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Journal of Advanced Research logoLink to Journal of Advanced Research
. 2017 Apr 19;8(4):351–361. doi: 10.1016/j.jare.2017.04.003

A comprehensive investigation on static and dynamic friction coefficients of wheat grain with the adoption of statistical analysis

SM Shafaei 1, S Kamgar 1,
PMCID: PMC5430156  PMID: 28540085

Graphical abstract

graphic file with name fx1.jpg

Abbreviations: 2DC, two-dimensional chart; 3DC, three-dimensional chart; ANOVA, analysis of variance; DFC, dynamic friction coefficient; DIE, dual interaction effect; DMRT, Duncan’s multiple range test; GMD, geometric mean diameter; MRDM, mean relative deviation modulus; MLR, multiple linear regression; RMSE, root mean square error; SFC, static friction coefficient; SE, single effect; TIE, triple interaction effect; MAVET, mean of absolute values of error term

Keywords: Analysis of variance, Duncan’s multiple range test, Moisture content, Sliding velocity, Contact surface

Abstract

This paper deals with studying and modeling static friction coefficient (SFC) and dynamic friction coefficient (DFC) of wheat grain as affected by several treatments. Significance of single effect (SE) and dual interaction effect (DIE) of treatments (moisture content and contact surface) on SFC and, SE, DIE, and triple interaction effect (TIE) of treatments (moisture content, contact surface and sliding velocity) on DFC were determined using statistical analysis methods. Multiple linear regression (MLR) modeling was employed to predict SFC and DFC on different contact surfaces. Predictive ability of developed MLR models was evaluated using some statistical parameters (coefficient of determination (R2), root mean square error (RMSE), and mean relative deviation modulus (MRDM)). Results indicated that significant increasing DIE of treatments on SFC was 3.2 and 3 times greater than significant increasing SE of moisture content and contact surface, respectively. In case of DFC, the significant increasing TIE of treatments was 8.8, 3.7, and 8.9 times greater than SE of moisture content, contact surface, and sliding velocity, respectively. It was also found that the SE of contact surface on SFC was 1.1 times greater than that of moisture content and the SE of contact surface on DFC was 2.4 times greater than that of moisture content or sliding velocity. According to the reasonable average of statistical parameters (R2 = 0.955, RMSE = 0.01788 and MRDM = 3.152%), the SFC and DFC could be successfully predicted by suggested MLR models. Practically, it is recommended to apply the models for direct prediction of SFC and DFC, respective to each contact surface, based on moisture content and sliding velocity.

Nomenclature

FF

friction force (N)

FC

friction coefficient

S

sphericity (%)

W

width (mm)

Ww

mass of added distilled water (g)

Wt

initial mass of sample (g)

x1

1st MLR model variable

x2

2nd MLR model variable

xn

nth MLR model variable

Ɛ

error term of MLR model

FCactave

average of actual friction coefficient

Mf

final moisture content of sample (d. b.%)

Mi

initial moisture content of sample (d. b.%)

M

mean of used data

CV

coefficient of variation (%)

FCmax

maximum friction coefficient

C

contribution of variation (%)

CNU

coefficient of non-uniformity (%)

NF

normal force (N)

SSv

sum of square of variation

FCmin

minimum friction coefficient

SSt

total sum of square

SD

standard deviation

FCact,i

ith actual friction coefficient

FCpre,i

ith predicted friction coefficient

N

number of data

an

nth MLR model coefficient

a2

2nd MLR model coefficient

a1

1st MLR model coefficient

a0

MLR model constant

Sa

surface area (mm2)

T

thickness (mm)

L

length (mm)

Dg

GMD (mm)

RMSE

root mean square error

MRDM

mean relative deviation modulus (%)

Introduction

Wheat is a dominate major crop in human food. The crop is widely cultivated throughout the world. Hence, investigation of different aspects of wheat in planting, harvesting, transporting, storing and processing stage is of great importance in management of its production and preservation.

Physical properties of agricultural products are frequently used for designing of agricultural machinery and equipment of related post-harvest industries [1]. Some physical properties are major dimensions (length, width and thickness), mass, GMD, sphericity and friction coefficients.

Friction coefficients of crops vary on different contact surfaces. Therefore, exact determination of friction coefficients of the crop on different contact surfaces can be useful in performance optimization of mechanical equipment (conveyors, separation, cleaning, drying and storing tools), and consequently, reduction and increment of harmful damages and economic efficiency, respectively [2].

Friction forces perform between two contact surfaces. Required force for initial movement of a motionless object depends on static friction force and the force for continuous movement of an object at a specific velocity relies on dynamic friction force. According to Brubaker and Pos [3], the relation between friction force and friction coefficient can be presented as following equation.

FF=FC×NF (1)

According to Eq. (1), friction coefficient directly affects the friction force value. Therefore, researches about the effect of various conditions and treatments on friction coefficients are needed to gain information for controlling friction forces.

Friction coefficients include SFC and DFC with respect to static and dynamic friction forces, respectively. The SFC and DFC of crop depend on moisture content. Additionally, in case of DFC, the sliding velocity is also an important factor [2].

