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. 2019 Nov 13;81(1):22–29. doi: 10.1007/s00056-019-00200-x

Quantitative evaluation of the progressive wear of powered interproximal reduction systems after repeated use

An in vitro study

Quantitative Untersuchung der fortschreitenden Abnutzung elektrisch angetriebener Interproximal-Reduktionssysteme bei wiederholter Anwendung

C Livas 1,2,✉, T Baumann 3, S Flury 3, N Pandis 2
PMCID: PMC6960219  PMID: 31720733

Abstract

Purpose

To evaluate the residual surface roughness of 5 common diamond-coated interproximal reduction (IPR) systems after consecutive in vitro applications in relation to system, diamond grain size, and instrument thickness.

Methods

IPR was performed on 80 extracted human incisors using motor-driven strips and discs under predefined conditions. The IPR auxiliaries were applied at 5 consecutive sessions of 20 s on intact interproximal surfaces, and the surface profile (Ra, Rz, Rmax) was analyzed at baseline and after each session with an optical profilometer.

Results

No overall significant difference in the roughness values was found between systems (P = 0.07 for Ra, P = 0.33 for Rz, and P = 0.48 for Rmax). There was a significant average decrease of Ra, Rz, and Rmax for all systems for every unit increase in time by −0.171 μm (P < 0.001), −3.297 (P ≤ 0.001), and −2.788 μm (P = 0.001), respectively. Ra, Rz, and Rmax values increased significantly, i.e., by 0.194 μm (P = 0.003), 5.890 μm (P = 0.001), and 5.319 μm (P = 0.010) as instrument thickness increased by one unit. No significant reductions in Ra, Rz, and Rmax were observed across grain sizes (−0.008 μm [P > 0.05], −0.244 μm [P > 0.05], and −0.179 μm [P > 0.05], respectively). There was no evidence of interaction between system and time as the P values for Ra, Rz, and Rmax were 0.88, 0.51, and 0.70, respectively.

Conclusions

All IPR materials presented significant gradual decrease of surface roughness after repeated applications. There were no significant roughness changes among auxiliaries of different grain sizes. Thinner auxiliaries showed significantly more roughness reduction, possibly requiring more frequent replacement than thick auxiliaries in clinical practice.

Keywords: Dental high-speed technique, Surface roughness, Optical profilometer, Dental enamel, Enamel stripping methods

Introduction

Space gaining procedures, e.g., tooth extractions, arch expansion, and reshaping of interproximal enamel surfaces (i.e., interproximal reduction [IPR]) are commonly applied in clinical orthodontics. Since the original introduction of IPR [1], several authors [2–6] have described in detail IPR indications and protocols for handheld or handpiece-mounted enamel cutting instruments. Overall, IPR has been used to address arch length discrepancies, to enhance anterior esthetics and interocclusal relationships, and to improve long-term stability of the treatment outcome [7].

The residual enamel roughness [8–10], and especially, the increased susceptibility to caries in vitro [11–13] initially discouraged clinicians from performing IPR in everyday practice. This perception has been drastically changed in recent years with the best available evidence indicating that IPR does not increase the incidence of caries on treated teeth [14]. Moreover, regardless of the stripping method used (i.e., abrasive strips, tungsten carbide burs or oscillating perforated diamond discs), finishing with Sof-Lex polishing discs can yield smoother surfaces than intact enamel [15].

While most of the research focused on post-IPR enamel effects, very little has been published so far on the wear of IPR materials after multiple uses [16]. Such information may have direct clinical implications since the particle size of the abrasive determines the amount of enamel reduction as well as the necessary time for polishing [17]. Lione et al. [16] demonstrated by means of tribological testing a 60% decrease in the abrasive capacity of motor-driven strips after 5 min of in vitro use, whereas at the same time almost complete detachment of diamond abrasive grains was observed by scanning electron microscope in three patients receiving IPR on mandibular incisors.

Given the growing acceptance of IPR as a minimally invasive procedure by dentists and orthodontists [18], and the widespread use of aligner treatment in combination with IPR [19], it would be interesting from a clinical point of view to investigate the surface changes on contemporary IPR materials over time. Thus, the aims of this study are to assess the roughness changes of 5 popular diamond-coated IPR systems after consecutive in vitro applications in relation to system, diamond grain size, and instrument thickness. The null hypothesis is that there is no difference in the outcome between any of the parameters.

