A single small-ligand–based ultra-microporous MOF showing high CO2 selectivity and PSA working capacity for H2 purification.
Keywords: Ultra-microporous, Metal Organic Framework, Hydrogen purification, pre-combustion CO2 capture, Single-ligand MOF, mixed-gas adsorption simulation, CO2 self-diffusivity, positron annihilation lifetime spectroscopy of MOF
Abstract
Metal organic frameworks (MOFs) built from a single small ligand typically have high stability, are rigid, and have syntheses that are often simple and easily scalable. However, they are normally ultra-microporous and do not have large surface areas amenable to gas separation applications. We report an ultra-microporous (3.5 and 4.8 Å pores) Ni-(4-pyridylcarboxylate)2 with a cubic framework that exhibits exceptionally high CO2/H2 selectivities (285 for 20:80 and 230 for 40:60 mixtures at 10 bar, 40°C) and working capacities (3.95 mmol/g), making it suitable for hydrogen purification under typical precombustion CO2 capture conditions (1- to 10-bar pressure swing). It exhibits facile CO2 adsorption-desorption cycling and has CO2 self-diffusivities of ~3 × 10−9 m2/s, which is two orders higher than that of zeolite 13X and comparable to other top-performing MOFs for this application. Simulations reveal a high density of binding sites that allow for favorable CO2-CO2 interactions and large cooperative binding energies. Ultra-micropores generated by a small ligand ensures hydrolytic, hydrostatic stabilities, shelf life, and stability toward humid gas streams.
INTRODUCTION
Coal-fired power plants currently generate approximately 40% of the world’s electricity and are one of the largest sources of anthropogenic CO2 emissions worldwide (1, 2). To mitigate the greenhouse gas emissions of power generation, postcombustion CO2 capture technologies have attracted significant attention (3, 4). However, alternatives to directly burning coal and scrubbing CO2 from the combustion gas exist that may be more efficient and ultimately less costly (5, 6). Coal gasification is expected to be a key technology for future clean coal power and involves the catalytic steam reforming of the fuel to produce a high-pressure H2/CO2 gas mixture (6–8). CO2 is then separated from the mixture, resulting in a near-pure H2 stream that can be burned to produce water as the only combustion product. Currently, more than 90% of the world’s hydrogen is produced from gasification (9). In these industrial processes, pressure swing adsorption (PSA) systems with solid sorbents, such as zeolite 13X or activated carbon, are used to separate the CO2 from the H2 (10–12). However, the gas separation process is still too energy-demanding for large-scale coal gasification power plants to be commercially viable, and further optimization of the purification process is required (7, 10–12). Although process tuning will play a large role in this optimization, the largest opportunities lie in materials development of the solid sorbents.
Metal organic frameworks (MOFs) with large surface areas have attracted attention as solid sorbents for large-scale gas separation applications (13–16). They have been intensively studied for CO2 capture from combustion flue gases where CO2/N2 gas separations at low pressure are pertinent (3, 4, 16–22). Despite the potential application for coal gasification, reports of MOFs for high-pressure CO2/H2 separations have been limited (23–27). Recently, Long and coworkers examined a variety of well-known MOFs and identified Mg2(dobdc) and Cu-BTTri as the most promising candidates for CO2/H2 separations because they were found to have high CO2/H2 adsorption selectivities and large CO2 working capacities under PSA conditions relevant to coal gasification (23). Notably, both of these MOFs have metal sites with unsaturated coordination or so-called open metal sites. Although the open metal sites are advantageous in establishing strong and selective CO2 binding, they could be problematic in terms of long-term hydrolytic stability. Unsaturated metal sites, which are strong Lewis acids, tend to readily interact with even trace quantities of water, resulting in either diminished adsorption properties or irreversible degradation of the materials (28–30). This is problematic for practical gas separations because the complete removal of water following steam reforming during coal gasification is not practical.
