Abstract
On-chip fluorescence imaging devices are recognized for their miniaturized and implantable nature that can benefit the study of intracellular dynamics at a variety of settings. However, it is challenging to integrate a spectral filter onto such devices (to block the excitation light) that has similar performance to the state-of-the-art emission filters used in fluorescence microscopes. In this work, we report a 100%-yield, spectrally filtered passive Si photodiode array designed for on-chip fluorescence imaging of intracellular Ca2+ dynamics. Coated with a spectral filter layer that has a high extinction ratio (>103), our array features high wavelength selectivity (>102), high linearity (R2 > 0.98), and low detection limit (45.1 μW 640/30 nm light). Employing fluorescence microscopy as the reference, we demonstrate that our array can conduct on-chip Ca2+ imaging in C2C12 cells that were chemically triggered to increase their intracellular Ca2+ levels. Importantly, our array-level data qualitatively captured the static fluorescence image of the cells and the intracellular Ca2+ dynamics, both of which are correlated with the microscope-collected data. Our results suggest the possible use of the spectrally filtered array towards a miniaturized on-chip fluorescence imaging device, which may open up new opportunities in tissue-level pharmaceutical screening and fundamental studies on cell networks.
Subject terms: Electrical and electronic engineering, Biomedical engineering
Introduction
Intracellular calcium concentration ([Ca2+]) plays important roles in the regulation of a variety of cellular functions1,2, such as muscle contraction3,4, neurotransmitter release5,6, and gene expression7,8. To monitor intracellular calcium dynamics in real time (i.e. Ca2+ imaging), fluorescence imaging has been broadly used for its outstanding sensitivity and specificity9–11. This method delivers fluorescent molecules (i.e. Ca2+ indicators) into living cells by either dye loading or gene expression12,13. These molecules specifically respond to the binding of Ca2+ ions, followed by a change in their emitted fluorescence intensity under an external light excitation.
Ca2+ imaging experiment is commonly conducted by fluorescence microscopy, which employs an objective lens and a digital camera to collect the fluorescence intensity emitted from living cells14–16. With the recent advent of integrated optoelectronics and optical materials, on-chip fluorescence imaging devices have emerged as viable alternatives for monitoring Ca2+ dynamics17–20. These devices are recognized for their miniaturized and implantable nature, which can ultimately offer deep tissue access for a variety of ex vivo or in vivo applications21. If successful, for instance, one may implant such devices to monitor the change of intracellular [Ca2+] during muscle recovery from injury22, or to conduct Ca2+ imaging of the neurocircuitry in deep brain23.
One key element in on-chip Ca2+ imaging devices is an integrated spectral filter, which serves to effectively block the excitation light from reaching to the photodetectors. As the excitation light intensity applied to Ca2+ indicators is a few orders higher than the emission light intensity from these indicators, the spectral filter must feature both high attenuation to the excitation light and high transmission to the emission light (i.e. high extinction ratio). To date, on-chip spectral filters have been made by Ag-SiO2 layers24, dielectric grating25, SiC alloy films19,26, or absorber-mixed polymer layers20,27,28. The latter two types of filters have been recently applied for on-chip fluorescence imaging of living cells19,20; however their extinction ratios are less than 102, inferior to the state-of-the-art emission filters used in fluorescence microscopes.
Here we present 100%-yield, spectrally filtered passive Si photodiode (PD) array specifically designed for on-chip Ca2+ imaging. This array is integrated with a double-layered spectral filter, which is optimized to have >103 extinction ratio for red-colored Ca2+ indicators (i.e. the ratio of the transmittance at the peak wavelengths of their emission and excitation spectra). We chose to build this device in a passive Si PD array structure for its CMOS compatibility, fast response, and low-power operation that is crucial for long-term use at ex vivo or in vivo settings21. Experimental results show that our PD array features high wavelength selectivity (>102), high linearity (R2 > 0.98), and low detection limit (45.1 μW 640/30 nm light). We then demonstrate that our array can be applied for on-chip Ca2+ imaging of C2C12 cells, whose intracellular Ca2+ dynamics is commonly employed to study muscle contraction and regeneration29–32. The array-collected data qualitatively captured the static fluorescence image of the cells and the intracellular Ca2+ dynamics, both of which are correlated with the microscope-collected data. Our results suggest the possible use of the spectrally filtered passive Si PD array towards an on-chip fluorescence imaging device, which are generally applicable to monitor a variety of intracellular signals ultimately at ex vivo or in vivo settings.
