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Journal of Biomedical Optics logoLink to Journal of Biomedical Optics
. 2017 Sep 18;22(9):096007. doi: 10.1117/1.JBO.22.9.096007

Formulation of long-wavelength indocyanine green nanocarriers

Vikram J Pansare a, William J Faenza b, Hoang Lu a, Douglas H Adamson c, Robert K Prud’homme a,*
PMCID: PMC5605487  PMID: 28925107

Abstract.

Indocyanine green (ICG), a Food and Drug Administration (FDA)-approved fluorophore with excitation and emission wavelengths inside the “optical imaging window,” has been incorporated into nanocarriers (NCs) to achieve enhanced circulation time, targeting, and real-time tracking in vivo. While previous studies transferred ICG exogenously into NCs, here, a one-step rapid precipitation process [flash nanoprecipitation (FNP)] creates ICG-loaded NCs with tunable, narrow size distributions from 30 to 180 nm. A hydrophobic ion pair of ICG-tetraoctylammonium or tetradodecylammonium chloride is formed either in situ during FNP or preformed then introduced into the FNP feed stream. The NCs are formulated with cores comprising either vitamin E (VE) or polystyrene (PS). ICG core loadings of 30 wt. % for VE and 10 wt. % for PS are achieved. However, due to a combination of molecular aggregation and Förster quenching, maximum fluorescence (FL) occurs at 10 wt. % core loading. The FL-per-particle scales with core diameter to the third power, showing that FNP enables uniform volume encapsulation. By varying the ICG counter-ion ratio, encapsulation efficiencies above 80% are achieved even in the absence of ion pairing, which rises to 100% with 11 ion pairing. Finally, while ICG ion pairs are shown to be stable in buffer, they partition out of NC cores in under 30 min in the presence of physiological albumin concentrations.

Keywords: long-wavelength imaging, biomedical imaging, indocyanine green, nanocarriers, nanoparticles, stability

1. Introduction

The field of optical/near-infrared (NIR) imaging has gained importance in recent years as an alternative to radioactive imaging techniques for in vivo diagnostics. Contrast agents with excitation and/or emission wavelengths in the range from 700 to 1450 nm fall into the “optical imaging window,” a region where absorbance and autofluorescence from blood and tissue components are minimized.1

Nanocarriers (NCs) are of interest as therapeutic delivery agents,25 as targeted imaging agents for diagnosis,1,69 and, in the dual role of therapy and diagnosis, as “theranostic” agents.1015 Most often, NCs for therapeutic applications are rendered fluorescent by postfunctionalizing the surface of the NC with a fluorescent dye.1623 The main concerns with this approach are that (1) far fewer agents can be incorporated on the surface versus in the interior before the onset of quenching and (2) the dyes may interfere with targeting ligands placed on the NC surface (ligands that are often present in relatively low amounts).

The long-wavelength imaging agent indocyanine green [ICG, also known as Cardiogreen, see Fig. 1(a)], a Food and Drug Administration (FDA)-approved medical imaging dye, has been implemented by the medical community to assess hepatic and cardiological function in humans.24 ICG is attractive as an imaging agent due to its 772/831  nm absorption/emission wavelengths [Fig. 1(d)], which fall into the optical imaging window (700 to 1450 nm), its long history of use in humans, and its approval by the FDA. Therefore, there is considerable interest in incorporating ICG into nanoscale carriers such as liposomes,25,26 micelles,15,2730 nanocapsules,31,32 and mesocapsules,33 as well as in more complex formulations for dual purpose diagnostics and therapy,11,34 multimodal imaging35 systems that can enhance the apparent quantum yield (QY) of ICG to several times its natural QY in water,34 ICG embedded within hydrophobic polymers,36,37 and mesoporous materials.38 ICG has been incorporated into these carriers either as the pure molecule,28 as a complex with a hydrophobic cationic species,29 or as a conjugate to polymers.30 Ionic complexes of ICG are particularly attractive as they do not require new approval by the FDA for biomedical use and have a much shorter path to clinical adoption.

Fig. 1.

Fig. 1

(a) Structure of ICG, (b) structure of TOAC, (c) structure of TDDAC, (d) normalized FL excitation and emission spectra for ICG in DMSO (▪ excitation, • emission). Excitation wavelength used was 772 nm, whereas the emission peak varied between 810 and 831 nm depending on whether the ICG was free in solution or NC-encapsulated. (e) and (f) Absorbance and FL spectra of ICG formulations at [ICG]=0.073  mg/mL (▪ free ICG in water, ▾ ICG + 4 wt. % BSA in phosphate buffer, • ICG-C8 in situ complex at 10 wt. % loading in PS-b-PEG micelles, ▴ ICG-C8 in situ complex at 10 wt. % loading in VE + PS-b-PEG NCs). Absorbance curves in (e) and lower in magnitude and red-shifted relative to the free ICG curve indicating the formation of aggregates within the NC core. FL curves in (f) show the brightness of ICG increases almost twofold upon incubation with 40  mg/mL BSA (comparable to physiological protein levels) but decreases significantly upon complexation and encapsulation within block copolymer micelles or NCs with VE cores. Gaps in data to show symbols clearly.

Although many types of delivery systems have been studied for the delivery of ICG, several with in vivo data for both targeted and nontargeted formulations, there is a notable lack of data on the stability of the delivery systems under physiological conditions. The delivery constructs (such as liposomes or micelles) might be stable, but the ICG may not be stably incorporated into the constructs. ICG’s unique amphiphilic structure, with both hydrophobic and ionic domains, enables incorporation into particles but also drives strong binding to proteins such as albumin. Therefore, exchange between the particle and serum proteins can be a significant issue for long-term imaging studies. Physical instability is related to imaging stability, since ICG bound to proteins can exhibit significantly higher fluorescence (FL) QYs than in particles,39 and, therefore, in vivo studies intended to track the biodistribution of NCs over time may be confounded by the signal from ICG-protein complexes.

