Abstract
A major challenge of tissue engineering is to generate materials that combine bioactivity with stability in a form that captures the robust nature of native tissues. Here we describe a procedure to fabricate a novel hybrid extracellular matrix (ECM) – synthetic scaffold biomaterial by cell-mediated deposition of ECM within an electrospun fiber mat. Synthetic polymer fiber mats were fabricated using poly(desamino tyrosyl-tyrosine carbonate) (PDTEC) co-spun with poly(ethylene glycol) (PEG) used as a sacrificial polymer. PEG removal increased the overall mat porosity and produced a mat with a layered structure that could be peeled into separate sheets of about 50 μm in thickness. Individual layers had pore sizes and wettability that facilitated cell infiltration over the depth of the scaffold. Confocal microscopy showed the formation of a highly inter-penetrated network of cells, fibronectin fibrils, and synthetic fibers mimicking a complex ECM as observed within tissues. Decellularization did not perturb the structure of the matrix or the fiber mat. The resulting hybrid ECM-scaffold promoted cell adhesion and spreading and stimulated new ECM assembly by stem cells and tumor cells. These results identify a new technique for fabricating highly porous synthetic fibrous scaffolds and an approach to supplement them with natural biomimetic cues.
Keywords: Synthetic polymer, electrospun fiber mats, decellularization, extracellular matrix (ECM), hybrid scaffold
Introduction
Extracellular matrix (ECM) derived from decellularized tissues has been widely explored as a source of biological scaffolds in tissue engineering and regenerative medicine.1,2 The ECM is a network of polymerized collagens, fibronectin and other proteins and proteoglycans.3 The versatility of the ECM lies in its ability to modulate cell functions and provide supporting structures for cells. Decellularized ECMs derived from cultured cells have potential as scaffold materials because they provide a three-dimensional architecture composed of natural components that promote cell migration and differentiation.4–7 Despite these benefits, natural ECM scaffolds are fragile and can be disrupted when cells adhere and apply cell-generated tension. Synthetic fibers, on the other hand, are thicker and stronger than ECM fibrils and can be routinely produced to have reproducible mechanical and material properties. However, they lack the bioactivity of natural ECM, and often result in fibrous encapsulation following implantation.8 Combining a synthetic material with a natural ECM will capture the advantages of both classes of materials, and produce scaffolds in which mechanical and material properties can be controlled by the choice of the synthetic component and the bioactivity can be controlled by the choice of the cells used to deposit the ECM.
Electrospinning is used extensively to produce nano- and micro-fibers to fabricate scaffolds in tissue engineering and regenerative medicine.9 The technique can be applied to a variety of polymers to produce fibers with a range of diameters and spatial orientation resulting in fiber mats with very different architectures.10 Electrospun constructs seeded with cells have been used as scaffolds to engineer tissues such as skin11, cornea12 and neural tissue.13 Pore size and distribution are important criteria in developing strategies for the design and fabrication of these scaffolds.14 Porosity in electrospun mats can be increased by salt/polymer leaching,15,16 using ice crystals,17 wet electrospinning,18 laser ablation,19 combining micro- and nano-fibers20 and by varying electric field.21 Large pore sizes and high porosity might compromise the mechanical strength of some scaffolds.22 However, larger pores are required in scaffolds for cell infiltration and vascularization.23 Although there is still some controversy about the optimum pore size, it is generally accepted that pore sizes of 50 – 300 μm are necessary to promote cellular infiltration.24,25 Smaller pores are desirable to transport nutrients, and to serve as a barrier for cellular infiltration, e.g. in skin replacements, wound dressing and endothelium regeneration.26
In this study, we explore the use of PEG as a sacrificial polymer to modulate the pore size of electrospun poly(desamino-tyrosyl tyrosine ethyl ester carbonate) (PDTEC), a member of a versatile family of polymers that are readily processable27 and biocompatible.28 We used cell culture to show the utility of the electrospun fiber mats for cell infiltration, matrix deposition, and decellularization. Here we show that a hybrid natural ECM-synthetic scaffold promotes new ECM deposition by human stem cells and tumor cells. This hybrid material has beneficial properties of both a natural ECM and synthetic fibers and can be customized to fit a wide array of biomaterials applications.