Results and Discussion
Our spectrally filtered Si PD arrays are based on 8-by-8 amorphous Si (α-Si) based p-i-n diodes routed in a cross-bar structure as we reported before23,33. Briefly, Si PDs are built from the plasma-enhanced chemical vapor deposition (PECVD) based α-Si layers, and contacted by indium tin oxide (ITO) and Cr/Au layers at their p- and n-terminals, respectively. Next, we chose to build the spectral filter by mixing visible light absorbing dyes into optically transparent photoresist (see Methods). This approach allows us to pattern the filter on top of the targeted PD pixels by photolithography, and to finetune its optical properties by adjusting the weight percentage (wt%) of the dyes and the photoresist thickness (tphotoresist). Here we specifically design the filter to allow Ca2+ imaging with a cell-permeable Ca2+ indicator, X-Rod-1/AM, whose excitation and emission spectra peak at 580 nm and 601 nm, respectively33,34,35 (Supplementary Fig. S1). We found that an increase of the wt% of the dyes or tphotoresist will improve the extinction ratio, but at the expense of lower transmission to the emission light. As a result, two stacked photoresist layers (i.e. double-layer) mixed with 3.5 wt% of dyes result in the most balanced filter performance, >55% transmission at the peak of the emission spectrum and >103 extinction ratio (Figs 1a, S1). These two photoresist layers were spin coated onto the PD array sequentially, with the second layer being much thinner than the first as shown in a scanning electron microscope (SEM) image (Fig. 1b). In addition, we found that adding a third photoresist layer on top does not significantly increase the extinction ratio (Fig. 1a) or reduce the standard deviation of the excitation light leaked through the filter measured from 500 frames of microscope data (Fig. 1c, see Methods); the latter would contribute to the background noise during Ca2+ imaging. For these reasons, we employed a double-layered filter on the PD array in this work.
We first examined the wavelength selectivity and the pixel-to-pixel variation of the fabricated array. To achieve this, we collected the I–V curves of eight filter-integrated pixels (Fig. 2a), four in the center and the other four at the corner of the array. Pixels are biased with Vbias ranging from −5 V to +3 V and illuminated at 550/15 nm and 640/30 nm wavelengths (the numbers before and after the slash are the center wavelength and the bandwidth of the light source, respectively). These two wavelengths were chosen to characterize the wavelength selectivity of the array as they fall into the excitation and emission spectra of the Ca2+ indicators, respectively (Supplementary Fig. S1). All eight pixels showed: (1) a rectified I–V as we expected in p-i-n structured PDs; and (2) a forward turn-on voltage around 1–1.5 V, which is likely due to the high doping levels in α-Si layers or the series resistance of the ITO contact lines21. To quantify the effect of the light power (Ilight), the wavelength, and the pixel bias (Vbias) on the pixel response, we define the photocurrent (Iph) as the light-on current subtracted by the dark current (Fig. 2b). Consequently, the results show that Iph at both wavelengths increases with Ilight, with the Iph values at 640/30 nm being typically >102 times larger than those at 550/15 nm with Vbias ranging from −1 V to −5 V. We note that this ratio of Iph values at two wavelengths is less than the extinction ratio of the spectral filter (>103), which may result from the inaccuracies in the low Iph values measured at 550/15 nm (<30 pA). Moreover, we observe an increase of Iph as the PDs are more negatively biased, which is likely due to the widening of the depletion width36. We thus chose Vbias = −5 V in the rest of this work for reasonably high Iph values; a higher negative bias would further increase Iph, however at the expense of higher power consumption. Importantly, we find that at Vbias = −5 V the pixel-to-pixel variation among eight pixels (indicated by the error bars in Fig. 2b) is less than 8% when Ilight at 640/30 nm is less than 10 mW (i.e. 2% and 4%). This result suggests good uniformity across the array in detecting the weak emission light during on-chip Ca2+ imaging.
