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. 2019 Mar 22;8(3):107. doi: 10.3390/foods8030107

Optimization of Uruset Apple Vinegar Production Using Response Surface Methodology for the Enhanced Extraction of Bioactive Substances

Seydi Yıkmış 1
PMCID: PMC6463136  PMID: 30909443

Abstract

In this study, the aim is to produce non-thermal vinegar by using red Uruset apples, which have high bioavailability among apple varieties. For this purpose, Uruset apple vinegar was produced and ultrasound at different times (2, 4, 6, 8 and 10 min) and different amplitudes (40%, 50%, 60%, 70%, and 80%); in addition, a 26 kHz frequency was applied to the samples. Total phenolic content (TPC), total flavonoid content (TFC), total antioxidant capacity (1,1-diphenyl- 2-picrylhydrazyl (DPPH) and cupric reducing antioxidant capacity (CUPRAC)), and color values were evaluated for the optimization of process conditions. At the same time, the differences between commercial apple vinegar (CV), pasteurized Uruset apple vinegar (PV), and a control (C) of untreated apple vinegar were investigated. Ultrasound treatment of Uruset apple vinegar was more successful for the enrichment of bioactive substances than the other samples. At the end of the study, the maximal optimization values for Uruset apple vinegar were 7.4 min and 62.2 amplitude. At the end of optimization, CUPRAC (0.69 mg TEAC/mL), DPPH (0.49 mg TEAC/mL), total flavonoid content (46.95 mg CE/L), and total phenolic content (124.25 mg GAE/L) were determined. As a result, ultrasound technology was successfully used for Uruset apple vinegar production.

Keywords: uruset apple, ultrasound, total phenolic content, total flavonoid content, response surface methodology

1. Introduction

The word vinegar is derived from the French vin aigre, meaning “sour wine”; it can be made from almost any product that includes a source of fermentable carbohydrates, including wine, molasses, sorghum, apples, pears, grapes, strawberries, melons, coconut, honey, beer, potatoes, beets, maple syrup, malt, cereal, and whey [1]. Vinegar, which is widely used as a flavoring and preservative in foods, is also a product traditionally used in the treatment of various diseases since ancient times. Thanks to various phenolic compounds, amino acids, vitamins, organic acids, and melanoidins in its contents, vinegar are many beneficial effects on health, especially antimicrobial, antioxidant, antidiabetic, and anticarcinogenic effects. It also reduces the consumption of food, helps weight loss indirectly, and plays an important role in the absorption of calcium, etc. [2,3].

In recent years, there has been an increase in the consumption of vinegar, which is noteworthy for its effects on health. It is reported that the methods used during vinegar production affect its bioactive components, and the functional properties of vinegar produced by conventional methods may be higher than industrial vinegar. Phenolic substances, which change depending on the raw material used and the production method, affect the antioxidant and antimicrobial potential of vinegar [4,5].

Nowadays, with the introduction of new technologies to the world of science, new methods have been developed, and the advantages of these technologies are utilized in current processes. In this context, the trend towards the use of ultrasound and pasteurization has increased recently compared to non-thermal technologies. In studies using ultrasound therapy on liquid foods, significant microbial inactivation was reported, with promising results of minimal effects on the deterioration of quality parameters and improved functionality [6].

Experimental design is required to determine the parameters of processes in experimental studies and to reach the correct analysis results. The mathematical models, which are a function of optimization processes and the resulting variables, play a key role in making predictions about the process before the experiments, from system design and from laboratory-scale studies to industrial systems. Given these reasons, the necessity of optimizing a study is better understood. In general, optimization is the process of bringing together and applying the process by considering the interactions of independent variables, as well as the effects of the independent variables on the target (response) in accordance with the determined objectives (responses). The response surface method, which is one of the optimization methods, is a technique used for high yields and product quality acceptance in food processing, including optimization [7].

Antioxidant-rich components, carbohydrates, essential minerals, and dietary fiber contained in apples have an important place in terms of taste and nutrient content. In the study, the red Uruset diamond variety was used because of its high bioactive components compared to other apple varieties [8,9]. Ultrasound and Uruset apple vinegar provided the opportunity to optimize the vinegars’ ability to ensure safety, without adversely affecting quality and consumer perception and without harming nutrients. Therefore, this study evaluated process optimization by evaluating antioxidants, phenolic compounds, flavonoids, and color properties with ultrasounds of different time and amplitudes. At the same time, the differences between commercially produced apple vinegar, pasteurized Uruset apple vinegar, and untreated Uruset apple vinegar were examined.

