Abstract
In contrast to modification with conventional PEO-silanes (i.e. no siloxane tether), silicones with dramatically enhanced protein resistance have been previously achieved via bulk-modification with poly (ethylene oxide) (PEO)-silane amphiphiles α-(EtO)3Si(CH2)2-oligodimethylsiloxane13-block-PEOn-OCH3 when n = 8 and 16 but not when n = 3. In this work, their efficacy was evaluated in terms of optimal PEO-segment length and minimum concentration required in silicone. For each PEO-silane amphiphile (n = 3, 8, and 16), five concentrations (5, 10, 25, 50, and 100 μmol per 1 g silicone) were evaluated. Efficacy was quantified in terms of the modified silicones’ abilities to undergo rapid, water-driven surface restructuring to form hydrophilic surfaces as well as resistance to fibrinogen adsorption. Only n = 8 and 16 were effective, with a lower minimum concentration in silicone required for n = 8 (10 μmol per 1 g silicone) versus n = 16 (25 μmol per 1 g silicone).
Statement of Significance
Silicone is commonly used for implantable medical devices, but its hydrophobic surface promotes protein adsorption which leads to thrombosis and infection. Typical methods to incorporate poly(ethylene oxide) (PEO) into silicones have not been effective due to the poor migration of PEO to the surface-biological interface. In this work, PEO-silane amphiphiles – comprised of a siloxane tether (m = 13) and variable PEO segment lengths (n = 3, 8, 16) – were blended into silicone to improve its protein resistance. The efficacy of the amphiphiles was determined to be dependent on PEO length. With the intermediate PEO length (n = 8), water-driven surface restructuring and resulting protein resistance was achieved with a concentration of only 1.7 wt%.
Keywords: Poly(ethylene oxide), Surface-modifying additive, Surface restructuring, Silicone, Protein-resistant
1. Introduction
Silicone is a widely used material for blood-contacting medical devices such as hemodialysis catheters, catheter balloons, and cardiac pacing leads [1,2]. Silicone materials strike an excellent balance of durability, flexibility, and processability that makes them well-suited for such applications. Unfortunately, due to their hydrophobic nature, silicones suffer from poor resistance to protein adsorption which causes subsequent thrombus formation [3]. This surface-induced thrombosis may lead to a variety of device complications including obstruction of blood flow [4], thromboemboli [5,6], and infection [7,8], all of which result in diminished device efficacy or failure, ultimately jeopardizing patient health. Antithrombotic drugs can reduce such complications [9,10] but put the patient at risk for major bleeding events [11,12]. Therefore, silicone materials that are inherently resistant to protein adsorption and thrombosis, thereby reducing the need for antithrombotic drugs, would dramatically improve the efficacy and safety of blood-contacting medical devices.
Perhaps the most popular strategy to achieve protein resistance is the introduction of poly(ethylene oxide) [PEO or poly(ethylene glycol) (PEG)] to model substrates (e.g. gold and silicon) [13–17] as well as to various biomaterials [18–22] including silicone [23–27]. PEO inhibits protein adsorption by a number of mechanisms including steric repulsion [28,29], blockage of underlying adsorption sites [30], and formation of a repulsive “hydration layer” [31]. Furthermore, PEO has demonstrated in addition to its biocompatibility [32] excellent oxidative stability under biological conditions [33]. Despite the promising performance of PEO coatings in vitro, their performance in vivo has been disappointing and inconsistent [34–36].
In order for PEO to effectively diminish protein adsorption, its surface concentration must be sufficiently high [14,15,37,38]. Thus, for the modification of silicones, it is critical that a PEO-enriched surface is formed at the aqueous (i.e. biological) interface where protein adsorption occurs. Due to the low surface energy [39] and high chain flexibility [40] of silicones, surface reorganization occurs depending on the environment (e.g. in air or underwater) [41]. For example, silicone can be plasma-treated to improve surface hydrophilicity, but unless maintained in water, it will undergo hydrophobic recovery [42]. Both bulk- and surface-modification strategies used to introduce PEO into silicone have been shown to similarly undergo hydrophobic recovery. These include silicones bulk-crosslinked with conventional PEO-silanes such as triethoxysilylpropyl PEO monomethyl ether [(EtO)3Si-(CH2)3-PEOn-OCH3] [24,25] and allyl PEO monomethyl ether [CH2 = CHCH2-PEOn-OCH3] [43] as well as silicones surface-grafted with allyl PEO monomethyl ether [27,43]. We recently demonstrated that for silicones bulk-modified with PEO-silanes (n = 3, 8, and 16), poor surface restructuring of PEO was observed [44]. In this way, the surfaces remained hydrophobic, even after exposure to water, and exhibited high protein adsorption similar to that of unmodified silicone. The inability of conventional PEO-silanes to undergo water-driven surface restructuring could explain the poor protein resistance of other bulk-modified polymers [22–24].
