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. 2018 Mar 17;18:454–462. doi: 10.1016/j.dib.2018.03.050

Data on effect of a reducer of water and retarder of setting time admixtures of cement pastes and mortar in hardened stat

Mohammed Husssein Khudhair a,b,c,, Mohamed S El Youbi c, Ahmed Elharfi a
PMCID: PMC5996315  PMID: 29900201

Abstract

The aim of this work is to study the influence of the admixture of superplasticizers on the physical properties of cement paste to know the initial and final time, water content and mechanical performance of concrete.

In this work we have incorporated an Advanced Superplasticité for Prolonged Slump Retention (ASPPSR402) in the formulation matrix of concrete at different percentages ranging from 0.5% to 5% by weight of cement with a step of 0.5%, while partially substituting the mixing water by the last one to reduce the amount of water used.

The obtained results by different prospected formulations show that the admixture of ASPPSR402 in formulations matrix significantly reduces the (Water/Cement “W/C”) ratio. Subsequently, we observed that the initial and final time increases in function of the percentage of ASPPSR402. Similarly, the compressive strength at the young age, median age and long-term has been improved.

Keywords: Superplasticizers, Reducer of water, Durable concrete, Retarder of setting, Physical properties, High performance, Compressive strength


Specifications Table

Subject area Civil Engineering, Material Science Engineering
More specific subject area Portland cement, Cement based admixture concrete,
Type of data Table, image, text file, graph and figure
How data was acquired Physical and mechanical tests (Laboratory): X-Ray Fluorescence (XRF), grading of sand, fresh cement paste, WC ration, Setting time, compressive strength
Data format Raw and analyzed data
Experimental factors The ten different volume fractions of advanced admixtures of superplasticizer for prolonged slump retention and cement used to manufacture the cement paste composites and mortar or concrete in a small mold.
Experimental features Various volume of advanced admixtures of superplasticizer for prolonged slump retention are blended with Portland cement and water in the presence of standard sand for prepare a paste composites and mortar or concrete to investigate theme physical and mechanical properties
Data source location Laboratory of cement and quality control of Amran cement plant (Yemen) in collaboration with the laboratory of agro-resources polymers and process engineering of the faculty of science, Ibn Tofail University (Kenitra-Morocco)
Data accessibility Data provided in the article is accessible to the public

Value of the data

  • Evaluation of the W/C ration, setting time and the compressive strength of Portland cement (pastes cement, mortar or concrete) compared to the cement (pastes cement, mortar or concrete) based on the various volume of advanced admixtures of superplasticizer for prolonged slump retention.

  • Estimation of the evolution of the ratio (W/C) and the initial and final time of cement paste as a function of the various percentages of the ASPPSR402 and the amount of water reduced according to the various percentages of ASPPSR402.

  • Estimation the rate of change compressive strength of ordinary Portland cement as a function of curing time.

  • Optimization of the curing time to achieve a particular rate of change of compressive strength of using the admixture of ASPPSR402.

1. Data

The data of the different formulations in a fresh and hardened state presented here are from eleven different cement pastes, mortar or concrete samples fabricated to compare cement pastes, mortar or concrete based of ASPPSR402 with Portland cement based concrete.

2. Sample preparation method

To achieve the objective of our study, we made a mortar of reference without additions and ten samples with the ASPPSR402 whose compositions are inspired by that of the normal mortar defined by EN196-1, with a quantity of water adjusted to obtain a paste with a standard consistency. The procedures followed for the preparation of the pastes cement has been done in maintaining fixed consistency standardized of all the formulations produced according to the specification of the standard (EN 196-3 + A1) [1] and in modifying the ratio W/C. This experiment has achieved using the Vicat apparatus according to the standard (EN 197-1) [2] on one hand and on the other hand, the initial and final time of the cement paste has been studied using the Vicat apparatus according to the specification of the European standard EN 196-3.