2. Materials and Methods

2.1. Chemicals and Reagents

All the chemicals, reagents, and solvents used in the assay protocols were of analytical grade. Catechin, 1,1-diphenyl- 2-picrylhydrazyl (DPPH), gallic acid, 6-hydroxy2,5,7,8-tetramethylchroman-2-carboxylic acid (Trolox) and Neocuprin were obtained from Sigma Aldrich, Hamburg, Germany. Folin-Ciocalteu reagent, sodium hydroxide, and sodium carbonate were from Merck (Darmstadt, Germany).

2.2. Production of Uruset Apple (Cultivar with Red Penetralia) Vinegar

Apple juices (15 °Brix) were obtained from dilutions of 70 °Brix concentrated apple juice. Apple juices were filled into 5 L sterile jars and inoculated with commercial wine yeast (Saccharomyces cerevisiae, 0.3%). After the containers were covered with air lock plugs, they were left for the alcohol to ferment for 40 days at 25 °C. Wine (5 L) was transferred into sterile jars and inoculated with sharp vinegar (5%) as a natural acetic acid culture. After the wine, the mixture was fermented for 50 days at 28 °C, until the ethanol content was 0.5% to 1%. The control (C) sample was untreated Uruset vinegar. Pasteurization of bottled Uruset apple vinegars was performed in a water bath (Wisd-Model WUC-D06H, Daihan, Wonju, Korea). Pasteurized Uruset vinegar (PV) was processed at 66 °C for 30 min. Commercial apple vinegar (CV) was supplied from the market. Vinegar samples were stored at 4 °C in 100 mL sterile glass jars for use in analysis. Tests were performed three times.

2.3. Ultrasound Treatments

Sonication treatments were performed directly after fresh juice was extracted. Uruset vinegar was treated at 26 kHz frequency at different times (2, 4, 6, 8 and 10 min) and amplitudes (40%, 50%, 60%, 70% and 80%). The sonication was performed at 26 kHz frequency and a temperature of 20 °C, using a 200 W ultrasonic processor (Model UP200St, Hielscher Ultrasonics, Teltow, Germany). All the sonication treatments were carried out in the dark to avoid any possible interference from light. Uruset vinegar samples (sonicated) were kept in sterilized and air-tight media bottles, and were stored at 4 °C until further analysis.

2.4. Experimental Design

The Uruset apple vinegar was analyzed using Minitab Statistical Analysis Software (Minitab 18.1.1) to optimize the effect of the ultrasound on quality parameters. The response surface method (RSM) was used. A central composite design was chosen as the experimental design, and a five-level, two-factor experiment design was created. There were 13 test points for optimization (Table 1 and Table 2). Model competence, R2 and corrected -R2 coefficients, lack-of-fit tests, and ANOVA results were evaluated. Arguments were determined as time (X1) and amplitude (X2). Dependent variables were determined as total phenolic content (TPC), total flavonoid content (TFC), antioxidants (1,1-diphenyl- 2-picrylhydrazyl (DPPH) and cupric reducing antioxidant capacity (CUPRAC)), and color values. The second order polynomial equation, which is shown below, was used to create the model Equation (1):

y=β0+i=13βiXi+i=13βiiXi2+i=1i<j3j=13βijXiXj (1)

where quality y is the dependent variable, β0 is intersection term, βi is the first-order (linear) equation coefficient, βii is the quadratic coefficient of coefficient, βij is a two-factor cross-correlation coefficient, and Xi and Xj are independent variables.

Table 1.

Independent variables and their levels in the response surface method.

Factor Levels
Independent variable Lowest Low Center High Highest
(−1.41) (−1) 0 (+1) (1.41)
Time (Factor 1, X1) 2 4 6 8 10
Amplitude (Factor 2, X2) 40 50 60 70 80

Table 2.

Measured responses used in experimental design for RSM.