The frictional forces occur on a vertical plane in storage structures and handling equipment of wheat grain. On walls and floor of storage bins, frictional forces play an important role in discharging process in the plug flow region. The SFC and DFC, and consequently frictional forces, are influenced by the interaction of wheat grain particles and the surface of bin wall [4]. This interaction significantly affects the distribution and magnitude of loads applied on storage structures [5]. However, knowledge about the impact of many treatments on the SFC and DFC is still incomplete. Thus, additional experimental works are needed to determine the exact frictional behavior of wheat grain on different contact surfaces.

A review of published works confirmed that although the SFC of wheat grain has been studied by several previous investigators [3], [4], [5], [6], [7], [8], [9], [10], [11], [12], [13], [14], [15], [16], [17], [18], [19], [20], [21], [22], [23], there is no extended study for the determination of the effect of moisture content and contact surface on SFC of wheat grain. Neither, there are perfect attempts available in literature reporting the effect of moisture content, contact surface or sliding velocity on DFC of wheat grain [24], [25], [26], [27], [28], [29], [30]. Therefore, a comprehensive investigation of SFC and DFC for wheat grain taking several experimental conditions into considerations will be useful for optimization of storage and processing structures, especially grain bins.

In light of the above mentioned deficiencies and the benefits of knowing about SFC and DFC of wheat grain for optimization of related industry structures and equipment, the key scope of the present work on wheat grain was concentrated on following items:

  • (1)

    Precise determination of SFC and DFC as effected by moisture content and contact surface, and moisture content, contact surface and sliding velocity, respectively.

  • (2)

    To carry out statistical analysis to study the effect of moisture content, sliding velocity, contact surface and their DIE and TIE on DFC, and moisture content, contact surface and their DIE on SFC.

  • (3)

    Comparing statistical significance of the effect of different treatment levels on SFC and DFC.

  • (4)

    Assessment of predictive ability of MLR model for SFC and DFC based on multiple input variables (moisture content and sliding velocity) for each contact surface.

Material and methods

Grain collection

Shiroudi variety of wheat (Triticum aestivum L.), one of the most commonly used varieties in south region of Iran, was collected from Seed and Plant Breeding Unit, Agricultural Research Center of Fars province. Initially, the grains were cleaned by hand in order to remove undesired materials such as gravel, stone and injured grains. The prepared grains were then transferred to the research laboratory to determine physical properties.

Physical properties

One hundred wheat grains were randomly chosen to determine some physical properties. Three principal dimensions (length, width and thickness) of the grains were then measured with a digital caliper model: 01409A (Neiko, New Jersey, USA). reading to an accuracy of 0.02 (mm). The grains were weighed using a precision electronic balance model: GF-600 (A&D, Tokyo, Japan) with 0.001 (g) accuracy. Besides, some shape indices of the grains (GMD, sphericity and surface area) were calculated based on following equations [2].

Dg=(LWT)1/3 (2)
S=DgL×100 (3)
Sa=π(Dg)2 (4)

Determination of initial moisture content

A ten-gram sample of wheat grains was dried in a convection oven at 130 ± 1 (°C) for 19 (h). The initial moisture content of the grains was then determined as the mass reduction during drying procedure divided by dry mass of the grains [31]. To eliminate measurement error, the tests were completed in triplicate and mean value was used. The initial moisture content of wheat grain was 9.4% (d. b.).

Sample preparation

The grains were moistened to achieve a higher moisture content (13, 17.2, 20.9 and 25% (d. b.)) by attachment of specific quantity of distilled water calculated by following equation [32].

Ww=WtMf-Mi100-Mf (5)

The hydrated samples were packed in separate polyethylene bags and placed in a refrigerator at 5 ± 0.5 (°C) for ten days to allow water be uniformly absorbed into grains [33]. The required quantity of samples was located at ambient condition to warm up to room temperature, almost two hours before starting each frictional experiment [34].

Frictional experiments

The SFC of samples was precisely measured on five contact surfaces (aluminum, rubber, glass, galvanized steel and plywood) at different levels of moisture content by means of a SFC measuring instrument. The instrument was initially proposed by Singh and Goswami [35] and improved mechanically and electrically by Lorestani et al. [36] and Shafaei et al. [23]. A schematic of the instrument is shown in details in Fig. 1a. Technical specifications and engineering aspects of the instrument are available in the literature.

Fig. 1.

Fig. 1

Schematic of the used SFC (a) and DFC (b) measuring instrument.

The DFC of samples was also measured accurately on each type of contact surface at different levels of moisture content and sliding velocities (1, 3.5, 5.75, 9.25, and 12.5 (cm/s)) using a DFC measuring instrument. The higher sliding velocities were ignored in order to avoid probable damages to the samples. The instrument was originally suggested by Clark and Mcfarland [37] and developed and frequently used by other researchers, afterwards [4], [38]. The instrument is schematically illustrated in Fig. 1b. The details of development and engineering considerations of the instrument are fully explained in the literature.

Before starting each experiment, the contact surface was cleaned by means of compressed air to eliminate any remaining matter from previous experiments. Each experiment was accomplished in five replications at constant normal pressure of 22.5 (kPa).