To complete our work, we also studied the influence of the ASPPSR402 on the mechanical performance of mortar or concrete by using the compressive strength. The measures of the compressive strength are on standard prismatic standard (4 × 4 × 16) cm3 according to the specification of the standard (NF EN 196-1) [3] at different percentages of ASPPSR402, ranging from 0.5% to 5% by weight of cement with a step of 0.5%. These prismatic standards are removed after one day and kept under water for the period of crushing. The measure of the compressive strength was performed at young age "2 days", "7 days" medium-term and long-term "28 days" in order to observe the gradual evolution of the mechanical performance of our formulations using ASPPSR402, based on time in days.

The compositions of the different formulations in a fresh and hardened state are recorded in the (Table 1, Table 2).

Table 1.

Matrices of formulations of fresh cement paste with the ASPPSR402.

Order number of samples Mass of cement (g) Water (ml) W/C ASPPSR402%
1 500 130 0.26
2 500 120 0.24 0.50
3 500 115 0.23 1.00
4 500 110 0.22 1.50
5 500 105 0.21 2.00
6 500 100 0.2 2.50
7 500 95 0.19 3.00
8 500 90 0.18 3.50
9 500 84 0.168 4.00
10 500 84 0.168 4.50
11 500 84 0.168 5.00

Table 2.

Matrices of formulations of the mortar of cement with ASPPSR402 in the hardened state.

Order number of samples Mass of cement (g) Water (ml) ASPPSR402% Sand (g) W/C
1 450 225 0.00 1350 0.50
2 450 211,5 0.50 1350 0.47
3 450 200 1.00 1350 0.44
4 450 188 1.50 1350 0.42
5 450 174 2.00 1350 0.39
6 450 160 2.50 1350 0.36
7 450 155 3.00 1350 0.34
8 450 144 3.50 1350 0.32
9 450 141 4.00 1350 0.31
10 450 140 4.50 1350 0.31
11 450 140 5.00 1350 0.31

3. Characterization and data analysis

3.1. Characterization and data analysis of materials used

For evaluating the influence the Admixtures of advanced superplasticiser for prolonged slump retention "ASPPSR402", on physical properties of fresh cement paste and mechanical performance (mechanical resistance to compression) of mortars and /or concretes in the hardened State. We have preceded our work by the characterizing of materials used, to understand the phenomena which occur at the moment of mixing and hardening of concrete.

3.1.1. Cement

The type of cement used in this work is (CMI/42.5) from the plant of Amran in Yemen. The chemical and mineralogical compositions of clinker, gypsum and cement determined by XRF are presented in the Table 3, Table 4:

Table 3.

Elementary chemical compositions of clinker, gypsum and cement.

Chemical name Chemical formula Cement nomenclature Clinker Gypsum Cement
Lime CaO C 62.76 33.40 61.29
Silica SiO2 S 21.00 0.70 19.99
Alumina Al2O3 A 5.84 0.36 5.57
Ferrite Fe2O3 F 3.00 0.09 2.85
Magnesia MgO M 1.96 0.63 1.89
Sulfur trioxide SO3 Ś 0.90 47.20 3.22
Potassium oxide K2O K 1.21 0.03 1.15
Sodium oxide Na2O N 0.20 0.10 0.20
Chloride ion Cl Cl 0.02 0.01 0.02
Table 4.

Mineralogical composition of clinker.

Chemical name Mineral name Chemical formula Cement nomenclature Content
Tricalcium silicate Alite Ca3SiO5 C3S 47.70
Dicalcium silicate Balite Ca2SiO4 C2S 25.10
Aluminate tricalcium Aluminate Ca3Al2O6 C3A 10.40
Tetracalcium Aluminoferrite Ferrite Ca4Al2Fe2O10 C4AF 9.10
3.1.1.1. Physical properties

The physical properties of clinker and cement are gathered at the Table 5:

Table 5.

Physical properties of clinker.