We have reported silicones with enhanced protein resistance prepared via bulk-modification with PEO-silane amphiphiles bearing an oligodimethylsiloxane (ODMS) tether [α-(EtO)3-(CH2)3-ODMSm-block-PEOn-OCH3] [44–47]. Silicones bulk-modified with these PEO-silane amphiphiles were observed to undergo substantial and rapid water-driven surface restructuring to form a PEO-enriched surface (by atomic force microscopy [AFM]) [47] with high resistance to proteins [44–47] and other biofoulers [48]. Their ability to function as an effective “surface-modifying additive” (SMA) can be attributed to the ODMS tether’s flexibility [40] as well as similar composition and thus compatibility with the silicone matrix. The extent of water-driven surface restructuring and protein resistance has been shown to be dependent on ODMS tether length and PEO-segment length. For instance, for PEO-silane amphiphiles of constant PEO-segment length (m = 0, 4, and 13; n = 8), protein resistance of bulk-modified silicones increased with siloxane tether length [45]. More recently, silicones were modified using PEO-silane amphiphiles with a variable PEO-segment length (m = 13; n = 3, 8, and 16) (Fig. 1) [44]. Water-driven change from a hydrophobic to hydrophilic (i.e. PEO-enriched) surface was evaluated by temporally measuring the static contact angle (θstatic) of a deposited water droplet. While initially hydrophobic (θstatic,0s - ≈ 115°), a rapid and substantial decrease of θstatic was observed when silicone was modified with n = 8 (θstatic,3min ≈ 29°) and n = 16 (θstatic,3min ≈ 57°), but less so with n = 3 (θstatic,3min ≈ 84°). Thus, the most hydrophilic PEO-modified silicone surface was achieved with n = 8. In contrast, silicone modified with analogous conventional PEO-silanes (n = 3, 8, and 16) remained hydrophobic with minimal decrease in θstatic as a result of their limited surface-restructuring potential.
In the previous study, PEO-silane amphiphiles (m = 13; n = 3, 8, and 16) were incorporated into silicone at a single molar concentration of 50 μmol (per 1 g of silicone). Due to their different respective molecular weights of the PEO segment (i.e. the n value), at this single molar concentration, the “wt% of PEO” was variable: n = 3 < n = 8 < n = 16 (Table 1). In this study, the efficacy of these PEO-silane amphiphiles to undergo water-driven restructuring and subsequently reduce protein adsorption was similarly evaluated. However, five concentrations (5, 10, 25, 50, and 100 μmol per 1 g silicone) were evaluated to determine the minimum concentration necessary. Furthermore, this series permitted determination as to whether it was PEO length (n) or PEO concentration (irrespective of length) that impacted protein resistance efficacy.
Table 1.
