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. Author manuscript; available in PMC: 2016 Sep 22.
Published in final edited form as: ACS Nano. 2015 Aug 31;9(9):9217–9227. doi: 10.1021/acsnano.5b03876

Impact of Surface Polyethylene Glycol (PEG) Density on Biodegradable Nanoparticle Transport in Mucus ex vivo and Distribution in vivo

Qingguo Xu ▲,#, Laura M Ensign ▲,#,, Nicholas J Boylan #,, Arne Schӧn , Xiaoqun Gong ▲,#,►,+, Jeh-Chang Yang , Nicholas W Lamb ▲,#, Shutian Cai , Tao Yu ‡,#, Ernesto Freire , Justin Hanes ▲,#,†,‡,◄,*
PMCID: PMC4890729  NIHMSID: NIHMS787039  PMID: 26301576

Abstract

Achieving sustained drug delivery to mucosal surfaces is a major challenge due to the presence of the protective mucus layer that serves to trap and rapidly remove foreign particulates. Nanoparticles engineered to rapidly penetrate mucosal barriers (mucus-penetrating particles, “MPP”) have shown promise for improving drug distribution, retention and efficacy at mucosal surfaces. MPP are densely coated with polyethylene glycol (PEG), which shields the nanoparticle core from adhesive interactions with mucus. However, the PEG density required to impart the “stealth” properties to nanoparticles in mucus, and thus, uniform distribution in vivo, is still unknown. We prepared biodegradable poly(lactic-co-glycolic acid) (PLGA) nanoparticles with a range of PEG surface densities by blending various ratios of a diblock copolymer of PLGA and 5 kDa poly(ethylene glycol) (PLGA-PEG5k) with PLGA. We then evaluated the impact of PEG surface density, measured using an 1H NMR method, on mucin binding in vitro, nanoparticle transport in freshly obtained human cervicovaginal mucus (CVM) ex vivo, and nanoparticle distribution in the mouse cervicovaginal tract in vivo. We found that at least 5% PEG was required to effectively shield the nanoparticle core from interacting with mucus components in vitro and ex vivo, thus leading to enhanced nanoparticle distribution throughout the mouse vagina in vivo. We then demonstrated that biodegradable MPP could be formulated from blends of PLGA and PLGA-PEG polymers of various molecular weights, and that these MPP provide tunable drug loading and drug release rates and durations. Overall, we describe a methodology for rationally designing biodegradable, drug-loaded MPP for more uniform delivery to the vagina.

Keywords: drug delivery, vagina, paclitaxel, PLGA, mucosal surface

Graphic abstract

graphic file with name nihms787039f7.jpg


Mucosal surfaces are often targeted for locally treating the many diseases that affect the mucosa, since systemic drug therapies are often ineffective or associated with systemic side effects.13 Localized drug delivery to mucosal surfaces has many advantages over systemic administration, such as reduced systemic side effects and sustained drug levels at target sites.4, 5 However, mucus layers lining mucosal surfaces effectively trap pathogens, toxins, environmental fine particles, and conventional nanoparticle (CP) drug delivery systems via steric and/or adhesive interactions,3, 6 thereby preventing them from distributing uniformly. Natural mucus clearance mechanisms also facilitate the rapid removal of these trapped materials.6 Therefore, mucus serves as a protective barrier that reduces the efficacy of localized drug and gene delivery at mucosal surfaces.3, 7

Previously, we demonstrated that densely coating the surface of nanoparticles with low molecular weight polyethylene glycol (PEG) led to rapid diffusion of the nanoparticles through human mucus.8, 9 Furthermore, administration of these mucus-penetrating particles (MPP) in a hypotonic vehicle induced fluid absorption by the epithelium that uniformly coated MPP over the tissue surface, providing prolonged retention and enhanced therapeutic efficacy in the mouse vagina.10 In contrast, uncoated CP adhered to mucus and aggregated in the lumen.10 Similar to CP, nanoparticles without a sufficiently dense PEG coating to shield the nanoparticle core from interactions with mucus should remain mucoadhesive, limiting their distribution and retention at mucosal surfaces. Therefore, we hypothesized that there is a minimum PEG density on the surface of nanoparticles that must be achieved for efficient penetration of mucus. Here, we evaluated the impact of PEG surface density on interactions between nanoparticles and mucus by formulating biodegradable nanoparticles composed of blends of poly(lactic-co-glycolic acid) (PLGA) and block copolymers of PLGA and PEG (PLGA-PEG) to allow for tunable PEG surface density. We then characterized the stability and binding of mucins to the surfaces of nanoparticles with various PEG densities in vitro, the transport of nanoparticles in freshly obtained human cervicovaginal mucus (CVM) ex vivo, and the distribution of the nanoparticles in the mouse cervicovaginal tract in vivo. We anticipate that the methodology described here will provide a framework for rationally designing biodegradable MPP for improved drug delivery to mucosal surfaces.

RESULTS AND DISCUSSION

Preparation of PLGA-PEG nanoparticles

Biodegradable PLGA-PEG nanoparticles with varying target PEG contents (0, 2, 3, 5, 8, 10 and 25 wt%, referred to as PLGA, PLGA-PEG2%, PLGA-PEG3%, PLGA-PEG5%, PLGA-PEG8%, PLGA-PEG10% and PLGA-PEG25%) were prepared using an emulsification method we previously described.11 PEG with molecular weight of 5 kDa was used throughout our studies, as PLGA-PEG nanoparticles (PEG content of 6 wt%) with PEG molecular weights ranging from 1 kDa to 10 kDa rapidly diffused in human cervicovaginal mucus (CVM).11 The target PEG content was controlled by varying the ratio of PLGA to PLGA-PEG used in nanoparticle preparation. Nanoparticle diameters were controlled to around 100 nm by adjusting polymer concentration and emulsification parameters. All nanoparticle formulations were mono-disperse (polydispersity index < 0.15) as determined by dynamic light scattering (Table 1). Nanoparticles exhibited spherical morphologies as observed by TEM (Figure 1).