Data analysis

Statistical descriptions

To study changes in measured SFC and DFC of the samples as influenced by applied treatments, the statistical descriptor parameters, namely mean, standard deviation, coefficient of variation and coefficient of non-uniformity were used based on following equations.

M=i=1i=NFCact,iN (6)
SD=i=1i=N(FCact,i-M)2N (7)
CV=SDM×100 (8)
CNU=FCmax-FCminM×100 (9)

Statistical analysis

The collected data (125 and 625 sets for SFC and DFC, respectively) were analyzed for sliding velocity (5 levels), moisture content (5 levels) and contact surface (5 types), each with five replications. For this purpose, the statistical analysis system of SPSS 21 software (SPSS Inc., Chicago, IL, USA) was used. The ANOVA method was applied to determine the effect of moisture content, contact surface and their DIE on SFC and also the effect of sliding velocity, contact surface and moisture content, and their DIE and TIE on DFC. The experiments were performed according to completely randomized factorial design with two and three main treatment factors for SFC and DFC, respectively, at 99% probability level. Contribution of each variation to SFC and DFC was then calculated based on the ANOVA results using Eq. (10). Differences between means of the treatments were also compared using DMRT at 1% significance level.

C=SSvSSt×100 (10)

Development of MLR models

The MLR models, based on Eq. (11), were developed for the means of data (25 and 125 sets for SFC and DFC, respectively) obtained from all five-replication experiments using SPSS 21 software (SPSS Inc., Chicago, IL, USA). The model was fed with one (moisture content) and two (moisture content and sliding velocity) input variables, respectively, for prediction of SFC and DFC on each contact surface. The significance of constants and coefficients of the developed models was also determined at 99% probability level.

FC=a0+a1x1+a2x2+anxn+ε (11)

In order to assess predictive ability of developed models, statistical parameters (coefficient of determination (R2), RMSE and MRDM) were calculated between modeled and actual SFC or DFC according to following equations.

R2=i=1i=NFCact,i-FCactave-i=1i=NFCact,i-FCmod,ii=1i=NFCact,i-FCactave (12)
RMSE=1Ni=1i=NFCmod,i-FCact,i2 (13)
MRDM=100Ni=1i=N|FCmod,i-FCact,i|FCact,i (14)

Results and discussion

Physical properties

The length, width, thickness, mass, GMD, surface area and sphericity of the wheat grain are presented in detail in Table 1.

Table 1.

Some physical properties of wheat grain.

Physical property Median Range Geometric mean
Length (mm) 7.546 6.513–8.658 7.234
Width (mm) 3.546 3.026–3.952 3.664
Thickness (mm) 2.439 2.251–2.791 2.532
Mass (g) 0.029 0.023–0.048 0.036
GMD (mm) 3.955 3.356–4.236 4.087
Surface area (mm2) 48.658 47.921–51.650 49.126
Sphericity (%) 65.867 57.398–69.425 64.345

Statistical descriptions

Standard deviation of SFC and DFC for each set of replications obtained in range of 0.004–0.019 and 0.003–0.029, respectively. The limited range of standard deviations verified high accuracy and stability of the measuring instruments.

Statistical descriptor parameters for measured SFC and DFC of wheat grain corresponding to five levels of moisture content and sliding velocity on different contact surfaces are reported in Table 2. According to Table 2, minimum and maximum SFC were obtained in the lowest and highest level of moisture content on glass and rubber, respectively. The inappropriate coefficient of variation and coefficient of non-uniformity for SFC implied that the SFC sharply changed by changing moisture content level or contact surface type.

Table 2.

Statistical description of measured SFC and DFC of wheat grain.

Type of friction coefficient Mean Standard deviation Minimum Maximum CV (%) CNU (%)
SFC 0.512 0.121 0.240 0.693 23.63 88.48
DFC 0.467 0.124 0.204 0.809 26.55 129.55

Similar to SFC, the lowest and highest DFC were found in minimum and maximum levels of moisture content and sliding velocity on glass and rubber, respectively (Table 2). Improper coefficient of variation and coefficient of non-uniformity for DFC also indicated that the DFC changed sharply as influenced by variation of levels of moisture content, sliding velocity or contact surface type.

Comparison between coefficient of variation and coefficient of non-uniformity for the SFC and DFC in Table 2 demonstrated that the DFC-related values were higher than those of SFC. In case of DFC, three treatments were applied while, two treatments were applied to study SFC behavior. Therefore, the variation of DFC, and consequently the DFC-related values, were higher than those of SFC.

Statistical analysis

Table 3, Table 4, respectively, present ANOVA results for SFC and DFC of wheat grain under different treatments. With reference to the Tables, it can be stated that the effect of treatments and interactions of them (DIE and TIE) on SFC and DFC were significant at 1% probability level (P < 0.01). These effects on SFC and DFC are necessary engineering considerations that should be taken in designing crop handling equipment and storage structures to reach the best operation conditions.

Table 3.

ANOVA results for SFC of wheat grain.

Source of variation Degree of freedom Sum of squares Mean square F value
Moisture Content (MC) 4 0.771 0.193 1327.275⁎⁎
Contact Surface (CS) 4 1.037 0.259 1786.704⁎⁎
MC × CS 16 0.036 0.002 15.660⁎⁎
Error 100 0.015 0.00015
Total 124 1.859
⁎⁎

Significant at P < 0.01.

