, Sweden, in 2000.

APPENDIX A

Definition of Anthropometric Measurements and Shoe Measurements

Dimension Posture Definition Compatible Sources
Abdominal breadth Sitting Maximum distance between the lateral points of the abdomen (abdominal point, lateral, left, right) measured in a seated posture Defined for this study
Abdominal depth Sitting Horizontal distance between the most anterior point of the abdomen (abdominal point, anterior, sitting) and the back at the same level measured in a seated posture ANSUR
Acromial height Standing Vertical distance between the standing surface and the acromion landmark on the tip of the right shoulder measured in a standing posture ANSUR
Acromial height Sitting Vertical distance between the sitting surface and the acromion landmark on the tip of the right shoulder measured in a seated posture ANSUR
Ankle height Standing Vertical distance between the standing surface and the lateral malleolus landmark on the outside of the ankle ANSUR (lateral malleolus height)/RAMSIS (foot height: lateral ankle)
Arm length Standing Distance between the acromion landmark on the tip of the right shoulder and the dactylion III landmark at the tip of the middle finger measured in a standing posture Defined in this study
Biacromial breadth Sitting Distance between the right and left acromion landmarks at the tips of the shoulders measured in seated posture ANSUR
Bideltoid breadth Sitting Maximum horizontal distance between the lateral margins of the upper arms on the deltoid muscles measured in a seated posture ANSUR
Buttock-knee length Sitting Horizontal distance between the buttock plate and the anterior point of the right knee (knee point, anterior) ANSUR/RAMSIS
Buttock-popliteal length Sitting Horizontal distance from the buttock plate to the back of the knee ANSUR
Calf circumference Standing Maximum horizontal circumference of the lower leg ANSUR/RAMSIS
Chest depth Standing Horizontal distance between the xiphoidale landmark on the lower edge of the body of the sternum and the dorsally most prominent point in the midline of the back at the same level RAMSIS
Chest width Standing Maximum horizontal distance between the two laterally most prominent points of the rib cage at the level of the xiphoidale landmark on the lower edge of the bony part of the sternum RAMSIS
Elbow-fingertip length Standing Horizontal distance between the back of the tip of the right elbow (olecranon, rear) and the tip of the right middle finger (dactylion III) when the right elbow is flexed 90° ANSUR
Elbow rest height Sitting Vertical distance between the sitting surface and the bottom of the right elbow (olecranon, bottom) ANSUR
Eye height Sitting Vertical distance between the sitting surface and the outer corner of the right eye (ectocanthus) ANSUR
Forearm circumference Standing Horizontal circumference of the right forearm at the point of maximum prominence slightly distal to the elbow joint RAMSIS
Forearm-forearm breadth Sitting Maximum horizontal distance across the upper body between the lateral margins of the forearms ANSUR
Hand breadth Palm on table Breadth of the hand between the landmarks at metacarpale II and metacarpale V ANSUR
Hand length Palm on table Length of the right hand between the stylion landmark on the wrist and the tip of the middle finger (dactylion III) ANSUR
Hip breadth Sitting Maximum distance between the lateral points of the hips ANSUR
Knee height Sitting Vertical distance between the footrest surface and the top of the right knee at the center of the widest part of the calf ANSUR/RAMSIS
Popliteal height Sitting Vertical distance between the footrest surface and the back of the right knee (the popliteal fossa at the dorsal juncture of the right calf and thigh) ANSUR
Shoulder-elbow length Standing Distance between the acromion landmark on the tip of the right shoulder and the bottom of the right elbow (olecranon, bottom) with the elbows flexed 90° ANSUR
Sitting height Sitting Vertical distance between the sitting surface and the top of the head ANSUR/RAMSIS
Stature with and without shoes Standing Vertical distance between the standing surface and the top of the head ANSUR/RAMSIS
Thigh circumference Standing Maximum circumference of the thigh with the tape perpendicular to the long axis of the leg ANSUR/RAMSIS
Thigh clearance Sitting Vertical distance between the sitting surface and the highest point on the top of the right thigh (thigh point, top) ANSUR
Thumb-tip reach Sitting Distance between the surface of the back and the tip of the right thumb when the subject raises both arms horizontally forward with the elbows straight, the thumbs on top, and the fingers curled out of the way. Defined for this study
Upper arm circumference Standing Circumference of the right arm at the biceps point, relaxed, located one-half the distance between acromion and the elbow crease RAMSIS
Waist circumference, natural indentation Standing Horizontal circumference at the level of greatest indentation of the torso ANSUR/RAMSIS
Shoe width Standing Breadth of the right shoe perpendicular to its long axis Defined for this study
Shoe length Standing Length of the right shoe parallel to its long axis Defined for this study

Note. ANSUR = 1988 Anthropometric Survey of U.S. Army Personnel: Methods and Summary Statistics (Gordon et al., 1989); RAMSIS = RAMSIS Anthropometric Databases (Speyer, 2007).