Materials and methods

Eighty extracted human permanent incisors with macroscopically intact interproximal surfaces, free of caries and restorations were collected from the undergraduate clinic of the Department of Preventive, Restorative, and Pediatric Dentistry, Dental School/Medical Faculty, University of Bern, Bern, Switzerland. Before extraction, patients had been informed about the use of the teeth for research purposes and verbal consent had been obtained. After extraction, the teeth were pooled. The local ethics committee categorizes pooled teeth as an “irreversibly anonymized biobank” and thus, no previous ethical approval was needed. The incisors to be used were cleaned under tap water with a scaler to remove debris and then stored in 2% chloramine solution in a refrigerator (4 °C) until needed. The incisors were then mounted in cylindrical stainless steel molds with self-curing acrylic resin (Paladur, Heraeus Kulzer, Hanau, Germany). After curing of the acrylic resin, the stainless steel molds were removed and the embedded incisors were stored in the refrigerator at 100% humidity. For the IPR procedures, the embedded incisors were then randomly allocated to 16 groups of 5 teeth each.

IPR procedures

Five IPR systems, namely 16 instruments, were considered for the purposes of the study: DiaStrip (DentaSonic, Cham, Switzerland), Intensiv Ortho-Strips System (Intensiv SA, Montagnola, Switzerland), G5-ProLign (SDC Switzerland SA, Bioggio, Switzerland), Galaxy IPR Diamond Discs (Ortho Technology®, Lutz, FL, USA), and OS Discs (Komet USA, Rock Hill, SC, USA). The technical characteristics of IPR auxiliaries are summarized in Table 1.

Table 1.

Technical details of the interproximal reduction (IPR) instruments tested in the study

System Manufacturer Instrument coding Thickness (mm) Particle size (μm) Handpiece Manufacturer
DentaSonic Diastrip Alpin Orthodontics, Lucerne, Switzerland DS-25 0.15 25 DentaSonic water cooling HP Alpin Orthodontics, Lucerne, Switzerland
DS-40 0.20 40
DS-60 0.30 60
Ortho-Strips System Intensiv SA, Montagnola, Switzerland OS-25 0.15 25 Intensiv Swingle Reciprocating Contra Angle (WG-69 A) W&H, Bűrnmoos, Austria
OS-40 0.20 40
OS-60 0.25 60
SDC-G5-Prostrip SDC Switzerland SA, Bioggio, Switzerland SDC-15 0.15 15 Ti-Max X55 NSK-Nakanishi Inc., Kanuma, Japan
SDC-20 0.20 30
SDC-30 0.30 40
Galaxy IPR Diamond Discs Ortho Technology®, Lutz, FL, USA OT-11 0.19 64 KaVo GENTLE-power LUX 10LP Straight 1:2 KaVo Dental, Charlotte, NC, USA
OT-13 0.19 64
OT-55 0.20 46
OT-56 0.20 46
OS Segment Discs Komet USA, Rock Hill, SC, USA OS-10 0.20 57 Komet OS 31 W&H, Bürnmoos, Austria
OS-20 0.20 25
OS-18 0.18 49
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IPR was carried out by the same operator (first author) according to the manufacturers’ recommendations. For Galaxy IPR Diamond Discs, the straight handpiece was operated at 5000 rpm; for the rest of the IPR systems, the contra-angle handpieces were operated at 40,000 rpm with water cooling. The tested auxiliaries underwent five consecutive IPR sessions on intact proximal surfaces. To reproduce the average clinical treatment time, IPR sessions were set at 20 s [20, 21], reaching 100 s in total use for each auxiliary. After completion of IPR procedures, all systems were cleaned thoroughly with distilled water.

Surface roughness evaluation

The surfaces of IPR auxiliaries were analyzed with an optical profilometer (FRT MicroProf® 100, equipped with a H0 sensor, Fries Research & Technology, Bergisch Gladbach, Germany). Linear traces were recorded at a pixel density of 1000/mm. Due to the different forms of the instruments, different total lengths of the traces were obtained. For the DiaStrip system, the Intensiv Ortho-Strips system, and the G5-ProLign system, the whole abrasive part could be measured. The resulting trace lengths were 13 mm (DiaStrip and Intensiv Ortho-Strips) and 17 mm, respectively (G5-ProLign). The sector-shaped OS Discs were measured at the outer edges of the discs, where trace lengths of 5 mm could be obtained. For the disc shaped Galaxy IPR Diamond Discs, traces were measured radially from the outer edges toward the center. For three of the discs, namely OT–11, OT–13, and OT–55, radial traces through the whole abrasive part could be obtained in that way. The trace lengths were 2.7 mm (OT–11), 2.5 mm (OT–13), and 5.2 mm (OT–55). For the fourth disc, OT–56 containing a perforated surface, not the whole abrasive surface could be measured, as there was no radial linear path through it. We nevertheless obtained 3.7 mm long traces for this disc type. The average surface roughness (Ra; in μm), the maximum roughness depth (Rmax; in μm), and the arithmetic mean height of the surface profile (Rz; in μm) where then determined for all the traces measured with a special software (Mark III, Fries Research & Technology GmbH, Bergisch-Gladbach, Germany). Profilometric measurements were performed at baseline, i.e., before initiating IPR (T0), and after each session, i.e., at 20, 40, 60, 80, and 100 s (T1–T5) by a second examiner (third author), blinded to the experimental groups.