Materials and Methods
Materials
PDTEC was synthesized and characterized for composition, molecular weight (weight average, Mw), polydispersity index (PDI), and glass transition temperature (Tg) using previously published procedures.29 Tetrahydrofuran (THF), N,N′-dimethylformamide (DMF) and poly(ethylene glycol) (PEG) 200 kDa were procured from Sigma-Aldrich (USA). PDTEC (Mw = 328 kDa) was dissolved in THF:DMF (9:1) (v/v) and PEG was dissolved in water:ethanol (1:9) (v/v) by stirring at 500 rpm overnight. The solution concentration was optimized to obtain smooth electrospun fibers and a 15% (w/v) solution of each of the polymers was chosen to produce fibers with diameters of 1–2 μm. Molecular weight of PDTEC, determined by gel permeation chromatography29 was 328 ± 10 kDa (PDI=1.3) before electrospinning, and 301 ± 19 kDa (PDI=1.4) after electrospinning indicating that the polymer remains essentially unchanged during this process.
Electrospinning
Electrospun fiber mats were prepared in a class 10,000 clean room. The electrospinning device consisted of a syringe pump (World Precision Instruments, USA), high voltage DC power supply, and a rotating mandrel (Reynolds Kitchens, USA, 4.5 cm in diameter, rotating at ~100 rpm). Each solution was contained in a 10 mL polyethylene/polypropylene syringe (Norm-Ject, Fisher Scientific, USA). The polymer solution was discharged through a 23-gauge blunt end stainless steel needle (Hamilton Co., USA) at a flow rate of 1 mL/h using the syringe pump; the distance between the tip of the needle and the mandrel was set to 10 cm. The needle was maintained at + 18 kV with respect to grounded mandrel. Smooth fibers were obtained using these parameters. During co-spinning, two needles, one for PEG and the other for PDTEC, connected to their own syringe pumps, were placed either alongside each other, or at 180° from each other to eliminate the possibility of repulsion of the charged jets that could affect the fiber deposition. The fiber mat was built up to ~150 μm thick by gradual deposition of 1–2 μm diameter fibers onto a non-stick aluminum sheet wrapped around the mandrel and spun at 100 rpm for 4–5 hr. Fiber mats were dried under vacuum for ~12 h at room temperature (RT), and stored in a vacuum desiccator until use.
To visualize the electrospun fibers, the fluorescent dyes rhodamine (red) and Hoechst dye (blue) were added into PDTEC and PEG solutions, respectively. For this experiment, microscope glass slides were attached onto the mandrel using double adhesive tape. The glass slides were detached from the mandrel after the solutions were electrospun for 1 min, and then observed using a fluorescence microscope (Axio Observer D1, Ziess, Germany) immediately after electrospinning, and after immersion in water for 1 h to remove PEG fibers.
Fiber morphology
The morphology of the as-spun fiber mats was studied using a scanning electron microscope (SEM; LEO 1550 SEM equipped with Schottky field-emission gun and Robinson backscatter detector) at 20 kV after coating the surfaces with gold-palladium. The 2 × 2 mm specimens were cut from the fiber mats and placed on an aluminum stub (Electron Microscopy Sciences, USA). Diameters of the fibers were measured from the SEM images using ImageJ software (National Institute of Health, USA) with the average value being calculated from at least 30 measurements from three representative images at 1000× magnification.
Proton nuclear magnetic resonance (1H-NMR) and differential scanning calorimetry (DSC) analysis
1H-NMR spectra of the fiber mats were obtained using a 500 MHz NMR (Varian, Palo Alto, CA, USA) to quantify the percent of residual PEG after washing. To obtain the NMR spectra, PEG was dissolved in D2O and others were dissolved in DMSO-d6. DSC scans of the mats were obtained using a Mettler DSC 823e instrument (Mettler Toledo Inc., Columbus OH, USA). The heating rate was 10 °C min−1.30 Heat of fusion was determined from the DSC scans as the area under the melting peak using a base line extending to ~10 °C on either side of the PEG melting peak at 60 °C.