Table 4.

ANOVA results for DFC of wheat grain.

Source of variation Degree of freedom Sum of squares Mean square F value
Moisture Content (MC) 4 1.418 0.355 1406.704⁎⁎
Contact surface (CS) 4 6.461 1.615 6408.071⁎⁎
Sliding velocity (SV) 4 1.362 0.341 1351.311⁎⁎
MC × CS 16 0.182 0.011 45.023⁎⁎
MC × SV 16 0.015 0.001 3.639⁎⁎
CS × SV 16 0.085 0.005 21.169⁎⁎
MC × CS × SV 64 0.033 0.001 2.053⁎⁎
Error 500 0.126 0.000252
Total 624 9.682
⁎⁎

Significant at P < 0.01.

Contribution of each variation to SFC and DFC is displayed in Fig. 2. As it can be seen in Fig. 2a, the contribution of contact surface variation was found to be greater than that of moisture content. This result corresponds to that for DFC (Fig. 2b). Thus, contact surface seems to have had a stronger effect on SFC than moisture content and on DFC than moisture content and sliding velocity.

Fig. 2.

Fig. 2

Contribution of variations to SFC (a) and DFC (b) of wheat grain.

Effect of treatments

SE

Moisture content

DMRT results of the effect of moisture content on SFC and DFC of wheat grain are reported in Table 5. It was inferred from the Table that the increment of moisture content from 9.4 to 25% (d. b.) led to SFC and DFC rise of 59 and 33.75%, respectively. As the moisture content increases, the grains become stickier and accordingly, cohesive force between grains and contact surface increases. The higher cohesive forces will result in the higher SFC [39] and DFC [40].

Table 5.

DMRT results for the SE of treatments on SFC and DFC of wheat grain.

Type of friction coefficient Treatment
Moisture content (d. b.%)
9.4
13
17.2
20.9
25
SFC 0.387 ± 0.012a 0.470 ± 0.010b 0.521 ± 0.015c 0.565 ± 0.019d 0.615 ± 0.009e
DFC 0.400 ± 0.009⁎⁎a 0.436 ± 0.001b 0.464 ± 0.001c 0.501 ± 0.001d 0.535 ± 0.012e
Contact surface
Glass
Aluminum
Plywood
Galvanized steel
Rubber
SFC 0.375 ± 0.002a 0.443 ± 0.014b 0.527 ± 0.008c 0.597 ± 0.020d 0.615 ± 0.011e
DFC 0.374 ± 0.008b 0.350 ± 0.004a 0.463 ± 0.005c 0.517 ± 0.005d 0.631 ± 0.008e
Sliding velocity (cm/s)
1
3.5
5.75
9.25
12.5
DFC 0.397 ± 0.001a 0.437 ± 0.001b 0.471 ± 0.001c 0.501 ± 0.011d 0.530 ± 0.011e

Different letters show significant differences at probability level of 1%.

⁎⁎

Mean ± standard error.

Sliding velocity

Table 5 indicates the increasing trend of DFC of wheat grain with ascending sliding velocity, according to the DMRT results. Based on the Table values, it can be concluded that increment of sliding velocity from 1 to 12.5 (cm/s) led to the notable change of DFC from the lowest to highest value by 33.5%. Higher adhesive force at higher sliding velocity might have resulted in the DFC growth [24].

Contact surface

The DMRT results demonstrated that contact surface significantly affected SFC and DFC of wheat grain (Table 5). The lowest SFC and DFC were found on the glass and aluminum contact surface, respectively. The SFC and DFC changed from lowest to highest value by 64% and 80.29%, respectively. It was due to the coarseness or smoothness of different contact surfaces. Smoother surface resulted in lower adhesion force between the samples and the surface and thereby, the lower SFC and DFC. However, it was expected that the friction coefficients on galvanized steel and aluminum contact surface be similar, the results did not verify this expectation. It might be due to smoother and more polished surface of the aluminum sheet than galvanized steel.

DIE

DMRT results of DIE of moisture content and contact surface on SFC of wheat grain are presented in Table 6. A precise analysis of the results indicated that moisture content increase from 9.4 to 25% (d. b.) along with the change from smooth contact surface to the coarse one (from glass to rubber) resulted in a 189% increment of SFC. In the Table, different letters represent a significant difference among SFCs at probability level of 1%. This significant DIE of moisture content and contact surface on SFC can be interpreted as the grain moisture content could be transferred to the contact surface and the moisturized contact surface acts as a contact surface with different characteristics and accordingly, the SFC vary. Hence, to achieve the same frictional behavior of wheat grain, each treatment combination with identical results on SFC is recommended for controlling SFC regarding available facilities.

Table 6.

DMRT results for the DIE of treatments on SFC of wheat grain.

