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. 2019 Nov 26;99(1):50–55. doi: 10.1159/000504182

First in Human Experience of the Performance of the New 5.5-LP Size Zephyr Endobronchial Valve

Karin Klooster 1,*, Marlies van Dijk 1, T David Koster 1, Dirk-Jan Slebos 1
PMCID: PMC6979444  PMID: 31770763

Abstract

Background

Bronchoscopic lung volume reduction using the Zephyr® endobronchial valve (EBV) is a guideline treatment for patients with advanced emphysema. To achieve volume reduction, it is crucial that there is absence of collateral ventilation and a complete occlusion of the target lobe. While 3 EBV sizes (4.0; 4.0-LP; and 5.5) are currently available to accommodate all airway sizes, local anatomical variations sometimes warrant a valve with a wide diameter but shorter length. To address this, a new “low profile” 5.5-LP EBV has been introduced.

Objective

In this study, we evaluated the feasibility, safety, and efficacy of this new 5.5-LP EBV.

Methods

This was a single-center, prospective, open-label study. Patients were included if eligible for valve treatment with a local anatomy suitable to place at least one 5.5-LP EBV. Feasibility of placement of the 5.5-LP EBV was reported. Safety, CT parameters, pulmonary function tests, and St. George's Respiratory Questionnaire (SGRQ) were assessed at baseline and 6 weeks after treatment.

Results

We included 30 patients with severe chronic obstructive pulmonary disease (forced expiratory volume in 1 s [FEV<sub>1</sub>] 29 ± 10%; [RV] 242 ± 46%; and SGRQ 56 ± 11 points). Besides the regular EBV sizes, a median of 1 (1–3) of the new 5.5-LP EBV was placed. No valve adjustment was needed during the initial procedure. A single asymptomatic small pneumothorax was observed in 1 patient. In 4 patients, a revision bronchoscopy was performed due to absence of clinical benefit. In 1 patient, this was related to a dislocation of the 5.5-LP EBV. Clinically relevant improvements were seen in target lobar volume reduction (–1,554 mL), FEV<sub>1</sub> +39%, RV −960 mL, and SGRQ −18 points.

Conclusions

In this first in human study, the 5.5-LP EBV could be placed into wide segments with a shorter landing length without unexpected complications and with good efficacy outcomes.

Keywords: Emphysema, Endobronchial valve, Lung volume reduction

Introduction

Bronchoscopic lung volume reduction using one-way endobronchial valves (EBV; Zephyr; Pulmonx Corporation, CA, USA) is a guideline treatment for patients with advanced emphysema [1] and can lead to improvement in airflow obstruction, hyperinflation, exercise tolerance, physical activity [2], and quality of life [3, 4, 5, 6, 7]. To achieve the desired volume reduction, it is crucial that there is proven absence of collateral ventilation and a complete occlusion with valves of the treatment target lobe [8].

The EBV is a nitinol self-expandable retainer with a silicone coating and valve mechanism which is bronchoscopically delivered to the (sub)segments of the target lobe [9]. Multiple valves are required to fully occlude the entire target lobe. Until recently, the EBV was available in 3 different sizes. The available sizes 4.0 EBV and 4.0-LP EBV are to be placed in bronchial lumens ranging from 4.0 to 7.0 mm in diameter, with the sealing length of the valve of the 4.0-LP EBV being 25% shorter in length than the 4.0 EBV to accommodate shorter airway lengths. The 5.5 EBV is to be placed in bronchial lumens ranging from 5.5 to 8.5 mm in diameter and with a necessary sealing length of 8.0 mm. These 3 valve designs accommodate most airway anatomical variations. However, especially in the apical segments (both B1 and B6), a 5.5 EBV diameter range but with a shorter sealing length than 8.0 mm is sometimes needed and might facilitate easier procedures (see Fig. 1 for available Zephyr® EBV).

Fig. 1.

Fig. 1

Available Zephyr® endobronchial valves

To address this need, a new “low profile” 5.5-LP EBV (sealing length 5.8 mm instead of the “regular” 8 mm length; diameter range 5.5–8.5 mm) has been introduced to accommodate shorter airway lengths in the targeted bronchial segment. While the sizes 4.0 EBV, 4.0-LP EBV, and 5.5 EBV have been available on the European market for many years, the 5.5-LP EBV has been introduced in September 2018 (see Figure 1 for available Zephyr® EBV).

In this study, we tested the procedural performance of the new 5.5-LP EBV for the first time.

Methods

This was a single-center, prospective, open-label study. We included patients with chronic obstructive pulmonary disease (COPD) and severe emphysema who were scheduled for EBV treatment and who received at least one new “low profile” 5.5-LP EBV. All patients in this study provided written consent, were treated in our hospital, and were registered in a national treatment registry (BREATH-NL: NCT02815683).

