Table 3.
Full Build (Build Option 1) Bill of Materials by Module. Parts are purchased by Module. Any “0” quantity denotes that a multi-part pack has been previously purchased of sufficient size to provide all additional parts needed for the Module in question. Links to manufacturer sites are included in the Bill_of_Materials_pneumatics.xlxs supplemental file (Supplement 2).
| GLOBAL REQUIREMENTS BY MODULE FOR FULL BUILD | ||||||
|---|---|---|---|---|---|---|
| Table 1: Global Tubing Requirements | ||||||
| Component | Source | Catalog Number | Quantity | Cost/Unit | Total | Part |
| 1/4″ OD × 1/8″ ID polyurethane tubing, blue, 50 ft roll | McMaster-Carr | 5648K74 | 1 | $29.00 | $29.00 | T1 |
| 1/4″ OD × 1/8″ ID Tygon tubing, clear, 50 ft roll | McMaster-Carr | 6516T14 | 1 | $40.50 | $40.50 | T2 |
| 5/32″ OD × 3/32″ ID polyurethane tubing, clear, 100 ft roll | Pneumadyne | PU-156F-0 | 1 | $17.00 | $17.00 | T3 |
| 3/16″ OD × 1/8″ ID Tygon tubing, opaque, 50 ft roll | Grainger | 2LPR9 | 1 | $17.41 | $17.41 | T4 |
| Tygon ND-100-80 Tubing (500′ roll, 0.06″ OD, 0.02″ ID) | Fisher Scientific | 14-171-284 | 1 | $317.00 | $317.00 | T5 |
| Spirally-Cut Cable Wrap, 3/8″ O.D., Black Polyethylene | M.M. Newman Corp. | HT 3/8 UR-25 | 1 | $14.98 | $14.98 | T6 |
| Table 2: Pneumatic Control System, Module I: Base Board, Pressure Regulator Manifolds, and Flow Lines | ||||||
| Component | Source | Catalog Number | Quantity | Cost/Unit | Total | Part |
| Double Standard Solid 80/20 Rails (26″ × 2″ × 1″) | McMaster-Carr | 47065T803 | 2 | $21.06 | $42.12 | b1 |
| Single Standard Solid 80/20 Rails (26″ × 1″ × 1″) | McMaster-Carr | 47065T848 | 3 | $9.36 | $28.08 | b2 |
| Double Standard Hollow 80/20 Rails (12″ × 2″ × 1″) | McMaster-Carr | 47065T107 | 2 | $9.13 | $18.26 | b3 |
| Diagonal 80/20 Rail (6″ × 1″ × 1″) | McMaster-Carr | 47065T186 | 2 | $15.67 | $31.34 | b4 |
| Standard End Feed Fasteners, Pack of 4 | McMaster-Carr | 47065T142 | 6 | $2.30 | $13.80 | b5 |
| Elbow Bracket 4-Hole Extended Corner Bracket | McMaster-Carr | 47065T239 | 8 | $5.85 | $46.80 | b6 |
| Extended Corner 8-Hole Fastener | McMaster-Carr | 47065T253 | 2 | $8.79 | $17.58 | b7 |
| Corner 5-Hole Surface Bracket | McMaster-Carr | 47065T267 | 2 | $8.47 | $16.94 | b8 |
| 10–32 1/2″ Socket Head Screws, Pack of 100 | McMaster-Carr | 91251A342 | 1 | $9.60 | $9.60 | s1 |
| 6/32 1-1/2″ Partially-Threaded Socket Head Screws, Pack of 50 | McMaster-Carr | 91251A157 | 1 | $9.94 | $9.94 | s2 |
| 6–32 1/4″ Socket Head Screws, Pack of 100 | McMaster-Carr | 91251A144 | 1 | $8.46 | $8.46 | s3 |
| SMC Precision Air Regulator, 1/4″ ports, 60 psi upper range | Stevens Engineering | IR2010-N02 | 3 | $75.80 | $227.40 | A |
| Pressure Gauge, 1/4″ Back Connector, 0–60 psi | McMaster-Carr | 4000K791 | 3 | $12.03 | $36.09 | B |
| 1/4″ NPT to 1/4″ Brass Push-to-Connect Tube Fitting | McMaster-Carr | 7880T125 | 16 | $2.24 | $35.84 | C |
| Brass Tee Fitting, 1/4″ NPT, FxFxM | McMaster-Carr | 50785K222 | 6 | $4.90 | $29.40 | D |
| Brass Elbow Fitting, 1/4″ NPT, FxM | McMaster-Carr | 50785K43 | 6 | $2.50 | $15.00 | E |