Contact surface Moisture content (d. b.%)
9.4 13 17.2 20.9 25
Glass 0.240 ± 0.019a 0.339 ± 0.017bc 0.356 ± 0.022c 0.426 ± 0.010de 0.516 ± 0.011gh
Aluminum 0.320 ± 0.010⁎⁎b 0.422 ± 0.009de 0.440 ± 0.012e 0.496 ± 0.019g 0.537 ± 0.016hi
Plywood 0.413 ± 0.004d 0.469 ± 0.004f 0.518 ± 0.009h 0.586 ± 0.007j 0.651 ± 0.007kl
Galvanized steel 0.468 ± 0.017f 0.548 ± 0.011i 0.638 ± 0.015k 0.655 ± 0.011kl 0.677 ± 0.008mn
Rubber 0.495 ± 0.008g 0.573 ± 0.009j 0.651 ± 0.006kl 0.662 ± 0.009lm 0.693 ± 0.009n

Different letters show significant differences at probability level of 1%.

⁎⁎

Mean ± standard error.

Table 7 reports the DIE of applied treatments (moisture content, contact surface and sliding velocity) on the DFC of wheat grain on the basis of DMRT results. In the Table, different letters represent a significant difference among DFCs as affected by applied treatments at probability level of 1%. The significant DIE of moisture content and contact surface on DFC can be physically explained in a way similar to that of SFC. The significant DIE of moisture content and sliding velocity could be also related to changes in the temperature of contact surface. As the sliding velocity changes, the frictional energy also changes and releases in the form of heat. The grain moisture content changes as affected by the heat produced, and thereby, the DFC changes. In case of the significant DIE of contact surface and sliding velocity on DFC, it can be stated that the heat which is produced when sliding velocity changes might affect the structure of contact surface and, the DFC changes accordingly.

Table 7.

DMRT results for the DIE of treatments on DFC of wheat grain.

Treatments
Contact surface Moisture content (d. b.%)
9.4
13
17.2
20.9
25
Glass 0.290 ± 0.013a 0.321 ± 0.013c 0.370 ± 0.013e 0.426 ± 0.015h 0.465 ± 0.014j
Aluminum 0.307 ± 0.007b⁎⁎ 0.330 ± 0.006c 0.351 ± 0.005d 0.373 ± 0.005e 0.390 ± 0.007f
Plywood 0.409 ± 0.008g 0.441 ± 0.009i 0.460 ± 0.010j 0.490 ± 0.011k 0.515 ± 0.010l
Galvanized steel 0.463 ± 0.008j 0.495 ± 0.009k 0.514 ± 0.010l 0.544 ± 0.011n 0.569 ± 0.010o
Rubber 0.529 ± 0.011m 0.591 ± 0.009p 0.624 ± 0.009q 0.673 ± 0.014r 0.738 ± 0.013s



Moisture content (d. b.%) Sliding velocity (cm/s)
1
3.5
5.75
9.25
12.5
9.4 0.333 ± 0.019a 0.368 ± 0.019b 0.408 ± 0.020c 0.431 ± 0.020de 0.458 ± 0.017f
13 0.369 ± 0.022b 0.409 ± 0.022c 0.443 ± 0.021e 0.464 ± 0.020fg 0.494 ± 0.020hi
17.2 0.400 ± 0.021c 0.431 ± 0.021de 0.470 ± 0.020fg 0.491 ± 0.020h 0.527 ± 0.022j
20.9 0.426 ± 0.023d 0.471 ± 0.021g 0.498 ± 0.022hi 0.539 ± 0.021j 0.572 ± 0.023k
25 0.458 ± 0.022f 0.504 ± 0.023i 0.535 ± 0.024j 0.580 ± 0.026k 0.599 ± 0.025l



Sliding velocity (cm/s) Contact surface
Glass
Aluminum
Plywood
Galvanized steel
Rubber
1 0.278 ± 0.012a 0.306 ± 0.007b 0.394 ± 0.006f 0.448 ± 0.006h 0.560 ± 0.017m
3.5 0.328 ± 0.014c 0.332 ± 0.006c 0.436 ± 0.008g 0.490 ± 0.008j 0.598 ± 0.014o
5.75 0.383 ± 0.014f 0.353 ± 0.006d 0.462 ± 0.007i 0.516 ± 0.007k 0.639 ± 0.014p
9.25 0.424 ± 0.015g 0.370 ± 0.007e 0.496 ± 0.009j 0.550 ± 0.009m 0.666 ± 0.017q
12.5 0.459 ± 0.014hi 0.389 ± 0.006f 0.528 ± 0.009l 0.582 ± 0.009n 0.692 ± 0.017r

Different letters show significant differences at probability level of 1%.

⁎⁎

Mean ± standard error.

Regarding user point of view, to optimize the performance of corresponding equipment and structures, altering levels of the treatments with insignificant DIE on DFC in Table 7 is suggested.

Analysis of data presented in Table 7 revealed that the DFC increased by 154.48% as a result of concurrent change of contact surface from glass to rubber and moisture content from 9.4 to 25% (d. b.). Besides, DFC increased 79.88% with simultaneous increment of moisture content and sliding velocity from 9.4 to 25% (d. b.) and from 1 to 12.5 (cm/s), respectively. It was also found that the change of contact surface from glass to rubber and sliding velocity from 1 to 12.5 (cm/s) resulted in an increase of DFC by 148.92%.