Table 1.

Physiochemical characterization and calculated PEG surface density.

Target
PEG
content
(wt%)
D (nm) [a] PDI ζ-potential
(mV)
Total PEG
content
(wt%)
Surface
PEG
content
(wt%)
[Γ]
(chains/
100nm2)
[b]
[Γ]/[Γ*]
[c]
Dw/Dm[d]
25 91 ± 5 0.094 −2.7 ± 0.7 13.7 ± 0.3 12.9 ± 1.0 30 ± 3 6.7 ± 0.7 6
10 117 ± 7 0.097 −2.4 ± 0.6 7.4 ± 0.1 7.2 ± 0.2 19 ± 1 4.4 ± 0.3 9
8 116 ± 8 0.068 −4.3 ± 0.9 6.0 ± 0.3 6.0 ± 0.3 16 ± 2 3.7 ± 0.4 8
5 106 ± 6 0.085 −7.0 ± 0.7 3.7 ± 0.1 3.7 ± 0.2 10 ± 0.2 2.4 ± 0.0 17
3 101 ± 6 0.078 −10 ± 0.1 2.5 ± 0.1 2.6 ± 0.1 6.5 ± 0.2 1.5 ± 0.1 142
2 91 ± 6 0.075 −20 ± 1.4 1.4 ± 0.4 1.4 ± 0.0 3.3 ± 0.1 0.8 ± 0.0 4,000
0 144 ± 6 0.056 −72 ± 2.2 N/A N/A N/A N/A 38,000
[a]

D is the diameter of nanoparticles

[b]

The PEG density [Γ] is the number of PEG molecules (chains) on the nanoparticle surface per 100 nm2 of surface area.

[c]

[Γ*] represents the number of unconstrained (mushroom conformation) PEG molecules that would occupy a surface area of 100 nm2 on the nanoparticle surface. The ratio [Γ]/[Γ*] reflects how densely packed, and thus, constrained, the PEG molecules are on the nanoparticle surface.

[d]

Ratios of the ensemble average diffusion coefficients in water (Dw) compared to in CVM (Dm) at a time scale of 1 s.

Figure 1.

Figure 1

Representative TEM images for nanoparticles with various PEG contents, a) 0%, b) 3%, c) 10% and d) 25% PEG. White scale bars = 100 nm.

Quantification of PEG density

Coating nanoparticles with PEG to shield the surface can improve nanoparticle stability,12 prolong blood circulation half-life1316 and reduce interactions with biological tissues and fluids, including mucus.8, 17 Thus, various methods have been described for characterizing the extent of surface shielding provided by PEG on the surface of nanoparticles. Here, we found that increasing the target PEG content resulted in increasingly near-neutral ζ-potential (surface charge), and near-neutral surface charge of ~ −2 to −7 mV was achieved with target PEG content of 5 wt% and higher (Table 1). However, we recently observed that near-neutral ζ-potential for PEG-coated polystyrene nanoparticles was necessary, but not sufficient, for nanoparticle penetration through the brain extracellular matrix, necessitating the development of a more sensitive assay for PEG surface density.18 We describe here 1H NMR methods for determining both the total PEG content and the surface PEG content, which provides additional information about the amount of incorporated PEG that successfully phase separates to the particle surface during particle formation. The surface PEG has a broadening peak around 3.65 ppm (Figure S1A–B), which can be used for quantitative analysis of PEG surface density.11, 19 As shown in Table 1, the surface PEG content on nanoparticles increased as the target PEG content increased. Next, the surface PEG density ([Γ], the number of PEG chains per 100 nm2 assuming perfect spheres with smooth surfaces) was calculated and compared with the theoretical value required for full surface PEG coverage where PEG remains in the mushroom configuration regime ([Γ*], the number of unconstrained PEG molecules per 100 nm2).11 PLGA-PEG3% nanoparticles had a calculated surface PEG density of 6.5 PEG/100 nm2 ([Γ]/[Γ*] = 1.5), which indicated that the PEG was in the brush configuration. A dense brush conformation of PEG ([Γ]/[Γ*] > 2) was achieved for PLGA-PEG nanoparticles with ≥ 5 wt% target PEG content (Table 1). The total PEG content within the nanoparticles was determined by dissolving the lyophilized PLGA-PEG nanoparticles in CDCl3 prior to performing 1H NMR measurements (Figure S1C). The total PEG content was similar to the nanoparticle surface PEG content, as shown in Table 1. Thus, our emulsification method allowed almost all of the PEG in the PLGA-PEG nanoparticles to phase separate to the particle surface. Slow extraction of dichloromethane from the emulsion droplets into the surrounding water phase likely provided sufficient time for the hydrophilic PEG chains to diffuse and assemble at the surface of the nanoparticles.11, 19 Interestingly, PLGA-PEG10% nanoparticles prepared by nanoprecipitation (a solvent diffusion method) contained 6.5 wt% total PEG content, and only 89% of PEG chains were detected at surface (5.8 wt% surface PEG content) (Table S2). Thus, the emulsification method allowed for more complete partitioning of the hydrophilic PEG segments to the surface of the nanoparticles in comparison to the nanoprecipitation method.