To characterize the device at array level, we built an off-board multiplexing circuit to sequentially bias the select PD pixels at Vbias = −5 V during each frame of the array, with the unselected pixels left open-circuited (Supplementary Fig. S2). Specifically, we use two analog multiplexers for row- and column-scanning, two counters for decoding the clock signal (employed for array scanning), and one transimpedance preamplifier to amplify the pixel current into a voltage readout (Vout), followed by a 50/60 Hz noise eliminator to remove the noise from the power line (see Methods). With this noise removal, we sequentially record a 10 ms Vout-trace from each pixel using a digital oscilloscope that has 256 MS buffer memory (50 μs per sample, see Methods). We chose this 10 ms sampling time per pixel because the collected Vout-traces typically take >3 ms to settle following the rising and falling edges of the clock signal (Fig. 3a, measured in the dark). This settling may result from the fast change in the output signals of multiplexers or counters, which would introduce transient charging/discharging currents through the capacitance of the select PD. Importantly, we adjusted the compensation capacitance across the preamplifier to shorten this settling time, and averaged two 1-ms steady-state data in the recorded Vout-trace (i.e. one 1-ms data in each half of the trace, 40 samples in total) as the pixel signal (Vsig) during each frame of the array.
We next quantify the Vsig values at various Ilight values to examine the light-detection limit of the array. To achieve this, we collected 40 frames of data (each frame takes 640 ms to scan over the array, see Supplementary Fig. S3) with the array being illuminated at: 1) 550/15 nm with Ilight ranging from 26 mW (10%) to 260 mW (100%), selected to quantify the background noise contributed by the excitation light leaked through the filter; and 2) 640/30 nm with Ilight ranging from 45.1 μW (10%) to 451 μW (100%), selected to evaluate if the array can detect the weak emission light. Here the weak 640/30 nm light power is achieved by applying 512-time attenuation in the light path, which is offered by neural-density filters on the microscope (i.e. Ilight ranges from 23.1 mW to 231 mW before attenuation). The data show that Vsig values under attenuated 640/30 nm illumination are still larger than those under non-attenuated 550/15 nm illumination (Fig. 3b,c). This result suggests that our array features >102 wavelength selectivity, which originates from the high extinction ratio of the filter.
From these 40 frames of Vsig data, we found good linearity in Vsig − Ilight relationships (R2 > 0.98) at both 550/15 nm and 640/30 nm wavelengths (Fig. 3d). Furthermore, we made statistical analysis of the signal-to-noise ratio (SNR) and the signal-to-background ratio (SBR) from the eight pixels described in Fig. 2; here SNR [SBR] is defined as the mean Vsig value when light is on divided by its standard deviation [divided by the standard deviation of the Vsig value in the dark]. The data show that the 640/30 nm illumination results in higher SNR and SBR than the 550/15 nm illumination (Fig. 3e), suggesting that our array can detect the emission light with statistically significant Vsig data. Importantly, the SNR and SBR values at 640/30 nm illumination are larger than 3 for Ilight down to 45.1 μW (10%), suggesting the low light-detection limit of the array.
To demonstrate the on-chip Ca2+ imaging in C2C12 cells, we placed a 100-μm thick glass slide on top of the PD array to prevent the extracellular solution from shortening pixels (Supplementary Fig. S4). An upright fluorescence microscope was then employed to conduct fluorescence microscopy, which serves as a reference to the on-chip imaging data collected by our array; the 550/15 nm excitation light power is set as 26 mW (10%) to alleviate the photobleaching effect of the Ca2+ indicators37. On the biology side, we seeded C2C12 cells on coverslips, cultured them at 37 °C in a humidified incubator, and added X-Rod-1/AM to the cell culture before the imaging experiment, all following the manufacturers’ recommended protocols (see Methods). After these preparation steps, we placed the coverslip (with cells facing up) on the glass slide, and aligned cells to the array position (Fig. 4a). Subsequently, we applied extra extracellular solution on top of the cells, which serves to work with a water-immersion objective lens and prevent cells from getting dry during the experiment.
During the Ca2+ imaging experiment, we added A23187 ionophores – premixed with dimethyl sulfoxide (DMSO) and pluronic F127 solvent (see Methods) – to the extracellular solution to reach a final concentration of 100 μM, which work to bring extracellular Ca2+ ions into the cell and increase the intracellular Ca2+ level38,39. We found that these ionophores do induce significant increase in the recorded Vsig values (subtracted by the background value measured in the dark, i.e. no cells on top of the array) from pixels beneath the cell (Fig. 4b). Normalized by the Vsig value measured right after adding ionophores (i.e. Vsig0 at t = 0), the resulting ΔVsig/Vsig0 trace is in good contrast with that collected in the control experiment, when only DMSO and pluronic F127 solvents were added. This result suggests that the Vsig increase detected by our pixels does specifically reflect the intracellular Ca2+ dynamics caused by ionophores.