TIE

Table 8 displays a comparison among mean DFC of wheat grain as affected by triple interaction of the treatments performed by DMRT. According to the Table, a 296.57%. increment of DFC from the poor frictional condition (contact surface: glass, sliding velocity: 1 (cm/s) and moisture content: 9.4% (d. b.)) to the strong frictional condition (contact surface: rubber, sliding velocity: 12.5 (cm/s) and moisture content: 25% (d. b.)) was observed. Different letters in the Table represent significant differences at probability level of 1%. The physical interpretation of this significant TIE on DFC can be mentioned by changes in sliding velocity, the released heat changes the grain moisture content and consequently contact surface structure differs and therefore, the DFC changes.

Table 8.

DMRT results for the TIE of treatments on DFC of wheat grain.

Contact surface Moisture content (d. b.%) Sliding velocity (cm/s)
1 3.5 5.75 9.25 12.5
Glass
9.4 0.204 ± 0.003a 0.245 ± 0.009bc 0.294 ± 0.005e-h 0.328 ± 0.005i-m 0.379 ± 0.005o-w
13 0.227 ± 0.007ab⁎⁎ 0.276 ± 0.004de 0.331 ± 0.006i-m 0.368 ± 0.005n-r 0.405 ± 0.007s-A
17.2 0.277 ± 0.005de 0.316 ± 0.010g-j 0.397 ± 0.012r-z 0.421 ± 0.007z-D 0.440 ± 0.010B-I
20.9 0.319 ± 0.003g-j 0.388 ± 0.008q-y 0.414 ± 0.004y-D 0.482 ± 0.005K-P 0.528 ± 0.007S-Z
25 0.364 ± 0.008n-q 0.415 ± 0.003y-D 0.479 ± 0.006K-P 0.523 ± 0.007R-Y 0.542 ± 0.008X-Zαβρ



Aluminum
9.4 0.256 ± 0.005cd 0.290 ± 0.005e-g 0.315 ± 0.002g-j 0.322 ± 0.002h-k 0.352 ± 0.004l-o
13 0.286 ± 0.003ef 0.312 ± 0.003f-i 0.327 ± 0.003i-l 0.351 ± 0.001k-o 0.373 ± 0.001n-r
17.2 0.316 ± 0.002g-j 0.332 ± 0.001i-m 0.355 ± 0.001l-p 0.370 ± 0.001n-r 0.383 ± 0.001p-x
20.9 0.332 ± 0.001i-m 0.357 ± 0.001m-p 0.377 ± 0.001o-t 0.391 ± 0.001q-z 0.406 ± 0.001t-A
25 0.343 ± 0.001j-n 0.369 ± 0.001n-r 0.392 ± 0.001q-z 0.413 ± 0.006x-C 0.432 ± 0.001A-G



Plywood
9.4 0.356 ± 0.004l-p 0.376 ± 0.004o-s 0.408 ± 0.004w-A 0.442 ± 0.005C-J 0.463 ± 0.003I-L
13 0.374 ± 0.003o-r 0.418 ± 0.005y-D 0.455 ± 0.002E-K 0.466 ± 0.002I-M 0.495 ± 0.002M-R
17.2 0.390 ± 0.004q-z 0.433 ± 0.003A-H 0.458 ± 0.004F-L 0.478 ± 0.003K-O 0.538 ± 0.005W-Zαβ
20.9 0.408 ± 0.005w-A 0.459 ± 0.003F-L 0.484 ± 0.002K-Q 0.535 ± 0.006W-Zα 0.565 ± 0.003βρ£ƷØƮ
25 0.441 ± 0.005C-I 0.494 ± 0.002M-R 0.504 ± 0.003O-T 0.557 ± 0.003Zαβρ£Ʒ 0.578 ± 0.002ƷØƮ



Galvanized steel
9.4 0.410 ± 0.004x-B 0.430 ± 0.004A-F 0.462 ± 0.004G-L 0.496 ± 0.005N-R 0.517 ± 0.003R-X
13 0.428 ± 0.003A-E 0.472 ± 0.005J-N 0.509 ± 0.002P-W 0.520 ± 0.002R-Y 0.549 ± 0.002YZαβρ£Ʒ
17.2 0.444 ± 0.004D-J 0.487 ± 0.003L-Q 0.512 ± 0.004Q-X 0.532 ± 0.003T-Zα 0.592 ± 0.005ƮƐʍ
20.9 0.462 ± 0.005H-L 0.513 ± 0.003Q-X 0.538 ± 0.002W-Zαβ 0.589 ± 0.006ØƮƐ 0.619 ± 0.003ʍʘµɓ
25 0.495 ± 0.005M-R 0.548 ± 0.002YZαβρ£ 0.558 ± 0.003αβρ£Ʒ 0.611 ± 0.003Ɛʍʘµ 0.632 ± 0.002ʘµɓɥ



Rubber
9.4 0.441 ± 0.009C-I 0.499 ± 0.005N-S 0.561 ± 0.006αβρ£ƷØ 0.569 ± 0.006ρ£ƷØƮ 0.577 ± 0.007£ƷØƮ
13 0.532 ± 0.012T-Zα 0.568 ± 0.005βρ£ƷØƮ 0.590 ± 0.011ØƮƐʍ 0.616 ± 0.009Ɛʍʘµ 0.648 ± 0.010ɥɀ
17.2 0.572 ± 0.005ρ£ƷØƮ 0.588 ± 0.003ØƮƐ 0.628 ± 0.010ʘµɓɥ 0.652 ± 0.014ɥɀ 0.682 ± 0.005ʇ
20.9 0.610 ± 0.048Ɛʍʘ 0.639 ± 0.006µɓɥ 0.675 ± 0.015ɀʇ 0.697 ± 0.021ʇ 0.743 ± 0.005ʋ
25 0.646 ± 0.005ɓɥ 0.697 ± 0.006ʇ 0.743 ± 0.014ʋ 0.795 ± 0.004ʊ 0.809 ± 0.002ʊ

Different letters show significant differences at probability level of 1%.