Our objectives are fourfold: (1) to develop a robust assembly process to prepare ICG-loaded NCs over a range of sizes, (2) to demonstrate that the ICG is uniformly distributed within the NC core, (3) to use ion pairing to incorporate ICG in the NC core, and (4) to assess the stability of ICG NCs under physiologically relevant conditions.

2. Results and Discussion

2.1. ICG Structure and Optical Properties

The structures of ICG and the tetraoctylammonium chloride (TOAC) and tetradodecylammonium chloride (TDDAC) molecules are shown in Figs. 1(a)1(c). ICG possesses an amphiphilic structure with aromatic groups, a conjugated backbone, and charged sulfonate groups. Its overall charge is 1. Thus, it complexes with the cationic ammonium salts TOAC and TDDAC, which are known as “phase transfer catalysts” with strong interfacial activity.40 We use these compounds instead of the more commonly used butyl variant (C4) due to their greater hydrophobicity, which we anticipate would increase NC stability against ICG ion exchange. ICG has a broad excitation spectrum [Fig. 1(d)] with emission at 810 to 830 nm depending on the ICG concentration, solvent, and NC encapsulation. An excitation wavelength of 772 nm was used for all experiments. These wavelengths fall into the optical imaging window where maximum optical penetration is possible.

The basic optical properties of free ICG in solution and encapsulated in NC form are shown in Table 1 and Figs. 1(e) and 1(f). The generally accepted QY for free ICG is 1.3%.11,24 Relative FL measurements with one of our ICG-containing NC systems approximate the apparent QY for the NCs as 0.44%. Figure 1(e) shows that ICG encapsulated with NC systems exhibits lower absorbance values and red-shifting relative to free ICG. This, combined with the lower FL values and redshifting in the FL spectrum in Fig. 1(f), indicates that the formation of ICG molecular aggregates in the NC core. Aggregate formation is a key mechanism of FL quenching.41,42

Table 1.

Optical properties of free ICG and ICG in NCs.

Optical property Free ICG in water ICG NC in watera
QY (%) 1.311 0.44b
Absorbance max wavelength (nm) and extinction coefficient (M1cm1) 783 and 1.6×105 804 and 6.3×104
Intrinsic FL (slope) [AU/(mg/mL)] 1.8×107 6.6×105
FL excitation and emission wavelengths (nm) 772/810 772/810 to 830c
a

Formulation: ICG-C8 in situ, 10 wt. % ICG core loading.

b

Determined by relative FL against free ICG.

c

Broad excitation spectrum with peak at 772 nm used for all experiments.

2.2. NC Formation and Maximizing ICG NC Intrinsic Fluorescence

The key platform underlying NC fabrication is flash nanoprecipitation (FNP), as described by Johnson and Prud’homme.43 The process enables coencapsulation of a variety of drugs,4,5,44 pesticides,45 organic imaging agents,9,46 nanocrystals,47 and metal clusters. In the process, hydrophobic species and an amphiphilic block copolymer in a water-miscible organic stream [often tetrahydrofuran (THF)] are rapidly mixed against an antisolvent stream (usually water). The key to the process is the specially designed micromixing cavities that create supersaturations as high as 10,000 in 1.5 ms.5 NCs were formed by making hydrophobic ICG:cationic counter-ion complexes in two ways to form ICG NCs: one consists of preforming the hydrophobic ICG-ammonium salt complex (“premade complex”) then forming NCs and the second consists of forming the ICG-cationic salt hydrophobic complex in situ during nanoprecipitation (“in situ”). The process conditions for each formulation are presented in Sec. 4. Zeta potentials were measured for the NC systems created (shown in Table 2) and were found to range between 1 and 0 mV as expected due to the charge screening effects of the PEG shell around each NC.48

Table 2.

Zeta potential of ICG NCs.

Sample Zeta potential (mV)
ICG-C8 in PS-b-PEG micelles 0.22
ICG-C8 in VE + PS-b-PEG NCs 0.88

A hydrophobic excipient such as vitamin E (VE) or polystyrene (PS) is often used in the NC formulation to improve the capture and stability of the active ingredient, ICG complex in this case, and to define the NC size. In addition, as explained previously,46 the hydrophobic excipients uniformly distribute the dyes within NC cores and reduce quenching. Although increasing the number of dye molecules per NC initially increases the FL per NC, ICG molecular aggregation24,49 and the rate of Förster resonant energy transfer46,50,51 increase, causing FL quenching, which results in a decrease in FL per NC (intrinsic FL). Thus, there is an optimum in the NC dye core loading to achieve the maximum FL per NC. As seen in Fig. 2, the ICG complex core loading, which gives the maximum FL for the in situ formed ICG-TOAC (ICG-C8) system, is 10 wt. %. The calculation procedure for estimating the number concentration of NCs is given in Ref. 46. The core loading of the ICG complex is defined as

ICG complex core loading=[ICG complex][ICG complex]+[excipient]+[PS-block], (1)

where the square brackets ([·]) denote the mass concentration of the ICG complex, excipient, or PS-block in the THF stream [the PS-block is the 1.6k molecular weight (MW) block of the 1.6k-5k PS-b-PEG copolymer]. Alternatively, the dye core loading can be described on the basis of the ICG alone

ICG core loading=  [ICG][ICG]+[counter-ion]+[excipient]+[PS-block]. (2)

Equation (2) is relevant when encapsulation efficiency is studied by changing the ICG:counter-ion ratio.

