Abstract
In this publication we show that the procedure to synthesize nanocrystals and the post-synthetic nanocrystal ligand sphere treatment have a great influence not only on the immediate performance of hybrid bulk heterojunction solar cells, but also on their thermal, long-term, and air stability. We herein demonstrate this for the particular case of spherical CdSe nanocrystals, post-synthetically treated with a hexanoic acid based treatment. We observe an influence from the duration of this post-synthetic treatment on the nanocrystal ligand sphere size, and also on the solar cell performance. By tuning the post-synthetic treatment to a certain degree, optimal device performance can be achieved. Moreover, we show how to effectively adapt the post-synthetic nanocrystal treatment protocol to different nanocrystal synthesis batches, hence increasing the reproducibility of hybrid nanocrystal:polymer bulk-heterojunction solar cells, which usually suffers due to the fluctuations in nanocrystal quality of different synthesis batches and synthesis procedures.
Keywords: bulk heterojunction solar cells, hybrid solar cells, nanocrystals, quantum dots, conjugated polymers, post-synthetic treatment, thermal annealing, long-term stability
1. Introduction
Solar cells possessing a photoactive layer made out of semiconducting nanocrystals (NCs) and a conjugated polymer blend are called hybrid bulk heterojunction (BHJ) solar cells. Their photoactive layer typically possesses a thickness of around 100 nm, and is deposited from a NC/polymer dispersion [1]. A typical device structure is shown in Figure 1a. Within the photoactive layer, the polymer is mostly utilized as donor material for the electrons arising from the photo-induced excitons, while the NCs serve as electron acceptors and extraction material. Already the seminal work of Greenham et al. [2] published in 1996 has acknowledged the crucial negative impact of the insulating NC synthesis ligands on the solar cell performance, and a post-synthetic pyridine treatment of NCs was reported to improve overall solar cell performance. Since then, hybrid BHJ solar cells have undergone a remarkable development over the years (see Figure 1b), now exceeding efficiencies of 4% [3,4,5,6]; the currently best hybrid solar cells using NCs of different shapes have in common the usage of the low-bandgap polymer PCPDTBT (poly[2,6-(4,4-bis-(2-ethylhexyl)-4H-cyclopenta[2,1-b;3,4-b’]dithiophene)-alt-4,7-(2,1,3-benzothiadiazole)]) and of CdSe as NC material. Moreover, the best solar cells of the respective NC shape (spherical [6], elongated [5], multibranched [4]) all utilize the attachment of a thiol group to the CdSe NC surface. Thereby, high open circuit voltages of 0.71–0.74 V are achieved, leading to power conversion efficiencies (PCE) of 4.05%–4.7%.
Nevertheless, despite almost reaching the PCEs of (poly[2,6-(4,4-bis-(2-ethylhexyl)-4H-cyclopenta[2,1-b;3,4-b’]dithiophene)-alt-4,7-(2,1,3-benzothiadiazole)]) (PCPDTBT):fullerene-based BHJ solar cells, which are up to 5.24%–5.5% [21,22], the utilization of NCs as electron acceptors has the aforementioned disadvantage of requiring post-synthetic NC treatment to reduce and or exchange the initial synthesis ligands. This treatment, however, may result in the partial destruction of the NC surface [23]—leading to increased charge recombination—and to the formation of NC aggregates, which might introduce shortcuts over the thin active layer. Hence, several publications on hybrid BHJ solar cells report the filtration of the post-synthetically treated NC dispersion, in order to remove large NC aggregates [4,20]. The approach we follow is to avoid NC aggregation within the process of post-synthetic NC treatment prior to incorporation into the polymer:NC blend dispersion. We achieve this by a gradual reduction of the NC ligand sphere [11,15,24] through a protonation step of the hexadecylamine (HDA) capping ligands with hexanoic acid (HA) and their subsequent solvation with the polar solvent methanol. We observed an influence from the post-synthetic treatment duration on the NC ligand sphere size (see Figure 4). Therefore, we believe that we are able to minimize the post-synthetically induced number of NC surface defects, which is supported by the excellent ideality factor of 1.22–1.33 for our CdSe/PCPDTBT solar cells [6], which is relatively close to unity compared to other hybrid BHJ solar cells [25,26,27,28], even when compared to organic BHJ photovoltaic cells [29,30].
2. Results and Discussion
2.1. NC Synthesis
CdSe QDs, capped with HDA and trioctylphosphine oxide (TOPO) ligands, were synthesized according to Yuan et al. [31]. An exemplary transmission electron microscopy (TEM) picture of the spherical CdSe NCs with a typical diameter of about 6.5 nm as well as the ultraviolet-visible (UV-Vis) absorption and photoluminescence (PL) spectrum are given in Figure 2.