EBV Treatment

EBV treatment was performed using a flexible therapeutic bronchoscope under general anesthesia as described before [9]. Prior to valve placement, the Chartis assessment was performed to determine collateral ventilation in the target lobe. Patients with absence of collateral ventilation and with a local anatomy suitable to place at least one 5.5-LP EBV to achieve complete occlusion of the target lobe were included in this study. Lobar occlusion was performed in a single sequence, and the valves were (sub)segmentally placed.

Follow-Up

The feasibility of initial placement of the 5.5-LP EBV was reported. Safety was monitored. High-resolution CT, postbronchodilator pulmonary function tests, and SGRQ were assessed at baseline and 6 weeks after EBV treatment. Quantitative CT analysis was performed using Thirona's Lung Quantification (Thirona, Nijmegen, The Netherlands) on the baseline CT scan and the 6-week follow-up scan. Repeat bronchoscopy was performed if the patient did not experience clinical benefit at the 45-day follow-up visit and if the CT scan suggested a possible valve dislocation.

Statistical Analysis

Data are shown as median values (minimum to maximum) or as means ± SD. The Wilcoxon signed rank test was used to compare results before and 6 weeks after EBV treatment. IBM SPSS statistics 23 (IBM, New York, NY, USA) was employed for statistical analysis.

Results

From September 2018 to May 2019, thirty COPD patients with severe emphysema treated with regular EBVs and at least one 5.5-LP EBV were included in this analysis. See Table 1 for demographics and baseline characteristics.

Table 1.

Demographics and baseline characteristics (n = 30)

Age, years 61±8
Gender, females/males 21/9
Body mass index, kg/m2 24±4
FEV1, % of predicted 29±10
FVC, % of predicted 71±14
FEV1/FVC, % 32±8
TLC, % of predicted 140±14
RV, % of predicted 242±46
RV/TLC, % 63±6
DL<LOWER>CO</LOWER>, % of predicted 32±10
SGRQ total score, points 56±11
Target lobe volume, mL 2,042±679
Target lobe voxel density <–950 HU, % 52±11

Data are shown as means ± SD. FEV1, forced expiratory volume in 1 s; FVC, forced vital capacity; TLC, total lung capacity; RV, residual volume; DLco, carbon monoxide diffusing capacity; SGRQ, Saint George Respiratory Questionnaire.

EBV Treatment

A median of 4 valves (range 2–6) were placed per patient, with a median of 1 (range 1–3) of the new 5.5-LP EBVs. In these 30 patients, a total of 41 new 5.5-LP EBVs were placed without additional valve adjustments or periprocedural replacements during the procedure. Procedural information is provided in Table 2.

Table 2.

Endobronchial valve (EBV) procedures and results

EBV treatment (n = 30)
  Mean duration (range), min 11 (5–25)
  Target lobe for EBV treatment, n (%)     Right upper lobe 2 (7)
    Right upper + middle lobe 4 (13)
    Right lower lobe 2 (7)
    Left upper lobe 4 (13)
    Left lower lobe 18 (60)
  Median EBV placed/patient, n (range) 4 (2–6)
    EBV size 4.0 1 (0–3)
    EBV size 4.0-LP 0 (0–2)
    EBV size 5.5 1 (0–3)
    EBV size 5.5-LP 1 (1–3)
Segments treated with 5.5-LP EBV, n (n = 41)
  RBI 3
  RB2 2
  RB3 1
  RB4/5 1
  RB6 3
  RB9/10 2
  LB1/2 1
  LB3 4
  LB6 14
  LB8 4
  LB9 3
  LB10 2
  LB8/9/10 1

Efficacy

Six weeks (50 ± 13 days) after EBV treatment, there was significant (p < 0.001) clinically relevant improvement with respect to baseline levels regarding target lobar volume reduction, residual volume (RV), forced expiratory volume in 1 s (FEV1), and SGRQ score. The median relative change in target lobar volume reduction on CT scan was −100% (range from −100 to −27%), in FEV1 +285 mL (range from +70 to +870 mL), in RV −22% (range from −46 to +16%), and absolute median change in the SGRQ total score was −18 points (range from −38 to +12 points). See Figure 2 for effectiveness outcomes and responder rates.

Fig. 2.

Fig. 2

Effectiveness outcomes and responder rates. Effectiveness outcomes in absolute change (TLVR, RV, and SGRQ) and in relative change (FEV1) from baseline to follow-up 6 weeks after EBV placement. Data are shown as median values (minimum to maximum). All p < 0.001. Wilcoxon signed rank test was used to calculate differences. Minimal clinically important difference (MCID) for TLVR was ≥563 mL reduction [10]; relevant change for FEV1 ≥15% improvement; MCID for RV ≥430 mL reduction [11]; and MCID for SGRQ ≥7 points reduction [12]. It was not possible to obtain reliable body plethysmography measurement in 1 patient, with a TLVR on CT scan of −1,372 mL 6 weeks after EBV treatment.