Nanoparticle stability

The colloidal stability of nanoparticles in the presence of proteins can be probed by dynamic light scattering (DLS) studies through monitoring the change in nanoparticle size and nanoparticle aggregation due to protein adsorption and biofouling.2022 Mucin can strongly bind to nanoparticles via various adhesive interactions, including hydrogen bonding and hydrophobic and electrostatic attractions.3 By monitoring nanoparticle size in the presence of mucin using DLS, we studied how PEG surface density affects in vitro stability of nanoparticles. Nanoparticles were incubated with mucin solution (10 mg/mL) and particle size was monitored over time. As shown in Figure 2, in the absence of PEG (0% PEG), PLGA nanoparticles exhibited a dramatic size increase and broadening in particle size distribution over time in the mucin solution. The diameter of PLGA nanoparticles (0% PEG) increased from 109 ± 2 nm to 207 ± 9 nm within 5 min of incubation in mucin solution (Figure S3). A more minor increase in particle size (Figure S3) and lesser broadening in the nanoparticle size distribution (Figure 2) were observed for particles coated with PEG in a mushroom conformation (PLGA-PEG2%). PLGA-PEG3% nanoparticles with surface density of 6.5 PEG/100 nm2 and a brush-like PEG architecture ([Γ]/[Γ*] > 1) still exhibited broadening of particle size distribution (Figure 2) and a 30% increase in particle diameter (Figure S3) after incubation in mucin solution within 5 min. In contrast, PLGA-PEG nanoparticles with 5%–25% PEG content ([Γ]/[Γ*] ≥ 2, indicating PEG in the dense brush conformation) were stable in mucin solution and retained their original hydrodynamic diameter during the entire 3 h incubation.

Figure 2.

Figure 2

Size distribution of PLGA nanoparticles with various target PEG contents (0, 2, 3, 5, 8, 10 and 25% PEG) over time during incubation in 10 mg/mL mucin.

Mucin binding in vitro

Reduced mucin-binding in vitro has previously been shown to correlate with rapid penetration of nanoparticles through mucus.8, 2325 Here, we quantified the amount of mucin that adsorbed to the nanoparticle surface with isothermal titration calorimetry (ITC). ITC has been successfully used to determine nanoparticle-protein interactions, and the stoichiometry of proteins bound per nanoparticle can be derived from the binding curves.12, 26 In good agreement with the results of the in vitro nanoparticle stability tests, Figure 3 shows that the amount of bound mucin per m2 of nanoparticle surface area significantly decreased as PEG surface density increased. The amount of mucin that bound to the surface of PLGA-PEG nanoparticles decreased slightly as the PEG content increased from 0% to 3%. Similarly, the amount of mucin bound to the surface of PLGA-PEG nanoparticles reached a minimum plateau value (0.50 ± 0.16 mg mucin/m2) when the PEG content was 5% or higher, corresponding to particles with surfaces coated with PEG in the dense brush conformation.

Figure 3.

Figure 3

(A) Mucin binding to the surface of PLGA nanoparticles with various target PEG contents (0, 2, 3, 5, 8, 10 and 25% PEG). The amount of bound mucin is expressed as mg mucin/m2 of nanoparticle surface area. (B) A representative image of the raw data collected from the isothermal titration calorimetry (ITC) experiment for mucin binding to PLGA-PEG10% nanoparticles. Results represented as mean ± SD from 3 replicates.

Various other methods have also been used to quantify the amount of protein bound to nanoparticles. The amount of bound protein can be indirectly measured after washing nanoparticles, though some of the bound protein is likely to be lost from the nanoparticle surface during washing.20 Other methods, such as DLS27 and fluorescence correlation spectroscopy (FCS),21, 28 can be used to quantify protein binding by measuring the hydrodynamic radii of nanoparticles in the presence of protein. In order to achieve meaningful quantification through DLS, nanoparticles should be colloidally stable, and nanoparticle size should be significantly larger (≥ 10nm) than the protein to avoid the light scattering influence from free proteins, but nanoparticle size should be small (< 100 nm) enough to show a feasible size increase after the protein binding (typically hydrodynamic radii ≤ 5 nm).20 FCS can avoid the interference of free protein molecules by only measuring the fluorescent protein-NP complexes, but it requires the fluorescence labelling of nanoparticles and only sensitive to smaller nanoparticles.20, 21

Nanoparticle transport in human mucus ex vivo

We next used multiple particle tracking (MPT) to observe the transport dynamics of fluorescently-labeled nanoparticles in freshly obtained, undiluted human CVM. PLGA nanoparticles without PEG (0% PEG) were completely immobilized in CVM (Figure 4A), with an average diffusivity that was 38,000 times slower than their theoretical diffusivity in water (Dw/Dm) (Table 1). Compared to PLGA nanoparticles, PLGA-PEG2% (2% PEG) and PLGA-PEG3% (3% PEG) nanoparticles exhibited increased diffusivity in mucus; the ratios of the ensemble average diffusion coefficients in water compared to in CVM (Dw/Dm) were 4000 and 142, respectively, but the nanoparticle motions remained highly constrained (Figure 4A). Further increasing the PEG content to 5% produced nanoparticles that diffused only 17-fold slower in mucus than their theoretical diffusivity in water (Table 1). As shown in Figure 4B, the ensemble-averaged mean square displacements (<MSD>) of nanoparticles in CVM increased as PEG content increased from 0% to 5%, with only minor additional increases in <MSD> for nanoparticles with 8% to 25% PEG content. We characterized the heterogeneity in the transport of individual particles within the ensembles by plotting the distribution of the logarithms of individual particle effective diffusivities (Deff) at τ = 1s (Figure 4C). Over 90% of the PLGA-PEG nanoparticles with dense brush PEG coatings (target PEG content ≥ 5 wt%) exhibited Deff values greater than 0.1 µm2/s. In contrast, only 64% of PLGA-PEG3%, 18% of PLGA-PEG2%, and 0% of PLGA nanoparticles diffused at the rapid speed of 0.1 µm2/s or greater. In addition to facilitating rapid penetration in mucus, dense PEG surface coatings may also be beneficial for shielding nanoparticles from serum protein adsorption and macrophage uptake.12, 29 It was found that between 2 and 5 wt% PEG content in poly(lactic acid)-PEG (PLA-PEG) nanoparticles was the threshold for optimal serum protein resistance.29 The optimal plasma circulation lifetime of liposomes was reported to be achieved at 2 mol% 1,2-distearoyl-sn-glycero-3-phosphatidylethanolamine (DSPE) modified with PEG2000 (DSPE-PEG2000).30