| Precision Air Regulator, 1/4″ ports, 30 psi lower range | Stevens Engineering | IR2000-O2-A | 3 | $75.80 | $227.40 | F |
| Digital Pressure Gauge, 1/4″ MNPT, 0–30 psi | McMaster-Carr | 3943K15 | 3 | $428.45 | $1,285.35 | G |
| Male Luer Integral Lock Ring, 400 series, 1/8″ barb, Pack of 100 | Value Plastics | MTLL430-9002 | 1 | $20.20 | $20.20 | H |
| 1-Way Luer Stopcock, M Lock, Pack of 100 | Cole-Parmer | Sk-30600-05 | 1 | $185.00 | $185.00 | I |
| Female Luer 1/4″–28 Panel Mount to 1/8″ Barb, Pack of 100 | Value Plastics | FTLLB230-1 | 1 | $19.00 | $19.00 | J |
| Tee Tube Fitting for 1/8″ ID Tubing, Pack of 100 | Value Plastics | T230-1 | 1 | $26.80 | $26.80 | K |
| Luer Plug Caps, Pack of 10 | McMaster-Carr | 51525K311 | 1 | $2.41 | $2.41 | L |
| Male Luer Integral Lock Ring, 1/8″ barb, Pack of 100 | Value Plastics | MTLL230-9 | 1 | $20.20 | $20.20 | M |
| 4-Way Luer Stopcock, M Lock, F Connectors, Pack of 100 | Cole-Parmer | EW-30600-09 | 1 | $185.00 | $185.00 | N |
| Blunt Stainless Steel Luer Lock Needle, Pack of 50 | McMaster-Carr | 75165A684 | 1 | $11.88 | $11.88 | O |
| 4-Station Control Manifold, 1/4″ NPT-F inlets, 1/8″ NPT outlets | Pneumadyne | M10-125-4 | 2 | $12.60 | $25.20 | P |
| Dented Toggle Control Switch, 1/8″ NPT input, 10/32″ output | Pneumadyne | C030621 | 8 | $14.06 | $112.48 | Q |
| 10–32 UNF to 1/4″ Push-to-Connect Tube Fitting | McMaster-Carr | 7880T122 | 8 | $3.31 | $26.48 | R |
| 1/4″ Push-to-Connect Plug | McMaster-Carr | 5779K54 | 2 | $1.16 | $2.32 | S |
| Table 3: Pneumatic Control System, Module 2: Filter Assembly to House Air | ||||||
| Component | Source | Catalog Number | Quantity | Cost/Unit | Total | Part |
| 3-Way 1/4″ Push-to-Connect Manifold | McMaster-Carr | 5779K318 | 2 | $16.60 | $33.20 | T |
| 1/4″ NPT to 1/4″ Brass Push-to-Connect Tube Fitting | McMaster-Carr | 7880T125 | 2 | $2.24 | $4.48 | C |
| Brass Ball Valve, T-handle, 1/4″ NPT FxM | McMaster-Carr | 4912K92 | 1 | $7.02 | $7.02 | U |
| Wilkerson Modular Compressed Air Filter, 5 um, 1/4″ Connector | McMaster-Carr | 60115K19 | 1 | $70.27 | $70.27 | V |
| Filter Joiner Clamp | McMaster-Carr | 60115K22 | 1 | $13.05 | $13.05 | X |
| Standard Oil vapor and Odor Removal Filter, 0.003 um | McMaster-Carr | 7426K11 | 1 | $80.10 | $80.10 | Y |
| Brass Elbow Fitting, 1/4″ NPT, FxM | McMaster-Carr | 50785K43 | 1 | $2.50 | $2.50 | E |
| 1/4″ Push-to-Connect Plug | McMaster-Carr | 5779K54 | 1 | $1.16 | $1.16 | S |
| Table 4: Pneumatic Control System, Module 3: Control 8-Valve Solenoid Manifolds | ||||||
| Component | Source | Catalog Number | Quantity | Cost/Unit | Total | Part |
| 4-Way Luer Stopcock, M Lock, F Connectors, Pack of 100 | Cole-Parmer | EW-30600-09 | 0 | $185.00 | $0.00 | N |
| 10–32″ Special Tapered Thread to Male Luer w 1/4″ Hex, Pack of 100 | Value Plastics | XMLRL-9 | 1 | $34.80 | $34.80 | a |
| Finger Snap Luer Lock Ring, Pack of 100 | Value Plastics | FSLLR-9002 | 1 | $14.50 | $14.50 | b |
| Male Luer to Barb Elbow, 1/8″ ID Tubing, Pack of 100 | Value Plastics | LE7230-9 | 1 | $50.40 | $50.40 | c |