Revision Bronchoscopy

At the 6-week follow-up visit, 4 patients did not have clinical benefit, and therefore a revision bronchoscopy was performed. In 1 patient, the lack of effect was related to dislocation of a 5.5-LP EBV. This patient had a clinically relevant lung volume reduction (RV was reduced by 870 mL) 3 months after revision bronchoscopy. See Table 3 for reasons for revision bronchoscopy.

Table 3.

Reasons for revision bronchoscopy (n = 4)

Patient No. Related to 5.5-LP EBV Segment Reason for revision bronchoscopy
1 No RB4/5 RUL was initially treated; in a 2nd procedure RML was also treated with a 5.5 EBV
6 No LB9 + LB10 LB9: one 5.5 EBV did not seem to close properly and was replaced by a 5.5 EBV LB10: one 5.5 EBV appeared to be slightly loose and was replaced by 3 valves (1 × 4.0 EBV and 2 × 4.0-LP EBV)
11 No LB4/5 LB4/5: one 5.5 EBV appeared to be slightly loose and was replaced by 2 × 4.0-LP EBV
15 Yes RB1 RB1: 5.5-LP EBV had slightly migrated into RB1b; therefore, no longer occlusion of segment RB1, an additional 5.5-LP EBV was placed into RB1

RUL, right upper lobe; RML, right middle lobe; EBV, Zephyr endobronchial valve.

Safety

No adverse events occurred during the initial EBV treatment and during revision bronchoscopy. In 30 patients, 1 (3%) small nonsymptomatic apical pneumothorax was observed 4 days after treatment which did not require chest tube drainage. No other adverse events occurred in this study.

Discussion

This is the first study investigating the procedural performance of the new 5.5-LP Zephyr EBV to bronchoscopically achieve lobar occlusion in patients with advanced emphysema and proven absence of collateral ventilation measured with Chartis.

We found that placement of this new size valve is feasible. During the 30 initial valve placement procedures, using 41 new EBVs, no valve adjustments, replacements, or repositioning was required. In this study, the 5.5-LP valve was predominantly placed in the apical segments (LB6) due to a shorter length of the (sub)segment; however, it appeared that all segments allow an easier treatment using this new valve design (Table 2). Placing a ­“regular 5.5 EBV” at these positions would have been suboptimal due to a too short “landing zone (length)”; alternatively, the 5.5-LP EBV-treated positions could have been treated using 2, 3, or even 4 smaller valves instead. We were able to successfully place the new 5.5-LP EBV in all segments where needed and together with the additional valves placed to achieve a successful lobar occlusion of the target lobe.

Total lobar occlusion of the treatment target lobe was achieved in all patients resulting in a large (>1,554 mL) target lobe volume reduction exceeding far the minimal clinically important difference [10]. Despite this significant lung volume reduction, remarkably we only observed a single nonsymptomatic small pneumothorax (rate of 3.3% in n = 30 patients treated). This rate is considerably lower than the rates reported in recent randomized controlled trials of the Zephyr EBV [3, 4, 5]. It is rather speculative why this rate is so low, while the outcome is optimal in this patient group. First, the majority (67%) was treated in the lower lobes, where in general a lower rate of pneumothoraxes occur compared to upper lobes. Second, we extubated the patients while they are still deeply sedated with strong cough suppression for the first hour after treatment (intravenous lidocaine and opiates). Our patients are actively mobilized the morning after the procedure and discharged after at least 3 days of clinical observation.

A limitation of this study is the short follow-up period of 6 weeks after treatment, which may not be sufficient to evaluate any late valve migrations. Our experience from previous studies [3, 4, 5] shows that approximately 10% valve migrations occur in the first 12 months after initial EBV treatment. Therefore, a longer follow-up is needed to evaluate the occurrence of migration of the 5.5-LP EBV.

Conclusion

In this first in human study, the Zephyr 5.5-LP EBV is shown to be a viable option for placement in segments of wider diameter but shorter landing space. Total occlusion of the EBV treatment target lobe was successful in all patients. No unexpected adverse events occurred. Six weeks after EBV treatment, there was clinically relevant improvement in target lobar volume reduction on CT scan and in lung function outcomes. Long-term follow-up is needed to evaluate sustained effects.

Statement of Ethics

All patients in this study provided written consent, were treated in our hospital; and were registered in a national treatment registry (BREATH-NL: NCT02815683). According to the ethics committee of our hospital; this study did not fall within the scope of the WMO (Dutch Medical Research with Human Subjects Law) and therefore formal approval was not needed.

Disclosure Statement

K.K. and D.-J.S. received travel grants and financial support from PulmonX as consultant not relating to this trial. T.D.K. and M.D. have no conflicts of interest. PulmonX was not involved in drafting of the manuscript but had the right to review the manuscript in its final form regarding publication of proprietary information. No information was deleted.

Author Contributions

All authors had complete access to the data, and reviewed and approved the manuscript.

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