To validate our results at the array level, we generate a normalized Vsig0 -mapping plot across the entire array, serving to visualize the cell positions on top of the PD pixels. To remove the effect of the pixel-to-pixel variation on the results, at each pixel we divide its background-subtracted Vsig0 value (Fig. 4b) by its mean response to 45.1 μW 640 nm illumination (from 40 frames of data in Fig. 3c); the resulting Vsig0 -mapping data thus exclude the fixed pattern noise among pixels (Fig. 4c), and can be viewed as the mapping of the cell-emitted fluorescence intensities (F) captured by our array. For comparison purposes, we also generate a normalized F0-mapping plot from the microscope data measured at t = 0, where the presented F0 values (subtracted by the background value measured at the dark region in the field-of-view) are averaged from the region of each PD pixel in the microscope image (Fig. 4d). The results show that the Vsig0-mapping data are qualitatively correlated with the F0-mapping data with the Pearson correlation coefficient r ~ 0.46, suggesting that our array can capture the static fluorescence image of cells. We repeated this comparison in a total of three experiments, two with the ionopore adding and one with the control, all of which show such qualitative correlation between the Vsig0- and F0-mapping data (Supplementary Fig. S5).
Taking one step further, we now examine the intracellular Ca2+ dynamics captured by our array. To achieve this, we chose to map the ΔVsig/Vsig0 values measured at t ~ 125 s (Fig. 4b) to visualize the Ca2+ signaling in cells on the array. To calibrate out the fixed pattern noise, at each pixel we divide its ΔVsig/Vsig0 value at t ~ 130 s by its normalized differential response to the low-level 640/30 nm illumination, defined as (Vsig @ 20% − Vsig @ 10%)/Vsig @ 10% obtained from Fig. 3c (averaged from 40 frames of data); the resulting ΔVsig/Vsig0 mapping data can thus be viewed as the mapping of the increase of intracellular Ca2+ levels captured by our array (Fig. 4e). For comparison purposes, we also generate a normalized ΔF/F0-mapping plot from the microscope data measured at t ~ 130 s, where the presented ΔF/F0 values (using F0 values obtained in Fig. 4c) are averaged from the region of each PD pixel in the microscope image (Fig. 4f). The results show that the ΔVsig/Vsig0-mapping data are qualitatively correlated with the ΔF/F0-mapping data with r ~ 0.68, suggesting that our array can conduct on-chip fluorescence imaging of the intracellular Ca2+ dynamics. We repeat this comparison in two independent experiments, both of which show such qualitative correlation between the ΔVsig/Vsig0- and ΔF/F0-mapping data (Supplementary Fig. S5). In contrast, the ΔVsig/Vsig0- and ΔF/F0-mapping plots from the control experiment are mostly low signals (Fig. 4g,h with r ~ 0.60, the absolute values of the presented data are in the same scale of Fig. 4e,f), since no ionophores were added to increase the intracellular Ca2+ levels.
We noted that the deviation of the array data from the microscope data (i.e. Vsig0 vs. F0 and ΔVsig/Vsig0 vs. ΔF/F0) may result from the fact that the microscope and the array collect cell-emitted lights via different optical paths. Specifically, the microscope collects the cell-emitted light that enters into the objective lens, whereas the array collects the cell-emitted light that passes through both the coverslip and the glass slide, which may cause scattering of the light (see Supplementary Fig. S4). Also, since cells emit light omnidirectionally, the spatial contrast in Vsig0 and ΔVsig/Vsig0 data, collected by our array in a lens-free manner, is not as good as the microscope data. This issue is intrinsic to the on-chip imaging setting17,18, and can be alleviated by designing angular selective pixels in the future40.