| Luer Adapter, Pair to Female 1/4″–28 | Idex | P-628 | 48 | $3.90 | $187.20 | d |
| Flangeless Ferrule (ETFE), 1/4″–28 Flat-Bottom, Pack of 25 | Idex | P200 | 2 | $32.75 | $65.50 | e |
| Flangeless Male Nut, 1/4″–28 Flat-Bottom, 1/16″ OD Red, Pack of 25 | Idex | P202 | 2 | $32.75 | $65.50 | f |
| 1/4″ to 5/32″ NPTF-M Push-to-Connect | McMaster-Carr | 51055K8 | 48 | $1.99 | $95.52 | g |
| Luer Plug Caps, Pack of 10 | McMaster-Carr | 51525K311 | 0 | $2.41 | $0.00 | L |
| Steel Blunt Pins, 1/2″ length, Pack of 250 | NE Small Tube | NE-1310-02 | 1 | $212.50 | $212.50 | P1 |
| Tee Tube Fitting for 1/8″ ID Tubing, Pack of 100 | Value Plastics | T230-1 | 0 | $26.80 | $0.00 | K |
| 8-Valve Solenoid Valve Manifold | Festo | MH1A24VDCN HC8VPRK01QM APBPCXDX |
6 | $564.71 | $3,388.26 | h |
| Table 5: Pneumatic Control System, Module 4: Control Loading | ||||||
| Component | Source | Catalog Number | Quantity | Cost/Unit | Total | Part |
| Male Luer Integral Lock Ring, 1/8″ barb, Pack of 100 | Value Plastics | MTLL230-9 | 0 | $20.20 | $0.00 | M |
| Female Luer 1/4″–28 Panel Mount to 1/8″ Barb, Pack of 100 | Value Plastics | FTLLB230-1 | 0 | $19.00 | $0.00 | J |
| Nylon 1/4″–28 Hex Nut, Pack of 100 | McMaster-Carr | 94812A800 | 1 | $6.47 | $6.47 | i |
| Scientific Nalgene Polypropelene Wide Mouth Bottle | Cole-Parmer | EW-06057-10 | 1 | $26.36 | $26.36 | j |
| Luer Lock Manifold, 5 Ports, F Luer, Pack of 10 | Cole-Parmer | EW-30600-43 | 1 | $95.00 | $95.00 | k |
| 1-Way Luer Stopcock, M Lock, Pack of 100 | Cole-Parmer | Sk-30600-05 | 0 | $185.00 | $0.00 | I |
| Male Luer Integral Lock Ring, 1/8″ barb, Pack of 100 | Value Plastics | MTLL430-9002 | 0 | $20.20 | $0.00 | H |
| Table 6: Digital Modbus Control | ||||||
| Component | Source | Catalog Number | Quantity | Cost/Unit | Total | Part |
| WAGO Programmable I/O Controller | WAGO | 750-881 | 1 | $665.00 | $665.00 | W1 |
| WAGO AC/DC DIN Rail Power Supply, 240W | WAGO | 787-732 | 1 | $135.00 | $135.00 | W2 |
| WAGO 4-channel digital output, 24 V, 0.5 A | WAGO | 750-504 | 14 | $72.22 | $1,011.08 | W3 |
| WAGO I/O End Module | WAGO | 750-600 | 1 | $20.00 | $20.00 | W5 |
| Mounting Rail, DIN 3 Rail, 35 mm wide, 1 m long | McMaster-Carr | 8961K15 | 1 | $5.07 | $5.07 | W6 |
| Ethernet Cable, CAT5E | Digikey | AE10492-ND | 1 | $4.66 | $4.66 | m |
| 8 ft. Power Cord with SPT-1 NEC Cord | Grainger | 1FD95 | 1 | $7.76 | $7.76 | n |
| Assorted Wire, Red and Black, 18G | Amazon | SW18A08F5C2 | 1 | $5.98 | $5.98 | o |
| Table 7: Machined Part Cost Estimates | ||||||
| Baseboard (backboard, laser cut acrylic) | Laser Cut, TAP Plastics | 1 | $110.77 | $110.77 | – | |
| Flow Control Manifolds (stopcock-mount, 3D printed ABS) | 3D Printed, uPrint | 6 | $12.00 | $72.00 | – | |
| Water Reservoir Stand (reservoir-stand, laser cut acrylic) | Laser Cut, Big Blue Saw | 6 | $14.38 | $86.28 | – | |
| Control Water Reservoir (reservoir, machined acrylic) | Machined | 6 | $105.00 | $630.00 | – | |
| OPTION 1 FULL BUILD | TOTAL | $10,379 | ||||