Cell culture and matrix decellularization
PDTEC:PEG co-spun fiber mats were cut into 6 mm squares and each square was placed into a well of a 12-well plate. Squares were washed by immersion and incubation in sterile deionized water for 30 min repeated three times and then incubated in water at 37 ˚C for 48 h. During the water incubation, layers of the fiber mats started to peel apart and were then carefully separated with forceps (see Figure 1C). Separated layers were transferred to wells of a 24-well plate, washed twice with sterile PBS, and then either used for cell-mediated ECM deposition or stored for use as control scaffolds without ECM. For ECM assembly, 2 × 105 NIH 3T3 cells (ATCC, Manassas VA)/well were seeded in DMEM plus 10% bovine calf serum (HyClone Labs, Logan UT). Medium was changed on day 3. For some experiments, medium was supplemented with 50 μg/ml ascorbic acid (Sigma-Aldrich, St. Louis, MO) starting on day 3 and fresh ascorbic acid was then added every other day. Cultures were grown for 7 – 10 days.
Cells in scaffolds were fixed for 15 min in 3.7% formaldehyde in PBS, blocked for 30 min at 37 °C in 5% goat serum, then stained for 30 min at 37 ˚C with anti-fibronectin polyclonal antiserum (R457)31 diluted to 1:100 in 2% ovalbumin in PBS followed by incubation with Alexa Fluor® 488-goat anti-rabbit IgG (H+L) diluted to 1:600 (Life Technologies, Carlsbad, CA, USA).4 Images were captured using a Nikon Eclipse Ti microscope equipped with a Hamamatsu C10600 ORCA-R2 digital camera. Confocal images were captured with the Nikon AI confocal microscope in fluorescence mode. NIS Elements-C software was used to create maximum intensity projections or alpha-blended views of a z-stack (fifty 1 μm stacks) where indicated.
For decellularization, our published protocol5 was used with the following modification – the second incubation in lysis buffer was for 90 min, 37 °C. Matrices were stored in PBS at 37 °C for at least 48 h before reseeding with cells.
Analysis of cells on ECM-polymer scaffolds
Human mesenchymal stem cells (MSCs) (Lonza, Allendale NJ) were plated in basal medium on scaffolds with and without ECM at 2 × 104 cells/well in a 24-well plate. Human HT1080 fibrosarcoma cells grown in DMEM plus 10% fetal bovine serum (Hyclone) were seeded on scaffolds with and without ECM at 2 × 105 cells/well in a 24-well plate. After 24 h, cultures were fixed, permeabilized for 15 min in 0.5% Triton X (Sigma) in PBS, and stained to visualize the decellularized matrix with R457 polyclonal antiserum diluted 1:100, actin cytoskeleton with either rhodamine-phalloidin or Texas Red-X phalloidin (ThermoFisher) 1:50, nuclei with 1 μg/mL DAPI, or newly deposited human fibronectin matrix with HFN7.1 monoclonal anti-fibronectin antibody (DSHB, University of Iowa) diluted at 1:100. Images were captured by epifluorescence or confocal microscopy as indicated.
Results
Development of a layered PDTEC:PEG material by co-electrospinning
Electrospun fiber mats made from a single polymer are widely used as substrates for cell culture. However, these mats are usually too dense for the cells to migrate into the core of the fiber mat, and thus, for the most part, serve as 2D substrates. We created a true 3D scaffold by co-spinning PDTEC with PEG used as a sacrificial polymer that can be dissolved away after the electrospinning is complete. This is illustrated in Figure 1 in which fiber mats were prepared by electrospinning for 1 min onto a glass slide. Inclusion of fluorescent dyes, Hoechst for PEG and rhodamine for PDTEC, allowed the visualization of the distributions of the fibers formed from the two polymers (Figure 1A) and the removal of PEG fibers with washing (Figure 1B).