Sample Encoded Independent Variables Dependent Variables
Time (X1) Amplitude (X2) Response 1 Response 2 Response 3 Response 4 Response 5 Response 6 Response 7
Total Phenolics Compound (mg GAE/L) Total flavonoids (mg CE/L) DPPH (mg TEAC/mL) CUPRAC (mg TEAC/mL) L a b
CV 69.17 11.58 0.134 0.213 35.60 5.18 15.48
PV 86.14 24.12 0.415 0.586 24.36 15.24 5.65
C 108.70 43.14 0.449 0.623 25.36 16.04 6.06
1 8 (+1) 50(−1) 115.26 49.443 0.438 0.692 26.48 14.93 6.19
2 8 (+1) 70 (+1) 127.62 44.650 0.473 0.686 25.85 16.24 5.54
3 6 (0) 60 (0) 121.22 46.700 0.495 0.687 25.93 15.75 6.66
4 2 (−1.41) 60 (0) 103.01 40.760 0.424 0.633 25.06 16.02 4.56
5 6 (0) 60 (0) 119.65 46.143 0.493 0.685 25.91 15.82 6.74
6 6 (0) 60 (0) 120.92 46.210 0.494 0.688 25.85 15.85 6.77
7 6 (0) 60 (0) 121.42 46.180 0.491 0.687 25.86 15.77 6.76
8 10 (+1.41) 60 (0) 123.82 48.150 0.422 0.687 26.76 15.43 5.20
9 4 (−1) 70 (+1) 105.68 47.150 0.438 0.674 25.17 15.28 5.82
10 6 (0) 80 (+1.41) 112.67 46.140 0.418 0.674 24.99 15.85 4.86
11 4 (−1) 50 (−1) 117.04 40.456 0.476 0.654 25.31 16.75 5.18
12 6 (0) 60 (0) 119.33 46.010 0.492 0.689 25.82 15.78 6.74
13 6 (0) 40 (−1.41) 109.02 43.280 0.425 0.671 25.73 15.95 4.92

PV: Pasteurized Uruset vinegar; CV: Commercial apple vinegar; GAE: Gallic acid equivalent; DDPH: radical scavenging activity; CUPRAC: Cupric Reducing Antioxidant Capacity; L*: represents luminance value a*: represents red and greenery; b*: represents yellow and blue.

2.5. Determination of Total Phenolic Content and Total Flavonoid Content

The total phenolic content was measured spectrophotometrically by the Folin–Ciocalteu method [10]. A vinegar sample of 0.1 mL, with 0.90 mL of distilled water and 5 mL of 0.2 N Folin–Ciocalteau solution (Merck, Germany), was mixed with 4 mL of 7.5% sodium carbonate solution (Merck, Germany). This was incubated for 2 h in the dark at room temperature. The absorbance changes were determined with a spectrophotometer (SP-UV/VIS-300SRB, Spectrum Instruments, Melbourne, Australia) at 765 nm. Gallic acid (Sigma Aldrich, Germany) was used as a reference standard, and the results were expressed as mg gallic acid equivalent per liter of vinegar (mg GAE/L).

The total flavonoid content was modified by the aluminum chloride colorimetric analysis method [11]. An aliquot (1.0 mL) of the vinegar sample was placed in different test tubes containing 4 mL of distilled water, then 0.3 mL of sodium nitrite (5% NaNO2, w/v) was added and allowed to stand for 5 min. Later, 0.3 mL of aluminum trichloride (10% AlCl3.6H2O) was added and incubated for 5 min, followed by the addition of 2 mL of 1 M sodium hydroxide (NaOH), and the total volume was made up to 10 mL with distilled water. Samples were allowed to incubate in the dark for 30 min. The absorbance changes were determined with a spectrophotometer (SP-UV/VIS-300SRB, Melbourne, Australia) at 510 nm. The TFC was expressed as mg catechin equivalent (CE) per liter.

2.6. Determination of Total Antioxidant Activity (DPPH and CUPRAC)

The antioxidant activity of each sample was also estimated using a DPPH radical scavenging assay with slight modifications [12]. To a known aliquot (1 mL) of vinegar, 1 mL of DPPH (1,1-diphenyl 2-picrylhydrazyl) solution (0.2 mM in methanol) was added, followed by incubation in the dark for 30 min at room temperature (25 ± 1 °C). The absorbance changes were determined with a spectrophotometer (SP-UV/VIS-300SRB, Melbourne, Australia) at 517 nm. The results were expressed in mg Trolox equivalent (TEAC)/L.