Fig. 2.

Fig. 2

FL per NC versus ICG complex core loading. The maximum in FL per NC (highest intrinsic FL) for 100 nm NCs was found at 10  wt.% ICG complex core loading. Subsequent ICG-C8 complex NCs were formulated with this optimal loading. A measure of the error is provided at the data point at 0.61 wt. %: 2.54×1014±2.33×1015  AU.

2.3. ICG NC Loading Limits

While studying ICG-C8 complex NC stability with either VE or PS cores, we observed that, at high ICG complex loadings, a glitter-like precipitate formed in the solutions several hours after NC formation. The precipitates were not NC flocculated particles, but rather an ICG crystal phase. The precipitates could be filtered out with a 5-μm filter, and the resulting filtrate contained a single NC population. By measuring the size change and ICG concentration change by absorbance, we determined that each type of NC core had a certain loading threshold above which ICG complex precipitates would form and below which no precipitates would form and NCs would be stable for weeks to months (see Fig. 3).

Fig. 3.

Fig. 3

NC size change following precipitation of ICG-C8 with different core materials and corresponding changes in ICG complex core loading shown at the abscissa: (a) PS core, (b) no cosolute, (c) VE core (solid bars, preprecipitation; striped bars, postprecipitation). The maximum stable loading levels are dependent on the core material.

In the case of PS cores, NCs loaded with 4.1% and 8.7% core loading ICG-C8 complex were stable, but those loaded at 38% dropped to a final loading of 9.8% within a few hours. In the case of VE cores, NCs loaded at 32.9%, 58.9%, and 77.7% all dropped to final effective loadings of 31.6%, 30.5%, and 27.8%, respectively. Further formulations with VE below this threshold were all stable (no precipitate formed). In the case of the ICG complex loaded into PS-b-PEG micelles (no cosolute), NCs loaded at 78% dropped to a final loading of about 42%. These measurements indicate that the ICG complex is less compatible with PS than with VE. Since 10 wt. % ICG complex core loading maximizes FL, and since we had experience with VE as a coexcipient for therapeutics in the NC core, we studied only VE core NCs for subsequent experiments. VE core NCs stabilized by PS-b-PEG were found to be size-stable for more than 6 months (data not shown) as long as the ICG loading was below the limits shown in Fig. 3.

2.4. Size Control and Fluorescence Scaling of ICG NCs

Since NC size is an important design parameter, we demonstrate that these ICG NCs could be produced at different sizes at a constant ICG complex loading (the optimal FL loading determined earlier). The NC size produced by FNP primarily depends on the solution concentration.46 We held the ratio of all components constant and varied the total solids from 1 to 100  mg/mL in the feed stream. The size distributions [shown in Fig. 4(a)] become slightly broader at larger sizes, in accordance with mechanism of growth in FNP.52 The NC size scales linearly with the total solids concentration up until 70  mg/mL, at which point the size plateaus at 180  nm [Fig. 4(b)].

Fig. 4.

Fig. 4

(a) Size distributions for ICG-TOAC (ICG-C8) in situ formed NCs (▪ 1  mg/mL, • 10  mg/mL, ▴ 40  mg/mL, ▾ 70  mg/mL, ◂ 100  mg/mL), (b) NC sizes versus total solids concentration. (c) FL intensity per NC versus core diameter. The FL per NC (intrinsic NC FL) scales linearly with the core diameter to the third power.

The per-particle FL [Fig. 4(c)] scales linearly with the core volume, i.e., the core diameter to the third power: FLNP=(5.01×1014)(D2.98), R2=0.98. This shows that the ICG is encapsulated uniformly in the core of the NCs and not just at the core–shell interface, which would have a D2 scaling. As a result, larger particles are more fluorescent at constant dye loading. We hypothesize that previous studies that loaded ICG into preformed NCs through the aqueous phase would produce NCs with ICG at the NC interface. However, in those studies FL versus size was not reported, so the localization of the dye via these other assembly processes cannot be confirmed.

2.5. Encapsulation Efficiency and Ion Pairing

Previously, we had successfully created NCs by forming hydrophobic ion pairs of therapeutic drugs using the in situ complexation of anionic and cationic compounds when one was solubilized in the aqueous phase and one in the organic phase.53,54 To test the ability to make ICG NCs by a similar ion pairing, the ratio of TOAC to ICG was varied and the degree of ICG encapsulation [Fig. 5(b)] was measured with UV–VIS absorbance. The sizes of the NCs were held constant [Fig. 5(a)] except for the micelle sample, which had no VE and no TOAC. However, the ICG core loading was not kept constant across samples. Since the TOACICG ratio was varied, and in some cases no TOAC was used, the ICG core loading [Eq. (2)] was kept in a range from 2.5% to 25%. For reference, an ICG complex core loading at the optimal 10 wt. % (with 11 ICGTOAC) is equivalent to an ICG core loading at 6.5 wt. %. These data are tabulated in Table 3.

Fig. 5.

Fig. 5

ICG encapsulation efficiencies as a function of TOAC:ICG ratio (in situ complex formation): (a) size distributions of particles (▪ micelles (0 TOAC, 0 VE),• 0 TOAC, ▴ 110 TOACICG, ▾ 12 TOACICG, ◂ 11 TOACICG, ▸ 21 TOACICG, ♦ 101 TOACICG) and (b) the ratio of TOAC to ICG was varied from 0 to 101 for in situ ICG NC precipitation. The number of TOAC equivalents relative to ICG is labeled on the abscissa.

