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Journal of Clinical Orthopaedics and Trauma logoLink to Journal of Clinical Orthopaedics and Trauma
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. 2018 Sep 28;10(3):615–616. doi: 10.1016/j.jcot.2018.09.015

Industry 4.0 and its applications in orthopaedics

Abid Haleem 1,2, Mohd Javaid 1,2,, Raju Vaishya 1,2
PMCID: PMC6494756  PMID: 31061599

Dear Editor,

Industry 4.0 is an intelligent manufacturing system, which focuses on the design, manufacturing and in providing customized product & services as per the individual requirements. It encourages the integration of different intelligent manufacturing systems and advanced information technologies and is also known as the fourth revolution. Customization of products is an important issue in orthopaedics and is well taken by the Industry 4.0, as it can make manufacturing systems intelligent & responsive to customer's need and the delight.1 We are contemplating extensive research in this crucial area through different components of Industry 4.0.

Industry 4.0 is anticipated to be operational from 2020 and may realize its extensive capability to fulfill the future needs of the medical and their associated fields. It is highly dependent on innovations like additive manufacturing technologies, process automation, Internet of Things (IoT), artificial intelligence, big data, automation, virtual reality, and robotics.2 It is a new phase of development to create new developments in the various medical fields, including orthopaedics. It is supposed to impact the environment extensively by reducing wastage of material and human efforts with the help of various advanced innovative technologies.

Product customization is the desired requirement in orthopaedics because patient-specific implants and devices vary from patient to patient. Industry 4.0 consists of a smart manufacturing system that easily fulfills the customized requirements in orthopaedics. It can provide the capability to create a customized implant to meet the personalized requirement of the patient. It helps through quick design and manufacturing of high-quality implants with different shape & size, bio-models, surgical tools, and other orthopaedic tools & devices. Implants manufactured by smart manufacturing technologies comfortably fit the patients.3

Industry 4.0 employs artificial intelligence to program machines for difficult situations. Virtual reality provides better information to doctors and patients and is quite useful for simulations and 3D view of the equipment and of the patients. Holography can help in better teaching and training. Thus, Industry 4.0 helps to improve the quality of surgical planning and reduces patient suffering. Table 1 discusses the various clinical applications of Industry 4.0 as envisaged in Orthopaedics.

Table 1.

Clinical applications of Industry 4.0 in Orthopaedics.

1) Mass customization
  • Effectively enhances mass customization by the use smart manufacturing technologies

  • These smart technologies can efficiently fulfill various primary requirements of the Orthopaedics field

  • Customised Orthopaedic implants of patients match in lesser time and cost

2) Upgrade Orthopaedics tools and devices
  • Provide capability to upgrade the different tools and devices used in Orthopaedics as per the requirements

  • Manufactures tools and devices as per patient match before performing the actual surgery

  • Change the traditional manufacturing processes of implants, customized tools, and devices

3) Perform Orthopaedic surgery precisely
  • Smart machines used in Industry 4.0 are controlled by the specific combination of hardware & software which can perform Orthopaedic surgery efficiently

  • Significant data analysis is available for understanding and predicting the various Orthopaedic conditions, and suggest remedies

  • Also examines the varied & extensive data, to find the patient-specific procedure and treatments along with other useful information.

4) Use for teaching and research purposes
  • Doctors and researchers can use this innovation along with holographic technologies, specifically in disease detection and remedial actions

  • Innovation in Orthopaedics makes healthcare teaching, research, and treatment effective

5) Provide information about leak detection, blood pressure, fluid pressure, muscle/tissue pressure, forces, and temperature of the patient
  • Industry 4.0 also uses sensors that help to monitor the body parts condition pre & post-surgery. It provides useful information about humidity, temperature, leak detection, joint, knee, prosthetic and blood pressure of the patient

  • Sensors in Medical/Orthopaedic implants are helpful to sense various stresses and help to create a better design of prosthetics and implants

  • Machine learning is applicable for problem-solving, decision making and action taking for the complex Orthopaedic cases

  • Robotic devices help in providing more reliable control of the surgical process

  • One can also think of robotic physiotherapist

Smart manufacturing machines and processes used in Industry 4.0 help produce accurate implants with the better finish by using a different variety of materials. These implants need a variety of suitable materials as per the specific patient problem and can also help in complex surgical cases. It can help improve the communication between doctors and the patient.4

Industry 4.0 provides direction for the research and development of personalized prostheses and other implants, tools, and device which can be tested and used for research & development purpose. There are various unique requirements can be fulfilled by Industry 4.0 in the medical field using virtual reality.5

In the upcoming years, Industry 4.0 is to bring innovations to the field of Orthopaedics. By Industry 4.0 applications, medical students can be adequately trained to detect problems and correlate them. With these smart manufacturing technologies of Industry 4.0, data collected from different patients can be analyzed adequately for disease detection, control, and future remedial action. In future, Industry 4.0 will adapt to the world-class manufacturing system that efficiently creates smarter medical as well as orthopaedics products.

Conflicts of interest

None.

Footnotes

Appendix A

Supplementary data to this article can be found online at https://doi.org/10.1016/j.jcot.2018.09.015.

Contributor Information

Abid Haleem, Email: ahaleem@jmi.ac.in.

Mohd Javaid, Email: mjavaid@jmi.ac.in.

Raju Vaishya, Email: raju.vaishya@gmail.com.

Appendix A. Supplementary data

The following is the Supplementary data to this article:

Data Profile
mmc1.xml (274B, xml)

References

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Associated Data

This section collects any data citations, data availability statements, or supplementary materials included in this article.

Supplementary Materials

Data Profile
mmc1.xml (274B, xml)

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