The antioxidant activity was measured by the CUPRAC (cupric reducing antioxidant capacity) test [13]. Samples of 1 mL of 0.01 M copper chloride (CuCl2), 1 mL of 7.5 × 10−3 Neocuprin (Sigma Aldrich, Germany), 1 mL of 1 M ammonium acetate solution, and 1 mL of purified water was added at 20 °C with incubation for 1 h. The absorbances were determined by a spectrophotometer (SP-UV/VIS-300SRB, Melbourne, Australia) at 450 nm. Calculations were made by using the standard calibration curve prepared with Trolox (Merck, Germany).

2.7. Color Analysis

The color coefficients (L*, a*, and b*) of the Uruset apple vinegar were determined by a portable color measuring device (Color Measuring Device PCE-CSM-5, Spectrum Instruments, Meschede, Germany). Here L* represents luminance value, a* represents red and greenery, and b* represents yellow and blue. Before the measurement, standard white (L* = 93.71, a* = −0.84, and b* = 1.83) and black plates were used to calibrate the instrument, and the mean value was determined by repeating the color measurement tthree times for each sample.

2.8. Statistical Analysis

RSM (Minitab 18.1, Minitab, Inc, State College, Pensilvanya, United States) was used for the optimization of the Uruset vinegar application. Significant differences between mean values of Uruset vinegar samples were determined by an analysis of variance (one-way ANOVA) using Tukey’s HSD (honestly significant difference) test at a significance level of p < 0.05. Statistical analysis was conducted using SPSS 22.0 software (SPSS Inc., Chicago, IL, United States). Three-dimensional (3D) graphs of the obtained models were obtained by using SigmaPlot 12.0 Statistical Analysis Software (Systat Software, Inc., San Jose, CA, United States). All values were obtained in triplicate.

3. Results and Discussion

3.1. Total Phenolic Content and Total Flavonoid Content

Phenolic compounds, due to their strong antioxidant properties, are effective compounds in the prevention of disease and in cancer control [14]. The equilibrium of the polynomial model—which indicates the effect of amplitude and duration on the value of the total phenolic content of Uruset vinegar samples as a result of the response surface analysis, according to the experimental design—is as follows:

TPC (mg GAE/L) = 104.8 − 9.90 X1 + 1.188 X2 − 0.4430 X12 − 0.02415 X22 + 0.2964 X1*X2 (2)

The results of the variance analysis for TPC (mg GAE/L) values of amplitude and duration on Uruset vinegar samples at different levels are given in Table 3. The model used in the study (R2 = 0.9923) was found to comply with the level (Table 3). The linear effects on the TPC values of the amplitude applied to the samples of Uruset vinegar were found to be statistically significant (p < 0.001). The linear effects on the TPC values of the time applied to the Uruset vinegar samples were found to be statistically significant (p < 0.05). Cross-interactions of amplitude and duration variables are important (p < 0.001).

Table 3.

Analysis of variance (ANOVA) of responses for total phenolic and total flavonoid experiments.

Source Total Phenolics Compound (mg GAE/L) Total Flavonoids (mg CE/L)
DF SS 1 MS F-Value p-Value SS 1 MS F-Value p-Value
Model 5 627.396 125.479 180.33 0.0000 817.695 163.539 201.73 0.0000
Linear 2 323.797 161.898 232.67 0.0000 425.301 21.265 262.31 0.0000
X 1 1 318.069 318.069 457.11 0.0000 376.899 376.899 464.91 0.0000
X 2 1 5.728 5.728 8.23 0.024 48.402 48.402 59.7 0.0001
Square 2 163.005 81.503 117.13 0.0000 62.525 31.262 38.56 0.0002
X1*X1 1 71.957 71.957 103.41 0.0000 46.037 46.037 56.79 0.0001
X2*X2 1 133.584 133.584 191.98 0.0000 33.873 33.873 41.78 0.0003
2-Way Interaction 1 140.594 140.594 202.05 0.0000 32.987 32.987 406.9 0.0000
X1*X2 1 140.594 140.594 202.05 0.0000 32.987 32.987 406.9 0.0000
Error 7 4.871 0.696 0.5675 0.0811
Lack-of-Fit 3 1.247 0.416 0.46 0.7258 0.2894 0.0965 1.39 0.3681
Pure Error 4 3.624 0.906 0.2781 0.0695
Total 12 632.267 82.337
R 2 0.9923 0.9931
Adj R2 0.9868 0.9882
Pred R2 0.9716 0.9593

1 Sum of squares; DF: degree of freedom; MD: mean squares *: multiplication. The term is significant at p ≤ 0.05. The term is significant at p ≤ 0.01. The term is significant at p ≤ 0.001.