Figure 4.

Figure 4

Transport of PLGA nanoparticles with various target PEG contents (0, 2, 3, 5, 8, 10 and 25% PEG) in fresh, undiluted CVM. (A) Representative trajectories for 3 s of particle motion. (B) Ensemble-averaged geometric mean square displacement (<MSD>) as a function of time scale. (C) Distributions of the logarithms of individual particle effective diffusivities (Deff) at a time scale of 1 s. Data represent three independent experiments with ≥ 120 nanoparticles tracked for each experiment (mean ± SEM).

Mucus is composed of mucin fibers secreted by goblet cells and submucosal glands. Mucins contain both globular regions with small exposed hydrophobic patches and densely glycosylated and negatively charged regions.6 The hydrophobicity and negative charge on mucin fibers greatly contribute to the high viscoelasticity and stickiness of mucus.6 When nanoparticle PEG surface density was low, the nanoparticle surface was not shielded from interactions with soluble mucins in the mucin binding assay, which correlated with immobilization within the mucus mesh in human CVM ex vivo (Figure 5). In order to most effectively minimize mucin binding, we found that a dense brush conformation ([Γ]/[Γ*] >2) was required, which was achieved for PLGA-PEG nanoparticles with ≥5% target PEG content. High PEG surface density minimized the adhesion of mucin fibers to PLGA-PEG nanoparticles in vitro, resulting in rapid diffusion in human CVM ex vivo (Figure 5).

Figure 5.

Figure 5

Schematic illustrating the effect of nanoparticle PEG surface density on transport behavior in mucus showing that nanoparticles with low density PEG coatings adhered to mucus (blue mesh) allowing the access of mucin molecules to nanoparticle core, whereas nanoparticles with high PEG surface density rapidly diffused through the open spaces in mucus ex vivo (particle trajectory depicted in green) by preventing the mucin adsorption. Low (light blue), intermediate (blue), and high molecular weight (red) mucin molecules are depicted in the middle row.

Nanoparticle distribution in vivo

For effective vaginal drug delivery, uniform distribution deep into the folded vaginal epithelium (rugae) and over the entire cervicovaginal mucosa is beneficial.10, 3133 For example, poor drug distribution into the vaginal folds has been implicated as a cause for the failure of microbicides to protect against sexually transmitted infections.34 Thus, we investigated how surface PEG density and ex vivo mucus penetration relates to nanoparticle distribution in the vagina of an estrus phase mouse model that more closely mimics the human vagina.10 We administered fluorescently-labeled PLGA-PEG nanoparticles with various PEG surface densities in a hypotonic vehicle (deionized water).35 PLGA nanoparticles (no PEG coating) aggregated in the outer mucus layers and did not penetrate into the rugae (Figure 6A). PLGA-PEG3% nanoparticles, found to have PEG surface density insufficient for uniform penetration in human CVM ex vivo, also aggregated in the outer mucus layers and provided a minor increase in vaginal tissue coverage compared to PLGA nanoparticles (Figure 6B). In contrast, both PLGA-PEG10% and PLGA-PEG25% nanoparticles, with highly dense PEG surface coatings, formed a continuous particle layer that coated the vaginal epithelium, including the surfaces of the rugae (Figure 6C and D). We then quantified the nanoparticle surface coverage on flattened vaginal tissue. Within 10 min of administration, vaginal tissues were excised, sliced open longitudinally, and flattened to expose the rugae. Similar to our previous report,10 we observed “stripes” of mucoadhesive PLGA nanoparticles corresponding to contact with the luminal facing tissue surfaces, alternating with dark stripes corresponding to tissue contained within the rugae that did not come in contact with nanoparticles (Figure 6E). Nanoparticles with insufficient PEG surface coating (PLGA-PEG3%) demonstrated minimal improvement in vaginal surface coverage (Figure 6E) compared to PLGA nanoparticles. In contrast, densely PEG-coated nanoparticles (10 and 25% PEG) were drawn through mucus by water absorption to the epithelium, including penetration into the rugae, resulting in a uniform particle coating on the flattened vaginal surface (Figure 6G and H). We found that an increase in the target PEG content from 0% to 3% resulted in a significant increase in vaginal coverage (p < 0.01), from 28% to 51% of the tissue surface (Figure 6I). Further increases in the target PEG content to 10% and 25% led to increased vaginal surface coverage of 67% and 82%, respectively (Figure 6I). Although there was not a significant difference in the diffusion of PLGA-PEG10% and PLGA-PEG25% nanoparticles in human mucus ex vivo, the vaginal tissue surface coverage by PLGA-PEG25% was significantly increased compared to the surface coverage by PLGA-PEG10%. The slightly larger diameter of the PLGA-PEG10% nanoparticles (117 nm versus 91 nm for PLGA-PEG25%), may have led to reduced vaginal coverage. It is also possible that the minimum PEG surface density required for uniform penetration in mouse vaginal mucus may be higher than the minimum PEG surface density required for uniform penetration through ex vivo human mucus; we previously observed that a higher PEG surface density was required for nanoparticle penetration through brain tissue compared nanoparticle penetration through human CVM.18 Nevertheless, this finding has a clear implication toward the design of biodegradable nanoparticles for delivery to mucosal surfaces: sufficient PEG surface density must be achieved for nanoparticles to rapidly diffuse through mucus, which leads to enhanced nanoparticle distribution at mucosal surfaces.