Statistical analysis

Random effects linear regression models were fitted using Ra, Rz, and Rmax as the dependent variables respectively and system, grain size, thickness, and time. Interactions between system and time were also assessed. The level of statistical significance was set at 5%. Statistical analysis was conducted with the Stata Statistical Software (Release 15, StataCorp LLC, College Station, TX, USA).

Results

The surface roughness values (Ra, Rz, Rmax) obtained by the optical profilometer are presented in Table 2. Surface roughness decreased with time across IPR system, thickness, and grain-size groups. No overall significance of system was found using likelihood ratio tests (P = 0.07 for Ra, P = 0.33 for Rz, and P = 0.48 for Rmax).

Table 2.

Surface roughness measurements (Ra, Rz, Rmax) at T0–T5 provided by the optical profilometer

Surface roughness
T0 T1 T2 T3 T4 T5
IPR instrument Ra Rz Rmax Ra Rz Rmax Ra Rz Rmax Ra Rz Rmax Ra Rz Rmax Ra Rz Rmax
DS-25 1.996 50.811 63.073 1.761 46.8 51.61 1.627 43.895 49.101 1.523 39.546 40.175 1.433 42.672 48.643 1.468 40.757 41.319
DS-40 2.706 77.553 80.898 2.272 60.146 71.697 2.318 53.886 55.318 2.069 54.128 64.354 1.868 49.4 55.217 1.841 52.39 60.024
DS-60 3.579 92.398 96.5 2.256 52.47 55.611 2.265 55.871 63.219 2.275 67.198 76.742 2.001 47.094 49.367 1.815 51.222 63.311
IS-25 2.123 46.556 49.907 1.265 36.031 42.811 1.094 24.967 35.24 1.002 21.14 27.393 0.958 21.296 28.162 0.886 18.024 31.953
IS-40 2.423 52.262 58.385 1.797 44.448 49.165 1.534 36.608 41.795 1.443 32.385 37.767 1.474 35.042 36.412 1.449 36.393 39.497
IS-60 3.639 77.174 77.914 2.82 70.49 75.396 3.115 64.874 72.997 2.866 60.143 57.158 2.821 70.393 84.167 2.638 57.729 64.94
SDC-15 1.469 37.944 41.337 1.179 28.534 37.355 0.939 20.882 28.813 0.866 24.548 37.364 0.798 18.176 35.35 0.964 29.739 39.506
SDC-20 2.046 49.054 46.547 1.351 32.965 41.713 1.26 31.506 36.009 1.14 39.034 47.517 1.089 27.566 30.763 1.083 32.601 43.837
SDC-30 2.962 88.329 102.899 2.394 60.385 60.518 2.106 59.55 60.958 1.859 63.778 68.31 1.774 57.301 67.678 1.74 57.731 74.252
OT-11 3.194 56.316 66.149 2.922 78.925 92.196 1.912 44.553 57.881 1.741 30.466 33.528 1.411 22.911 27.009 1.459 30.462 35.047
OT-13 2.609 37.305 39.579 2.551 40.367 43.287 2.064 36.415 40.861 2.087 42.491 55.831 2.517 88.871 126.988 2.205 36.562 39.991
OT-55 2.579 57.198 61.315 2.45 59.692 65.81 2.693 48.448 57.414 2.295 52.165 55.602 2.304 45.331 49.129 2.295 54.133 55.107
OT-56 3.108 53.304 57.259 3.045 57.001 59.035 2.669 48.473 57.826 2.65 56.407 62.212 2.787 61.525 68.337 2.75 47.704 50.539
OS-10 1.815 28.514 33.391 1.327 16.332 18.311 1.205 16.762 18.659 1.093 14.958 15.885 1.102 20.974 24.574 1.085 16.099 19.309
OS-20 2.994 61.357 64.217 2.548 59.923 55.016 2.538 61.091 69.381 2.284 55.479 60.335 2.162 54.391 72.695 2.105 53.419 61.681
OS-18 2.817 77.06 92.416 1.637 49.912 58.769 1.523 37.215 46.107 1.237 29.93 38.545 1.509 38.25 46.107 1.37 29.133 31.678
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DS DiaStrip, IS Intensiv Ortho-Strips System, SDC G5-ProLign, OT Galaxy IPR Diamond Discs, OS OS Discs