Table 3.

ICG encapsulation efficiency, ICG core loading and equivalent complex core loading, and NC diameters for the encapsulation efficiency study in Fig. 6, where the ICG:TOAC ratio was varied. The VE concentration was held constant at 8.9  mg/mL in the THF stream except for the micelle case (0TOAC, 0VE) where no VE was used. VE constituted 40% to 48% of the total NC mass.

Sample Encapsulation efficiency (%) ICG core loading (wt. %)a Complex core loading (wt. %)b Diameter (nm)
0TOAC/0VE (micelle) 96.6 24.8 N/A 25
0TOAC 94.6 6.30 N/A 120
0.1 eqv. TOAC 89.9 18.3 3.80 120
0.5 eqv. TOAC 97.4 12.0 10.3 113
1 eqv. TOAC 99.9 7.00 11.0 100
2 eqv. TOAC 99.9 6.90 10.9 109
10 eqv. TOAC 99.7 2.50 3.90 100
a

Defined by Eq. (2)—takes ICG encapsulation efficiency into account and assumes excess TOAC is not incorporated into the core.

b

The complex core loading calculation assumes a 11 ICG:TOAC pairing and, thus, the limiting reagent defines the loading. The complex core loading is not defined for systems with no counter-ion (0TOAC).

For a 11 or higher ratio of TOACICG, the cationic counter-ion drives essentially complete encapsulation of the ICG into the NC core. However, at only 10 wt. % or less ICG complex core loading, the preponderance of hydrophobic VE and PS-chains in the core still substantially captures the ICG during rapid precipitation. The 010, 110, and 12 ratios of TOACICG yield 94%, 89%, and 97% ICG encapsulation, respectively. PS-b-PEG and ICG (no TOAC and no VE) gave encapsulation at 97% in the 25-nm micelle NCs. DeVoiselle et al.26 investigated the complexation of ICG in the presence of various surfactants using tensiometric and FL measurements and found that amphiphilic ICG assembles at interfaces. Kircherr et al. studied the encapsulation of ICG monosodium salt within nonionic surfactant micelles and achieved 90% to 95% loading efficiency but only 61% within Pluronic F68 micelles due to its higher hydrophilicity.28 Similarly, Kim et al.27 achieved encapsulation efficiencies of 39% to 79% for hydrophobic ICG-tetrabutylammonium salts in Pluronic F127. Rodriguez et al.29 formed hydrophobic salts of ICG with tetrabutylammonium iodide (TBA) within poly(styrene)-b-poly(styrene-alt-maleic anhydride) micelles and achieved 87% encapsulation efficiency. The rapid precipitation by FNP yielded higher ICG encapsulation efficiencies than any of the previously reported loading techniques. Since the previous techniques involved introducing the ICG from or through the aqueous phase, the lack of uniform encapsulation into the core may be the reason. The previous studies could not vary NC size, as we can with FNP, so no comparison of FL intensity with size or loading efficiency is possible.

We calculated the available interfacial surface area available for ICG adsorption in the case of the polymeric micelles, which from Fig. 5(a) is 25 nm in diameter. Based on the projected surface area of an ICG molecule 0.15  nm2 and molecular volume of 5.8×102  nm3 (calculated with ChemAxon MarvinSketch v6.2.2 Geometry Plugin),55 a micelle could accommodate 13×103 ICG molecules on its surface and 141×103 ICG molecules in the core. Since the ICG loading in the micelle core is 25  wt.%, the core would contain 35×103 ICG molecules. Therefore, we would expect ICG to be loaded both in the core and at the interface, which might be the reason for the very efficient loading of the micelles, even in the absence of the TOAC counter ion. The surface loading would become less significant for larger NCs.

2.6. ICG NC–BSA Stability

It is important that the dye remain trapped in the NC core, so the NCs can be effectively tracked without fluorescent signal being confounded with free dye or dye bound to proteins. Kim et al.27 reported Pluronic F127 micelles loaded with ICG-TBA salt (ICG-C4) and incubated with 50% serum. A threefold increase in FL was seen due to the partitioning of ICG from the micelles. However, we have previously demonstrated that the relatively low CMC of these PPO-PEO copolymers comprising Pluronic F127 enables them to serve as “molecular shuttles” of hydrophobic components in the cores of NCs.5 The block copolymers used in FNP are chosen to have hydrophobic blocks large enough to not partition off the NC surface; they are kinetically frozen. ICG is known to bind strongly to serum proteins, in particular, albumin, globulins, and α-lipoproteins.24,5659 As noted above, Rodriguez et al. tested the release of ICG-tetrabutylammonium complex (ICG-C4) from NCs only in DI water. This does not address the stability of ICG in NCs in vivo because in vivo ion exchange of the ICG-C4 and partitioning to serum proteins can occur, as seen by Kim. Zerda et al.53 created carbon nanotube-ICG constructs where ICG molecules were attached to carbon nanotubes simply by ππ hydrophobic interactions. They tested the stability of these complexes by incubation in 10% serum/90% PBS for 24 h, which gives an albumin concentration of only 0.4 wt. %, 10 times lower than physiological levels. Even under these mild conditions, optical absorbance increased by 25%, which indicates the partitioning to BSA. Our objective was to determine if the ICG:counterion complex trapped in NC cores was stable in the presence of physiological levels of serum protein (albumin) and if the more hydrophobic octylammonium (C8) and dodecylammonium (C12) counter-ions might prevent ion exchange and make the NC less susceptible to partitioning to serum proteins.