Recently, ultra-microporous MOFs (pores in the range of 4 to 6 Å) with exceptional postcombustion CO2 capture capabilities have been demonstrated (21, 31, 32). Ultra-microporous MOFs have some structural advantages that make them excellent gas separation sorbents. For example, the small pores can facilitate strong framework-gas interactions and can enhance the cooperative effects between the adsorbed species (32). They also have inherent molecular sieving capabilities. In terms of stability, the small ligands tend to give rise to rigid structures and improved shelf life when compared to the MOFs built from large organic ligands (33–36). We note that some exceptionally stable large-pore MOFs have been reported (33, 37–40). Ultra-microporous materials typically have relatively low saturation limits at high pressure, which has made them unattractive targets for PSA applications. At high pressure, large pores can allow the guest molecules to pack densely, resulting in high uptake capacities that are important for gas separation applications. Thus, obtaining high uptake capacities at high pressures from ultra-microporous MOFs is seemingly paradoxical and remains a challenge.
Here, we report a 4-pyridylcarboxylate–based ultra-microporous MOF [Ni-4PyC, Ni9(μ-H2O)4(H2O)2(C6NH4O2)18.solvent], 1, with unusually high CO2 saturation capacity (8.2 mmol/g) and exceptional CO2/H2 selectivity at high pressure. The material is also moisture-stable and has favorable CO2 diffusion coefficients and modest heats of adsorption (HOA) for low energy cycling under PSA conditions (41). 1 is also straightforwardly made in a one-pot synthesis from a single metal and single small, readily available ligand, allowing for easy scale-up (42). We have examined the gas adsorption properties of 1 for CO2/H2 gas separations and explored the origin of the unusually high CO2 uptake by probing the nature of adsorption sites via simulations.
RESULTS
The structure of 1, shown in Fig. 1A, is built up from corner-sharing nickel dimers and isolated octahedral nickel centers (figs. S1 and S2). There are two such nickel dimers, one built up from Ni(1) and Ni(2) atoms and the other from Ni(3), that are coordinated by 4PyC units and water molecules (terminal and bridging). The μ-2 water-bridged Ni dimers (43, 44) form the building units of 1, which are different from the μ-3 hydroxo-bridged Ni clusters (45–47) reported in the literature. If the dimers are reduced to a node and the PyC moieties to linear linkers, the structure is a six-connected cubic network (Fig. 1). This three-dimensional (3D) framework consists of two types of channels and a cage system. Of the two channels, one is one-dimensionally aligned along the c axis (~6.7 × 6.7 Å—dimensions in this article refer to those measured from the nuclear positions and do not account for the van der Waals radii). The other channel exhibits two-dimensional accessibility along both a and c axes (7.8 × 7.8 Å and 7.5 × 7.5 Å), and four such channels surround the aforementioned one-dimensional channel. The access to the one-dimensional channels from the a and b axes is blocked by the cages in the structure, which are made up of the same nickel dimers that line the one-dimensional channels. These dimers are arranged into a square and are capped by two isolated nickel octahedra, Ni(5), on either side to generate the near-spherical cage (12 × 12 × 12 Å). Topologically, the channel system in 1 is composed of alternating 2D and the 1D channels stacked long the b axis (Fig. 1B). The carboxylate groups and bridging water molecules lining the channels impart a polar character to them. The ditopic PyC units were strongly disordered, making the structure solution challenging; however, they could be modeled using a head-tail orientation. Obtaining the correct minimized geometry via disorder modeling was crucial to obtaining the correct chemical composition.
The N2 adsorption isotherm at 77 K is given in Fig. 2A and yields a Brunauer, Emmett, and Teller (BET) surface area of 945 m2/g. Despite the modest surface area, 195-K uptake is notably higher than that of most other ultra-microporous MOFs (table S1). Figure 2B depicts the CO2 adsorption isotherms over a range of temperatures with a total uptake of 11, 5.5, and 3.6 mmol/g at 195, 273, and 303 K, at 1 bar, respectively. The density functional theory (DFT) model of the 195-K CO2 adsorption branch indicated a bimodal pore distribution in the ultra-microporous regime (3.5 and 4.8 Å, fig. S11). A positron annihilation lifetime spectroscopy (PALS) measurement was also carried out to establish the ultra-microporous character of 1 (48). The PALS was recorded on a MeOH exchanged sample that was activated at 100°C for 24 hours (Supplementary Materials). The spectra were least-squares fit with the program PosFit (fig. S12) (49), using three lifetime components, as shown in table S3. The fit to the 1.2- to 1.4-ns component of the ortho-positronium (o-Ps) annihilation yielded a spherical pore size of 3.9 to 4.4 Å, which is fairly consistent with the values obtained from the single-crystal structure of 1 and from the 195-K CO2 data.