There was a significant average decrease of Ra, Rz, and Rmax for all systems for every unit increase in time by −0.171 μm (95% confidence interval [CI]: −0.203, −0.139; P < 0.001), −3.297 (95% CI: −4.493, −2.100; P ≤ 0.001), and −2.788 μm (95% CI: −4.422, −1.154; P = 0.001), respectively (Table 3). Ra, Rz, and Rmax values increased significantly, i.e., by 0.194 μm (95% CI: 0.068, 0.321; P = 0.003), 5.890 μm (95% CI: 2.282, 9.497, P = 0.001), and 5.319 μm (95% CI: 1.258, 9.379; P = 0.010) as instrument thickness increased by one unit (Table 3). There was no significant average reduction of roughness values across grain sizes, viz. −0.008 μm (95% CI: −0.025, 0.008; P > 0.05), −0.244 μm (95% CI: −0.709, 0.221; P > 0.05), −0.179 μm (95% CI: −0.695, 0.337; P > 0.05) (Table 3).

Table 3.

Coefficients, associated confidence intervals (95% CIs), and P-values from the random effects linear models for Ra, Rz, Rmax by system, thickness, grain size group, and time

Ra Rz Rmax
Systema Coefficient P-Value 95% CI Systemb Coefficient P-Value 95% CI Systemc Coefficient P-Value 95% CI
DS 0.181 0.505 −0.350, 0.712 DS 11.852 0.144 −2.851, 26.554 DS 12.263 0.141 −4.060, 28.587
IS 0.175 0.516 −0.353, 0.703 IS 5.022 0.500 −9.587, 19.632 IS 5.045 0.542 −11.175, 21.264
SDC −0.491 0.109 −1.091, 0.109 SDC −3.543 0.676 −20.153, 13.608 SDC −0.428 0.964 −18.871, 18.014
OT 0.695 0.009* 0.172, 1.219 OT 11.195 0.130 −3.290, 25.680 OT 11.776 0.151 −4.305, 27.857
OS Reference OS Reference OS Reference
Grain size −0.008 0.323 −0.025, 0.008 Grain size −0.244 0.304 −0.709, 0.221 Grain size −0.179 0.496 −0.695, 0.337
Thickness 0.194 0.003* 0.068, 0.321 Thickness 5.890 0.001* 2.282, 9.497 Thickness 5.319 0.010* 1.258, 9.379
Time −0.171 0.000* −0.203, −0.139 Time −3.297 0.000* −4.493, −2.100 Time −2.788 0.001* −4.422, −1.154
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DS DiaStrip, IS Intensiv Ortho-Strips System, SDC G5-ProLign, OT Galaxy IPR Diamond Discs, OS OS Discs

aOverall significance of system for Ra, P = 0.07

bOverall significance of system for Rz, P = 0.33

cOverall significance of system for Rmax, P = 0.48

*Value statistically significant

There was no evidence of interaction between system and time as the likelihood ratio tests P values for Ra, Rz, and Rmax were 0.88, 0.51, and 0.70, respectively, and thus the interactions terms were dropped from the model. Roughness reduction by time, was comparable among systems (Fig. 1).

Fig. 1.

Fig. 1

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Roughness changes of interproximal reduction (IPR) instruments in relation to time (a Ra; b Rz; c Rmax). DS DiaStrip, IS Intensiv Ortho-Strips System, SDC G5-ProLign, OT Galaxy IPR Diamond Discs, OS OS Discs

Discussion

As the popularity of IPR is increasing in nonextraction orthodontic treatment with fixed appliances and clear thermoplastic aligners, it is worthwhile to thoroughly explore the mechanical behavior of IPR systems. To the best of our knowledge, this is the first study designed to investigate the surface roughness changes in an extended list of commonly used handpiece-driven IPR instruments.