NCs formed from ICG and tetrabutylammonium (C4) in situ, tetraoctylammonium (C8) in situ and premade, and tetradodecylammonium (C12) in situ complexes were incubated at room temperature with 4 wt. % BSA in 5 mM phosphate buffer at pH 7.0, and the change in FL was measured over a period of 2  h. The change in total system FL demonstrates ion exchange of ICG from the NC core to albumin, even when protected in the hydrophobic NC core.

The intrinsic FL of ICG in buffer and the FL of ICG in serum protein were first measured, and the data are shown in Fig. 6(a). The intrinsic FL, as defined by the slope of FL versus [ICG], is 1.6× higher for ICG bound to protein than for ICG in buffer, which is consistent with the data in Fig. 1(f) (the correlation fits are shown in Fig. 6). Similarly, the intrinsic FL slopes of the various ICG NC systems were measured, and representative data for ICG-C8 in situ are shown in Fig. 6(b). NC intrinsic FL was found to be 1 to 2 orders of magnitude lower than that for free ICG in buffer. The increase in FL upon ICG binding to BSA is due to a combination of (1) molecular disaggregation and stabilization of the monomeric ICG on the BSA,41,42 (2) reduction of FRET within each NC core,46,51 and (3) “rigidization” of the bound ICG, which reduces dissipative degrees of freedom such as molecular vibration and rotation, resulting in an increase in optical emission.41,42 The relative impacts of these effects on observed FL can be estimated from Fig. 1(f), which shows a 1.6× increase in FL for free ICG binding to albumin due to an increase in QY. Philip et al.41 have reported a FL QY increase from 2.7% to 4.0% for ICG bound to albumin, confirming this measurement. Furthermore, FL is reduced by a factor of 2.8× by complexing and encapsulating free ICG within NC cores, due to a combination of aggregation and FRET-induced quenching. The strong tendency of ICG to form stable, self-quenching aggregates at low concentrations suggests that aggregation would have a larger impact on FL than FRET.24,41,60

Fig. 6.

Fig. 6

(a) FL transfer experiments showing the increase in intrinsic ICG FL (slope) upon the addition of BSA to ICG dissolved in 5 mM phosphate buffer. For pure ICG, the regression fit is: FL=1.37×107  [ICG(mg/mL)], R2=0.996, for ICG + BSA: FL=2.36×107  [ICG(mg/mL)], R2=0.991. (b) Intrinsic FL of ICG-C8 in situ, which is an order of magnitude lower than the intrinsic FL of free ICG solution and ICG + BSA solution. ICG-C8 complex loaded at 10 wt. % core loading.

Experiments with the various NC formulations show the increase in FL as the ICG-ion pairs exchange from the NCs onto BSA in solution at 4 wt. %, which is at the physiological protein concentration.61 In the time course FL measurements, shown in Fig. 7, the ICG-C4 in situ formulation displays the largest (800%) rise in FL due to a large amount of ICG dye ion exchanging and partitioning out of the NC core and binding to the albumin. Both the C8 in situ and premade formulations display a relatively small change in FL, indicating a small amount partitions out since it is more hydrophobic than the C4 formulation. Studies with free ICG incubated with 4 wt. % BSA showed that the FL went immediately to the value shown in Fig. 1(f) and stayed there over the course of 120 min. Surprisingly, the C12 counter-ion does not confer the best ICG stability, having a FL change intermediate between the C4 and C8 counter-ions. This is likely due to (1) the C12 counter-ion micellizing more readily than the C8, thus providing a “molecular shuttling” effect that transfers additional ICG to the BSA. This effect has been observed in similar NC systems previously.5 A secondary effect may arise from specific favorable interactions between the C12 counter-ion and residues in the BSA.

Fig. 7.

Fig. 7

Percent FL change of various ICG NC formulations in the presence of 5 mM phosphate and 4 wt. % (40  mg/mL) BSA. [▪ C4 in situ complex, • C8 in situ complex, ▾ C8 premade complex (two replicates shown), ▴ C12 in situ complex (two replicates shown)]. The C4 complex showed the greatest change in FL indicating the greatest amount of ICG exchanged away, as expected, while the C8 counter-ion provided the best protection.

By combining the data in Figs. 6 and 7, an estimate of the fraction of ICG transferred from NCs to BSA can be obtained

@t0:  FLi=slopeICG/NC×[ICG]NC,i, (3)
@t:  FLf=slopeICG/BSA×[ICG]BSA+slopeICG/NC×[ICG]NC,f. (4)

By combining Eqs. (3) and (4), the fraction of ICG associated with BSA can be estimated

CICG/BSACICG,total=(FLfFLiFLi)(slopeICG/NCslopeICG/BSAslopeICG/NC), (5)

where FLi and, FLf are the initial fluorescence and final fluorescence (AU), respectively, CICG/BSA is the concentration of ICG associated with BSA (mg/mL), CICG,total is the total concentration of ICG in the suspension (mg/mL), slopeICG/NC is the FL slope of ICG in NCs (Table 4), and slopeICG/BSA is the FL slope of ICG associated with BSA (see Fig. 6).

Table 4.

Summary of ICG NC–BSA stability data.