The CO2 HOA in 1 were determined via both virial fits and a DFT model using isotherms collected at −25°, −10°, 0°, +10°, and +30°C. The virial fit presented in Fig. 2C shows that 1 has the zero-loading HOA value of 34 kJ/mol and this falls down to a value of 26 at ~2 mmol/g loading and settles down at a moderate 28 kJ/mol at higher loadings. Both models showed a similar trend (fig. S13).
For an ultra-microporous material, 1 has an exceptionally high CO2 saturation capacity of 10.8 mmol/g (195 K), which suggested that it may also have a high CO2 uptake capacity at high pressure and high temperature—conditions relevant to precombustion H2 purification. The adsorption pressure of PSA systems used in precombustion CO2 capture is typically 5 to 40 bar and occurs at elevated temperatures usually around 40°C (12, 23). To explore this, we first performed grand canonical Monte Carlo (GCMC) simulations (see the Supplementary Materials for details), which predicted a high uptake capacity of 8.2 mmol/g at 10 bar and 298 K. Because the simulated and experimental HOA and 195-K CO2 adsorption isotherms were in good agreement with one another (Fig. 2, B and C), this inspired us to measure the high-pressure CO2 adsorption. Figure 2D reveals that the simulated and experimental CO2 adsorption between 1 and 10 bar and 298 K are in excellent agreement. In addition, the high-pressure H2 adsorption revealed that 1 did not show any appreciable H2 uptake even at 35 bar (fig. S16).
For an ultra-microporous material, the exceptional CO2 uptake capacity of 1 near the saturation limits demands a molecular-level investigation of the adsorption sites to understand how 1 can accommodate such a large amount of CO2. To study this, we examined the nature and location of the binding sites within Ni-4PyC via simulation. The GCMC simulations that are used to generate the adsorption isotherms also yield probability distributions of the guest molecules that can be used to locate the binding sites. We have performed a similar analysis on a ZnAtzOx MOF and found there to be excellent agreement between the computed CO2 binding sites and those determined from crystallography (32). The low temperature saturation limit of 10.8 mmol/g determined experimentally corresponds to approximately 28 CO2 molecules per unit cell. Figure 3 shows the location of the strongest 30 binding sites, with binding energies ranging from −24.0 to −32.8 kJ/mol. These were calculated by geometry optimizing a single CO2 molecule in the empty MOF, starting from the CO2 position identified from the maxima of the probability distributions. Three main binding site regions were identified in this way and encompass the main channels and cages previously described. The first region, labeled I/III in Fig. 3, is contained within the intersection of channels I and III (Fig. 1). The second binding region labeled II is located within the 1D channel system first shown in Fig. 1. The third binding region contains the previously mentioned spherical cages, which are labeled region IV. The accessible surface area (calculated with a CO2 probe radius) drops from 1194 m2/g in the empty MOF to <1 m2/g in the MOF with the 28 lowest-energy CO2 binding sites occupied, demonstrating almost full saturation within 1. Binding region IV has the strongest binding sites that are sandwiched between the aromatic planes of two PyC ligands, with binding energies ranging from −30.0 to −32.8 kJ/mol. The weakest binding sites are found in region II and have binding energies of −24.0 to −27.2 kJ/mol. The binding in this region was found to have virtually no electrostatic component—that is, the binding was due almost entirely to dispersion interactions. This contrasts the binding sites in the other two regions (I/III and IV) whose binding energies were composed of up to 22% electrostatic interactions.