In order to increase the NC size uniformity, the precursor concentration was increased from a 100:1:1 (hexadecylamine/trioctylphosphine oxide):(cadmium-stearic acid):(trioctylphosphine-selenid) (HDA/TOPO:Cd-SA:TOP-Se) molar ratio to a 100:2:2 ratio [24]. Furthermore, to study the influence of unintentionally occurring fluctuations of practically utilized precursor ratios for the NC synthesis, the Cd:Se precursor ratio was varied from 3:2, over 2:2, to 2:3. The parameters of PL intensity, PL peak position, and full width at half maximum (FWHM) were measured and compared to aliquots taken during the NC synthesis at different reaction times and are depicted in Figure 3.
From the parameters of the CdSe quantum dots (QDs)—determined from extracted samples during 2 different syntheses for each precursor ratio—shown in Figure 3, one can observe that indeed a lower minimal FWHM is observed when using higher precursor concentrations. Moreover, a tendency of lower minimum FWHM is also observed for the increased Se precursor concentration; this synthesis furthermore exhibits a higher PL quantum yield in the synthesis brightpoint (point where the PL intensity reaches its maximum during synthesis). These observations confirm the findings firstly described by Qu et al. [32]. The properties of CdSe QDs in their brightpoint of different precursor concentrations—utilized for BHJ hybrid solar cell fabrication—are summarized in Table 1.
Table 1.
Cd:Se Precursor Ratio | Brightpoint (min) | PL Peak Position (nm) | FWHM (nm) | PL QY (%) | Optimal HA Washing Time (min) | PCE with Optimal NC Treatment Time (%) |
---|---|---|---|---|---|---|
3:2 | 17 | 647 ± 7 | 30.7 ± 0.8 | 24 ± 5 | 21 | 2.4 ± 0.10 |
2:2 | 21 | 650 ± 3 | 27.0 ± 0.7 | 25 ± 5 | 18 | 2.8 ± 0.18 |
2:3 | 60 | 646 ± 5 | 32.2 ± 0.9 | 37 ± 8 | 60 | 1.7 ± 0.04 |
2.2. Post-Synthetic NC Treatment
As mentioned before, CdSe QDs were taken from the PL brightpoint, since we expect an optimal NC quality in this point, according to Qu et al. [32]. A hexanoic acid-based treatment was applied on CdSe QDs synthesized at three different Cd:Se ratios as described in the methods section. As we have presented in previous publications [11,15,33], the NC possesses a sphere of weakly associated ligands, which crystallize after the cool-down of the synthesis reaction around the initial ligand layer chemisorbed to the NC surface. To demonstrate the physical influence of the post-synthetic treatment on the CdSe QDs, the PL intensity and the ligand sphere size were determined for different hexanoic acid (HA) washing times (Figure 4). The peak PL intensity was determined from PL spectroscopy measurements of re-dispersed CdSe QDs, while the ligand sphere size was determined by measuring the hydrodynamic QD diameter (corresponding to the ligand sphere size [34]) by dynamic light scattering (DLS) of the same samples.
It can be seen that both the hydrodynamic diameter and the PL intensity seem to decrease exponentially with increasing HA washing time, corresponding to the facile removal of the outer, weakly associated ligand shell. The DLS measurements of untreated QD samples show a relatively wide value distribution, which might also partially result from QD aggregation to superstructures. Nevertheless, from the DLS measurements we can draw the conclusion that the NC ligand sphere diameter is decreasing with increasing HA washing time, while from the PL intensity measurements one can assume that the original ligand passivation of the NC surface is either reduced or changed (i.e., by a ligand exchange with HA and/or MeOH).
2.3. Optimal Initial Solar Cell Performance
Using CdSe QDs taken from the brightpoint of the respective NC synthesis (i.e., from 21 min synthesis time for the 100:2:2 ratio, 16 min for 100:3:2, and 60 min for 100:2:3), hybrid BHJ Solar cells were fabricated and characterized according to the methods section. In order to obtain the best solar cell performance, the optimal post-synthetic NC treatment time had to be found (see Figure 5).
From these experiments the post-synthetic NC treatment times, resulting in the optimal hybrid solar cell power conversion efficiency (PCE), were determined for 3 differently synthesized QDs. A summary of the optimal NC treatment time based on the experiments presented in Figure 5, the resulting average optimal PCE and the initial properties of the utilized QDs are presented in Table 1.