After PEG was removed by washing, the co-spun mats could be separated into layers and peeled apart with forceps into thinner (~50 μm thick) mats (Figure 1C). No such layering was observed with electrospun mats made with PDTEC alone. This layered structure can be explained as follows. During co-spinning, the polymers from each of the two nozzles are deposited in patches and do not form a comingled continuous mat when the two polymer nozzles are physically situated far apart, in our case 180 ° around the mandrel. Comingling does not occur even when the two polymer jets are next to each other because the charged jets repel each other, as illustrated in Figure 1D. As a result, in both the arrangements, the PEG and PDTEC patches in the co-spun fiber mat are not physically blended together to form a uniform homogeneous mat. The thickness of the mat decreases slightly upon washing, a small decrease relative to the mass loss (e.g., by 11±2% from a starting value ~ 115 μm compared to a mass loss of 45%). The neighboring PDTEC patches in the washed fiber mat are held together weakly by the PDTEC fibers running between the patches. We speculate that the weak interlayer bonding facilitates the infiltration of cells throughout the thickness of the sheet.
SEM was used to examine fiber morphologies of PDTEC and PDTEC:PEG fiber mats. The co-spun fiber mat had a wide range of fiber diameters including very thin fibers (~ 0.2 μm dia.) to fibers with diameters of several μm (Figure 2B). Very thin fibers were not present in the PDTEC mat (Figure 2A) or the co-spun mat after removal of PEG (Figure 2C) suggesting that these thin fibers are composed of PEG. PEG fibers could be thinner than PDTEC fibers because of the lower viscosity of the PEG solution.32 The difference in fiber diameters and densities between unwashed and washed fiber mats (Figures 2B, C) indicate that these thin fibers were dissolved by washing with water, further supporting the contention that these are PEG fibers. A comparison of the masses of the fiber mats before and after washing suggests that there is some residual PEG present in the fiber mat. There was only a 45% weight loss in the 1:1 PDTEC:PEG mat upon PEG removal instead of the expected 50%. Similar results were obtained with a preparation using a 2:1 PDTEC:PEG mat (27 % vs. the expected 33%). The presence of PEG in the washed mat was confirmed by the presence of the PEG peak at δ 3.4 in 1H-NMR and by the PEG melting peak at 60 °C in DSC scans (Supplementary Figure S1 and S2, respectively). The calculated residual PEG was ~ 2.3 wt% by NMR, and ~ 2 wt% by DSC. It is most likely that the residual PEG remains as a thin coating on the PDTEC fibers after the co-spun mat is washed.
Cell culture and matrix deposition within electrospun fiber mats
PDTEC fiber mats after PEG removal were used for deposition of an ECM. Mouse NIH 3T3 fibroblasts attached to the scaffold fibers and assembled a dense matrix that is rich in fibronectin as shown in the maximum intensity projection normal to the surface of confocal images (Figure 3A). The maximum projection of a lateral view (orthogonal to A) shows the depth of cell infiltration into the fiber mat (Figure 3B). This particular fiber mat was ~ 40 μm thick. Depth measurements of DNA and fibronectin stains showed that cells and matrix spanned ~35 μm within the fiber mat. Thus cells are able to move into the fiber mats and assemble a natural matrix between the scaffold fibers. The perspective view showing volume rendering of the matrix within the scaffold shows the overall density of the matrix and thickness of the fibronectin fibrils and cell nuclei (Figure 3C). This fiber mat preparation procedure is reproducible since cell infiltration and matrix deposition were observed within four independent preparations of PDTEC:PEG fiber mats (Supplementary Figure S3). Using our established procedure5 to decellularize the matrix, we generated a hybrid material composed of natural ECM within a synthetic fiber mat. Polymer fiber integrity and organization were maintained throughout the decellularization procedure (Figure 4A, B). After decellularization, a dense network of matrix fibrils remained in place between and around the synthetic fibers (Figure 4C, D).