APPENDIX B

Mean Absolute Differences of Interobserver Errors in Team Training

Dimension n a Min (Absolute Difference) Max (Absolute) Difference M (Absolute Difference) SD (Absolute Difference)
Abdominal breadth, sitting 32 0 36 12 9.35
Acromial height 32 0 19 5 3.91
Acromial height, sitting 32 0 38 9 9.03
Abdominal depth, sitting 32 0 39 11 10.49
Ankle height 35 0 10 3 2.41
Arm length 35 0 30 5 6.78
Biacromial breadth 31 0 19 6 4.23
Bideltoid breadth 33 0 34 1 8.10
Buttock-knee length 32 2 21 10 5.00
Buttock-popliteal length 32 2 39 17 11.74
Calf circumference 36 1 23 6 5.38
Chest depth 38 0 29 8 6.48
Chest width 42 1 36 15 10.60
Elbow rest height 32 0 45 12 10.98
Elbow-fingertip length 36 0 20 6 4.99
Eye height, sitting 32 0 23 7 6.20
Forearm circumference 36 0 9 3 2.14
Forearm-forearm breadth 32 0 37 10 9.03
Hand breadth 32 0 6 2 1.52
Hand length 32 0 11 4 2.86
Hip breadth, sitting 31 0 23 8 6.47
Knee height, sitting 33 0 55 8 9.65
Popliteal height 32 0 35 8 7.032
Shoulder-elbow length 35 0 30 7 6.54
Sitting height 32 0 13 5 3.64
Stature with shoes 26 0 19 4 3.74
Stature (no shoes) 31 0 16 4 3.10
Thigh circumference 39 0 50 13 11.00
Thigh clearance 32 0 15 5 4.59
Thumb-tip reach 33 1 23 8 5.68
Upper arm circumference 38 0 24 10 7.22
Waist circumference, natural indentation 33 0 85 18 21.43
Weight (kg) 10 0 3.5 0.7 1.47
Shoe length 29 0 13 3 3.56
Shoe width 29 0 11 3 2.47

Note. Values are in millimeters except for weight.

a

n indicates the number of interobserver comparisons.