Sample Intrinsic FL (slope) Change in FL (%) ICG transfer (%) (NCBSA)
ICG-C4in situ 7.25×106 778±6.1 62
ICG-C8in situ 6.64×105 67±7.8 3
ICG-C12in situ 2.38×106 166±20 19
ICG-C8 premade 1.17×106 76±12 4

Table 4 summarizes the ICG NC–BSA stability data. There is a positive correlation between the change in FL and the fraction of ICG transferred from NC to BSA. We see that the C4 counter-ion formulation provides little stability to the ICG, with 62% of the ICG transferring to BSA, in agreement with the large FL rise in Fig. 7. The C8 complex formed either in situ or premade provides the best stability, with only 3% to 4% of the ICG transferred away. The C12 complex formed in situ has lower stability than the C8 complex but is significantly more stable than the C4. When ICG partitions from NC cores to BSA, there is a rise in the intrinsic FL slope (Fig. 6) that can be 1 to 2 orders of magnitude higher. Thus, even a small amount of BSA-bound ICG can lead to a large change in FL signal. While the ICG-C8 and -C12 NC formulations are stable in phosphate buffer, when given the sink of the BSA protein, ICG is rapidly exchanged away from the NC. Clearly, this would be problematic for quantification in in vivo studies.

Finally, we sought to verify that 4 wt. % (40  mg/mL) BSA, which is the physiological albumin concentration,61 was in sufficient excess to represent a true sink for the ICG. In these experiments, the BSAICG molar ratio was 101, but, if an ICG NC suspension is injected into a mouse (blood volume 1.5 mL) or human (blood volume 5 L), the total molar ratio of BSA to ICG would be much higher, which can result in ICG being continuously drawn out from NC cores. Therefore, we incubated the most stable NC formulation tested (ICG-C8 in situ complex) with 4, 6, and 8 wt. % BSA and measured the FL time course over 2  h. The results are shown in Fig. 8, where we see a dependence of the final FL plateau on the BSA concentration. With a greater external sink of BSA, the amount of ICG exchanged from the NC is greater.

Fig. 8.

Fig. 8

Average FL plateau height versus wt. % BSA in solution for ICG-C8 in situ formed NCs, which was the most stable formulation tested. A linear dependence is apparent with slope=23.3, intercept=345. This shows that the ICG partitions out of the NC core to an extent dependent on the size of the external BSA sink.

3. Conclusions

In this work, we report the formulation of ICG-based NCs, formed either by preforming an oil soluble (hydrophobic) ICG-TOAC or ICG-TDDAC ion pair or by in situ forming the ion pair and NC in a one-step process using FNP. Both methods yield similar NCs in terms of size, stability, optical absorption, and FL for each type of counter ion. Maximum FL-per-particle for the ICG-TOAC complex is 10 wt. % core loading, which represents the balance between increasing the concentration of dye in a particle and minimizing FL quenching due to molecular aggregation and Förster energy transfer at high loadings. To elucidate the mechanism of the ICG complex formation and NC loading, we varied the ratio of TOAC to ICG and showed that ICG encapsulation efficiencies of 100% were achieved by using a 11 or higher ratio of cationic counter ion to ICG. However, the rapid precipitation process produces relatively high encapsulation efficiencies (greater than 80%) even without stoichiometric counter-ion ratios. Limits for the ICG loading of the NCs are presented based on the type of core material used. Above these limits, ICG complex precipitates outside the NCs into large crystals. VE is found to be a more accommodating core material compared to 1.5k PS. We also demonstrate the control of NC size between 30 and 180 nm at constant ICG loading and show that the intrinsic FL of the NCs scale linearly with the volume of the NC core.

Finally, we present data showing the photostability of ICG NCs in the presence of physiologically relevant amounts of albumin, for which ICG has a very strong binding affinity. The data on ion exchanging of ICG from NC cores provide important data currently lacking in the literature.

We show that the type of counter-ion used to form the hydrophobic ICG complex greatly affects its stability in the presence of BSA, with tetrabutylammonium (C4) being the worst (62% loss), tetraoctylammonium (C8) being the best (3% to 4% loss), and tetradodecylammonium (C12) being intermediate (19% loss). The loss of ICG from the NC would still leave a 100-nm NC with at least 104 ICG molecules in the core—indicating that a bright FL signal would still be achieved. However, the instability must be considered when attempting to relate FL images to NC concentrations in applications such as targeting studies in vitro and in vivo.

4. Experimental Section

4.1. Materials

Two forms of ICG were used: Cardiogreen, which contains NaI, was obtained from Sigma-Aldrich (I2633) and an iodine-free ICG was obtained from Persis Science LLC in Princeton, New Jersey. The cationic complexation agents TBA (86890), tetrabutylammonium chloride (86870), TOAC (87991), and TDDAC (87250) were obtained from Sigma-Aldrich and used without modification. Hydroxyl terminated poly(styrene) and poly(styrene)-b-poly(ethylene glycol) (1.5k-b-5k) were synthesized as previously described.62 Poly(styrene)-b-poly(ethylene glycol) (1.6k-b-5k) was obtained from Polymer Source (P13141-SEO, Polymer Source, Montreal, Canada). High-pressure liquid chromatography (HPLC) grade THF and diethyl ether (DEE) were obtained from Fisher Scientific (T425-4 and AC615080010, respectively, Fisher Scientific), and ultrapure water was obtained from a Barnstead NanoPure system delivering >17.8  MΩ-cm (hereafter referred to as “Milli-Q water”).