Designations Values
Units
Clinker Cement
Absolute density 3.16 3.14 g cm−3
Refusal of the sieve 45 μm 11.60 12.50 %
Refusal of the sieve 90 μm 1.24 1.50 %
Specific surface Blaine 3360.00 3240.00 cm2 g−1

3.1.2. Sand

To prepare our mortar, we used a standard sand conferring to the standard EN 196-1 [4], delivered by the new French company of the Littoral. The analysis of the particle size of sands is illustrated in the Fig. 1.

Fig. 1.

Fig. 1

Grading curve of sand.

3.1.3. Adjuvant (superplasticizer)

The Advanced superplasticizer for Prolonged Slump Retention "ASPPSR402"), are polymers in liquid form, prepared especially for the cement industry and concrete. They are a basis of salts of sodium or calcium of poly-naphthalene sulfone (Fig. 2), salt of sodium of poly melamine sulfone (Fig. 3), acrylate-ester (polycrylate) copolymer, or lignosulphonate of high purity (Fig. 4) [5], [6].

Fig. 2.

Fig. 2

Poly-naphthalene sulfone.

Fig. 3.

Fig. 3

Poly melamine sulfone.

Fig. 4.

Fig. 4

Lignosulphonate of high purity.

The ASPPSR402 used in the formulation of mortars and/or concrete of high performance, delivered by the company CONMIX Ltd in Sharjah, United Arab Emirates. They are incorporated during the mixing of the concrete in equal a dose raining from 0.5% to 5% by weight of cement with a step of 0.5% to improve the physical and the mechanical properties of fresh or hardened State.

The physical properties of ASPPSR402 are collected at the Table 6:

Table 6.

Physical properties of superplasticizer ASPPSR402.

Name Nature Color Density (g cm−3) Area training (%) Chloride content
ASPPSR402 Liquid Brown 1.23 0.5–1.0 Nile

3.1.4. The mixing water

To waste our mixture, we used tap water (wells). The physical properties of mixing water are assembled at the Table 7:

Table 7.

Main features of the mixing water.

Components Units Values
pH 7.00
Turbidity (mg/l) 450.00
CO3−2 (mg/l) 216.00
HCO3 (mg/l) 0.00
Ca+2 (mg/l) 56.40
Mg+2 (mg/l) 52.40
Conductivity µS/cm 692.00

3.2. Characterization and data analysis of pastes cement

3.2.1. Data analysis of the influence of the ASPPSR402 on W/C ratio

The Fig. 5, Fig. 6, show the W/C ratio and always the quantity of water reduced as a function of the dosage of ASPPSR402.

Fig. 5.

Fig. 5

Variation of W/C ratio of cement as a function of order number of samples.

Fig. 6.

Fig. 6

The amount of water reduced as a function of order number of samples.

3.2.2. Data analysis of the influence of the ASPPSR402 on setting time

The Fig. 7 reveals the evolution of the time as a function of the different percentages of ASPPSR402.

Fig. 7.

Fig. 7

Evaluation of setting time as a function of the percentage of ASPPSR402.

3.3. Data analysis of the influence of the ASPPSR402 on hardened state of mortar of concrete

The Fig. 8 presents the evolution of the compressive strength as a function of time in days.

Fig. 8.

Fig. 8

Variation of the compressive strength of mortar or concrete as a function of time in days.

The Fig. 9 presents the gain in ' RMC' at different percentages of ASPPSR402.

Fig. 9.

Fig. 9

Variation of gain in compressive strength of mortar or concrete as a function of time in days.

Acknowledgements

The authors are pleased to acknowledge all engineers and employees of the laboratory of cement and quality control of Amran cement plant of Yemen for providing the facilities for the research.

Footnotes

Transparency document

Transparency document associated with this article can be found in the online version at 10.1016/j.dib.2018.03.050.

Transparency document. Supplementary material

Fig. S1.

Fig. S1

.

References

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