Molar concentration (per 1 g silicone) |
n = 3
|
n = 8
|
n = 16
|
|||
---|---|---|---|---|---|---|
wt% SMA | wt% PEO | wt% SMA | wt% PEO | wt% SMA | wt% PEO | |
5 μmol | 0.74 | 0.07 | 0.85 | 0.17 | 1.02 | 0.35 |
10 μmol | 1.47 | 0.13 | 1.68 | 0.35 | 2.02 | 0.69 |
25 μmol | 3.59 | 0.32 | 4.10 | 0.84 | 4.90 | 1.67 |
50 μmol | 6.93 | 0.61 | 7.88 | 1.62 | 9.35 | 3.19 |
100 μmol | 12.97 | 1.15 | 14.60 | 3.01 | 17.10 | 5.84 |
2. Materials and methods
2.1. Materials
Vinyltriethoxysilane, α,ω-bis-(SiH)oligodimethylsiloxane [Mn = 1000–1100 g/mol per manufacturer’s specifications; Mn = 1096 g/mol per 1H NMR end group analysis; 1H NMR (300 MHz, CDCl3, δ): 0.05–0.10 (m, 78H, SiCH3), 0.185 (d, J = 2.7 Hz, 12H, SiCH3), and 4.67–4.73 (m, 2H, SiH)], and allyloxy (triethylene oxide) methyl ether [Mn = 204 g/mol per manufacturer’s specifications; Mn = 204 g/mol per 1H NMR end group analysis; 1H NMR (300 MHz, CDCl3, δ): 3.35 (s, 3H, OCH3), 3.50–3.67 (m, 12H, OCH2CH2), 4.00 (dt, J = 6.0 and 1.5 Hz, 2H, CH2 = CHCH2O), 5.13–5.28 (m, 2H, CH2 = CHCH2O), and 5.82–5.96 (m, 1H, CH2 = CHCH2O)] were purchased from Gelest. Allyl methyl PEO [Polyglykol AM 450, Mn = 292–644 g/mol per manufacturer’s specifications; Mn = 424 g/mol per 1H NMR end group analysis; 1H NMR (300 MHz, CDCl3, δ): 3.35 (s, 3H, OCH3), 3.51–3.66 (m, 32H, OCH2CH2), 4.00 (d, J = 5.4 Hz, 2H, CH2 = CHCH2O), 5.13–5.28 (m, 2H, CH2 = CHCH2O), and 5.82–5.96 (m, 1H, CH2 = CHCH2O)] was provided by Clariant. Anhydrous magnesium sulfate (MgSO4) and glass microscope slides (75 mm × 25 mm × 1 mm) were purchased from Fisher. PEO mono methyl ether [Mn = 750 g/mol per manufacturer’s specifications, Mn = 736 g/mol per 1H NMR end group analysis; 1H NMR (300 MHz, CDCl3, δ): 3.37 (s, 3H, OCH3) and 3.53–3.73 (m, 64H, OCH2CH2)], sodium hydride (NaH; 60 wt% in mineral oil), allyl bromide, RhCl(Ph3P)3 (Wilkinson’s catalyst), and Pt-divinyltetramethyldisiloxane complex (Karstedt’s catalyst) were purchased from Sigma-Aldrich and were used as received. Organic solvents were also purchased from Sigma-Aldrich and were dried over 4 Å molecular sieves prior to use. Medical-grade RTV silicone (MED-1137) was purchased from Nusil. Per manufacturer‘s specifications, MED-1137 is comprised of α,ω-bis(Si–OH)PDMS, silica (11–21%), methyltriacetoxysilane (<5%), ethyltriacetoxysilane (<5%), and trace amounts of acetic acid. The Alexa Fluor 546-dye conjugate of human fibrinogen (AF-546 HF; Mw = 340 -kDa; lyophilized) was obtained from Invitrogen. Phosphate buffered saline (PBS, without calcium and magnesium, pH = 7.4) was purchased from Cellgro.
2.2. Synthesis
PEO-silane amphiphiles (m = 13; n = 3, 8, and 16) were prepared and characterized as previously reported using a two-step hydrosilylation procedure [44]. Briefly, α,ω-bis-(SiH)ODMS13 was reacted with vinyltriethoxysilane in a regioselective reaction using Wilkinson’s catalyst. Next, the product and each allyl methyl PEO (n = 3, 8, and 16) were reacted with Karstedt’s catalyst to afford the corresponding PEO-silane amphiphiles. Allyl methyl PEO (n = 16) was synthesized using established methods [44].
2.3. Film preparation
Glass microscope slides were sequentially rinsed with dichloromethane (DCM) and acetone followed by drying in a 120 °C oven overnight. Silicone films were prepared by solvent-casting onto glass microscope slides. Each casting solution consisted of 2.0 g of uncured MED-1137 dissolved in 9 mL hexane (25 wt%). Each PEO-silane amphiphile was thoroughly mixed into the casting solution with a vortexer at the following molar concentrations: 5, 10, 25, 50, and 100 μmol (per 1 g MED-1137). Solutions were solvent-cast onto leveled glass microscope slides (1.5 mL per slide) and a polystyrene Petri dish cover placed on top to reduce the rate of solvent evaporation and prevent bubble formation. Films were allowed to cure one week at room temperature (RT) before analysis. Unmodified silicone films (i.e. containing no PEO-silane amphiphile) were likewise prepared as controls.