⁎⁎

Mean ± standard error.

To attain the best frictional condition based on engineering principles, the applied treatments resulted in the DFC with the same letters in the Table 8 can be considered as alternatives.

Comparison of the positive effect of treatments

SFC

Fig. 3a depicts the increment of SFC of wheat grain obtained from analysis of DMRT results versus applied treatments. It is clearly observed that the variation of SFC as affected by DIE of moisture content and contact surface has been greater (3 and 3.2 times) than that as influenced by SE of contact surface, succeeding by SE of moisture content. The more efficient SE of contact surface than SE of moisture content (1.1 times) was in agreement with the prediction addressed in the Statistical Analysis Section. Therefore, to control the SFC of wheat grain, applying simultaneous changes in moisture content and contact surface rather than individual change of contact surface or moisture content, is suggested as a more effective way.

Fig. 3.

Fig. 3

Increment of SFC (a) and DFC (b) of wheat grain as affected by treatments.

DFC

Fig. 3b shows a chart comparing the effect of different treatments on the increment of DFC of wheat grain. As it can be seen in the Fig., TIE of the treatments was more efficient (2, 3.7, and 2 times) than DIE, followed by SE of treatments (8.8, 3.7 and 8.9 times). The greater SE of contact surface (2.4 times) than SE of moisture content or sliding velocity was also predicted by the results of contribution of variation presented in the Statistical Analysis Section. Application of these results is suggested to be considered for decrement or increment of DFC of wheat grain in respective equipment and structures.

Evaluation of developed MLR models

The constants, coefficients and statistical parameters of MLR models developed for prediction of SFC and DFC of wheat grain regarding to each contact surface are listed in Table 9. The acceptable values of coefficient of determination (R2 > 0.9), RMSE and MRDM tabulated in the Table confirmed that the SFC and DFC of wheat grain were appropriately predicted by MLR model in moisture content range of 9.4 to 25% (d. b.) and sliding velocity range of 1 to 12.5 (cm/s) on galvanized steel, glass, aluminum, rubber and plywood contact surfaces. It was also found that the constant and coefficient obtained for each developed MLR model documented in the Table were significant at 99% probability level. Therefore, from the MLR modeling results, it could be clearly indicated that the SFC was function of moisture content and the DFC was function of both moisture content and sliding velocity on contact surfaces. These inferences are similar to those obtained from ANOVA results in the Statistical Analysis Section.

Table 9.

Constants, coefficients and statistical parameters of MLR model fitted to SFC and DFC of wheat grain.

Contact surface Type of friction coefficient a0 a1 a2 R2 RMSE MRDM (%)
Glass SFC 0.0967 0.0163 0 0.959 0.02405 4.795
DFC 0.0756 0.0116 0.0157 0.972 0.01651 3.512
Aluminum SFC 0.2220 0.0129 0 0.939 0.02362 3.634
DFC 0.2143 0.0053 0.0070 0.975 0.00699 1.508
Plywood SFC 0.2682 0.0152 0 0.996 0.00717 0.842
DFC 0.2772 0.0066 0.0113 0.966 0.01174 1.898
Galvanized steel SFC 0.3679 0.0134 0 0.902 0.03159 3.538
DFC 0.3312 0.0066 0.0113 0.963 0.01174 1.696
Rubber SFC 0.4030 0.0124 0 0.911 0.02760 2.944
DFC 0.3407 0.0128 0.0113 0.962 0.01777 2.152

Fig. 4 illustrates the distribution of error term values of MLR models developed for SFC and DFC prediction. According to the Fig., it is apparently observed that the error term values randomly happened and no trend was detected. Therefore, error term values of the MLR models were not sensitive to actual data. From the Fig., it was found that the MAVET and its standard deviation were 0.015 and 0.012, respectively, for the SFC. In case of DFC, these values were found as 0.010 and 0.008.

Fig. 4.

Fig. 4

Distribution of error term values of the MLR models developed for friction coefficient prediction of wheat grain, SFC (a) and DFC (b) (Inline graphic glass, ■ aluminum, Inline graphic plywood, Inline graphic galvanized steel and Inline graphic rubber surface).

The developed MLR models for SFC prediction of wheat grain are shown in Fig. 5. The 2DC in the Fig. reveals that the SFC linearly has increased with increasing moisture content on each contact surface. The contour plot result of MLR modeling depicted in the Fig. shows the interaction of moisture content and contact surface on SFC. As it can be seen in the plot, moisture content increase from 9.4 to 25% (d. b.) along with the change of contact surface from glass to rubber resulted in integrated increment of SFC from the lowest (<0.2) to the highest bound (>0.6). It corresponds to the results of statistical analysis of DIE of moisture content and contact surface on SFC (DIE Section).