The change in the amount of TPC, according to time and amplitude, is shown in Figure 1B. When the model was examined in terms of TPC, as the amount of time and amplitude increased a linear increase in the amount of TPC was observed. The lowest TPC value was identified for 2 min and 60% treatment in the fourth application, with the highest TPC value detected in the second application, when the sample was treated with 70% for 8 min (Table 2). The application of ultrasound to Uruset vinegar has positive effects on TPC values. At the end of optimization, TPC was determined to be 124.25 mg GAE/L after 7.4 min and 62.2 amplitude treatment (Table 6), which was a 12.5% increase compared to the C sample. Significant differences were detected between the CV (69.17 mg GAE/L) and PV (86.14 mg GAE/L) samples.

Figure 1.

Figure 1

Three-dimensional (3D) response surface plots of the total phenolic content (TPC) (A) and total flavonoid content (TFC) (B) analysis, as a function of significant interaction factors.

Flavonoids are natural polyphenolic compounds found in plants with a broad range of chemical and biological activities. In epidemiological studies, flavonoids were found to help reduce the risk of cardiovascular diseases and cancer. Interest in research of flavonoids from dietary sources is increasing, and it is important to evaluate the flavonoid sources in food [15]. The equilibrium of the polynomial model, indicating the effect of amplitude and duration on the TFC value of Uruset vinegar samples as a result of the response surface analysis, according to the experimental design, is as follows:

TFC (mg CE/L) = −32.44 + 10.846 × X1 + 1.3864 × X2 − 0.1121 × X12 − 0.003845 × X22 − 0.14359 X1*X2 (3)

The results of the variance analysis of TFC (mg CE/L) values, based on the amplitude and duration of Uruset vinegar treatment at different levels, are given in Table 3. It was observed that the model used in the study (R2 = 0.9931) adapted to the level (Table 3). The linear effects of amplitude and time on TFC values of Uruset vinegar samples were found to be statistically significant (p < 0.001). At the same time, cross-interactions of amplitude and duration variables are important (p < 0.001).

The change in the total amount of flavonoid, according to time and amplitude, is shown in Figure 1B. When the total amount of flavonoid was examined in the model, a linear increase in the amount of flavonoid was observed as the amount of time and amplitude increased. The lowest TFC value was found at 4 min and with 50%, in treatment number 11. The highest TFC value was detected in treatment number 1, which was treated with 50% for 8 min (Table 2). The application of the ultrasound process to Uruset vinegar has positive effects on total flavonoid values. At the end of optimization, the total flavonoid content was determined as 46.95 mg CE/L, with 7.4 min and 62.2 amplitude treatment (Table 6). There is an increase of 8.1% compared to the C sample. Significant differences were detected between CV (11.58 mg CE/L) and PV (24.12 mg CE/L) samples. It was found that the total phenolic content of ultrasound plus UV–C-treated fruits and vegetable juices increased with the checks immediately after the treatment [16]. The ultrasound treatment applied to Kasturi lime and Chokanan mango juice was found to increase phenolic and flavonoid content [17,18]. In the study, the increase in phenolic and flavonoid amount after the ultrasound process can be attributed to the release of phenolic contents due to the breakage of cell walls with cavitation pressure. Furthermore, the hydroxyl radicals produced by sonication (OH) can be explained by the addition of phenolic compounds to the aromatic ring [19]. In this context, the results of the study are consistent with the literature; observed differences are due to cavitation resulting from ultrasound.

It is reported that different production methods affect the total phenolic substances and antioxidant activity values of vinegars [20]. In this study, the total amount of phenolic compounds, total amount of flavonoids, and total amount of antioxidants (DPPH and CUPRAC) were higher in Uruset vinegar than in CV and PV (Table 2).