Figure 6.

Figure 6

Distribution of nanoparticles in the mouse vagina in vivo. The distribution of red fluorescent (A, E) PLGA (0% PEG), (B, F) PLGA-PEG3% (3% PEG), (C, G) PLGA-PEG10% (10% PEG), and (D, H) PLGA-PEG25% (25% PEG) in transverse cryosections of estrus phase mouse vaginal tissue (upper row) and on flattened estrus phase mouse vaginal tissue (bottom row). (I) The percent surface coverage by nanoparticles on the flattened vaginal tissue surface was quantified as percent coverage ± SEM.

Drug loading and drug release

Paclitaxel (PTX) is a model anticancer drug, which was demonstrated to be more efficacious for local treatment in a mouse model of highly aggressive cervical cancer when encapsulated within MPP compared to CP.36 Thus, we formulated PTX-loaded PLGA-PEG nanoparticles using various molecular weight PLGA and PEG copolymers to provide tunable drug loading and drug release rates. As shown in Table 2 and Figure S4, we successfully produced several PTX-loaded nanoparticle formulations with high density PEG surface coatings, resulting in rapid nanoparticle penetration in human CVM. We prepared nanoparticles with 10% target PEG content composed of PLGA45k-PEG5k block copolymer or a blend of PLGA (MW 5.6, 18, and 55 kDa) with PLGA20k-PEG5k block copolymer. The blended nanoparticles were smaller in diameter than the PLGA45k-PEG5k nanoparticles, likely due to the increased hydrophobicity of the core from the blended PLGA (Table 2). The molecular weight and its distribution of PLGA did not affect the PEG surface density and the resulted mucus penetration properties of the blended nanoparticles. The calculated PEG surface density for all of the drug-loaded formulations was similar (Table 2) and above the threshold calculated for the PLGA-PEG5% nanoparticles. As expected based on PEG surface density, all of the drug-loaded PLGA-PEG formulations displayed diffusive trajectories in CVM ex vivo (Figure S4A), high <MSD> across all time scales up to 3 s (Figure S4B), and >90% of nanoparticles exhibited Deff greater than 0.1 µm2/s (Figure S4C). The average speeds of PLGA5.6k/PLGA20k-PEG5k, PLGA18k/PLGA20k-PEG5k, PLGA55k/PLGA20k-PEG5k (polymers blended 1:1 by weight) and PLGA45k-PEG5k nanoparticles were similar, and only 6-, 5-, 5- and 7-fold lower than the theoretical diffusion rates of similarly sized nanoparticles in water, respectively (Table 2).

Table 2.

Characterization of paclitaxel-loaded nanoparticles prepared using PLGA-PEG and blends of PLGA/PLGA-PEG.

PLGA PLGA-
PEG
D
(nm)
PDI ζ-
potential
(mV)
DL
(%)
[a]
EE
(%)
[b]
T1/2
(days)
[c]
[Γ]
(chains/
100nm2)
[Γ]/[Γ*] Dw/Dm
PLGA5.6k PLGA20k
-PEG5k
75 ±
4
0.0
8
−4.6 ±
1.7
6.9 76 2.5 18 ±
0.4
4.0 ±
0.1
6
PLGA18k PLGA20k
-PEG5k
91 ±
2
0.1
0
−3.9 ±
0.4
5.6 62 5 17 ±
0.7
3.8 ±
0.2
5
PLGA55k PLGA20k
-PEG5k
92 ±
8
0.1
3
−3.8 ±
0.9
5.5 60 6 17 ±
0.4
3.8 ±
0.1
5
- PLGA45k
-PEG5k
110 ±
4
0.0
8
−2.7 ±
0.4
2.2 24 1.5 20 ±
0.3
4.4 ±
0.1
7
[a]

DL is the drug loading;

[b]

EE is the encapsulation efficiency;

[c]

T1/2 represents the time to release 50% of encapsulated drug in vitro.

Although the PEG surface density was similar for these four formulations, the drug loading and release properties varied. PLGA45k-PEG5k nanoparticles, prepared from the diblock copolymer without blending, provided the lowest encapsulation efficiency (EE) of 24% and drug loading (DL) of 2.2% for PTX. In contrast, the blended nanoparticles resulted in significantly higher EE and DL. The blending of PLGA5.6k and PLGA20k-PEG5k 1:1 by weight provided 76% EE and 6.9% DL (Table 2). Increased drug loading allows for the same amount of drug to be delivered with less polymer. In addition to the decreased PTX loading observed with the PLGA45k-PEG5k nanoparticles, the drug release was also more rapid. The time for 50% of loaded drug to be released (T1/2) from PLGA45k-PEG5k nanoparticles was only about 1.5 days. In comparison, the blended nanoparticles provided more sustained release, with PLGA45k/PLGA20k-PEG5k nanoparticles having a T1/2 of approximately 6 days (Figure S5). Therefore, it is clear that the overall PEG content, the molecular weight of the PEG, and the molecular weight of the PLGA polymer all affect the drug release properties.37