With a high density of binding sites, one might expect to see cooperative binding effects where bound guest molecules interact favorably with one another. By occupying the 28 most stable binding sites with CO2, we find that there is a significant cooperative binding energy of 5.2 kJ/mol per guest molecule. That is, with the 28 binding sites occupied, there is a net stabilization of 146 kJ/mol due to favorable CO2-CO2 interactions. After 29 guest molecules (just beyond the low temperature saturation limit), the cooperative binding energy begins to diminish as additional CO2 molecules interact unfavorably with existing guest molecules (50). These results suggest that cooperative binding plays a significant role in the high CO2 uptake capacities observed in 1.
To more thoroughly explore the potential of 1 for precombustion CO2 capture, binary mixtures of CO2 and H2 were simulated at 313 K from 1 to 40 bar at two relevant gas compositions: 80H2/20CO2 and 60H2/40CO2. Figure 4 (A and B) compares the simulated PSA working capacities of 1 (using a desorption pressure of 1 bar) to the working capacities of the recently reported industrial benchmarks zeolite 13X and activated carbon JX101, and two of the top-performing MOFs identified for this application, MgMOF-74 and Cu-BTTri (23). A similar comparison of the CO2/H2 selectivities is given in Fig. 4 (C and D) at the two H2/CO2 ratios (table S7). At low CO2 concentrations (80% H2 and 20% CO2), 1 has the largest working capacity of up to an adsorption pressure of 15 bar but remains among the top performers in this respect throughout the pressure range (51). Only the MOF Cu-BTTri has a significantly higher working capacity at pressures greater than 25 bar. However, Cu-BTTri has a very poor H2/CO2 selectivity, the lowest of all the materials compared, making it unsuitable for practical use (23). At higher CO2 concentrations (60% H2 and 40% CO2), the working capacity of 1 is less competitive. Nonetheless, when compared to zeolite 13X, which is used industrially for PSA-based CO2 scrubbing of natural gas, 1 has an almost identical selectivity but roughly double the working capacity throughout the pressure range. Compared to the high-performance activated carbon JX101, 1 has a higher working capacity for the 80:20 gas mixture and a comparable working capacity for the 60:40 gas mixture throughout the whole pressure range. However, 1 has a CO2/H2 selectivity that is at least 2.5 times better than JX101 for both gas compositions. Figure 4 shows that MgMOF-74 has one of the highest working capacities at all pressures and both gas compositions. Moreover, in all cases, it also has the highest CO2/H2 selectivity, outperforming Ni-4PyC by at least 50% in this respect. Despite the favorable adsorption properties, MgMOF-74 is not hydrolytically stable due to the presence of open metal sites, which limits its practical use. We note that 1 has one of the highest reported CO2/H2 selectivities of MOFs reported in the literature (see table S11 in the Supplementary Materials).
Ni-4PyC exhibits exceptional stability and recyclability properties, which are critical attributes of solid sorbents when used in industrial PSA systems. A sample of 1 was exposed to steam for 160 hours, and the powder x-ray diffraction (PXRD) pattern remains essentially unchanged as shown in Fig. 5A (blue and magenta patterns). In another key experiment, 1 was maintained under a constant stream of humidified CO2 [~30% relative humidity (RH)] for over 48 hours. Figure 5B reveals that the CO2 adsorption isotherms are the same before and after this treatment. Also, a water vapor isotherm and a post-adsorption PXRD further support 1’s hydrolytic stability (fig. S25). Even harsher humidity treatments did not seem to reduce the CO2 capacity of 1 (figs. S26 and S27). The exceptional hydrolytic stability of 1 is accompanied by an excellent hydrostatic stability (52). 1 was found to retain its original porous structure after being subjected to 70-bar pressure for 24 hours as shown by the PXRD patterns given in Fig. 5A (blue and green patterns). In terms of shelf life, we found that 1 retains >90% of its porosity even after exposure to ambient air for over 6 months (fig. S29).