4.2. Methods

4.2.1. Ion pairing ICG complexation reaction

193.70 mg of iodine-free ICG (sodium 4-[2[(1E,3E,5E,7Z(-7[1,1-dimethyl-3(4-fultonatobutyl)benzo(e)indol-2-ylidene]hepta-1,3,5-trienyl]-1,1-dimethylbenzo(e)indol-3-ium-3-yl}butane-1-sulfonate, formula corresponding to C43H47N2NaO6S2, MW 774.96) was placed in 250 mL of dried DEE in a 1 L polypropylene container. This mixture was allowed to mix under nitrogen for 30 min. To this mixture was added 251.2 mg of TOAC, while mixing under nitrogen. While continuously mixing, 250 mL of Milli-Q water was added. The container was sealed with a gasket and lid and placed into a Flacktek DAC400 Speedmixer for 10 min using the following settings: 2 min at 800 RPM, 2 min at 1200 RPM, 4 min at 1800 RPM, and finally 2 min at 2000 RPM. The mixture was removed from the Speedmixer and observed to determine that all of the green color (ICG) was removed from the bottom aqueous layer and dissolved as a dark green color in the top (DEE) layer. The reaction mixture was placed into a 1 L separation funnel and shaken vigorously for 1 min. The funnel was allowed to stand for 15 min, while occasional spinning of the apparatus was performed to collect all the water droplets. After 5 min, the bottom layer was drained and another 250 mL of Milli-Q water was added and the same procedure was repeated three times. The ether solution was stirred by hand and 20 grams of anhydrous magnesium sulfate was added and shaken slightly. The magnesium sulfate was removed by threefold filtration. The aqueous phase appeared colorless, and the ether layer was placed into a 500-mL, single neck round bottom flask. The ether was removed by rotary evaporation. When there was a final solution amount of 10 to 12 mL, it was transferred to a small 20 mL vial and placed on the rotary evaporator under vacuum at 40°C for about 45 min. The resulting crystalline material was dried at room temperature under high vacuum overnight. The material was found to be very insoluble in water. 286.7 mg (94.24% yield) was recovered after vacuum drying. The material was dissolved at 1.0  mg/mL in acetonitrile and run through HPLC on a C18 5-μm column using 35/65 acetonitrile:water at a flow rate of 1.75  ml/min. Only one peak was observed at 2.27 min. The DAD, FL, and mass indicated the presence of only the ICG-tetraoctylammonium complex with 11 molar pairing having a mw of 1218.86 (name: tetraoctylammonium 4-[2-[1E,3E,5E,7Z)-7-[1,1-dimethyl-3-(4-sulfonatobutyl)benzo(e)indol-2-ylidene]hepta-1,3,5-trienyl]-1,1-dimethylbenzo[e]indol-3-ium-3-yl]butane-1-sulfonate, the formula corresponding to C75H115N3O6S2). This was confirmed by proton and carbon NMR as well as FL using excitation at 785 nm and measuring emission at 800 to 1300 nm. Excitation and emission curves were also calculated. The UV–Vis showed a sharp peak at a max of 794 nm and purity by elemental analysis of >98%.

4.2.2. ICG NC formation in situ (fluorescence-per-particle determination)

The optimal NC loading of ICG for maximum FL on a per-particle basis was determined by formulating particles with different core loadings of ICG. ICG concentrations from 0.3 to 8.8  mg/mL in water were mixed against a THF stream containing 1 molar equivalent of TOAC and VE from 1 to 15.5  mg/mL. PS-b-PEG was present in the THF stream from 9.3 to 12.8  mg/mL. Total solids ranged from 17.9 to 28.3  mg/mL and NC sizes were in the range from 100 to 160 nm. ICG complex core loadings were varied between 0.014 and 78 wt. %. THF and water streams were mixed in a 11 volume ratio in a confined impinging jets (CIJ) mixer and quenched in 9 parts water (overall 110 mixing ratio). The resulting NCs were characterized for size by dynamic light scattering (DLS) and diluted to multiple concentrations for FL measurements to establish the linearity of FL versus [NC]. The slope of the FL versus [NC] or [ICG] line was recorded as the intrinsic FL of that NC system. The system with the highest intrinsic FL (equivalent to per-particle FL) was the optimally loaded system.

4.2.3. ICG formation in situ (10 wt. % core loading)

ICG was dissolved in water at 0.80  mg/mL. TOAC was dissolved in THF at 0.52  mg/mL, PS-b-PEG at 9.7  mg/mL, and VE at 8.2  mg/mL (so that VE plus TOAC was 1 wt. % in the THF feed stream). The aqueous and organic feed streams were rapidly mixed in equal volumes in a CIJ mixer according to Johnson and Prud’homme43 to form the hydrophobic ICG-TOAC complex and polymer-protected NCs via FNP in one step.

4.2.4. In situ ICG encapsulation efficiency-variation of ICG:TOAC ratio

ICG NCs were prepared with varying ratios of ICGTOAC to test the required amount of TOAC for stable ICG complex and NC formation. TOACICG ratios of 110, 12, 11, 21, and 101 were tested. Control experiments with no TOAC, and no TOAC and no VE, were also performed. The VE concentration was held constant at 1 wt. % (8.9  mg/mL in THF), [ICG] ranged from 0.3 to 3  mg/mL in the water feed, and [PS-b-PEG] was equal to [ICG]+[TOAC]+[VE] on a weight basis. The THF stream and ICG-in-water stream were rapidly mixed in the CIJ mixer and quenched in a water reservoir with a volume of 9 times that of the water volume being mixed. Therefore, the final mixing ratio of THFwater was 110. The NC sizes were measured with DLS. The samples formed were centrifuge filtered with Amicon 100k MWCO filters (UFC210024, EMD Millipore, Billerica, Massachusetts) at 7000g for 20 min to separate the free ICG from NCs. Free ICG concentrations in the filtrates were measured by optical absorbance (Evolution 300 UV–Vis–NIR spectrophotometer, Thermo Fisher Scientific, Bridgewater, New Jersey) and compared against initial absorbance values for the initial NC suspension to determine the free ICG% and hence the encapsulation efficiency.