Formulation methods that allow for specific tuning of the drug loading and release properties, while also maintaining surface properties for effective mucosal delivery, provide a platform for designing drug delivery strategies for a wide variety of therapeutic applications and target sites. Furthermore, nanoparticle formulations with high surface PEG density and high drug loading also have potential for improved systemic drug delivery. Dense PEG coatings on nanoparticle surfaces can provide increased blood circulation time,3840 leading to increased accumulation in tumors via the enhanced permeation and retention (EPR) effect,41 targeting of other diseases characterized by abnormal neovascularization (several ocular disorders, diabetes, obesity, asthma, multiple sclerosis, etc.),42 and improved delivery across the blood brain barrier following the application of focused ultrasound (FUS),43 among others. It has been found that Anti-PEG IgM antibodies can be generated after the intravenous injection of PEGylated liposomes4446, and the anti-PEG antibodies were regarded as the main serum factor responsible for accelerated blood clearance (ABC) of the systemically administered nanoparticles44. However, it is not known whether there is an endogenous presence of anti-PEG antibodies in mucus secretions, or whether antibodies are generated in response to mucosal exposure to PEGylated nanoparticles. It has been demonstrated that multivalent interactions with exogenous anti-HSV (herpes simplex virus) IgG added to neutralized human cervicovaginal mucus (0.333 – 1 µg/mL) can trap HSV, and reduced rates of vaginal HSV infection in a mouse model.47 However, it is unlikely that dosing PEG-coated nanoparticles at mucosal surfaces would lead to the generation of anti-PEG antibodies at levels sufficient to trap PEGylated nanoparticles in mucus. Further work in this area will be important in the development of the MPP technology.

CONCLUSION

We have developed a method for formulating biodegradable nanoparticles with varying PEG surface density. As PEG surface density increased, the binding of mucin to nanoparticle surfaces in vitro decreased, and the nanoparticle transport rates in human CVM ex vivo increased. Increasing PEG surface density increases steric hindrance experienced by the PEG chains, likely resulting in a conformational change in the surface PEG molecules from mushroom to brush to dense brush. For these PLGA-PEG blend formulations, rapid diffusion in human CVM and improved vaginal distribution in mice in vivo was achieved with a dense brush conformation. The exact PEG surface density necessary for mucus penetration may vary depending on the core materials used, nanoparticle size, PEG molecular weight, and the type of mucus studied.

Uniform coverage of the vaginal surface by nanoparticles with high PEG surface density indicates that these formulations may be effective for various vaginal drug delivery applications, including prevention of sexually transmitted infections.10 These formulations can also be adjusted for loading various drugs for a variety of mucosal diseases, including cancer, inflammation, and infections at a variety of mucosal surfaces, including the eyes, gastrointestinal tract, and respiratory tract. Furthermore, we were able to modify the drug loading and drug release profiles through polymer blending, providing methodology for further tuning nanoparticle design for various mucosal applications.

MATERIALS AND METHODS

Materials

Poly(lactic-co-glycolic acid) polymers (PLGA; LA:GA molar ratio 50:50; acid end group) with inherent viscosities of 0.05 – 0.15 dL/g (PLGA1A, Mw ~ 5.6 kDa and PDI ~ 2.5), 0.15 – 0.25 dL/g (PLGA2A, Mw ~ 18 kDa and PDI ~ 3.1) and 0.35 – 0.45 dL/g (PLGA4A, Mw ~ 55 kDa and PDI ~ 1.7), respectively, were purchased from Lakeshore Biomaterials (Evonik Corporation, Birmingham, AL). The molecular weights of the three polymers were provided by the supplier. The block copolymers of PLGA(LA:GA 50:50) and monomethoxy poly(ethylene glycol), PLGA45k-PEG5k and PLGA15k-PEG5k, were custom-synthesized by the Daigang Biomaterial Co., Ltd, (Jinan, China) and characterized by 1H NMR and GPC. A Waters GPC system equipped with a refractive index detector and two Waters Styragel® columns (HR3 and HR4) were used. The analysis was performed at 30°C using chloroform as the mobile phase and a flow rate of 0.3 mL/min. The GPC was calibrated with polystyrene standards (Walters) of known MW. Cholic acid sodium salt (CHA), polyethylene glycol (Mw 5 kDa) and mucin from bovine submaxillary glands (type I-S) were purchased from Sigma-Aldrich (St. Louis, MO). Alexa Fluor 555 cadaverine (AF555) was purchased from Invitrogen (Eugene, OR).

Preparation and characterization of nanoparticles

Nanoparticles were prepared by the emulsification method using 0.5 w/v% CHA solution, as reported previously.11 In brief, PLGA and PLGA-PEG at determined ratios (total 50 mg) were dissolved in dichloromethane, and the oil phase was poured into 5 mL 0.5% sodium cholate solution under probe sonication (30% amplitude) for 2 min. The emulsion was added to another 35 mL of 0.5% CHA solution under magnetic stirring (700 rpm) to evaporate the organic solvent. Nanoparticles were filtered through 1 µm membrane filters, collected by centrifugation at 20,000 g for 25 min, and thoroughly washed with water. To prepare nanoparticles for fluorescence microscopy, Alexa Fluor® 555-labeled polymers11 (~25% by weight) were blended with unlabeled polymers prior to emulsification.

Nanoparticles were prepared by nanoprecipitation as follows. PLGA45k-PEG5k was dissolved in acetonitrile at a concentration of 25 mg/mL and dispensed using a syringe into DI water under magnetic stirring (700 rpm). After the complete removal of organic solvent by evaporation, nanoparticles were collected as described above.