Finally, we remark that for ex vivo or in vivo applications our spectrally filtered PD arrays will need to be passivated with biocompatible films (e.g. spin-coated SU-8 layers) to prevent cells from direct contacting the photoresist based spectral filter. The passivated array is expected to feature enhanced device biocompatibility and help avoid filter degradation in the biological environment. For instance, such passivated PD array can be built along a solid-state shank with a comparable dimension to that of the implantable silicon microelectrode arrays41; the resulting device may ultimately enable in vivo optical neural recording in head-fixed animals with the excitation light being provided by two-photon microscopy16,21.
Conclusions
In sum, we presented a 100%-yield, spectrally filtered passive Si PD array designed for on-chip fluorescence imaging of intracellular Ca2+ dynamics. Based on optoelectrical characterizations at both pixel and array levels, the fabricated array features high wavelength selectivity (>102), high linearity (R2 > 0.98), and low detection limit (45.1 μW 640/30 nm light). Employing fluorescence microscopy as the reference, we demonstrate that our array can be employed to conduct on-chip Ca2+ imaging in C2C12 cells that were chemically triggered to increase their intracellular Ca2+ levels. The data show that the array-collected data qualitatively captured the static fluorescence image of cells and the intracellular Ca2+ dynamics, both of which were evidenced by the microscope-collected data. Our results suggest the possible use of the spectrally filtered array towards a miniaturized on-chip fluorescence imaging device. Combined with its fast response, good scalability, and low power consumption, such device platform may open up new opportunities in pharmaceutical screening at the tissue level as well as fundamental studies on cell networks ultimately at ex vivo or in vivo settings.
Methods
Spectrally filtered Si PD array fabrication
We first pattern Cr contacts on a Si/SiO2 substrate to contact with n-doped α-Si. Then, n-doped (n, 40 nm), un-doped (i, 600 nm), and p-doped (p, 40 nm) α-Si layers are sequentially deposited by 250 °C PECVD steps. After PECVD steps, PD arrays are patterned into 12 μm-sized pixels (with a 20 μm pitch) by reactive-ion etching, and passivated with 150 nm SiO2 film by PECVD at 300 °C. We then applied buffered oxide etching to create contact openings, followed by sputtering ~120 nm ITO to contact with p-doped α-Si. Finally, Cr/Au layers (10/200 nm) is deposited on the pad area for wire-bonding. The spectral filter was made by mixing absorbing dyes, Epolight 5391 and Epolight 5843 (Epolin), into photoresist NR9-1000PY (Futurrex), sequentially spin-coated (1000 rpm, 40 s) twice onto the PD array to form double layers, and patterned by photolithography all at once. The resulting array is wire-bonded onto a printed circuit board.
Adding Ca2+ indicators to the C2C12 cell culture
C2C12 cells (CRL-1772, ATCC) were cultured in Dulbecco’s modified Eagle medium (Gibco) with 10% fetal bovine serum (Corning) and 100 units/mL penicillin-streptomycin (Gibco) at 37 °C and 5% CO2 in a humidified incubator. Glass coverslips were cut into small pieces, sterilized, air dried, and placed into different wells of a 48-well plate. Cells were then seeded onto these coverslips, one in each well, at a density of 0.25 × 105/cm2 and used within 2 days. Before conducting the imaging experiment, cells were first three-time washed by an extracellular solution that consists of 140 mM NaCl, 5.4 mM KCl, 1.8 mM CaCl2, 1.8 mM MgCl2, 11 mM glucose, and 10 mM HEPES (pH ~ 7.4). Then, cell-permeable X-Rhod-1/AM (Thermal Fisher Scientific), premixed in DMSO and pluronic F-127 (Sigma) in a 1:1: volume ratio, were added to the extracellular solution at a final concentration of 7.5 μM for 45 minutes at 37 °C in the dark. Cells were then three-time washed again by the extracellular solution to remove the extracellular X-Rhod-1/AM.
Ca2+ imaging experiment
Cells loaded with X-Rhod-1/AM (together with the coverslip) are placed on top of the array (covered by a 100 μm glass slide), with ~45 μL extracellular solution added to work with the water immersion objective. On the ionophore side, A23187 stocks (Invitrogen, 20 mM in DMSO) were premixed with equal volume of pluronic F-127, and diluted to 1 mM by the extracellular solution. During the imaging experiment, 5 μL of this A23187 premix was added to the 45 μL extracellular solution (at a final concentration of 100 μM), serving to increase the intracellular Ca2+ levels. In the control experiment, DMSO were premixed with equal volume of pluronic F-127; 5 μL of such DMSO-premix was added to the 45 μL extracellular solution during the experiment.