The parameters summarized in Table 1 show that there is a correlation in between the initial PL QY of CdSe QDs, and the required post-synthetic treatment time for creating the most efficient hybrid solar cell: a high PL QY requires a long post-synthetic NC treatment time. Furthermore, one can see that low PL FWHM leads to high PCEs for BHJ hybrid solar cells. Hence, the PL QY is an indicator of the required post-synthetic treatment time but not for the achievable solar cell performance. This is determined—given that the post-synthetic treatment is optimized—by the FWHM for comparable NC sizes, as they were in this investigation. Lower FWHM results in a higher PCE, and higher FWHM results in a lower PCE. This is reasonable, since a low FWHM presumably corresponds to a high intrinsic uniform NC quality.
2.4. Influence of the Post-Synthetic NC Treatment on the Device Annealing Time, and Guidance for NC Treatment
To obtain the optimal solar cell performances presented in the prior paragraph, besides the optimal NC treatment time, an optimal time for the thermal solar cell annealing is also necessary. This optimal annealing time is however different for different NC post-synthetic treatment times as shown in Figure 6.
When taking a closer look at this behavior (see Figure 7 and Figure 8), one can even identify indications for finding the optimal NC treatment time with a reduced number of initial experiments.
As depicted in Figure 7, the short-circuit current density and the open-circuit voltage are already relatively high, near the optimal HA treatment time, even before the thermal annealing step. This is since the series resistance—representing the active layer resistivity and to a lesser extent also the contact resistances [35]—has its lowest values for longer HA washing times (see Figure 8). The reason for this is probably the decreasing NC ligand sphere diameter, measured during the first 15 min of the NC treatment (see Figure 4), leading to an increased conductivity of the QD phase within the active layer and a more intimate NC packing, improving electron hopping processes.
The parallel resistance, which is an indicator for the active layer morphology (e.g., formation of “dead zones” from which no electrons can be extracted, and also to trap-assisted recombination [36]), tends to steadily increase with increased NC washing time, pointing towards an improved active layer morphology (i.e., finer phase segregation and better charge extraction pathways). For post-synthetic NC treatment times exceeding the optimal duration, the parallel resistance tends to remain high in the resulting solar cells, but series resistance greatly increases, supposedly due to destruction of the NC surface by the washing procedure.
After performing a thermal annealing step on a hotplate inside a nitrogen filled glovebox for 10 min at 145 °C, a strong increase in JSC (and accordingly a decrease in RS) is observed especially for shorter washed QDs, which is probably mostly attributed to the enhanced intermolecular polymer-chain packing according to organic BHJ solar cell literature [36], but here a thermally induced in situ reduction of the NC ligand shell might also play a role. The series resistance for the longest washed NCs, however, strongly profits (despite still being of relatively high values) from thermal annealing, which might arise from a partial re-passivation of the NC surface. On the other side, the parallel resistance generally only appears to change after thermal annealing for solar cells containing shortly washed QDs, which we attribute to a higher morphological stability of the active layer of solar cells containing stronger ligand shell-size reduced QDs.
Briefly, after performing a first thermal annealing step on the solar cell, one can conclude whether one has to add to the NC washing time, or further reduce it for the next solar cell. This is, since the JSC increase is stronger after annealing for short-time-washed NCs, accompanied with a typical strong increase of RP. Moreover, solar cells containing short-time-washed NCs exhibit a higher VOC after the same thermal annealing, compared to long-time-washed NCs containing cells.
2.5. Influence of NC Treatment on Solar Cell Long-Term Performance Stability
As we have previously shown, the post-synthetic NC treatment influences the immediate solar cell performance and the thermal stability of BHJ hybrid solar cells. As we will subsequently show, the post-synthetic NC treatment also influences the long-term performance of solar cells. Figure 9 shows the behavior of BHJ hybrid solar cells containing shorter (10 min and 12 min) and longer washed (21 min) CdSe QDs before being incorporated into the active layer.
As a result, we observe improved performance stability for solar cells containing longer-time-washed QDs, with a decrease of the PCE from 2.4% to 1.6% (−33%) compared to a decrease from 2.1% to 0.55% (−74%), during 2 years of investigation. The series resistance RS increases only slightly for long-time-washed NCs, but continuously increases for solar cells with shorter washed NCs. Possible explanations for this behavior would be the facilitated oxygen penetration through a supposedly less dense active layer for solar cells with higher ligand content, leading to increased oxidation of the CdSe QDs and of the polymer. However, the diffusion of ligands towards the electrodes, forming there an insulating layer would also be a possible explanation for the increasing RS. RP and VOC are already low for long-time-washed NCs, possibly due to more shunts within the active layer by presumably more aggregated NCs, and induced surface defects introduced by long NC washing, hence increasing charge recombination processes.