The diameter, polydispersity index (PDI) and surface charge (ζ-potential) of nanoparticles were determined by dynamic light scattering and laser Doppler anemometry using a Zetasizer Nano ZS90 (Malvern Instruments, Southborough, MA). Measurements were performed with nanoparticles dispersed in 10 mM NaCl solution (pH 7). The morphology of nanoparticles was characterized by transmission electron microscopy (TEM) on H7600 TEM (Hitachi, Japan).

Drug encapsulation and release studies

To encapsulate drug, 5 mg PTX was mixed with 50 mg polymer (PLGA45k-PEG5k and blends of PLGA(5.6k, 18k, 55k) / PLGA20k-PEG5k at 1:1 ratio). The emulsification method was used as described above. A known amount of PTX-loaded nanoparticles was freeze dried, weighed and dissolved in acetonitrile for HPLC measurement. The drug loading (DL) and encapsulation efficiency (EE) were calculated according to the following equations:

DL(%)=(amount of PTX in nanoparticles/weight of nanoparticles)×100%
EE(%)=(drug loading measured/theoretical drug loading)×100%

Drug release was conducted by suspending nanoparticles in 1 mL PBS containing 0.2 v/v% Tween 20 sealed in a dialysis tubing cellulose membrane (MW cutoff: 100 kDa). The sealed dialysis membrane was placed into a 50 mL conical tube containing 20 mL of release media (PBS containing 0.2 v/v% Tween 20) and incubated at 37°C on a platform shaker (140 rpm). The entire volume of release media was collected at predetermined intervals and replaced with another 20 mL of fresh release media. The PTX concentration in the collected release media was measured by HPLC. Isocratic separation was performed on a Shimadzu Prominence LC system (Kyoto, Japan) equipped with a Pursuit 5 C18 column (Varian Inc, Lake Forest, CA) and mobile phase consisting of acetonitrile/water (65/35 v/v) containing 0.1% trifluoroacetic acid (flow rate = 1 mL/min). Column effluent was monitored by UV detection at 230 nm.

Quantification of surface PEG density

The surface PEG density on nanoparticles was determined by 1H NMR using Bruker 400 REM instrument at 400 mHz11, 48, 49. Relaxation time was set at 10 s, and ZG at 90°. Nanoparticles with various PEG contents were directly prepared in 0.5% CHA D2O solution and suspended in D2O with 1 wt% 3-(trimethylsilyl)-1-propanesulfonic acid, sodium salt (DSS) as an internal standard for 1H NMR analysis. A known mass of PEG5k (Sigma, St Louis, MO) homopolymer in D2O with 1% DSS was serially diluted for generation of a calibration curve for the PEG signal in 1H NMR, and this calibration curve was used to calculate the surface PEG content on nanoparticles. To determine the mass fraction of nanoparticles in solution, 0.2 mL nanoparticle D2O solution was lyophilized and weighed. The surface PEG density was calculated as the number of PEG molecules per 100 nm2 surface area on nanoparticles, assuming all surface PEG chains were full length. Control 1H NMR experiments were also performed on CHA D2O solution and PLGA nanoparticles prepared by the same method, and there were no detectable CHA peaks in the spectrum of the PLGA nanoparticles.

The PEG density, [Γ], representing the number of PEG molecules on the nanoparticle surface per 100 nm2 was calculated by dividing the total PEG content (MPEG, in mole) detected by 1H NMR by the total surface area of all nanoparticles.

[Γ]=MPEG×6.02×1023WNP/dNP/43π(D2)3÷4π(D2)2

Where WNP is the total mass of nanoparticles, dNP is the density of nanoparticle (here we assuming the density of nanoparticles was equal to the density of polymer, 1.22 g/mL for PLGA), D is the diameter of nanoparticles as measured by dynamic light scattering.

According to the report by Auguste and coworkers,50 full surface mushroom coverage [Γ*] represents the number of unconstrained PEG molecules per 100 nm2. In order to determine [Γ*], the surface area occupied by one PEG chain was estimated assuming random-walk statistics and that the PEG chain occupies an area at the interface given by a sphere of diameter ξ.

ξ=0.76m0.5[Å]

where m is the molecular weight of PEG chain. The surface area occupied by one PEG molecule can be determined from (ξ/2)2. Thus PEG5k has an unconstrained molecule sphere with diameter of 5.4 nm, and occupies a surface area of 22.7 nm2. Thus, the number of PEG molecules to fully cover 100 nm2 surface area, [Γ*], is 4.4. The ratio [Γ]/[Γ*] to reflects how densely the PEG is packed on the nanoparticle surface: a ratio <1 indicates low density and PEG molecules are in mushroom conformation; >2 indicates high density and the PEG molecules are in a dense brush conformation.

Quantification of total PEG content in nanoparticles

The total nanoparticle PEG content was determined by 1H NMR using Bruker 400 REM instrument at 400 mHz. The lyophilized nanoparticles were weighed and dissolved in CDCl3 containing 1 wt% hexadeuterodimethyl sulfoxide (TMS) as an internal standard. The PEG content was determined by comparing to a PEG5k calibration curve calculated from 1H NMR spectra using TMS as internal standard.

Multiple particle tracking

The tracking of fluorescently-labeled nanoparticles in fresh human cervicovaginal mucus (CVM) was performed as previously described.51, 52 Each nanoparticle formulation was tested in CVM samples from 3 self-reported healthy individuals with no vaginal symptoms. Briefly, 0.6 µl of nanoparticles at 500 times dilution was mixed into 20 µL mucus (~3% vol/vol), sealed with a coverslip, and incubated for 1 h prior to microscopy. Movies were captured at a temporal resolution of 66.7 ms for 20 s using a silicon-intensified target camera (VE-1000, Dage-MTI) mounted on an inverted epifluorescence microscope equipped with a 100× oil-immersion objective lens. Trajectories for n > 120 particles per experiment were extracted using MetaMorph software (Universal Imaging). Time averaged mean square displacement (MSD) and effective diffusivity (Deff) values were calculated for each particle as a function of time scale. A one-tailed, unequal variance Student’s t-test was used to evaluate significance (P <0.05).