Fig. 5.

Fig. 5

MLR modeling of SFC of wheat grain on the used contact surfaces.

The developed MLR models for DFC prediction of wheat grain with respect to each contact surface are graphically shown in Fig. 6. The 3DCs for DFC prediction clarify the concept of how the model output responds to the input variables. It is apparently seen that the DFC linearly increased with the increase of moisture content and sliding velocity. The contour plot in the Fig. depicts the model output based on the graphical reflection of interaction of the moisture content and sliding velocity. As it can be seen in the plots, the interaction of moisture content and sliding velocity on DFC has been congruent. The DFC increasingly varied as concurrent increase of moisture content and sliding velocity occurred. This modeling result is correspondent to that of statistical analysis of DIE of moisture content and sliding velocity on DFC (DIE Section).

Fig. 6.

Fig. 6

MLR modeling of DFC of wheat grain on glass (a), aluminum (b), plywood (c), galvanized steel (d) and rubber surface (e).

To sum up the MLR modeling results, it can be stated that the models are reliable enough for direct determination of friction coefficients of wheat grain in storage and processing conditions with no need for actual measurement of SFC or DFC. Furthermore, the models present an appropriate physical perception of the effect of treatments on SFC and DFC. The physical perception is helpful for proper management and control of SFC and DFC of wheat grain in practical conditions.

Comparison with published data

A condensed summary of comparison of the results obtained in the present study with other published researches is reported in Table 10. According to the Table, measured and predicted data in the study are different from previously published data, especially in case of DFC on galvanized steel, although they are in a similar range. The differences between the results obtained in current study and previous ones could be due to the following factors:

  • (1)

    Employment of various SFC measuring instruments based on three methods of pulling force, tilting plate and rotating disk, and different DFC measuring instruments on the basis of two methods of pulling force and rotating disk.

  • (2)

    Differences in contact surface characteristics (scratches and roughness) and the wheat variety used.

  • (3)

    Applying various investigational levels of treatments (moisture content and sliding velocity) based on the desired experimental conditions.

Table 10.

Comparison of the SFC and DFC of wheat grain results obtained in the present study with other published researches.

Contact surface Type of friction coefficient Measured range Predicted range by the model Reported range in literature Authors
Glass SFC 0.240–0.516 0.250–0.504 0.279–0.401 Tabatabaeefar [13]
DFC 0.204–0.542 0.200–0.562
Aluminum SFC 0.320–0.537 0.343–0.545 0.210–0.260 Zhang et al. [5]
DFC 0.256–0.432 0.271–0.435
Plywood SFC 0.413–0.651 0.411–0.647 0.458–0.498 Zaalouk and Zabady [16]
DFC 0.356–0.578 0.351–0.584
Galvanized steel SFC 0.468–0.677 0.494–0.703 0.232–0.713 Kaliniewicz [17]
DFC 0.410–0.632 0.405–0.638 0.163–0.203 Molenda et al. [28]
Rubber SFC 0.495–0.693 0.520–0.713 0.496–0.605 Zaalouk and Zabady [16]
DFC 0.441–0.809 0.472–0.801 0.510–0.875 Sharobeem [29]

Conclusions and recommendations

This work presents some pieces of useful information about SFC and DFC of wheat grain as influenced by several treatments. The following remarkable conclusions can be drawn from the results:

  • (1)

    For each experimental condition, the SFC and DFC were unique and changed as moisture content, contact surface or sliding velocity varied.

  • (2)

    The SE and DIE, and SE, DIE, and TIE of the treatments, respectively, on SFC and DFC were significant at probability level of 1%.

  • (3)

    The DIE of treatments was more effective than SE of contact surface, followed by moisture content, on the SFC. Similarly, in case of DFC, TIE of treatments was stronger than DIE and SE of contact surface, followed by moisture content and sliding velocity.

  • (4)

    For all tested contact surfaces, the SFC increased linearly as moisture content increased. The DFC raised linearly as moisture content and sliding velocity raised, too.

  • (5)

    The SFC and DFC were successfully modeled by means of MLR modeling technique for each contact surface. Averages of statistical parameters used to evaluate the predictive ability of developed models were R2 = 0.941, RMSE = 0.02281 and MRDM = 3.151% for SFC, and R2 = 0.968, RMSE = 0.01295 and MRDM = 2.153% for DFC. The developed MLR models are powerful tools for direct determination of friction coefficients of wheat grain on studied contact surfaces, with no need for actual measurement of SFC and DFC, on the basis of experimental levels of moisture content and sliding velocity.

The above mentioned conclusions are valuable practical points to optimize storage equipment and processing conditions such as grain bins. The analysis method used in this paper, based on ANOVA and DMRT, is recommended to be applied in investigation of the effect of influential treatments on SFC and DFC of other important major crops.

Conflict of Interest

The authors have declared no conflict of interest.

Compliance with Ethics Requirements

This article does not contain any studies with human or animal subjects.

Footnotes

Peer review under responsibility of Cairo University.

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