It is also worth mentioning that the short-circuit current has shown a clear dependency on the oxygen concentration, which fluctuated during the first 19 months around 25 ppm O2 with extremes of 0 ppm and 36 ppm, before the glovebox was continuously flushed with nitrogen for the following 5 months (the H2O concentration was of <5 ppm at all time). We have observed JSC to decrease with increasing oxygen concentration inside the glovebox, and JSC to be recovered after the oxygen concentration has decreased. This observed reversibility does not occur immediately, but rather slowly (within several days). Hence, the origin of JSC recovery might be due to oxygen depletion within the active layer by O2 diffusion.
2.6. Influence of NC Treatment on the Solar Cell Performance Stability in Air
We have also performed a short investigation of the influence the difference in NC treatment time has on the stability of non-encapsulated glass/ITO/PEDOT:PSS/PCPDTBT:CdSe/Al solar cells taken into air and measured under AM 1.5G illumination. Three different solar cells were used herein. The CdSe QDs utilized in this investigation received a HA-based treatment for 15 min (short washed) and 22 min (long washed). To this comparison, also an organic PC61BM:PCPDTBT solar cell, with the active layer composed out of a 2.5:1 weight ratio between PC61BM (Phenyl C61 butyric acid methyl ester, Sigma-Aldrich, Saint Louis, MS, USA, >99.5%) and PCPDTBT was added to specifically investigate the influence of the NCs.
According to Figure 10, a decreasing JSC is observed for both hybrid and organic solar cells when taking the devices from the glovebox out into air. Possible reasons for the reduced JSC are the (partially) reversible uptake of oxygen within the polymer phase [37], the oxidation of the aluminum cathode [38], and the uptake of water into the hygroscopic Poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid) (PEDOT:PSS) layer [39,40]. We also observe that the JSC decrease is more similar to the organic solar cell, when utilizing long-washed NCs; this might be due to the fact that the oxygen diffusion within the higher-density NC ligand depleted active layer is slowed down. The VOC shows a strong increase for hybrid solar cells containing short washed NCs, while a VOC increase is seen much later with long washed NCs, and not at all for organic solar cells—as has already been reported for organic solar cells [40,41]. Hence, we assume that the VOC increase in air is connected to the utilization of NCs, and possibly due to adsorption of H2O onto CdSe NCs.
3. Methods
3.1. Post-Synthetic NC Treatment
The post-synthetic NC treatment was performed in the following way: a portion of the synthesis product containing 1 mg of CdSe QDs was dissolved in 2.5 mL hexanoic acid (≥99.5%, Sigma-Aldrich, Saint Louis, MS, USA), stirred for several minutes in a snap-cap glass tube at 110 °C on a hot plate. Subsequently a double volume (compared to HA) of methanol (anhydrous, 99.8%, Sigma-Aldrich, Saint Louis, MS, USA) was added to reduce the QD concentration to 1/3rd of its initial value. The stirring was continued with the added methanol at 110 °C for half the stirring time compared to that in pure HA. Then, the dispersion was centrifuged by an Eppendorf MiniSpin® plus centrifuge (Eppendorf AG, Hamburg, Germany) for 1 min at 14.5 krpm with the rotor-pre heated in a furnace to 90 °C in order to hinder the re-crystallization of the ligands. Afterwards the QDs were redispersed in chloroform (CHCl3) with a concentration of 2 mg/mL and stirred at 105 °C for 1 min. Consequently, triple the volume of methanol was added, and the NCs were further stirred for 3 min at 105 °C for precipitation. Afterwards, the NCs were collected by centrifugation for 30 s at 14.5 krpm. Chlorobenzene (anhydrous, 99.8%, Sigma-Aldrich, Saint-Louis, MS, USA) was then added to obtain a CdSe QD dispersion of 24 mg/mL. Hence, when mentioning the HA washing times throughout this publication, one must also consider the rest of the NC washing protocol subsequently executed, which additionally includes half the HA washing time with added MeOH, 1 min stirring in CHCl3, and finally 3 min stirring in MeOH. For example, 20 min of HA washing means: 20 min HA plus 10 min MeOH, centrifugation, redisperison, 1 min CHCl3 plus 3 min MeOH, centrifugation, and final redispersion in chlorobenzene (CB).