3.2. DPPH and CUPRAC (Cupric Reducing Antioxidant Capacity)

Antioxidants prevent the oxidation of oxidizing compounds and play a role in reducing the risk of bacterial, cancer, and cardiovascular diseases in the body. Antioxidant agents have strong antioxidant properties, compared to free radicals and reactive oxygen species that cause cancer and cardiovascular diseases [21]. The equilibrium of the polynomial model indicating the effect of amplitude and duration on the DPPH values of Uruset vinegar samples is as follows:

DPPH (mg TEAC/mL) = 0.0335 − 0.00312 X1 + 0.015789 X2 −0.004379 X12 − 0,000179 X22 +0.000923 X1*X2 (4)

The results of variance analysis from DPPH (mg TEAC/mL) values of amplitude and duration of Uruset vinegar samples at different levels are given in Table 4. The model used in the study (R2 = 0.9931) was found to comply with these levels (Table 4). The linear effects of the time applied to Uruset vinegar samples on DPPH values were not statistically significant (p > 0.05). The linear effects of amplitude on the DPPH values were found to be statistically significant (p < 0.001). Cross-interactions of amplitude and duration variables are important (p < 0.001).

Table 4.

Analysis of variance (ANOVA) of responses for 1,1-diphenyl- 2-picrylhydrazyl (DPPH) and cupric reducing antioxidant capacity (CUPRAC) experiments.

Source DPPH (mg TEAC/mL) CUPRAC (mg TEAC/mL)
DF S 1 MS F-Value p-Value SS 1 MS F-Value p-Value
Model 5 0.01258 0.002516 1041.04 0.0000 0.003383 0.000677 150.16 0.0000
Linear 2 0.000028 0.000014 5.77 0.0331 0.002069 0.001035 229.59 0.0000
X 1 1 0.000004 0.000004 1.65 0.24 0.00204 0.00204 452.67 0.0000
X 2 1 0.000024 0.000024 9.89 0.0163 0.000029 0.000029 6.51 0.038
Square 2 0.011188 0.005594 2314.77 0.0000 0.001141 0.00057 126.59 0.0000
X1*X1 1 0.00703 0.00703 2909.06 0.0000 0.001069 0.001069 237.2 0.0000
X2*X2 1 0.007334 0.007334 3034.53 0.0000 0.000303 0.000303 67.33 0.0001
Two-way Interaction 1 0.001363 0.001363 564.1 0.0000 0.000173 0.000173 38.43 0.0004
X1*X2 1 0.001363 0.001363 564.1 0.0000 0.000173 0.000173 38.43 0.0004
Error 7 0.000017 0.000002 0.000032 0.000005
Lack-of-Fit 3 0.000007 0.000002 0.86 0.5306 0.000022 0.000007 3.11 0.1506
Pure Error 4 0.00001 0.000003 0.000009 0.000002
Total 12 0.012597 0.003415
R 2 0.9987 0.9908
Adj R2 0.9987 0.9842
Pred R2 0.9944 0.9302

1 Sum of squares; DF: degree of freedom; MD: mean squares *: multiplication. The term is significant at p ≤ 0.05. The term is significant at p ≤ 0.01. The term is significant at p ≤ 0.001.

The change in the amount of DPPH in Uruset vinegar according to the time and amplitude is shown in Figure 2A. When the model was examined based on DPPH, a linear fluctuation effect was observed in DPPH amounts as time and amplitude amount increased. The lowest DPPH (mg TEAC/mL) value was obtained with 10 min and 60% amplitude treatment in treatment number 8; the highest DPPH value was detected in treatment application 3, which was treated with 60% for 6 min (Table 2). The application of ultrasound to Uruset vinegar showed positive effects on DPPH values. At the end of optimization, DPPH was found to be 0.485 (mg TEAC/mL) with 7.4 min and 62.2 amplitude treatment (Table 6). There is a 7.5% increase in the amount of DPPH compared to the C example. Significant differences were detected between CV (0.134 mg mg TEAC/mL) and PV (0.415 mg mg TEAC/mL) samples (Table 2).

Figure 2.

Figure 2

Response surface plots (3D) of DPPH (A) and CUPRAC (B) analysis as a function of significant interaction factors.

The equilibrium of the polynomial model, which indicates the effect of amplitude and duration on the CUPRAC value of Uruset vinegar samples as a result of the response surface analysis, according to the experimental design, is as follows:

CUPRAC (mg TEAC/mL) = 0.3278 + 0.04675 X1 + 0,006497 X2 − 0,001708 X12 − 0.000036 X22 − 0.000329 X1*X2 (5)

The results of the variance analysis of CUPRAC (mg TEAC/mL) values for amplitude and duration on Uruset vinegar samples at different levels are given in Table 4. The model used in the study (R2 = 0.9908) was found to comply with the corresponding level (Table 4). The linear effects of the time applied to the Uruset vinegar samples on CUPRAC values were found to be statistically significant (p < 0.001). The linear effects of the amplitude on the CUPRAC values of the samples of Uruset vinegar were found to be statistically significant (p < 0.05). Cross-interactions of amplitude and duration variables are important (p < 0.001).