The lack of overall significance in roughness changes between systems indicates that no system was found superior to others in withstanding abrasive loss. All tested materials exhibited a significant reduction in surface roughness with time, which was comparable for all IPR systems. Given instrument surfaces were cleaned before each profilometric evaluation, it may be expected that in clinical conditions the decrease in roughness might be more rapid since besides detachment of diamond granules, increasing accumulation of tooth material on the instrument surface during the repeated applications might take place [16]. In addition, in daily practice, IPR is performed between adjacent teeth. In case proper contacts and mechanical access are not provided, forcing the stripping auxiliary into tight contact points and application of a heavy load by the clinician, will result in instrument deformation and a more rapid loss of abrasive power [16].

Thicker IPR auxiliaries showed significantly less abrasive wear compared to auxiliaries with thinner stripping segments. This finding implies that regardless of IPR system, thinner stripping instruments may require more frequent replacement when used in vivo. As other investigators stated, instrument thickness may influence the instrument deflection and achieved enamel reduction. The thicker or the more solid the IPR instrument, the more efficient the distribution of the applied force to the enamel surface [22].

Surface roughness of IPR systems was quantified in the present study by profilometry, a broadly used method for measuring the surface profile of dental materials [23–25]. Nevertheless, profilometry has been criticized for inducing sample damage and its inability to measure overall surface roughness due to scanning a single line in a preselected area [26, 27]. By using a noncontact optical profilometer, we avoided any potential sample damage. Although the profilometer used would allow measurement of the roughness parameters for whole surfaces, the different kinds of perforations of the auxiliaries made it impossible to measure surfaces in a standardized way for all the auxiliaries. Therefore, we decided to rather measure traces of maximal lengths across the cross-sections of the abrasive parts of the auxiliaries. Furthermore, the optical profilometer provides an extremely high vertical resolution (<10 nm) and a set of roughness values that permits statistical analysis [28].

It is well-accepted that the amount of enamel reduction is influenced by operator- or technique-related aspects such as exerted pressure, hardness, and particle size of the abrasive, IPR duration, and tooth-related aspects such as enamel hardness [17]. As there is no data in the literature about the optimal applied force [22], to ensure standardization of the experimental IPR technique, enamel preparation was carried out by a single clinician within a predefined period, strictly following manufacturers’ instructions for use.

Certain caveats need to be acknowledged when translating our study findings into clinical practice. The sample teeth were mounted in acrylic resin, and therefore, it may be presumed that no physiologic tooth movement during IPR was simulated. Alternative embedment in silicone, like in past studies [22, 29], has been criticized since silicone may fatigue faster that biological tissues. Possible loosening of the teeth in the silicone base could lead to insufficient resistance to the mechanical movement of the auxiliary, and eventually insufficient loading by the clinician during IPR [29]. Furthermore, during or after IPR in vivo, stretching of periodontal fibers might occur consequent to the initial aligning, causing tooth movement and underestimation of the stripping outcome [29]. Unlike clinical conditions, IPR in this in vitro investigation was carried out on individual teeth without the need for opening up the interproximal space. This was chosen deliberately to facilitate access to interproximal areas and direct study of surface roughness changes of IPR instruments after multiple applications.

Future studies should aim to evaluate the efficiency of powered IPR systems in vivo as well as user friendliness and patient comfort [22]. It would be useful to couple the abrasive wear of IPR auxiliaries with the actual amount of the stripped enamel, and to assess patient perception during IPR procedures with different systems. In this way, valuable recommendations can be made to clinicians about the lifecycle and frequency of replacement of IPR instruments to maximize treatment efficiency and patient comfort.

Conclusions

No system was found superior to others in withstanding abrasive wear. All tested powered stripping materials presented a significant decrease of surface roughness after repeated in vitro use. The grain size of the stripping segment did not have a significant effect on the observed roughness changes. Significantly less abrasive wear was observed in thicker auxiliaries, implying longer potential clinical use compared to thin IPR auxiliaries.

Acknowledgments

Acknowledgements

This work was supported by Research Grant of the European Orthodontic Society awarded to the first author.

Compliance with ethical guidelines

Conflict of interest

C. Livas, T. Baumann, S. Flury and N. Pandis declare that they have no competing interests.

Ethical standards

The local ethics committee (Kantonale Ethikkommission, Bern, Switzerland; reference number: Req - 2016-00332) categorizes pooled teeth as an “irreversibly anonymized biobank” and thus, no previous ethical approval was needed.

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