3.2. Solar Cell Fabrication
The obtained CdSe QD/CB dispersion was mixed in a weight ratio of 88:12 (QD:polymer) with a 20 mg/mL solution of PCPDTBT (Mn = 10–20 kDa, 1-Material, Dorval, Canada) in CB. The final ink was spun cast by a WS400-6NPP-Lite spin coater from Laurell Technologies (North Wales, PA, USA with 800 rpm for 30 s followed by a 60 s drying step at 1800 rpm, resulting in an active layer thickness of about 80 nm. The spin coating was done on a structured ≤10 Ωsq ITO substrate from Präzisions Glas & Optik GmbH (Iserlohn, Germany), which was treated for 5 min with oxygen plasma and spin coated with Baytron AI4083 PEDOT:PSS from HC Starck GmbH (Goslar, Germany) at 2000 rpm for 30 s and dried for 20 min at 160 °C, to form a 70 nm thick hole blocking layer. After thermal evaporation of an 80 nm aluminum layer as electrode, the cells were thermally annealed for different times at 145 °C on a hot plate. The solar cells were usually annealed for 10 min and subsequently characterized. This procedure was repeated until the solar cell PCE started to decrease.
3.3. Solar Cell Characterization
The solar cells were characterized inside a nitrogen filled glovebox by a computer controlled Keithley 2602A source-meter (Keithley Instruments, Solon, OH, USA). The cells were individually illuminated by a LS0400 LOT-Oriel sun simulator (LOT-QuantumDesign GmbH, Darmstadt, Germany), housing a xenon lamp and using an AM 1.5G filter. The light intensity is adjusted by a calibrated silicon reference solar cell to match 100 mW/cm2.
3.4. Dynamic Light Scattering (DLS)
DLS measurements were performed with a Zetasizer Nanosizer ZS of Malvern Instruments Ltd (Malvern, UK). The investigated QDs were dispersed in chloroform to obtain a dispersion with an absorbance of 0.1 A.U. at the first excitonic peak. For the measurements a Hellma® fluorescence cuvette out of Suprasil® quartz glass (Hellma, Müllheim, Germany) was utilized.
4. Conclusions
The optimal NC treatment time before integration into BHJ hybrid solar cells can be determined by systematic analysis of the resulting solar cell device performances. NCs of higher PL QY require a longer post-synthetic NC treatment time. The optimal thermal annealing time for solar cell devices is different for different NC treatment times, and provides crucial information for tuning the NC treatment time in the right direction. Hybrid BHJ solar cells containing stronger ligand sphere reduced QDs exhibit an improved performance stability in the long term and in air. Further investigations would have to be conducted into the influence of the post-synthetic NC treatment on the active layer morphology and on the induced trap density on the NCs and inside the solar cell. We have shown in this publication that the QD synthesis procedure can lead to decisive influences on the optimal post-synthetic NC treatment before integration into hybrid BHJ solar cells and determine the overall solar cell performance. This might be one reason for the widely scattered results of groups working in this field and for QD batch to batch variations, since properties of nanomaterials are often determined by surface properties such as surface defects or ligand attachment and arrangement, which are hard to control and cannot be determined by TEM and UV-Vis spectroscopy, which are the methods of choice for QD characterization. We also believe that our findings for CdSe QDs are also of general importance for other QD systems and for the development of respective post-synthetic treatment protocols before integration into various applications.
Acknowledgments
We thank the German Science Foundation (DFG) Graduate School “Micro Energy Harvesting” (GRK1322) for funding.
Abbreviations
The following abbreviations are used in this manuscript:
NC | Nanocrystal |
BHJ | Bulk heterojunction |
PCPDTBT | (poly[2,6-(4,4-bis-(2-ethylhexyl)-4H-cyclopenta[2,1-b;3,4-b’]dithiophene)-alt-4,7-(2,1,3-benzothiadiazole)]) |
PEDOT:PSS | (Poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid)) |
PCE | Power conversion efficiency |
QD | Quantum dot |
NR | Nanorod |
MP | Multipod |
HDA | Hexadecylamine |
TOPO | Trioctylphosphine oxide |
HA | Hexanoic acid |
PL | Photoluminescence |
Cd-SA | Cadmium-stearic acid |
TOP-Se | Trioctylphosphine-selenid |
UV-Vis | Ultraviolet-visible |
FWHM | Full width at half maximum |
CB | Chlorobenzene |
MeOH | Methanol |
DLS | Dynamic light scattering |
A.U. | Absorbance units |
ITO | Indium tin oxide |
QY | Quantum yield |
VOC | Open-circuit voltage |
FF | Fill factor |
JSC | Short-circuit current density |
RS | Series resistance |
RP | Parallel resistance |
Author Contributions
M.E. and M.K. conceived and designed the experiments; M.E. performed the experiments and analyzed the data; M.E. and M.K. wrote the paper; all authors read and approved the final manuscript.
Conflicts of Interest
The authors declare no conflict of interests.
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