APPENDIX C

Summary Statistics for Measured Dimensions in NIOSH Truck Driver Study

Dimension M (SD), Unweighted M (SD), Weighted 5th Percentile, Weighted 95th Percentile, Weighted SE 5th and 95th Percentile, Weighteda n
Males
    Abdominal breadth, sitting 372 (55.07) 371 (55.46) 292 471 2.02 1,779
    Abdominal depth, sitting 333 (65.93) 331 (66.03) 232 452 2.40 1,779
    Acromial height 1,449 (63.75) 1,449 (63.81) 1,345 1,554 2.32 1,779
    Acromial height, sitting 615 (32.52) 615 (32.43) 561 669 1.18 1,779
    Ankle height 74 (6.19) 74 (6.21) 64 85 0.23 1,779
    Arm length 777 (37.81) 776 (37.45) 715 838 1.36 1,777
    Biacromial breadth 426 (21.45) 426 (21.53) 392 462 0.78 1,779
    Bideltoid breadth 537 (48.62) 537 (48.91) 469 624 1.78 1,779
    Buttock-knee length 632 (35.02) 632 (35.04) 577 693 1.27 1,779
    Buttock-popliteal length 520 (30.82) 520 (30.66) 473 572 1.12 1,779
    Calf circumference 417 (40.97) 417 (41.42) 356 488 1.51 1,779
    Chest depth 264 (41.35) 263 (41.56) 199 335 1.51 1,779
    Chest width 356 (42.46) 356 (42.82) 299 435 1.56 1,779
    Elbow-fingertip length 487 (23.72) 487 (23.48) 449 525 0.85 1,777
    Elbow rest height 254 (33.20) 254 (33.13) 202 312 1.20 1,779
    Eye height, sitting 799 (34.68) 799 (34.86) 742 858 1.27 1,779
    Forearm circumference 309 (25.92) 309 (25.92) 271 353 0.94 1,779
    Forearm-forearm breadth 617 (66.12) 617 (66.17) 516 730 2.41 1,779
    Hand breadth 90 (4.80) 90 (4.82) 82 98 0.18 1,779
    Hand length 197 (10.18) 196 (10.10) 180 214 0.37 1,779
    Hip breadth, sitting 428 (45.96) 428 (46.04) 366 513 1.67 1,779
    Knee height, sitting 569 (28.29) 569 (28.40) 523 615 1.03 1,779
    Popliteal height 439 (25.84) 439 (25.89) 397 483 0.94 1,779
    Shoulder-elbow length 362 (19.01) 362 (18.81) 331 393 0.68 1,777
    Sitting height 918 (35.93) 919 (36.14) 858 978 1.31 1,779
    Stature with shoes 1,785 (69.28) 1,785 (69.85) 1,672 1,900 2.74 1,522
    Stature (no shoes) 1,757 (69.11) 1,757 (69.58) 1,645 1,869 2.53 1,779
    Thigh circumference 634 (69.25) 635 (69.91) 535 764 2.54 1,779
    Thigh clearance 181 (19.60) 181 (19.71) 152 216 0.72 1,779
    Thumb-tip reach 834 (39.51) 833 (39.37) 771 902 1.43 1,778
    Upper arm circumference 365 (41.05) 365 (40.98) 305 436 1.49 1,779
    Waist circumference, NI 1,093 (153.37) 1,089 (154.31) 856 1,371 5.61 1,779
    Weight (kg) 102.8 (23.83) 102.6 (23.93) 72.1 146.4 0.87 1,779
    Shoe width 116 (6.33) 116 (6.31) 106 126 0.25 1,521
    Shoe length 309 (14.46) 309 (14.50) 285 334 0.57 1,521
Females
    Abdominal breadth, sitting 372 (55.41) 374 (55.43) 283 463 1.36 171
    Abdominal depth, sitting 322 (61.00) 325 (61.89) 225 430 1.52 171
    Acromial height 1,338 (61.32) 1,337 (61.20) 1,236 1,450 1.50 171
    Acromial height, sitting 578 (31.00) 579 (30.66) 524 630 0.75 171
    Ankle height 68 (5.66) 68 (5.66) 58 78 0.14 171
    Arm length 706 (36.62) 704 (35.20) 650 756 0.87 170
    Biacromial breadth 385 (21.37) 385 (21.94) 344 425 0.54 171
    Bideltoid breadth 498 (48.96) 499 (49.25) 421 587 1.21 171
    Buttock-knee length 607 (33.82) 607 (32.56) 563 667 0.80 171
    Buttock-popliteal length 502 (29.56) 502 (28.43) 458 551 0.70 171
    Calf circumference 408 (47.77) 411 (47.91) 343 491 1.18 171
    Chest depth 242 (37.85) 243 (38.03) 186 316 0.93 171
    Chest width 328 (36.78) 328 (36.81) 274 399 0.90 171
    Elbow-fingertip length 441 (22.11) 440 (21.86) 404 477 0.54 170
    Elbow rest height 248 (32.16) 249 (31.55) 197 296 0.77 171
    Eye height, sitting 751 (35.86) 752 (36.32) 691 813 0.89 171
        Forearm circumference 276 (26.96) 276 (26.66) 240 323 0.65 171
    Forearm-forearm breadth 570 (65.09) 574 (64.70) 475 684 1.59 171
    Hand breadth 79 (3.89) 79 (3.90) 74 87 0.10 171
    Hand length 177 (8.83) 177 (8.48) 163 190 0.21 171
    Hip breadth, sitting 459 (51.06) 460 (51.19) 388 559 1.26 171
    Knee height, sitting 525 (26.47) 526 (25.69) 487 571 0.63 171
    Popliteal height 396 (25.29) 396 (25.17) 360 443 0.62 171
    Shoulder-elbow length 333 (19.33) 333 (18.46) 304 364 0.45 170
    Sitting height 863 (35.18) 863 (35.49) 804 922 0.87 171
    Stature with shoes 1,648 (69.81) 1,647 (69.95) 1,530 1,789 1.72 130
    Stature (no shoes) 1,627 (68.54) 1,626 (69.19) 1,510 1,763 1.94 171
    Thigh circumference 670 (80.51) 671 (78.66) 560 798 1.93 171
    Thigh clearance 174 (22.77) 174 (22.31) 143 212 0.55 171
    Thumb-tip reach 770 (37.14) 771 (35.91) 716 845 0.88 171
    Upper arm circumference 352 (50.78) 353 (51.14) 278 453 1.26 171
    Waist circumference, natural indentation 1,014 (147.26) 1,020 (147.68) 787 1,249 3.62 171
    Weight (kg) 90.3 (21.26) 91.0 (21.14) 62.6 126.1 0.52 171
    Shoe width 106 (6.85) 106 (6.87) 95 118 0.19 130
    Shoe length 274 (15.27) 275 (15.60) 250 303 0.44 130

Note. All values are in millimeters except for weight. NIOSH = National Institute for Occupational Safety and Health.

a

Since the samples were weighted, the standard error of the 5th and 95th percentiles were calculated on the basis of the sum of weights, instead of n, for each body dimension.

Footnotes

Author(s) Note: The author(s) of this article are U.S. government employees and created the article within the scope of their employment. As a work of the U.S. federal government, the content of the article is in the public domain.

Contributor Information

Jinhua Guan, National Institute for Occupational Safety and Health, Morgantown, West Virginia.

Hongwei Hsiao, National Institute for Occupational Safety and Health, Morgantown, West Virginia.

Bruce Bradtmiller, Anthrotech, Yellow Springs, Ohio.

Tsui-Ying Kau, University of Michigan, Ann Arbor.

Matthew R. Reed, University of Michigan, Ann Arbor

Steven K. Jahns, PACCAR Technical Center, Mt. Vernon, Washington

Josef Loczi, Daimler Trucks North America, Portland, Oregon.

H. Lenora Hardee, Navistar, Fort Wayne, Indiana.

Dominic Paul T. Piamonte, Volvo Technology Corporation, Gothenburg, Sweden

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