The change in the amount of CUPRAC in Uruset according to time and amplitude is shown in Figure 2B. When the CUPRAC model was examined, a linear increase effect was observed in CUPRAC amounts as time and amplitude increased. The lowest CUPRAC (mg TEAC/mL) value was obtained with 2 min and 60% amplitude, used in treatment number 4; the highest CUPRAC was detected in the number 1 treatment, treated with 50% for 8 min (Table 2). The application of ultrasound to Uruset vinegar has positive effects on CUPRAC. At the end of the optimization, CUPRAC was determined to be 0.692 (mg TEAC/mL) with 7.4 min and 62.2 amplitude treatment (Table 6). The CUPRAC amount increased by 10% according to the C example. Significant differences were found between the CV (0.213 mg mg TEAC/mL) and PV (0.586 mg mg TEAC/mL) samples (Table 2). Positive improvements in total antioxidant capacity were detected in ultrasound-treated purple cactus pear, kasturi lime, grapefruit, and carrot-grape juice [17,19,22,23]. The increase in the number of phenolic compounds as a result of cavitation induced by sonication may be considered to be in direct proportion to the total antioxidant capacity [19].

3.3. Color

Color is a visual indicator that is used to assess the quality of foods during processing and storage, and plays an important role in consumer satisfaction [19]. The equilibrium of the polynomial model that indicates the effect of amplitude and duration on the color values of L*, a*, and b* of Uruset vinegar samples, as a result of response surface analysis according to the experimental design, is as follows:

L* = 18.823 + 0.5655 X1 + 0.1748 X2 + 0.00201 X12 − 0.001304 X22 − 0.00618 X1*X2 (6)
a* = 29.791 − 2.1184 X1 − 0.2433 X2 − 0.00433 X12 + 0.000264 X22 + 0.03476 X1*X2 (7)
b* = −20.42 + 2.450 X1 + 0.6515 X2 − 0.11655 X12 − 0.004632 X22 − 0.01613 X1*X2 (8)

The results of analysis of variance for the color values of L*, a*, and b* of the Uruset vinegar samples for amplitude and duration, applied at different levels, are given in Table 5.

Table 5.

Analysis of variance (ANOVA) of responses for L*, a*, and b* experiments.

Source L* a* b*
DF SS 1 MS F-Value p-Value SS 1 MS F-Value p-Value SS 1 MS F-Value p-Value
Model 5 3.22643 0.64529 241.98 0 2.32207 0.46441 168.28 0 8.45916 1.69183 217.92 0
Linear 2 2.72531 1.36265 510.98 0 0.35788 0.17894 64.84 0 0.33535 0.16768 21.6 0.001
X 1 1 2.30493 2.30493 864.33 0 0.34711 0.34711 125.78 0 0.33403 0.33403 43.02 0.0003
X 2 1 0.42038 0.42038 157.64 0 0.01077 0.01077 3.9 0.0888 0.00132 0.00132 0.17 0.6923
Square 2 0.44012 0.22006 82.52 0 0.0314 0.0157 5.69 0.0341 7.70772 3.85386 496.39 0
X1*X1 1 0.00148 0.00148 0.56 0.48 0.00688 0.00688 2.49 0.1583 4.98007 4.98007 641.45 0
X2*X2 1 0.38949 0.38949 146.06 0 0.01602 0.01602 5.81 0.0468 4.91618 4.91618 633.22 0
Two-way Interaction 1 0.06101 0.06101 22.88 0.002 1.9328 1.9328 700.36 0 0.41609 0.41609 53.59 0.0002
X1*X2 1 0.06101 0.06101 22.88 0.002 1.9328 1.9328 700.36 0 0.41609 0.41609 53.59 0.0002
Error 7 0.01867 0.00267 0.01932 0.00276 0.05435 0.00776
Lack-of-Fit 3 0.01109 0.0037 1.95 0.2635 0.0128 0.00427 2.62 0.1878 0.04683 0.01561 8.3 0.0342
Pure Error 4 0.00758 0.00189 0.00652 0.00163 0.00752 0.00188
Total 12 3.2451 2.34139 8.51351
R 2 0.9942 0.9917 0.9936
Adj R2 0.9901 0.9859 0.9891
Pred R2 0.9692 0.9403 0.9604

1 Sum of squares; DF: degree of freedom; MD: mean squares; *: multiplication. The term is significant at p ≤ 0.05. The term is significant at p ≤ 0.01. The term is significant at p ≤ 0.001.