2.4. Water contact angle analysis
Static contact angles (θstatic) of distilled/DI water droplets on silicone films were measured at RT using a CAM-200 goniometer (KSV Instruments) equipped with an autodispenser, video camera, and drop-shape analysis software (Attension Theta). Following deposition of a 5 μL sessile drop of water, the contact angle was measured every 15 s over a 5 min period. The reported values at each time point are the averages and standard deviations of three measurements on different regions of the same film.
2.5. Protein adsorption
AF-546 HF adsorption onto films was measured via fluorescence microscopy. On each film, a silicone isolator well (20 mm well diameter, 2 mm depth; McMaster-Carr) was pressed against the surface, thereby creating a seal which prevented leakage of solution from the well. HF solution (100 μg mL−1 in PBS, 0.7 mL) was added to each well. (Note: Per manufacturer’s specifications, the AF-546 HF was first dissolved in 0.1 M NaHCO3 to obtain a 1.5 mg mL−1 solution that was further diluted in PBS to obtain the final concentration of 100 μg mL−1.) After 3 h at RT and protected from light, the solution was removed and 0.7 mL of fresh PBS was added to each well and then removed after 5 min. This process was repeated five times with fresh PBS and lastly once with DI water. The protein-exposed films were dried under a stream of air and protected from light until imaged. For each film composition, an additional film was prepared and likewise rinsed with PBS and DI water, but without exposure to HF solution (i.e. soaked 3 h in PBS) in order to correct for the background intensity.
A FV1000 (Olympus) laser scanning confocal microscope was used for quantification of HF adsorption on all silicone films. Imaging conditions (both in excitation and collection) were identical for all samples: objective (SPLSAPO 10 × objective, NA 0.40), laser excitation type and intensity (HeNe 543 nm source), field of view and resolution (256 × 256 pixels, 317 × 317 μm field of view), depth (40 slices at 1 μm per slice), slice averaging, and collection (150 μm pinhole, 560 nm long-pass filter followed by a 560–660 nm band-pass filter, identical photo-multiplier voltages/sensitivities). Data analysis was performed on the FV10-ASW v3.1 software suite (Olympus). Each HF-exposed film was imaged in three randomly-selected locations within the region of HF solution exposure and aggregate intensities computed. These were compared to three images obtained from the analogous surface that had similar treatment without HF exposure. Changes in intensity from exposure to HF were then obtained and compared, with errors reported as the standard deviation of the three measurements.
2.6. Statistical analysis
Contact angle and fibrinogen adsorption data are reported as the mean ± standard deviation. For fibrinogen adsorption data, mean values were compared using ANOVA followed by a Tukey post hoc test with a p-value < 0.07 considered statistically different.
3. Results and discussion
3.1. Surface restructuring
The efficacy of PEO-silane amphiphiles (n = 3, 8, and 16) as SMAs to produce protein-resistant silicones was evaluated first in terms of their capacity to undergo water-driven surface reorganization to form a hydrophilic, PEO-enriched surface. The water-driven restructuring of PEO to the surface of such bulk-modified silicones has been directly observed [47]. In addition, temporally measuring the θstatic of a deposited water droplet has been shown to effectively monitor reorganization of PEO to the surface-water interface [44–46]. Therefore, the 15 bulk-modified silicones and unmodified silicone control (0.14 ± 0.01 mm thick by electronic caliper) were evaluated by measuring θstatic of water droplets over a 5 min period. In this way, the rate of migration of PEO to the surface-water interface was characterized by how quickly θstatic decreased (i.e. the rate of increase in surface hydrophilicity). The final value of θstatic (i.e. at 5 min) reflected the hydrophilicity achieved through PEO migration. Therefore, lower θstatic values were indicative of higher PEO surface coverage which was expected to better resist protein adsorption.
