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. 2016 Feb 3;4(1):11. doi: 10.3390/microorganisms4010011

Table 3.

Strategies for PHA and PHA derivative production using methane as the primary substrate.

Process Pros Cons Unknowns
Direct production of PHB from CH4 Has been achieved Average to poor mechanical properties Processes for maximising yields and rates
Methanotroph PHBV production through the co-addition of a fatty acid with odd carbon numbers Has been achieved The cost of the Codd feedstock offsets the savings of CH4; may produce blends of polymer product if there is variation in uptake rates amongst the different members of the community Yields, homogeneity and maximum co-monomer content
Methanotrophs facilitating growth of a co-culture capable of PHBV production (direct or co-substrate addition) Potentially achievable using Ralstonia sp. The cost of the Codd feedstock offsets the savings of CH4; may produce blends of polymer product if there is variation in uptake rates amongst the different members of the community Yields, homogeneity and maximum co-monomer content
Generate alternative copolymers through supply of appropriate feed. Delivers broader range of mechanical properties Cost of adding the monomers Yields, homogeneity and maximum co-monomer content
Use a co-feeding strategy of timed pulses of methane and alternative feeds to tailor copolymer compositional distribution Tailored, e.g., block copolymers already produced in the literature using alternating feeding strategy Not proven in methanotrophs. May produce blends Pulses of gas feed alternating with soluble carbon feed may prove difficult for cells to adapt to
Generate monomers biologically and polymerise ex situ Can achieve desired copolymer composition Monomer concentration and purification Currently being commercialised
Downstream polymer modification/functionalisation/ depolymerisation into oligomers and use as building block Processes are well established Costly, intensive additional processes and can be time-consuming Potential for development of unique material properties for niche applications.