Nanoparticle stability in vitro

Nanoparticles (~10 mg/mL) with different target PEG contents (0%, 2%, 3%, 5%, 8%, 10% and 25% PEG) were incubated with 10 mg/mL mucin (from bovine submaxillary gland; Sigma, St Louis, MO) solution at 37°C under gentle stirring. The stock mucin solution was prepared by dissolving the mucin solids into distilled water followed by centrifugation at 10,000 g for 30 mins to remove undissolved solids. The final mucin concentration was determined by carefully weighing a portion of lyophilized mucin solution. At each time point, an aliquot of nanoparticle solution was collected to measure nanoparticle size using the dynamic light scattering on Zetasizer Nano ZS90. The measurements were performed in triplicate at room temperature.

Mucin binding assay using isothermal titration calorimetry

The stoichiometry of mucin binding to nanoparticles with different PEG surface densities was determined by Isothermal Titration Calorimetry using a VP-ITC from MicroCal/GE Healthcare (Northampton, MA). The titrations were performed at 25 °C by injecting 10 µL aliquots of mucin solution into the calorimetric cell (volume ~ 1.4 mL) containing the suspension of nanoparticles. The concentration of nanoparticles was 1 mg/mL for nanoparticles with target PEG contents of 0 – 8 % and 1.5 mg/mL for nanoparticles with target PEG contents of 10 and 25 %. The concentrations of mucin were 2.22 and 1.11 mg/mL for the titrations of nanoparticles with target PEG contents of 0 – 3 % and 5 – 25 %, respectively. Both reagents were prepared directly in water. The heat evolved upon each injection of inhibitor was obtained from the integral of the calorimetric signal. The heat associated with the binding reaction was obtained by subtracting the heat of dilution from the heat of reaction. The individual heats were plotted against the molar ratio, and the stoichiometry was obtained by nonlinear regression of the data. Stoichiometry was applied to calculate the amount of mucin bound to the nanoparticle surface, presented as mg mucin per m2.

Distribution of nanoparticles in mouse vagina

To investigate the effect of PEG surface density on nanoparticle distribution in the mouse vagina, we used 6–8 week old female CF-1 mice (Harlan Laboratories). Mice were housed in a reversed light cycle facility (12-h light/12-h dark) and selected for estrus appearance, as described previously.10 Mice were anesthetized before experimental procedures. All experimental protocols were approved by the Johns Hopkins Animal Care and Use Committee.

The distribution of nanoparticles with different target PEG contents (0%, 3%, 10% and 25% PEG) in the mouse vagina was assessed as described previously.10 Briefly, 5 µL of nanoparticles was administered intravaginally. Within 10 min, the entire vagina was then removed and frozen in Tissue-Tek OCT Compound (Sakura Finetek U.S.A. Inc.). Transverse sections were obtained at various points along the length of the tissue (between the introitus and the cervix) with a Microm HM 500 M Cryostat (Microm International). The thickness of the sections was set to 6 µm to achieve single-cell layer thickness. The sections were then stained with ProLongGold (Invitrogen) antifade reagent with 4,6-diamidino-2-phenylindole (DAPI) to visualize cell nuclei and retain particle fluorescence. Images of the sections were obtained with an inverted fluorescence microscope. To quantify nanoparticle distribution, vaginal tissues were sliced open longitudinally and clamped between two glass slides sealed with superglue. This procedure flattens the tissue, exposing the folds (“rugae”). A blank tissue was used to assess background tissue fluorescence levels to ensure that all images taken were well above background levels. Six fluorescence images at low magnification and at least one image at high magnification were taken for each tissue. The images were thresholded to draw boundaries around the fluorescence signal, and then the area covered was quantified with ImageJ software. An average coverage was determined for each mouse, and then these values were averaged over a group of n ≥ 3 mice. *p < 0.05, **p < 0.01 and ***p < 0.001 (one-tailed, unequal variance Student’s t-test).

Supplementary Material

Supporting Info

Acknowledgments

We thank the Wilmer Microscopy and Imaging Core and the Drug Delivery and Nanotechnology Core of the Wilmer Eye Institute, each of which are supported by the NIH (P30-EY001765). This work was supported in part by the NIH R33AI07974 (J.H.), NIH R01HD062844 (J.H.), NIH GM056550 (A.S. and E.F.) and NSF MCB-1157506 (A.S. and E.F.). We also acknowledge the Raymond Kwok Family Research Fund, USA (J.H. and Q.X.), the Johns Hopkins University Center for AIDS Research P30AI094189 (L.M.E.), the W.W. Smith Charitable Trust A1302 (L.M.E.) and the China Scholarship Council (X.G.).

The mucus-penetrating particle technology described in this publication is being developed by Kala Pharmaceuticals. Dr. Hanes is co-founder of Kala and serves on its Board of Directors. Dr. Hanes owns company stock, which is subject to certain restrictions under Johns Hopkins University policy.

Footnotes

Author Contributions

The manuscript was written through contributions of all authors. All authors have given approval to the final version of the manuscript.

CONFLICT OF INTEREST

The terms of this arrangement are being managed by Johns Hopkins University in accordance with its conflict of interest policies.

SUPPORTING INFORMATION:

Supporting Information Available: This material is available free of charge via the Internet at http://pubs.acs.org.

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