For each PEO-silane amphiphile, the molar concentration had a distinct impact on the rate and extent of water-driven surface restructuring of bulk-modified silicones and the final hydrophilicity achieved (Fig. 2, Tables S1–S3). For all concentrations, the bulk-modified silicones are initially similarly hydrophobic when compared to the unmodified silicone (i.e. high θstatic,0s), reflecting a lack of PEO at the surface. At the lowest concentration (5 μmol), minimal restructuring was observed and the modified silicone surfaces remained quite hydrophobic, even at the 5 min time point. At higher concentrations, restructuring behavior varied with the PEO-segment length (n). For n = 3, increasing the concentration from 10 to 100 μmol produced a somewhat small change in the achieved hydrophilicity (i.e. θstatic,5min = 93 and 76°, respectively). Moreover, at each concentration, the majority of the water-driven restructuring occurred by 15 s. Despite rapid reorganization, the low number of PEO repeat units limited its capacity to increase surface hydrophilicity, even at high concentrations. In stark contrast, n = 8 restructured at a rapid rate to form hydrophilic surfaces, even at a low concentration of 10 μmol (θstatic,5min = 72°). At higher concentrations, surfaces ultimately became exceptionally hydrophilic as characterized by very low θstatic,5min values: 25 μmol (38°), 50 μmol (30°), and 100 μmol (25°). In the case of n = 16, substantial restructuring, resulting in a notable increase in surface hydrophilicity, did not occur until the concentration was 25 μmol or higher. At these concentrations, θstatic,5min values were higher for n = 16 versus for n = 8, but were lower than for n = 3. Also, the total wt% of PEO-silane amphiphile corresponding to the minimum effective molar concentration is much less for n = 8 (10 μmol; 1.68 wt%) versus n = 16 (25 μmol; 4.90 wt%) (Table 1). Thus, on the basis of molar concentration and total wt% incorporated into silicone, the PEO-silane amphiphile with the intermediate length (n = 8) was the most efficient SMA.
In addition to the “total molar concentration,” the efficacy of PEO-silane amphiphiles as SMAs was also considered in terms of the “PEO concentration” expressed in terms of “wt% PEO” (Table 1). This permits validation that it is the PEO length that gives rise to differences in water-driven surface restructuring (Fig. 2) rather than PEO concentration independent of length. Because of the different molecular weights of the PEO segments (n = 3, 8, and 16), for a given molar concentration, the contribution from PEO increases with segment length. For instance, at 10 μmol PEO-silane amphiphile, the wt% PEO increases in the order: 0.13 (n = 3) < 0.35 (n = 8) < 0.69 (n = 16). To determine the impact of PEO length versus PEO concentration (i.e. wt% PEO), one series of modified silicones is particularly illustrative. Silicones prepared with n = 3 (25 μmol), n = 8 (10 μmol), and n = 16 (5 μmol) contain the same PEO concentration (0.32–0.35 wt%). However, their surface-restructuring profiles are quite different and θstatic,5min = 88°, 72°, and 106°, respectively. Thus, this confirms that PEO length (n) dictates surface restructuring and hydrophilicity, rather than simply concentration independent of length.
Having confirmed the significance of PEO length for surface reorganization, the observed results can be explained on the basis of PEO-silane amphiphile steric effects as well as solubility in the silicone matrix. For longer PEO segments, steric hindrance may reduce surface restructuring potential. Also, in prior work [44], the transparency of modified silicones was observed to decrease with PEO length: n = 3 > n = 8 > n = 16. Thus, longer PEO segments were more prone to phase separation which would be expected to reduce their affinity for water and thus their tendency to migrate to the surface-water interface. Given the low molecular weight of n = 3, the rapid restructuring can be attributed to its low steric hindrance and greater solubility in silicone. However, the low number of PEO repeat units reduces its ability to give rise to substantial hydrophilicity. For n = 16, its restructuring is relatively inhibited by the chain length as well as phase separation within the silicone, requiring higher concentrations (⩾25 μmol) to achieve substantial water-driven hydrophilicity. Thus, n = 8 represents the most efficient PEO length, striking a balance between these two effects to achieve hydrophilicity at the surface-water interface at only 10 μmol.
3.2. Protein resistance
Adsorbed fibrinogen plays a well-established role in the initiation of surface-induced thrombosis [49,50] and is commonly used to evaluate material thrombogenicity in vitro [14,27,34,46,47,51]. Oeveren et al. concluded that fibrinogen adsorption was one of the most reliable methods to predict thrombogenicity for many materials [52]. Furthermore, silicone was found to adsorb the most fibrinogen of all the materials tested, which could explain silicone’s high susceptibility to thrombosis. Therefore, fibrinogen adsorption was utilized in this study to evaluate the thromboresistance of bulk-modified silicone films.