Fluorescence imaging of C2C12 cells was performed using an epifluorescence upright microscope (FN1, Nikon) equipped with a Zyla4.2 plus sCMOS (scientific complementary metal-oxide semiconductor) camera (Andor, USB 3.0) and a SPECTRA X light engine (Lumencor). NIS-Elements Advanced Research software (Nikon) was used for automated microscope and camera control. Cells were imaged with a CFI6O Fluor 20× water immersion objective lens (NA = 0.5, Nikon) at room temperature (100 ms exposure time per frame, no binning). We applied a 550/15 nm excitation light (with 26 mW at 10%), a 585 nm long-pass dichroic mirror, and a 632/60 nm emission filter during the Ca2+ imaging experiment.
Device characterization
To characterize the optical properties of the spectral filters (Fig. 1), we spin coated them onto a 100 μm-thick coverslip (Fisher Scientific) and measure their transmission spectra by an UV-vis-NIR spectrometer (SHIMADZU 3600). The intensity fluctuation of the 550/15 nm excitation light leaked through the filters was measured by an epifluorescence upright microscope (BX51WIF, Olympus) equipped with a 138 Retiga 2000R CCD (charge-coupled device) camera (QImaging) and a Lambda DG-4 light source (Sutter Instrument). The Fexcitation values were measured from 500 frames of data (100 ms exposure time per frame, no binning) with a UPLFLN 4× objective lens (NA = 0.13, OLYMPUS). The SEM image was taken by a thermal field emission scanning electron microscope (JSM-7001F, JEOL).
The I–V curves of PD pixels were measured by Keysight B1500A with a 100 mV sweep step of Vbias; pixels were illuminated at 550/15 nm (260 mW at 100%) or 640/30 nm (231 mW at 100%) wavelengths, provided by FN1 through a CFI6O Plan Achromat 10× objective lens (NA = 0.25, Nikon) (Fig. 2). At the array level (Figs 3 and 4), we built an off-board multiplexing circuit in a home-made faradic cage, using two ADG406 multiplexers and two CD4029BMS counters to select pixels and bias them at Vbias = −5 V with Keysight B2902A. The pixel current is amplified to a voltage readout, Vout, by a low-noise preamplifier SR570 (Stanford Research Systems), followed by a Hum bug noise eliminator (A-M Systems) to remove the 50/60 Hz noise. The preamplifier operated in the low noise mode, with a 10 nA/V sensitivity, and a 3 kHz cutoff frequency of a low-pass signal filter (12 dB/octave to reduce the high-frequency noise in the recorded Vout -trace), all of which were optimized to maximize the SNR and SBR obtained from the 40 frames of Vsig data (Fig. 3). The resulting Vout-trace and the clock signal are recorded by an 8-channel deep-memory digital oscilloscope (Pico 4824).
Supplementary information
Acknowledgements
The authors thank L. Schwartz, Q. Xia, W. Wong, and T. Fu for scientific discussions and technical assistance. This work was supported by the National Science Foundation under ECCS-1835268, the National Institute of Health under DC015475, and the Institute of Applied Life Sciences at UMass Amherst.
Author Contributions
G.X. conceived the project. Z.X. and D.M. designed and fabricated the arrays, Z.X. and F.-J.H. prepared cell culture and developed the imaging protocols. Z.X., F.S., and Y.X. performed the device characterization. Z.X. and F.-J.H. performed the Ca2+ imaging experiments. Z.X., F.-J.H., G.-L.L. and G.X. analyzed the data and wrote the paper. All authors discussed the results and reviewed the manuscript.
Data Availability
All data generated or analyzed during this study are included in this published article and its Supplementary Information.
Competing Interests
The authors declare no competing interests.
Footnotes
Publisher’s note: Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Zheshun Xiong and Fuu-Jiun Hwang contributed equally.
Contributor Information
Geng-Lin Li, Email: guangyux@umass.edu.
Guangyu Xu, Email: genglin@bio.umass.edu.
Supplementary information
Supplementary information accompanies this paper at 10.1038/s41598-019-45563-8.
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Data Availability Statement
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