Cell responses to hybrid ECM-polymer scaffolds
The presence of a natural ECM in a hybrid scaffold material has the potential of introducing novel biological cues that can stimulate specific cell activities. To examine cell behaviors in response to a hybrid ECM-polymer scaffold compared to cells on a polymer scaffold after PEG removal but without ECM, the extent of attachment and spreading of human mesenchymal stem cells (MSCs) on the two scaffolds were analyzed by staining the actin cytoskeleton and the underlying mouse NIH 3T3 fibronectin matrix. Cells on the scaffold alone were spindly as they grew along individual fibers that were only a few microns in diameter at the widest (Figure 5A–C). In contrast, in the hybrid ECM-polymer scaffold, the ECM filled the spaces between synthetic fibers; the fibrils of the underlying ECM are visible between the spread cells and provided many natural cell-binding sites for cell adhesion. As a result, MSCs were highly spread on the hybrid scaffold with extensive, well-formed actin stress fibers (Figure 5D–F). Confirming the elongated morphology of cells on scaffold alone, the calculated aspect ratios (length/width) of cells spread after one day averaged 15.0 ± 5.0 (n=15). In contrast, on the hybrid ECM-polymer scaffold, aspect ratios averaged 2.9 ± 1.6 (n=13), which is much closer to 1.0 and indicates circumferential cell spreading. In addition to providing adhesion sites and signaling cues for cells, the ECM also increased the surface area of the scaffold thus supporting the adhesion of higher numbers of MSCs (compare Figure 5A and D). These results show that the presence of a natural ECM enhances cell interactions with the PDTEC fiber mat.
Matrix assembly is a key function of MSCs and is an essential part of tissue regeneration. Fibronectin fibrils are the first ECM components assembled by mesenchymal cells and are required for deposition of collagens and other ECM proteins.6 We therefore analyzed the effect of a hybrid scaffold on this MSC function. Human MSCs were grown on either a hybrid ECM-polymer scaffold or a scaffold alone for 7 days. We did not detect any changes in the synthetic fiber mats after this extended time in culture (Figure 6C, F). To distinguish new human fibronectin matrix assembly from the underlying mouse ECM, a human fibronectin-specific antibody was used for staining. MSCs on the hybrid material were well spread and assembled a significant amount of new fibronectin-rich matrix (Figure 6D,E). As at the shorter (1 d) time point (see Figure 5), the cells on the scaffold alone remained largely spindle-shaped and produced minimal amounts of new matrix (Figure 6A,B). Similar results were obtained with human tumor cells on a hybrid ECM-scaffold compared to a scaffold without ECM (Supplementary Figure S4). Together these results demonstrate the ability of this hybrid natural ECM-synthetic fiber mat scaffold to induce cell shape changes and new matrix production, activities that are essential for tissue repair and regeneration.
Discussion
A major goal of tissue engineering is to design and produce materials that recreate the functionality of a native tissue. This requires reproducing the structural organization and biological features that control tissue-specific cell behaviors. Because the ECM is a major part of any cell’s microenvironment, we developed a hybrid scaffold that combines the biological architecture and components of a natural ECM with the reproducibility and stability of a synthetic material. Our results show that removal of sacrificial fibers from an electrospun PDTEC:PEG fiber mat yields a scaffold whose fiber morphology, fiber distribution, and pore size are conducive to cell infiltration. Cells penetrate the scaffold and, importantly, the PDTEC fiber density is such that cells are able to deposit an ECM that interconnects the fibers forming a truly hybrid natural-synthetic material. We showed that the hybrid ECM-polymer scaffold promotes new ECM assembly by MSCs and tumor cells. This novel material thus has the properties and functionality to support tissue regeneration.
Electrospinning is a versatile method to prepare fiber mats out of a variety of synthetic polymers.9 However, fiber diameters tend to be much larger than that of the ECM fibers that are present in developing tissues. While nanofibers can be generated by electrospinning, the resulting density and elasticity of fibers in the mat are such that cells are not able to infiltrate making such fiber mats essentially 2D substrates. The fiber mats prepared in this work are different in that they function as 3D substrates. We speculate that because the PEG and PDTEC fibers are co-spun into a 150 μm thick fiber mat from two different nozzles over an extended period, the fibers are deposited in adjacent or overlapping patches either because of electrostatic repulsion of the charged jets or because of the physical separation of the jets. Upon washing away of the intervening sacrificial PEG fibers, the mat will be an assembly of PDTEC fibers, some of which are only weakly linked because of PEG removal. We propose that the linkages between the PDTEC fibers within a plane are more numerous, and hence stronger, than the interlayer linkages. When peeled apart, we suggest that the fibers tear by following the path of least resistance. Such layered structure was not observed when PDTEC and PEG were dissolved in a common solution and deposited from a single nozzle (unpublished results). This more porous layered structure allowed cells to assemble a natural ECM within the fiber mat rather than on top of it. If PEG is deposited as globules then we would have PDTEC scaffold with large pores. But PEG and PDTEC are both deposited as patches of about the same area and thickness. Thus, removal of the sacrificial PEG results in PDTEC layers (not uniform) that can be separated.