Resistance of bulk-modified silicone films to HF adsorption was determined using confocal microscopy [44]. Following exposure to a solution of fluorescently labeled HF (100 μg mL−1; 3 h), the resulting fluorescence intensity of each film was measured (Table S4) and normalized to that of the unmodified silicone (Fig. 3). As expected, HF adsorption was relatively high for the unmodified silicone. The efficacy of the PEO-silane amphiphiles (n = 3, 8, and 16) to reduce protein adsorption onto surfaces was impacted by PEO-segment length as well as molar concentration, with protein resistance corresponding to their ability to undergo water-driven restructuring to achieve hydrophilicity (per Fig. 2). At all molar concentrations, silicone modified with n = 3 adsorbed high levels of HF similar to unmodified silicone. This agrees with the observed lack of hydrophilicity, even at higher concentrations. Modification of silicone with n = 8 dramatically reduced HF adsorption at molar concentrations as low as 10 μmol. As the concentration was increased, protein adsorption levels remained very low but did not substantially change. Thus, while increasing the molar concentration beyond 10 μmol led to surfaces with greater water-induced hydrophilicity, it did not additionally benefit protein resistance. This indicates that the surface presents a sufficient amount of PEO (n = 8) at 10 μmol. In the case of n = 16, the minimum molar concentration required was 25 μmol, with higher concentrations not leading to an improvement in protein resistance. Again, this parallels the observation that a 25 μmol concentration is required to achieve water-induced hydrophilicity. Although hydrophilicity increases somewhat at higher concentrations (50 and 100 μmol), it is not necessary for high protein resistance.
4. Conclusions
To achieve protein resistance and subsequent thromboresistance, a SMA is required that can be incorporated into silicones so as to effectively induce water-driven PEO-enrichment and hydrophilicity at the surface. PEO-silane amphiphiles composed of a siloxane tether (m) and a PEO segment (n) represent a new class of SMAs with the potential to do so. When evaluated previously at a constant molar concentration (50 μmol per 1 g silicone), PEO-silane amphiphiles (m = 13) dramatically improved protein resistance of silicones when n = 8 and 16 but not when n = 3. In this work, the efficacy of these PEO-silane amphiphiles (m = 13; n = 3, 8, and 16) was explored in terms of the minimum molar concentration required as well as the significance of the PEO-segment length. Each PEO-silane amphiphile was incorporated into a silicone at 5, 10, 25, 50, and 100 μmol (per 1 g silicone). Even at higher concentrations, while n = 3 produced rapid, water-driven restructuring of modified silicones, it did not achieve appreciable hydrophilicity or protein resistance. In contrast, at a concentration of only 10 μmol, n = 8 achieved high protein resistance. This represents a total concentration of n = 8 of only 1.68 wt%. While increasing the molar concentration further enhanced water-induced hydrophilicity, it did not lead to further substantial reductions in protein adsorption. Finally, for n = 16, the minimum concentration required for protein resistance was found to be higher (25 μmol; 4.90 wt%). When compared on the basis of “wt% PEO”, it was determined that PEO length did in fact influence surface restructuring and protein resistance, with n = 8 being the most effective. The efficacy of n = 8 to undergo water-driven surface migration and induce subsequent protein resistance may be attributed to the balance of steric effects and solubility in the silicone matrix. Given the low concentration (10 μmol; 1.68 wt%) necessary to invoke a substantial reduction in protein adsorption, the n = 8 PEO-silane amphiphile is considered to be a potent SMA for silicones.
Supplementary Material
Acknowledgments
The authors thank the Texas Engineering and Experiment Station (TEES) for financial support of this research. M. A. Rufin gratefully acknowledges support from the NIH (3R01DK95101-02S1). J. E. Raymond acknowledges support from the Office of Naval Research (N00014-14-1-0082) and the Welch Foundation (#A-0001).
Appendix A. Supplementary data
Supplementary data associated with this article can be found, in the online version, at http://dx.doi.org/10.1016/j.actbio.2016.04.020.
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