4.2.5. ICG NC size control experiments

ICG NCs were prepared with varying amounts of total solids but a constant ratio of all solid components. Total NC solids in the feed ranged from 1 to 100  mg/mL. ICG loading was held constant with 11 ICGTOAC and 10.5% ICG complex core loading. By mass, the NCs were 43% VE, 4% ICG, 3% TOAC, and 50% PS-b-PEG, the same as the optimally fluorescent formulations determined earlier. The feed streams were mixed 110 against an excess of Milli-Q water and characterized for size and FL immediately afterward. The NCs were diluted in water for DLS measurements, and multiple dilutions were measured by FL to establish the linearity of FL versus [NC].

4.2.6. Determination of NC size by dynamic light scattering

Approximately 0.1 mL of ICG NC suspension was mixed with at least 2 mL of Milli-Q water to dilute the suspension to the point of water clarity in a low-volume PS cuvette (ZEN-0112, Malvern Instruments, Boston). The cuvette was placed in a Malvern Zetasizer Nano ZS 3600 instrument (Malvern Instruments, Boston), and the intensity-weighted hydrodynamic size distribution63 of the NCs was determined by DLS. The Zetasizer analysis program in “normal mode” was used for the size determination.

4.2.7. Zeta potential measurements

NCs were formed with 10 wt. % loading of ICG-C8 in situ as described earlier in this section. The NCs were diluted 10-fold into 1× PBS (Invitrogen) and loaded into capillary cells for zeta potential measurements on a Malvern Zetasizer ZEN3600 (Malvern Instruments, Massachusetts). The conductivity of the solution was 17.6±0.6  mS/cm and, the temperature was 25°C.

4.2.8. Fluorescence measurements

NC suspensions were diluted with Milli-Q water by varying amounts such that the curve of FL versus NC concentration was linear. This was necessary to minimize the effects of NC light scattering on the FL measurements made. The FL per NC was calculated according to the procedure in Pansare et al.46 by dividing the FL value by the average number of NCs in suspension.

4.2.9. ICG NC-BSA equilibration time course

ICG-C4, C8, and C12 in situ complex and ICG-C8 premade complex NCs were formed according to previously outlined methods at 10 wt. % complex core loading and 20  mg/mL total solids in THF. The samples were dialyzed for 24 h to remove THF, and the size and ICG concentration were determined by DLS and UV–vis absorbance spectroscopy, respectively. 5 mM phosphate was added to each sample, and the pH adjusted to 7.0±0.1. BSA was then added to give 40  mg/mL in solution at room temperature, and FL time points were taken at 1001× dilution several times over 2 h. The time course was kept to under 2 h for three reasons: (1) FL plateaus reached their maximum values and were stable in less than 30 min, (2) ICG clears quickly from the body with a two-phase plasma half-life of 3 to 5 min in the initial phase and a 30 to 50 min in the secondary phase,63 and (3) it would be difficult to separate the effects of FL bleaching/degradation and ICG binding to BSA over a longer time course such as a 48-h study.

4.2.10. BSA sink concentration variation

Dialyzed ICG-C8 in situ complex nanoparticle suspensions with 5 mM phosphate at pH 7.0 were incubated with 40, 60, and 80  mg/mL BSA at room temperature, and FL time points were recorded over 2 h.

Acknowledgments

We acknowledge the financial support from the National Institutes of Health (Award No. 1RO1CA155061-1) and the Stuart M. Essig ‘83 and Erin S. Enright ‘82 Fund for Innovation in Engineering and Neuroscience.

Biographies

Vikram J. Pansare is a recent PhD graduate in the Department of Chemical and Biological Engineering at Princeton University. During his PhD, he published papers in biomedical imaging, fundamental colloidal phenomena, and nanoparticle processing at industrial scales. Following a 2-year position as a materials startup founder and CTO, he now works at McKinsey & Co. serving clients across a range of scientific industries.

William J. Faenza is the CEO/CTO of Persis Science LLC-based in Princeton, New Jersey. As an entrepreneur for many years, his inventions and scientific work have impacted many Fortune 500 companies and academic collaborations. A chemist by training, his research interests include security printing, biomedical imaging, and total synthesis of chiral molecules.

Hoang Lu received his BS degree in chemical engineering from Columbia University, where he conducted protein engineering research in Professor Scott Banta’s Group, and his MSE in bioengineering from the University of Pennsylvania, where he worked on biomaterials research in Professor Jason Burdick’s lab. He is a PhD candidate in the Lab of Prof. R. K. Prud’homme at Princeton University. He has a minor in East Asian studies and has also worked on DNA nanotechnology research in Professor Peng Yin’s Lab at Harvard University. The focus of his current research is on engineering nanoparticles for targeted drug delivery and diagnostics.

Douglas H. Adamson is an associate professor at the Institute of Materials Science, University of Connecticut. His research interests are focused on bioinspired materials, polymersomes, and nanofillers. He has authored more than 190 publications and received more than 11,000 citations.

Robert K. Prud’homme is a professor of chemical and biological engineering at Princeton University. His research interests span many fields from complex fluids, polymer–wax interactions, and colloidal phenomena to nanoparticle drug delivery and biomedical imaging. He is an author of more than 250 peer-reviewed publications and an inventor with more than 20 patents.

Disclosures

The authors have no relevant financial interests in this paper and no potential conflicts of interest to disclose.

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