The presence of residual PEG on PDTEC fibers, a hydrophilic coating on a hydrophobic substrate, makes the co-spun fiber mat more wettable than a mat composed of PDTEC alone. However, the amount of PEG left behind is not sufficient to inhibit cell attachment.33 The wettability would make the mats more receptive to cell attachment during seeding. The 3D structure and high porosity of fiber mats prepared in this way facilitate the migration of cells into the mat where they assemble fibronectin fibrils within and between synthetic fibers to form a highly interpenetrated network that maintains its integrity throughout decellularization. The strength of the synthetic fibers provides a stable environment for the ECM such that the hybrid ECM-polymer scaffolds can be stored for at least several months.34
The ECM adds biological elements and properties that are lacking in a simple synthetic fiber scaffold. ECM fibrils contain binding sites for cells and proteins and supply structural cues that determine cell arrangements. In addition, ECM fibrils are more compliant and elastic than the rigid synthetic fibers.7 This fibril elasticity provides a mechanically appropriate environment that cells respond to by activating mechanosensitive pathways to promote cell functions and tissue growth.35
There are several important advantages to our procedure. While many groups have added cell-adhesive molecules to fibrous mats by attaching RGD peptides or coating fibers with solutions of fibronectin or other ECM proteins,36,37 these treatments do not provide the full benefits of a cell-derived ECM. The natural fibrillar architecture and biophysical properties of the ECM, the many different cell-produced components present within ECM fibrils or associated with them, and the space filling function of the ECM are all missing in the absence of a cell-derived ECM. We have previously shown that NIH 3T3 cells incorporate type I collagen into the ECM38 and, using mass spectrometry of the decellularized ECM, we have detected other types of collagen, tenascin-C, and proteoglycans among other ECM proteins (unpublished observations). Importantly, the novelty of the hybrid ECM-scaffold is not limited to a single type of ECM or polymer. One can customize it by varying the cells that are used for matrix deposition, changing the polymer for electrospinning, or both.
Conclusions
We demonstrate that a PDTEC:PEG fiber mat provides a reliable support for cell growth and matrix deposition within the PDTEC scaffold after removal of the PEG sacrificial polymer. The ECM fibrils are stably integrated between and around the synthetic fibers mimicking a connective tissue ECM. Decellularization of the ECM generates a novel hybrid ECM-synthetic scaffold with enhanced functionality compared to the scaffold without ECM by promoting not only cell adhesion but also new ECM assembly. By using fibroblasts, stem cells, immune cells, neural cells, etc., individually or in combination, one can incorporate an ECM that varies in composition and/or organization to match or enhance the tissue type of interest.
Supplementary Material
Acknowledgments
Funding for this work was provided by the National Institutes of Health to RESBIO - The National Resource for Polymeric Biomaterials (P41 EB001046) (to JK) and R01 CA160611 (to JES). We thank Christina O’Halloran for technical assistance. S. Singh was supported by NIH T32 Post-doctoral Training Grant T32EB005583 (to the New Jersey Center for Biomaterials). A. K. Pastino was supported by NIH T32 GM007388 pre-doctoral training grant to the Department of Molecular Biology at Princeton University. M. E. Vega is supported by NRSA fellowship F32 DK109622.
Footnotes
Supporting Information
Four figures are included in the Supporting Information. Figures S1 and S2 show NMR spectra and DSC scans from the characterization of residual PEG after washing the fiber mat. Figures S3 shows the reproducibility of cell culture in fiber mats. Figure S4 shows the difference in ECM deposition by tumor cells on a fiber mat compared to a hybrid ECM-scaffold.
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