1 has smooth adsorption-desorption characteristics as observed from thermogravimetric analysis (TGA) cycling experiments, the results of which are shown in Fig. 5C. In these experiments, the CO2 uptake is cycled up to ~6.5% by weight at 35°C. This easy removal of CO2 is attributable to the moderate interactions of CO2 with the framework (HOA, 25 to 30 kJ/mol, optimal for a pressure swing) (41). These cycling experiments produce the same results if He is used as a sweep gas.
When used as a solid sorbent in a PSA system, the small pores of an ultra-microporous MOF may severely restrict the adsorption and desorption times under practical operating conditions. This necessitates an investigation of the kinetics associated with the diffusion of CO2 within the pores of 1. A high-resolution rate of adsorption measurement was carried out using the ASAP 2020 HD instrument at 273 K in the pressure range of 0 to 1 bar, and eight different pressure points were used to determine the diffusion coefficients by fitting them against a spherical pore model (fig. S31) (53). From this single-component adsorption, an average diffusion coefficient of 3.03 × 10−9 m2 s−1 for CO2 was obtained (Fig. 5D). Meanwhile, the simulations gave a diffusion coefficient of 3.73 × 10−9 m2 s−1 at 298 K under the flue gas compositions (fig. S31). This diffusivity is comparable to those observed in some of the microporous MOFs: ZIF-8, 8 × 10−10; MIL-53(Cr), ~5 × 10−8; MOF-5, 1.17 × 10−9; and MOF-177, 2.3 × 10−9 m2 s−1 at 298 K (54–58). The diffusion coefficient of 1 is also two orders of magnitude higher than that of zeolite 13X, which is currently used in PSA scrubbers for natural gas purification (56, 58). When the CO2 self-diffusion coefficient was measured using a pelletized form of 1, only a little drop in its value was observed (1.66 × 10−9 m2 s−1, Fig. 5D).
To further verify the adsorption of CO2 from a binary gas mixture, we carried out adsorption breakthrough measurements using 60% H2/40% CO2 and 60% He/40% CO2 mixtures on a Rubotherm VariPSA system fitted with a nondispersive infrared sensor (see the Supplementary Materials for details). Multiple temperature sensors placed along the sample chamber indicated the noticeable rise in column temperature accompanying the CO2 adsorption. The complete breakthrough of CO2 was indicated by the downstream gas composition reaching that of the feed gas. The breakthrough profiles and CO2 retention times for both gas mixtures were similar, indicating good selectivity for CO2 over H2 (Fig. 6). Also, when the column dimensions and the flow rates are normalized, the CO2 retention times are comparable to those observed for other ultra-microporous MOFs (31). However, because of the lack of a direct method to determine the concentrations of H2 adsorbed, quantitative measurements of CO2/H2 selectivity were not possible.
The laboratory gram-scale synthesis is becoming a norm as a potential prerequisite for a future large-scale synthesis (42). The initial 150-mg solvothermal synthesis of 1 could easily be scaled up to about 10 to 25 g via a simple procedure (see Materials and Methods). This makes the single ligand MOF 1 an attractive candidate for the kilogram-level scale-ups necessary for actual PSA applications. In contrast, multi-ligand synthesis often leads to the challenge of competing phases precipitating from a one-pot mixture, which is a serious impediment to large-scale synthesis. Some of the most widely researched and commercially sold MOFs such as HKUST-1, MOF-5, SNU, ZIF, MIL, and PCN series are made up of a single ligand (59).