It was observed that the model used in the study conformed to the color values of L*, a*, and b*, respectively (R2 = 0.9942, 0.9917, 0.9936, respectively) (Table 5). The linear effects of L*, a*, and b* on the color of the samples applied to the Uruset vinegar samples were found to be statistically significant (p < 0.001). The linear effects of the amplitude on the a* and b* color values were not statistically significant (p > 0.05). For the L*, a*, and b* values, cross-interactions of amplitude and duration variables were found to be significant (p < 0.001).

The changes in the color values of L*, a*, and b* for Uruset vinegar, according to time and amplitude, are shown in Figure 3. When the model was examined based on DPPH, a linear fluctuation effect was observed in color values, according to the variations in the amount of time and amplitude. The lowest L* value was obtained with 6 min and 80% amplitude treatment in treatment application number 10; the highest value was detected in application 8, which was treated with 60% for 10 min (Table 2). The lowest a* value was found for 6 min and 80% amplitude treatment, in application number 10; the highest value was detected in application 8, which was treated with 60% for 10 min (Table 2). The lowest value of b* was obtained with 2 min and 60% amplitude in treatment number 2. The highest value was detected for treatment number 7, treated with 60% for 6 min (Table 2). At the end of the optimization, the values of L*, a*, and b* in the treatment with 7.4 min and 62.2 amplitude were 26.11, 15.77, and 6.51, respectively (Table 6). An increase in L* and b* values was observed with respect to the control sample, while a decrease in a* was observed (Table 2). Compared to traditional thermal protection methods, non-thermal methods are said to provide better protection for food, flavor, and color [24]. As a result of ultrasound application, it was stated that the collapse of unstable particles may be responsible for the increase in L* values [25]. It was also reported that the increase in L* value may be due to the increase in cloud value of fruit juice under the influence of sonication, resulting in homogenization [26]. It has been suggested by researchers that a decrease in the a* value is related to anthocyanin degradation and the formation of Maillard reaction products [27].

Figure 3.

Figure 3

Response surface plots (3D) of L* values (A), a* values (B) and b* values (C) as a function of significant interaction factors.

Table 6.

Maximum optimization values, according to the response surface method.

Variable Setting
X 1 7.4
X 2 62.2
Response Fit SE Fit 95% CI 95% PI
b* 6.51 0.04 (6.4196; 6.5960) (6.2816; 6.7341)
a* 15.77 0.02 (15.7154; 15.8206) (15.6331; 15.9029)
L* 26.11 0.02 (26.0537; 26.1571) (25.9728; 26.2380)
CUPRAC (mg TEAC/mL) 0.69 0.00 (0.690020; 0.694270) (0.686694; 0.697596)
DPPH (mg TEAC/mL) 0.49 0.00 (0.483650; 0.486761) (0.481214; 0.489197)
Total Flavonoids (mg CE/L) 46.95 0.12 (46.666; 47.236) (46.220; 47.682)
Total Phenolics (mg GAE/L) 124.25 0.35 (123.416; 125.086) (122.109; 126.393)

4. Conclusions

In this study, ultrasound-treated vinegar produced from Uruset apples, whose bioactive property is higher, was optimized using the response surface method. At the same time, the difference between the ultrasound-treated Uruset diamond vinegar and commercial apple vinegar, as well as between pasteurized Uruset apple vinegar and untreated Uruset apple vinegar were investigated. The results of the analysis found that Uruset apple vinegar with ultrasound applied and optimized was high in terms of total phenolic substance, total flavonoids, total antioxidant capacity, and color values. According to these results, the maximized percentage yield and the acidity and peroxide value were minimized among the three dependent variables. The common independent variables determined for each of the three variables were 7.4 min and 62.2 amplitudes, respectively, for the duration and amplitude. As a result, ultrasound technology was successful for Uruset apple vinegar production. In the case of industrial production of the product, optimization conditions must be increased, and microbial safety must be examined.

Funding

This research received no external funding.

Conflicts of Interest

The author declares no conflict of interest.

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