DISCUSSION
Ni-4PyC, 1, serves as an excellent prototype for demonstrating how an ultra-microporous MOF built from a small and readily available ligand can have highly favorable adsorption/desorption characteristics for gas separation processes, despite having pores <6 Å in size and a modest surface area (945 m2/g). 1 has working capacities and CO2/H2 selectivities for PSA-based precombustion CO2 capture that are competitive with the best-known MOFs for that application. Simulations of the CO2 adsorption in 1 suggest that strong cooperative guest-guest interactions, in part, allow for the exceptional 8.2 mmol/g CO2 uptake capacity of 1 at 10 bar and 298 K. In addition to having favorable gas adsorption properties, Ni-4PyC also exhibits excellent stability and recyclability—properties that are critical for practical operation in gas separation processes. Following 160 hours of steam treatment and 24 hours of exposure to 70-bar pressure, Ni-4PyC structure remains unchanged. Moreover, 1 retains its CO2 adsorption properties following exposure to water. The simple, single-ligand synthesis and isolation to the gram scale suggests that potential industrial-level scale-ups should also be straightforward. With all these features and considering that 1 is built from inexpensive and readily available components, it is an attractive candidate for a variety of hydrogen purification applications. Such comprehensive performance with clear synthetic advantages from 1 should prompt revisiting ultra-microporous MOFs using small ligands as a design target for solid sorbents for gas separation applications.
MATERIALS AND METHODS
All the organic chemicals were purchased from Sigma-Aldrich. The nickel salts were procured from Alfa Aesar. Compounds and solvents were all used without any further purification.
Milligram-scale synthesis
A solvothermal reaction between nickel carbonate (0.119 g; 1 mmol) and pyridine-4-carboxylic acid (0.244 g; 2 mmol) in a solution containing 1.5 ml of tetrahydrofuran (THF) + 2.5 ml of water + 2 ml of MeOH was carried out at 150°C for 72 hours. A bright blue–colored polycrystalline product was isolated by filtration and was washed with plenty of water and methanol. The air-dried sample yielded ~85% (based on Ni). The PXRD pattern indicated this to be a pure phase of 1. We have also prepared 10 to 25 g of this sample with an easy scale-up procedure. CHN analysis (calculated values within parentheses): C, 43.45% (43.22%); H, 3.62% (4.70%); N, 7.02% (7.08%). It was noted that the presence of THF was critical to the formation of this phase. However, it could be exchanged in a post-synthetic manner for methanol. Also, the use of nickel nitrate and other salts of nickel could not result in a pure phase of 1. Initial pH 4.0; final pH ~5.0.
Gram-scale synthesis
About 2.975 g of anhydrous nickel carbonate was added to 6.1 g of 4-PyC in a solution containing 25 ml of water + 20 ml of MeOH + 10 ml of THF. The contents were stirred for 3 hours at room temperature, placed in a 123-ml Teflon-lined Parr stainless steel autoclave, and heated at 150°C for 72 hours. A bright blue–colored polycrystalline product identical in appearance to the smaller-scale preparation was obtained. The air-dried sample yielded ~87% (based on Ni). The PXRD, TGA, and N2 and CO2 gas uptakes matched well with the small-scale sample.
Supplementary Material
Acknowledgments
Funding: We acknowledge the Indian Institute of Science Education and Research (Pune), the Ministry of Human Resources and Development, and the Natural Sciences and Engineering Research Council of Canada for the necessary funding and support of the research. We thank Enovex Technology Corporation for supporting part of our instrumentation. S.N. thanks Science and Engineering Research Board–Confederation of Indian Industry–Department of Science and Technology and Enovex for supporting him through the Prime Minister Fellowship. We thank the Canada Foundation for Innovation for computing resources. Author contributions: S.N. performed the synthesis; carried out all the experimental work on porosity, CO2 cycling, and stability investigations; and analyzed all the experimental results. P.D.L. and T.D.D. carried out the computational simulations and analysis. J.R. carried out the breakthrough measurements. M.L. and A.I.H. designed and carried out the PALS measurements and interpreted the data. W.B. assisted us with the experimental ideal adsorbed solution theory and diffusion calculations. R.V. conceived the idea, designed the experiments, and authored the manuscript. T.K.W. guided the direction of the work, designed the computational simulations and analysis, and authored the manuscript. Competing interests: The authors declare that they have no competing interests. Data and materials availability: All data needed to evaluate the conclusions in the paper are present in the paper and/or the Supplementary Materials. Additional data related to this paper may be requested from the authors.
SUPPLEMENTARY MATERIALS
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